SC-400, SC-550, SC-650 INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK

Transcription

1 REV D: 0/8 INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS TOOL. ALL PURPOSE BREAKING SAW TOOL DATA MODEL: SC-00 ASSEMBY NO TYPE: AIR OPERATED NET WEIGHT: INLET AIR PRESSURE: 90 P.S.I. ( BARS) MODEL: SC-0 ASSEMBY NO TYPE: AIR OPERATED NET WEIGHT: INLET AIR PRESSURE: 90 P.S.I. ( BARS) SC-00 MODEL: SC-0 ASSEMBLY NO TYPE: AIR OPERATED NET WEIGHT: INLET AIR PRESSURE: 90 P.S.I. ( BARS) SC-0 SC-0 KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0- OF

2 REV D: 0/8 = Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage.! CAUTION = Hazards or unsafe practices which could result in minor personal injury, product or property damage. = Important installation, operation or maintenance information. OPERATING AND SAFETY INSTRUCTIONS DO NOT OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTOOD THE SAFETY INSTRUCTIONS AND OPERATING MANUALS. DO NOT OPERATE THIS TOOL UNTIL YOU HAVE RECEIVED TRAINING IN THE HANDLING, OPERATION AND USE OF THIS TOOL. STOP USING A MALFUNCTIONING OR DEFECTIVE TOOL IMMEDIATELY. REPORT ANY PROBLEMS OR DEFECTS TO YOUR SUPERVISOR FOR REMOVAL OF THE TOOL FROM SERVICE. DO NOT ATTEMPT TO REPAIR THE TOOL YOURSELF. DO NOT ALLOW UNAUTHORIZED PERSONS TO USE TOOL. REMOVE AND DISCONNECT POWER FROM THE TOOL WHEN TOOL IS LEFT UNATTENDED OR IS NOT IN USE. NEVER TIE DOWN, BYPASS, ALTER OR MODIFY THE ACTIVATING SWITCHES OR TRIGGERS OF THIS TOOL. NEVER MAKE ALTERATIONS OR MODIFICATIONS TO THIS TOOL. BE CONSTANTLY AWARE AND ALERT FOR UNSAFE CONDITIONS AND REPORT THEM IMMEDIATELY TO YOUR SUPERVISOR. NEVER PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE CUTTING PATH OF THE TOOL. NEVER ALLOW ANYONE ELSE TO PLACE THEIR HANDS OR ANY PART OF THEIR BODY IN THE CUTTING PATH OF THE TOOL. DO NOT ACTIVATE CONTROL SWITCHES OR TRIGGERS OF THIS TOOL UNLESS YOU INTEND TO TEST OR OPERATE THIS TOOL.! CAUTION DO NOT USE THIS TOOL FOR ANY PURPOSE OTHER THAN IT S INTENDED PURPOSE. WHEN OPERATING THIS TOOL WEAR THE PROTECTIVE GEAR AND SAFETY EQUIPMENT SUPPLIED TO YOU. THE NOISE EMISSION (SOUND PRESSURE LEVEL) AT THE WORKSTATION MAY EXCEED 80 db (A). EAR AND SOUND PROTECTION GEAR IS REQUIRED. KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0- OF

3 REV D: 0/8 OPERATING INSTRUCTIONS ONLY TRAINED PERSONNEL ARE TO OPERATE THIS TOOL..... TO ENSURE TOOL IS OPERATING PROPERLY, PERFORM FOLLOWING STEPS AT START OF EACH SHIFT: MAKE SURE TOOL MOVES UP AND DOWN FREELY WHILE HANGING FROM BALANCER OVERHEAD. WITH POWER TO TOOL TURNED ON, TEST TRIGGER FOR PROPER OPERATION. DEPRESS EACH TRIGGER SEPARATELY. TOOL SHOULD NOT ACTIVATE. DEPRESS BOTH TRIGGERS. TOOL SHOULD ACTIVATE. IF TOOL HAS "ANTI-TIE DOWN" OPTION, BOTH TRIGGERS MUST BE DEPRESSED SIMULTANEOUSLY FOR TOOL TO ACTIVATE. TO PERFORM WORK, HOLD TOOL FIRMLY AT BOTH HANDLES. SQUEEZE TRIGGERS TO ACTIVATE TOOL. DO NOT EXERT EXCESSIVE PRESSURE. ALLOW TIME FOR THE TOOL TO CUT. TOOL REQUIRES 0 S.C.F.M. OF 90 P.S.I. AIR PRESSURE. MAINTENANCE... ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE AND SERVICE TO THIS TOOL. FILL LUBRICATOR WITH KENTMASTER AIR MIST OIL (PART NO. 9000). SET DRIP RATE ACCORDING TO INSTRUCTIONS SUPPLIED. TOOL REQUIRES GREASING AT START OF EVERY SHIFT. GREASE USING KENTMASTER GREASE (PART NO. 9000). FLUSH AIR MOTOR AT END OF EACH DAY S USE BY SQUIRTING A FEW SQUIRTS OF KENTMASTER AIR OIL MIST (PART NO. 9000) DIRECTLY INTO THE AIR INLET PORT. RUN TOOL A FEW SECONDS TO COAT AND PROTECT THE AIR MOTOR AND INTERNAL PARTS OF TOOL. BLADE REMOVAL AND CLEANING ALWAYS DISCONNECT POWER SUPPLY FROM TOOL BEFORE INSTALLING OR REMOVING BLADE FROM TOOL. ALWAYS WEAR WIRE MESH GLOVES WHEN INSTALLING OR REMOVING BLADE FROM TOOL. TO REMOVE BLADE, LOOSEN () S, FIGURE, ITEM AND GUARD, ITEM. REMOVE, ITEM, BLADE HOLDER, ITEM AND BLADE, ITEM. CLEAN ALL PARTS REMOVED WITH SOAP AND WATER. SHARPEN OR REPLACE BLADE WHEN NECESSARY AND LUBRICATE ALL PARTS. REASSEMBLE ALL PARTS IN REVERSE ORDER. AT END OF EACH SHIFT:. REMOVE SAW BLADE.. IF USING BLADE AGAIN, WASH BLADE WITH HOT WATER TO REMOVE FAT, MEAT AND BONE PARTICLES.. DRY AND APPLY A COAT OF MINERAL OIL TO ENTIRE SURFACE OF BLADE TO AVOID OXIDATION. KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0- OF

4 REV D: 0/8 Figure SC- SERVICE... KEEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN PREVENTIVE MAINTENANCE PROGRAM. USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL. CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS AND CUSTOMER SERVICE INFORMATION. PARTS BOOK KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0- OF

5 REV D: 0/8 MODEL SC-00, SCRIBE SAW Figure MODEL SC-00 KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0- OF

6 REV D: 0/ : SC-00, AIR OPERATED SCRIBE SAW ITEM PART # " SAW BLADE FRONT HANDLE / OPTIONAL BLADE GUARD & DEPTH GAUGE, " BLADE AIR MOTOR COUPLING HOLDER, BLADE GEAR HOSING ASSEMBLY " &." BLADE GUARD LOCK NUT ADAPTER SHELL, MOTOR PLUG VALVE BUSHING, VALVE BODY, VALVE LEVER SPRING NAME PLATE MALE PLUG O-RING O-RING MUFFLER PIN DRIVE HOSE / OPTIONAL FITTING / OPTIONAL HOSE ASSEMBLY / OPTIONAL Figure BOM FOR MODEL SC-00 KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0- OF

7 REV D: 0/8 MODEL SC-0 & SC-0, SCRIBE SAW Figure MODEL SC-00 & SC-0 KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0- OF

8 REV D: 0/8 0000: SC-0 & 000: SS-0 ITEM PART # SC-0 SC-0." SAW BLADE, 0 TOOTH." SAW BLADE, TOOTH." SAW BLADE, SKIP TOOTH, TOOTH." SAW BLADE, 0 TOOTH." SAW BLADE, 0 TOOTH." SAW BLADE, SKIP TOOTH, 0 TOOTH FRONT HANDLE / OPTIONAL HOLDER, BLADE GEAR HOUSING ASSEMBLY " &." BLADE GEAR HOUSING ASSEMBLY." BLADE LOCK NUT PLUG VALVE BUSHING, VALVE BODY, VALVE BLADE GUARD w/depth GAUGE,." BLADE BLADE GUARD w/depth GAUGE,." BLADE AIR MOTOR ASSEMBLY PLANETARY GEAR ASSEMBLY COUPLING COUPLING GUARD ADAPTER SHELL, MOTOR LEVER SPRING NAME PLATE FITTING, LUBRICATION MALE PLUG O-RING O-RING MUFFLER SET PIN DRIVE HOSE / OPTIONAL FITTING / OPTIONAL HOSE ASSEMBLY / OPTIONAL Figure BOM FOR MODELS SC-00 & SC-0 GEARS AND GEAR HOUSING ASSEMBLY KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0-8 OF

9 REV D: 0/8 00: GEAR HOUSING ASSEMBLY " &." BLADE ITEM PART # DRIVE CARTRIDGE DRIVEN CARTRIDGE ASSEMBLY HOUSING, GEAR HOLDER, SLEEVE LUBE FITTING ROLL PIN Figure 00: GEAR HOUSING ASSEMBLY, SC-00 & SC-0 090: GEAR HOUSING ASSEMBLY." BLADE ITEM PART # DRIVEN CARTRIDGE ASSEMBLY HOLDER, SLEEVE DRIVE CARTRIDGE HOUSING, GEAR LUBE FITTING ROLL PIN Figure 00: GEAR HOUSING ASSEMBLY, SC-0 KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0-9 OF

10 REV D: 0/8 000: DRIVEN CARTRIDGE ASSEMBLY ITEM PART # BEARING RETAINING RING GEAR, BEVEL SPACER MANDREL, SAW WASHER SPACER RETAINER NUT SLEEVE Figure 8 000: DRIVEN CARTRIDGE ASSEMBLY 000: DRIVE CARTRIDGE, SC-00 & SC-0 ITEM PART # BEARING RETAINING RING SPACER SPACER DRIVE SHAFT PINION GEAR SHIM WASHER SLEEVE NUT KEY Figure 9 000: DRIVE CARTRIDGE ASSEMBLY, SC-00 & SC-0 KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0-0 OF

11 REV D: 0/8 00: DRIVE CARTRIDGE, SC-0 ITEM PART # 0000 BEARING 00 RETAINING RING SPACER SPACER DRIVE SHAFT PINION GEAR SHIM WASHER SLEEVE NUT KEY Figure 0 00: DRIVE CARTRIDGE ASSEMBLY, SC-0 SPECIAL TOOLS (OPTIONAL) 00 GREASE GUN 00 WRENCH, DRIVE SHAFT SLEEVE 00 WRENCH, ADAPTER (-/) 00 WRENCH, LOCKNUT (-/8) 00 WRENCH, SLEEVE HOLDER (-/) ITEM SPECIAL TOOLS (OPTIONAL) KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0- OF

12 REV D: 0/8 Figure SC-, SPECIAL TOOLS (OPTIONAL) GEAR HOUSING DISASSEMBLY ALWAYS WEAR WIRE MESH GLOVES WHEN INSTALLING OR REMOVING BLADE FROM TOOL. KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0- OF

13 REV D: 0/8. REMOVE, HOLDER AND BLADE, ITEMS -.. REMOVE HOLDER, ITEM 8. THE CARTRIDGE ASSEMBLY, ITEM, SHOULD JUST SLIDE OUT.. REMOVE NUT AND, ITEMS AND.. PRESS MANDREL, ITEM, OUT THRU BEARINGS, ITEM 8.. REMOVE () S, ITEM, TO DISASSEMBLE GEAR AND MANDREL, ITEMS AND.. REMOVE RETAINING RING, ITEM, PRIOR TO PRESSING OUT BEARINGS, ITEM 8.. LOOSEN LOCKNUT, ITEM 0, AND REMOVE ADAPTOR, ITEM. 8. USING WRENCH, ITEM 00, OUT CARTRIDGE ASSEMBLY, ITEM. 9. REMOVE NUT, ITEM 9. GEAR, ITEM 0, SHOULD JUST COME OFF. 0. PRESS OUT KEY AND SHAFT, ITEMS & 8.. REMOVE () RETAINING RINGS, ITEM, PRIOR TO PRESSING OUT BEARINGS AND SPACERS, ITEMS -. GEAR HOUSING REASSEMBLY.... SHARPEN OR REPLACE BLADE AS NECESSARY. CLEAN AND LUBRICATE ALL PARTS. REPLACE PARTS AS NEEDED. REASSEMBLE PARTS IN REVERSE ORDER. Figure GEAR HOUSING ASSEMBLY PROCESS KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0- OF

14 REV D: 0/8 AIR MOTOR ASSEMBLY 00800: AIR MOTOR ASSEMBLY, SC-00 ITEM PART # BEARING BEARING PLATE, BEARING FRONT ADAPTER, SPLINE PLATE, REAR BEARING BLADE, MOTOR SPACER, ROTOR SHIM CYLINDER ROTOR VANES O-RING ROLL PIN ROLL PIN MOTOR DISASSEMBLY... TO DISASSEMBLE, PRESS ROTOR, ITEM 0, OUT THRU BEARING, ITEM. MOTOR ASSEMBLY SHOULD SLIDE APART. TO SEPARATE ADAPTOR FROM ROTOR, ITEMS AND 0, REMOVE BLADES, ITEM. INSERT A PIECE OF MATERIAL ABOUT.0" THICK (.mm) INTO BLADE SLOT. IT SHOULD EXTEND ABOUT /" (mm) ABOVE ROTOR SURFACE. PLACE IN VISE WITH SOFT JAWS. THIS WILL PREVENT ROTOR FROM TURNING WHEN REMOVING ADAPTOR WITH A WRENCH. PRESS ROTOR, ITEM 0, OUT OF BEARING, ITEM. MOTOR REASSEMBLY... CLEAN AND LUBRICATE ALL PARTS. REPLACE PARTS AS NEEDED. REASSEMBLE PARTS IN REVERSE ORDER. Figure 00800: MOTOR ASSEMBLY, SC-00 & MOTOR ASSEMBLY PROCESS KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0- OF

15 REV D: 0/8 0800: MOTOR ASSEMBLY, SC-0 & SC-0 ITEM PART # BEARING BEARING PLATE, REAR BEARING BLADE, MOTOR SPACER, ROTOR PLATE, FRONT BEARING SHIM GEAR CYLINDER ROTOR VANES ROLL PIN ROLL PIN Figure 0800: AIR MOTOR ASSEMBLY, SC-0 & SC-0 080: PLANETARY GEAR, SC-0 & SC-0 ITEM PART # BEARING BEARING SPACER IDLER GEAR ASSEMBLY GEAR, RING PLANETARY CARRIER PIN, PLANETARY GEAR Figure 080: PLANETARY GEAR ASSEMBLY, SC-0 & SC-0 KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0- OF

16 REV D: 0/8 BLADE GUARD AND DEPTH GAUGE 000: BLADE GUARD & DEPTH GAUGE, " BLADE ITEM PART # GUARD, BLADE.0" BRIDGE, " BLADE DEPTH GAUGE, " BLADE SPACER, BRIDGE PLATE, FRICTION WASHER WASHER Figure 000: GUARD AND DEPTH GAUGE,.0 BLADE KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0- OF

17 REV D: 0/8 00: BLADE GUARD w/depth GAUGE,." ITEM PART # SPACER, BRIDGE WASHER HANDLE BRIDGE DEPTH GAUGE,." BLADE PLATE, FRICTION GUARD, BLADE." WASHER WASHER Figure 00: GUARD AND DEPTH GAUGE,. BLADE KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0- OF

18 REV D: 0/8 00: GUARD AND DEPTH GAUGE,." ITEM PART # SPACER, BRIDGE WASHER HANDLE GUARD BRIDGE DEPTH GAUGE,." BLADE PLATE, FRICTION WASHER WASHER Figure 8 00: GUARD AND DEPTH GAUGE,. BLADE KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0-8 OF

19 REV D: 0/8 FRONT HANDLE (OPTIONAL) 00: FRONT HANDLE (OPTIONAL) ITEM PART # 00 FRONT HANDLE 00 NUT 8080 Figure 9 00: FRONT HANDLE (OPTIONAL) KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0-9 OF

20 REV D: 0/8 NOTICE TO EMPLOYER AND PURCHASER OF TOOL NOTICE TO SAFETY DIRECTOR You have purchased a powerful tool that, if misused, can cause severe injury and harm to your employees. You must instruct your employees in the safe and proper use of this tool and to follow the safety procedures and instructions that have been supplied by the manufacturer of this tool. Please follow the following instructions.. Instruct tool operators to test the tool each day before using it to be sure it does not malfunction. Remove and repair any tool that malfunctions.. Instruct tool operators to immediately stop using a tool that malfunctions or is defective.. Instruct personnel to immediately remove all tools that malfunction. Be sure to disconnect tool from power supply.. Instruct all personnel to stay clear of tool, and not to stand or walk in front of, or next to tool when in use.. Point out to all personnel the dangers related to the misuse of tool and the importance of following safety procedures and instructions.. Do not make, or allow others to make, alterations or modifications to this tool. Replace all lost or illegible labels.. Follow all safety, installation and maintenance instructions provided with this tool. Establish proper safety procedures in accordance with local and national requirements to prevent accidental energizing of tool that can cause injuries. 8. If this tool is sold or change in ownership takes place, you must provide the new owner all safety instructions, notices and maintenance instructions you were originally provided. You can obtain additional copies of the instructions from Kentmaster, free of charge upon request. 9. Give copies of instructions to: (A) Tool Operators (B) Maintenance Supervisor (C) Clean-up Supervisor KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0-0 OF

21 REV D: 0/8 INDEX OPERATING AND SAFETY INSTRUCTIONS... OPERATING INSTRUCTIONS... MAINTENANCE... SERVICE... PARTS BOOK... MODEL SC-00, SCRIBE SAW... MODEL SC-0 & SC-0, SCRIBE SAW... GEARS AND GEAR HOUSING ASSEMBLY...8 SPECIAL TOOLS (OPTIONAL)... GEAR HOUSING DISASSEMBLY... GEAR HOUSING REASSEMBLY... AIR MOTOR ASSEMBLY... MOTOR DISASSEMBLY... MOTOR REASSEMBLY... BLADE GUARD AND DEPTH GAUGE... FRONT HANDLE (OPTIONAL)...9 NOTICE TO EMPLOYER AND PURCHASER OF TOOL...0 INDEX... KENTMASTER MFG. CO., INC. 80 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 90 UNITED STATES OF AMERICA TELEPHONE: () FAX: () 0- OF