VALVE CLEARANCE INSPECTION
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1 ENGINE MECHANICAL (2RZFE, 3RZFE) INSPECTION EM5 EM02K06 Inspect and adjust the valve clearance when the engine is cold. 1. REMOVE INTAKE AIR CONNECTOR (See page EM34) 2. REMOVE PCV HOSES 3. REMOVE IGNITION COILS (WITH IGNITER) 4. DISCONNECT ENGINE WIRE (a) w/ A/C: Disconnect the A/C compressor connector. (b) Disconnect the oil pressure sensor connector. (c) Disconnect the ECT sender gauge connector. (d) Disconnect the 4 engine wire clamps and engine wire. 5. REMOVE CYLINDER HEAD COVER Remove the 10 bolts, 10 seal washers, cylinder head cover and gasket. P SET NO.1 CYLINDER TO TDC/COMPRESSION (a) Turn the crankshaft pulley clockwise and align its groove with the 0 mark on the timing chain cover. P14695 Dot Mark (b) Check that the timing marks (1 and 2 dots) of the camshaft drive and driven gears are in straight line on the cylinder head surface as shown in the illustration. If not, turn the crankshaft 1 revolution (360 ) and align the marks as above. A
2 EM6 ENGINE MECHANICAL (2RZFE, 3RZFE) A INSPECT (a) Check only the valves indicated. (1) Using a feeler gauge, measure the clearance between the valve lifter and camshaft. (2) Record the outofspecification valve clearance measurements. They will be used later to determine the required replacement adjusting shim. Valve clearance (Cold): Intake Exhaust mm ( in.) mm ( in.) (b) (c) Turn the crankshaft pulley 1 revolution (360 ) and align its groove with timing mark 0 of the timing chain cover. Check only the valves indicated as shown. Measure the valve clearance (See procedure in step (a)) A02503 Cam Lobe Upward 8. ADJUST (a) Remove the adjusting shim. (1) Turn the crankshaft to position the cam lobe of the camshaft on the adjusting valve upward. (2) Position the notch of the valve lifter toward the spark plug side. Notch P22275 SST (A) (3) Using SST (A), press down the valve lifter and place between the camshaft and valve lifter flange. Remove SST (A). SST ( , ) Apply at slight angle on the side marked with 9, at the position shown in the illustration. P
3 ENGINE MECHANICAL (2RZFE, 3RZFE) EM7 (4) Remove the adjusting shim with a small screwdriver and magnetic finger. Magnetic Finger P22274 EM0494 (b) Determine the replacement adjusting shim size by these Formula or Charts: (1) Using a micrometer, measure the thickness of the removed shim. (2) Calculate the thickness of a new shim so that the valve clearance comes within the specified value. T... of removed shim A... Measured valve clearance N... of new shim Intake: N = T + (A 0.20 mm (0.008 in.) Exhaust: N = T + (A 0.30 mm (0.012 in.) (3) Select a new shim with a thickness as close as possible to the calculated value. s are available in 17 sized in increments of 0.05 mm ( in.), from 2.50 mm ( in.) to 3.30 mm ( in.). SST (A) P15043 (c) Install a new adjusting shim. (1) Place a new adjusting shim on the valve lifter. (2) Using SST (A), press down the valve lifter and remove. SST ( , ) (d) Recheck the valve clearance. 9. REINSTALL CYLINDER HEAD COVER 10. RECONNECT ENGINE WIRE 11. REINSTALL HIGHTENSION CORDS TO SPARK- PLUGS 12. REINSTALL PCV HOSES 13. REINSTALL INTAKE AIR CONNECTOR (See page EM57) 1074
4 1075 V00831 Adjusting Selection Chart (Intake) Intake valve clearance (Cold): mm ( in. ) EXAMPLE: The mm ( in.) shim is installed, and the measured clearance is mm ( in.). Replace the mm ( in.) shim with a new 12 shim. New shim thickness New shims have the thickness in millimeters imprinted on the face. ENGINE MECHANICAL (2RZFE, 3RZFE) EM8
5 1076 V00832 Installed shim thickness Measured clearance Adjusting Selection Chart (Exhaust) Exhaust valve clearance (Cold): mm ( in. ) EXAMPLE: The mm ( in.) shim is installed, and the measured clearance is mm ( in.). Replace the mm ( in.) shim with a new 10 shim. New shim thickness New shims have the thickness in millimeters imprinted on the face. ENGINE MECHANICAL (2RZFE, 3RZFE) EM9
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