2004 Essential Tool Survey Order Form

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1 2004 Essential Tool Survey Order Form Page 1

2 Instructions for completing the 2004 Lexus Essential Tool Survey 1. Call each dealer at least a week in advance to schedule a date and time to perform the 2004 Lexus Essential Tool Survey. Advise the dealer on how to prepare for the survey as follows: Locate and return all SSTs in the shop (i.e. SSTs located in Technician s toolbox) to their respective Essential Tool Storage System drawers. Compile all components of SST kits into their respective storage cases. Note: Some tools may not always be stored in drawers (i.e. Haweka flange plate kits / drawer #9 may be in constant use on the tire balancer. This may also be the case with the Digital Battery Analyzer / MP815-L / Drawer #17, and Diagnostic Tool Set / LEX / drawer #8). This courtesy will allow dealers to prepare for the survey and minimize time wasted in locating tools during the survey. 2. Inspect Essential Tool Storage System drawers using the provided 2004 Lexus Essential Tool Survey Order Form and check for missing SSTs (Approx. 2-hours). No entry on the individual tool "Qty." box indicates the tool is present. (See sample page #3) 3. Make certain that all components of each SST kit are inventoried and in their respective cases. (i.e. Universal Puller Set "B" / / Drawer #24) 4. Sum up all needed SST sub-totals for each column/drawer on each page, and transfer the total dollar amount to the last page of the 2004 Lexus Essential Tool Survey Order Form. It is important to note that if no tools are required, the no tools required box must be checked, signed, and sent to TMS (last page only). - A shaded box indicates a multi-component SST Kit. Items listed below shaded box are sold individually (please see sample page). 5. Lexus Representative attests that the survey is complete/accurate by signing the last page of the Order Form. 6. Service Manager, or fiscally responsible executive acknowledges/approves by signing the last page of the order form, under the Lexus Representative s signature. 7. Make photocopies for you and your Dealer Principle, or Service Manager to file. 8. Send in the entire completed 2004 Essential Tool Survey order forms to: Toyota Motor Sales, USA Inc. Advanced Vehicles and Equipment Dept West 190TH ST. Torrance, CA ATTN: Jesse Blanc / 2004 SST Survey If you have questions please contact Jesse Blanc directly at: Phone: Fax: Page 2

3 SAMPLE PAGE DRAWER # 16 FUEL & EMISSIONS II (00002-MLR6872A) A EVAP System Pressure Test Kit (5 Components are available for purchase) A-ADP - EVAP Brass Adapter A-PLUG - Fuel Tank Cap Tester Plug Pinch-off Pliers (J ) A-FC - Fuel Cap Adapter (Black) A-FCA - Fuel Cap Adapter (Red) DRAWER # 17 DIAGNOSTIC III Wire Harness Repair Kit (10 Components are available for purchase) 1, Tool Box only ECU Pin Remover Terminal Gauge (Blue) Terminal Gauge (Red) 5.45 AMP Crimper Wire Stripper (310033) J A Terminal Pick / Tool Instruction Booklet (48936) Terminal Gauge Set Positive Locking Pick Tool Double Locking Pick Tool Fluid Pressure Pump Kit SAMPLE PAGE 1, MP815-L Lexus MicroPro 815 Digital Battery Analyzer (includes Update Adapter) (1 component available for purchase) 1, DMPUC Battery Tester Update Adapter Page 3

4 DRAWER # 1 POWERTRAIN ENGINE / TRANS I ( ) Deep Socket Wrench 30MM Gasket Seal Cutter ( ) Socket Hexagon Wrench 6MM 5.08 ( ) Socket Hexagon Wrench 8MM MM Bi-Hexagon Socket Hexagon 8MM Allen Socket A-01 Crankshaft Pulley Holding Tool ( ) Oil Filter Wrench DRAWER # 2 POWERTRAIN ENGINE / TRANS II Propeller Shaft Center Bearing Replacer Drive Line Angle Gauge Seal Ring Tool ECT SUB HARNESS "B" ECT SUB WIRE "J1" Page 4

5 DRAWER # 3 POWERTRAIN ENGINE / TRANS III DRAWER # 4 POWERTRAIN ENGINE / TRANS IV ( ) Belt Tension Gauge with Cable (2 Components are available for purchase) ( ) ( ) Belt Tension Gauge ( ) Belt Tension Cable Oil Seal Puller available for purchase) Companion Flange Holding Tool (Includes pin) (1 Component available for purchase) Pin 3.41 ( ) Variable Pin Wrench Set (15 Components are available for purchase) Case Holder Assembly Arm A Arm B Variable Pin Wrench Arm Assembly Pin Pin Pin Pin Pin Pin Pin Nut Grommet Grommet ECT Checker Sub Harness ECT Sub Harness "M" ECT Sub Harness ECT Checker Set available for purchase) 1, Kits may contain parts not shown and not available for individual purchase. Page 5

6 DRAWER # 5 POWERTRAIN ENGINE / TRANS V DRAWER # 6 CALIBRATION External Housing Bushing Replacer Rear Axle Shaft Puller Rear Axle Shaft Puller Adapter available for purchase) Differential Mount Service Tool available for purchase) Fuel Sender Lock Nut Wrench available for purchase) Radial Run-Out Gauge available for purchase) Occupant Seat Weight Set available for purchase) Tire Serial Number Defacer Laser Radar Adjusting Reflector (1 Component available for purchase) Laser Radar Adjusting Reflector Template 8.64 Page 6

7 DRAWER # 7 DIAGNOSTIC I (BAN-RCT-2A-20S) Small Radiator Cap Test Set (2 Components are available for purchase) Cap Test Adapter Radiator Test Adapter (BAN-RCT-2A-30S) Radiator Cap Test Set (2 Components are available for purchase) Cap Test Adapter Radiator Test Adapter DRAWER # 8 DIAGNOSTIC II ( ) ( ) Power Steering Pump Pressure Gauge Set (8 Components are available for purchase) Adapter Adapter Degree Fitting Power Steering Adapter Power Steering Adapter Power Steering Pump Adapter Power Steering Pump Adapter Carrying Case Page 7

8 DRAWER # 8 DIAGNOSTIC II cont Lexus Essential Tool Survey Order Form ( ) Transmission Oil Pressure Gauge Set (8 Components are available for purchase) ( ) Adapter Adapter Curved Adapter Gauge Assembly (Qty 2) Gasket Gasket O-Ring 1.00 ( ) ( ) Diagnostic Tester Kit & Software (16 Components are available for purchase) 2, ( ) Mega-Byte Program Card Kit Operators Manual Autoprobe RS232 / IP Self Test Adapter PIN DLC Self Test Adapter ( ) Battery Adapter Cable /26 Pin DLC Cable DC Power Cable TDCL Cable DRAWER # 8 DIAGNOSTIC II cont Diagnostic Tester Kit & Software cont Check Cable Instrumentation Port Cable AC/DC Adapter Vehicle Interface Module(VER2) J1962 OBDII Cable Tester 2, CAN Module Kit ( ) NVH Accessories Kit (3 Components are available for purchase) NVH Signal Conditioner Accelerometer w/ Magnet ( ) VP-414 Printer Kit (8 Components are available for purchase) Printer Cable: DC Power - Cigarette Lighter AC/DC Adapter Paper: Single Roll Cable: RS232S Adapter: Metric to Standard Threads Adapter: Printer DB9P/RJ Page 8

9 DRAWER #9 CHASSIS WHEEL BALANCER ADAPTERS Haweka Flange Plate Kit 2 Only 1 of the following four kits is required. Each kit includes 1- Cone, 1 - Flange Plate and 5 - Pins. Size depends on Wheel Balancer arbor diameter, ie. 28mm, 30mm, 36mm and 40mm Haweka Flange Cone 28MM Haweka Flange Cone 30MM Haweka Flange Cone 36MM Haweka Flange Cone 40MM CONE Haweka Flange Plate 28MM Haweka Flange Plate 30MM Haweka Flange Plate 36MM Haweka Flange Plate 40MM PLATE Haweka Flange Pin Pins sold individually Quantity of 5 pins needed per kit PIN DRAWER #10 CHASSIS STEERING / SUSPENSION I ( ) Steering Service Tool Set (4 Components are available for purchase) Steering Knuckle Bearing Cup Replacer Steering Knuckle Oil Seal Replacer Steering Knuckle Oil Seal Replacer Upper Ball Joint Dust Cover Replacer PIN 4 Pin Front Wheel Bearing Lock Nut Socket Kit (3 Components are available for purchase) SOCK 4 Pin Front Wheel Bearing Lock Nut Socket PINS Socket Pin Set (Qty. 4 included) INST Pin Installer/Remover Differential Mounting Cushion Remover & Replacer (2 Components are available for purchase) Nut & Bolt Set (Qty. 2 included) Washer (Qty. 4 included) Front Spring Upper Seat Holder Replacer Set #3 (2 Components are available for purchase) Replacer Replacer Page 9

10 DRAWER #11 CHASSIS STEERING / SUSPENSION II DRAWER #11 CHASSIS STEERING / SUSPENSION II cont. ( ) Front Suspension Bushing Tool Set (6 Components are available for purchase) Remover Gate Remover Replacer Front Base Rear Base ( ) Front Suspension Bushing Tool Set (3 Components are available for purchase) ( ) Lower Suspension Arm Bushing Remover / Replacer (5 Components are available for purchase) Remover Replacer Spacer Seat Spacer DRAWER # 12 CHASSIS STEERING / SUSPENSION III Bushing Remover Base Bushing Remover ( ) Lower Suspension Arm Bushing Remover / Replacer (4 Components are available for purchase) Remover Replacer Spacer Seat Torque Wrench Adapter Rear Axle Bearing Locknut Wrench Steering Knuckle Bearing Cup Remover ( ) Inner Bearing Cone Replacer Steering Rack Adjustment Kit (2 Components are available for purchase) Hexagon Wrench Steering Worm Bearing Adjusting Socket Seal Ring Tool ( ) Variable Open Wrench Drive Shaft Nut Chisel Page 10

11 DRAWER # 13 CHASSIS STEERING / SUSPENSION IV Drive Shaft Remover Differential Side Gear Shaft Puller Drive Shaft Boot Clamping Tool available for purchase) Differential Mounting Cushion Holding Tool Front Wheel Adjusting Nut Wrench ( ) Front Hub Inner Bearing Cone Replacer Hub Bolt Remover available for purchase) Lower Arm Bushing Replacer Suspension Arm Bushing Replacer Suspension Bushing Spacer Air Tube Separator Strut Sensor Socket Bearing Remover available for purchase) Ball Joint Puller available for purchase) DRAWER # 14 Drawer 14 is intentionally left empty for future expansion. Page 11

12 DRAWER # 15 FUEL & EMMISIONS I Cooling Fan Pressure Tester available for purchase) Fuel Injection Service Tool Set (6 Components are available for purchase) Injection Pump Camshaft Bearing Cone Replacer Alternator Pulley Puller Wiring A EFI Inspection Wiring G EFI Inspection Wiring F EFI Inspection Diagnosis Check Wiring 2.87 ( ) ( ) EFI Hose Set (15 Components are available for purchase) No. 2 Union (Qty. 2 required) No. 3 Union (Qty. 2 required) No. 4 Union (Qty. 2 required) No. 6 Union (Qty. 2 required) No. 7 Union Clamp Adapter Way Adapter Clamp DRAWER # 15 FUEL & EMMISIONS I cont EFI Hose Set cont Injection Measuring Attachment No. 1 Union Clip (Qty. 6 required) Hose (Qty. 3 required) C-Ring.57 ( ) EFI Fuel Pressure Gauge Set (12 Components are available for purchase) Case Banjo Adapter (10MM) Banjo Adapter (8MM) MM Banjo Bolt Gauge Hose Hose EFI Fuel Pressure Gauge T Joint EFI Pressure Test Adapter No. 1 Union Clip (Qty. 2 required) Clip (Qty. 2 required) 1.44 Page 12

13 DRAWER # 16 FUEL & EMISSIONS II DRAWER # 17 DIAGNOSTIC III (00002-MLR6872A) A EVAP System Pressure Test Kit (5 Components are available for purchase) A-ADP - EVAP Brass Adapter A-PLUG - Fuel Tank Cap Tester Plug Pinch-off Pliers (J ) A-FC - Fuel Cap Adapter (Black) A-FCA - Fuel Cap Adapter (Red) Wire Harness Repair Kit (10 Components are available for purchase) 1, Tool Box only ECU Pin Remover Terminal Gauge (Blue) Terminal Gauge (Red) 5.45 AMP Crimper Wire Stripper (310033) J A Terminal Pick / Tool Instruction Booklet (48936) Terminal Gauge Set Positive Locking Pick Tool Double Locking Pick Tool Fluid Pressure Pump Kit 1, MP815-L Lexus MicroPro 815 Digital Battery Analyzer (Includes Update Adapter) (1 Component available for purchase) 1, DMPUC Battery Tester Update Adapter Page 13

14 DRAWER # 18 CHASSIS BRAKE I ( ) ( A) Brake Booster Push Rod Gauge ABS Track Actuator Air Bleed Tool available for purchase) Master Wheel Lock Key Set available for purchase) Spare Tire Lock Key Set available for purchase) DRAWER # 19 CHASSIS BRAKE II ABS Actuator Checker Sub Harness C ABS Actuator Checker Sub Harness E ABS Actuator Checker Sub Harness H ABS Actuator Checker Sub Harness I ABS Sub Harness J Trac Actuator Air Bleed Wire ABS Actuator Checker Sub Harness L ABS Actuator Checker Sub Harness P Page 14

15 TOYOTA A.B.S.(Anti-lock Brake System) ACTUATOR CHECKER FRONT AIR RH LH BLEED MAIN REAR ON/OFF Lexus Essential Tool Survey Order Form DRAWER # 20 CHASSIS BRAKE III ( ) ( ) LSPV Gauge Set (5 Components are available for purchase) Gauge Assemblies ONLY Available Carrying Case No. 1 Nipple (Qty. 2 required) No. 2 Nipple (Qty. 2 required) No. 3 Nipple (Qty. 2 required) LSPV Gauge Adapter Diagnosis Check Wire # Navigational Wiring Harness Sub Harness ABS Actuator Checker and Sub Harness ABS Actuator Checker Sheet A ABS Actuator Checker Sub Harness G ABS Actuator Checker Sheet N ABS Actuator Checker Sheet O ABS Actuator Checker Sheet P DRAWER # 21 ELECTRICAL/AIR CONDITIONING I Plastic Pry Tool Set (2 Components are available for purchase) Plastic Panel Clip Removal Tool Plastic Emblem Removal Tool RF Detector Airbag Deployment Tool Kit (10 Components are available for purchase) Airbag Deployment Tool Airbag Deployment Wire Sub Harness Seat Belt Pretensioner Wire Side Airbag Deployment Wire Driver/Passenger Deployment Wire Airbag Deployment Wire Sub Harness # Airbag Deployment Wire Sub Harness # Wire A Wire B Wire C Door Hinge Set Bolt Wrench (12MM) Night View Inspection Tool Page 15

16 DRAWER # 22 ELECTRICAL/AIR CONDITIONING II Seat Heater Attachment Kit (3 Components are available for purchase) Seat Heater Attachment Tool Fabric Fasteners Replacement Needles Lexus Link Diagnostic Handset (Qty. 3 included) Pressure Plate Remover Magnetic Clutch Stopper Lip Seal Protector Luggage Compartment Tool Set A/C Line Disconnect Kit (2 Components are available for purchase) Low Side A/C Line Disconnect Tool High Side A/C Line Disconnect Tool LEX Phone Connector ART NOT AVAILABLE Discontinued Not Available for Purchase 3.59 DRAWER # 23 PULLERS/REPLACERS I cont Crankshaft Pulley Holding Tool cont (219466) ( ) Bolt M6 X 1.0 X 85 (Qty. 2 required) 4.75 (213232) Bolt M8 X 1.25 X 90 (Qty. 2 required) 3.60 (17710) ( ) Bolt M8 X 1.25 X 55 (Qty. 2 required) 4.65 ( ) Rear Suspension Bushing Tool Set (5 Components are available for purchase) Replacer Pipe Replacer Pipe Replacer ( ) Rear Suspension Bushing Tool Set (4 Components are available for purchase) DRAWER # 23 PULLERS/REPLACERS I Crankshaft Pulley Holding Tool (5 Components are available for purchase) Holding Tool ONLY Available (214817) Bolt M8 X 1.25 X 120 (Qty. 2 required) 5.45 (219465) ( ) Bolt M8 X 1.25 X 110 (Qty. 2 required) Remover Base Replacer Bushing Remover and Replacer Front Suspension Bushing Tool Set (7 Components are available for purchase) Bushing Remover Bushing Replacer Page 16

17 DRAWER # 23 PULLERS/REPLACERS I cont. DRAWER # 23 PULLERS/REPLACERS I cont Front Suspension Bushing Tool Set cont Upper Arm Base Upper Arm Base Bushing Replacer Upper Arm Spacer Lower Arm Spacer Replacer Set #1 (50 Components are available for purchase) 1, Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Set #1 cont Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Page 17

18 DRAWER # 23 PULLERS/REPLACERS I cont. DRAWER # 24 PULLERS/REPLACERS II Replacer Set #1 cont Replacer Replacer Replacer Adapter Screw Replacer Set #2 (8 Components are available for purchase) Replacer Replacer Replacer Replacer Replacer Replacer Replacer Replacer Handle Set (5 Components are available for purchase) Handle Assembly " Handle Assembly " Handle Assembly " Handle Assembly " Crankshaft Service Tool Set (7 Components are available for purchase) ( ) Crankshaft Pulley Holding Tool Connecting Rod Bushing Remover / Replacer Crankshaft Rear Oil Seal Replacer Crankshaft Rear Oil Seal Replacer Crankshaft Front Oil Seal Replacer Crankshaft Rear Oil Seal Replacer Handle ( ) Suspension Bushing Tool Set (12 Components are available for purchase) Bushing Remover Bushing Remover Base Bushing Replacer Bushing Replacer Base Bushing Remover Bushing Remover Spacer Bushing Remover Base Bushing Replacer Bushing Remover Bushing Remover Base Bushing Remover Bushing Remover Base Page 18

19 DRAWER # 24 PULLERS/REPLACERS II cont. DRAWER # 24 PULLERS/REPLACERS II cont Puller Set (9 Components are available for purchase) Puller Clamp Puller Slide Hammer Main Drive Gear Puller Attachment Rear Axle Shaft Puller Attachment Spline Shaft Puller Attachment Reverse Idler Gear Shaft Puller Attachment Puller Attachment Extension Housing Bearing Puller Attachment Case ( ) ( ) Universal Puller Set A (15 Components are available for purchase) Puller Head Forcing Screw Puller Leg (Set of 3) Puller Jaw (Set of 2) Puller Jaw (Set of 3) Lower Plate 130MM Lower Plate 150MM Adapter 10MM Adapter 16MM Adapter 18MM Adapter 20MM Universal Puller Set A cont Adapter 22MM Adapter 24MM Adapter 26MM Adapter 28MM ( ) Universal Puller Set B (21 Components are available for purchase) 1, Hanger Hanger Slide Arm Center Bolt Center Bolt Center Bolt Arm Arm Arm Arm Claw No Claw No Claw No Claw No Claw No Claw No Claw No Attachment Holder Case Bolt.89 Page 19

20 DRAWER # 24 PULLERS/REPLACERS II cont. ( ) ( ) ( ) Universal Puller Set C (18 Components are available for purchase) Hanger Slide Arm Center Bolt Center Bolt Claw No Claw No Claw No Claw No Claw No Claw No Claw No Claw No Adapter No Adapter No Adapter No Adapter No Attachment Shaft Protector ESSENTIAL TOOLS NOT LOCATED IN STORAGE CABINETS TIS01-02 Lexus TIS Workstation (must have at least one) Additional TIS PCs used for TIS access by technicians and service personnel Roof Line Gauge Luggage Door Link Sub-Assembly Gauge Laser Radar Adjusting Reflector (BRNM-ST580A) BRNM-ST7200 Branick Strut Spring Compressor 6, Note: Size of tools shown on this page are not to scale. Contains part(s) not available for individual purchase. Promotion # LX Page 20

21 ESSENTIAL TOOL SURVEY ORDER FORM Please print or type clearly to avoid delays and errors. Ship to Location: Dealer Information: LEXUS 2004 ESSENTIAL TOOL SURVEY ORDER FORM Attention Street Address City State Zip Code Phone number where you can be reached during the day Dealer Name Region Code Dealer Code No. A. Tool Survey (Total of all columns on all pages) $ B. Add Sales % (please calculate at dealer s local rate) $ C. GRAND TOTAL (not including shipping) $ SHIPPING All tool shipments will be made F.O.B. Shipping Point. Tools will be shipped via United Parcel Service (ground). State and local sales taxes will be added to the invoice at applicable rates. If no tools are required, check the NO TOOLS REQUIRED box NOTE: All survey paperwork must be completed & submitted even if no tools are required. NO TOOLS REQUIRED Completed by Lexus Rep Printed Name Lexus Rep Signature Date Approved by Dealer Principal or Service Dealer Principal or Service Date Manager Printed Name Manager Signature Promotion # LX03-605OF Page 21

SST Storage System Master Index

SST Storage System Master Index JULY 2016 To Order Special Service Tools Call Bosch/OTC at 1-800-933-8335 Table of Contents Page # Part Number References......................................... 2-8 Drawer