DIAGNOSTICS PREPARATION SST. Recomended Tools Oil Pressure Switch Socket SFI SYSTEM Diagnosis Check Wire No.
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1 DIAGNOSTICS SST DIAGNOSTICS CL Oil Pressure Switch Socket SFI SYSTEM Diagnosis Check Wire No.2 SFI SYSTEM SUPPLEMENTAL SYSTEM RESTRAINT Recomended Tools TOYOTA Electrical Tester SFI SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM ELECTRONIC CONTROLLED AUTOMATIC TRANSAXLE [ECT] COMBINATION METER WIRELESS DOOR LOCK CONTROL SYSTEM ( ) Test Lead Set SFI SYSTEM ABS WITH EBD SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM ELECTRONIC CONTROLLED AUTOMATIC TRANSAXLE [ECT] AUDIO SYSTEM CRUISE CONTROL SYSTEM COMBINATION METER WIRELESS DOOR LOCK CONTROL SYSTEM POWER DOOR LOCK CONTROL SYSTEM ( ) Test Lead Set SFI SYSTEM ABS WITH EBD SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM ELECTRONIC CONTROLLED AUTOMATIC TRANSAXLE [ECT] AUDIO SYSTEM CRUISE CONTROL SYSTEM COMBINATION METER WIRELESS DOOR LOCK CONTROL SYSTEM POWER DOOR LOCK CONTROL SYSTEM 46
2 022 ENGINE CONTROL SYSTEM ENGINE CONTROL SYSTEM 021A203 Ohmmeter Radiator cup tester 47
3 FUEL 023 FUEL SST 021BK Fuel Hose Puller FUEL INJECTOR ASSY Injection Measuring Tool Set FUEL SYSTEM ( ) Adaptor FUEL SYSTEM ( ) Clamp FUEL SYSTEM ( ) Hose FUEL SYSTEM Wire H EFI Inspection FUEL SYSTEM Recomended Tools TOYOTA Electrical Tester FUEL SYSTEM ( ) Test Lead Set FUEL SYSTEM SSM Butyl Tape Set FUEL PUMP ASSY FUEL TANK ASSY Service wire harness Stopwatch Measuring flask Vernier calipers Clip 48
4 024 EMISSION CONTROL EMISSION CONTROL SST 021BN Turbocharger Pressure Gauge EMISSION CONTROL SYSTEM Service Wire Harness Ohmmeter Vacuum gauge 49
5 ENGINE MECHANICAL SST ENGINE MECHANICAL CI mm Socket Wrench for 12 Pointed Head CYLINDER BLOCK ASSY(April, 2003) Oil Pan Seal Cutter PARTIAL ENGINE ASSY(April, 2003) Valve Guide Bushing Remover & Replacer 5.5 CYLINDER HEAD ASSY Valve Guide Bushing Remover & Replacer Set CYLINDER HEAD ASSY Valve Stem Oil Seal Replacer CYLINDER HEAD ASSY Valve Spring Compressor CYLINDER HEAD ASSY ( ) Attachment CYLINDER HEAD ASSY ( ) Arm CYLINDER HEAD ASSY ( ) Set Bolt CYLINDER HEAD ASSY Cylinder Head Bolt Wrench CYLINDER BLOCK ASSY(April, 2003) Oil Seal & Bearing Replacer ENGINE REAR OIL SEAL PARTIAL ENGINE ASSY(April, 2003) Crankshaft Front Oil Seal Replacer CHAIN SUBASSY TIMING CHAIN OR BELT COVER OIL SEAL CYLINDER HEAD GASKET PARTIAL ENGINE ASSY(April, 2003) 50
6 026 ENGINE MECHANICAL Oil Filter Wrench PARTIAL ENGINE ASSY(April, 2003) Fuel Hose Puller CYLINDER HEAD GASKET Clutch Guide Tool ENGINE REAR OIL SEAL PARTIAL ENGINE ASSY(April, 2003) Boll Joint Puller PARTIAL ENGINE ASSY(April, 2003) Front Crossmember Guide Tool PARTIAL ENGINE ASSY(April, 2003) Sensor Socket Wrench PARTIAL ENGINE ASSY(April, 2003) Diagnosis Check Wire No.2 ENGINE ASSEMBLY CYLINDER HEAD GASKET PARTIAL ENGINE ASSY(April, 2003) Drive Shaft Nut Chisel PARTIAL ENGINE ASSY(April, 2003) Handle Set ENGINE REAR OIL SEAL CYLINDER HEAD ASSY PARTIAL ENGINE ASSY(April, 2003) ( ) Handle 100 ENGINE REAR OIL SEAL CYLINDER HEAD ASSY PARTIAL ENGINE ASSY(April, 2003) Variable Pin Wrench Set CHAIN SUBASSY TIMING CHAIN OR BELT COVER OIL SEAL ENGINE REAR OIL SEAL CYLINDER HEAD GASKET PARTIAL ENGINE ASSY(April, 2003) ( ) Variable Pin Wrench Arm Assy CHAIN SUBASSY TIMING CHAIN OR BELT COVER OIL SEAL ENGINE REAR OIL SEAL CYLINDER HEAD GASKET PARTIAL ENGINE ASSY(April, 2003) 51
7 ENGINE MECHANICAL 027 ( ) Pin 10 CHAIN SUBASSY TIMING CHAIN OR BELT COVER OIL SEAL ENGINE REAR OIL SEAL CYLINDER HEAD GASKET PARTIAL ENGINE ASSY(April, 2003) Compression Gauge Attachment ENGINE ASSEMBLY CYLINDER HEAD GASKET Recomended Tools Pin Punch. CYLINDER HEAD ASSY Hexagon Wrench Set PARTIAL ENGINE ASSY(April, 2003) ( ) Socket Hexagon Wrench 5 PARTIAL ENGINE ASSY(April, 2003) ( ) Socket Hexagon Wrench 10 CYLINDER HEAD ASSY PARTIAL ENGINE ASSY(April, 2003) ( ) Socket Hexagon Wrench 12 PARTIAL ENGINE ASSY(April, 2003) Bihexagon Wrench 10 mm PARTIAL ENGINE ASSY(April, 2003) Engine Sling Device PARTIAL ENGINE ASSY(April, 2003) SSM Seal Packing Black or equivalent (FIPG) Seal Packing 1282B, THREE BOND 1282B or equivalent (FIPG) CHAIN SUBASSY CAMSHAFT CYLINDER HEAD GASKET VALVE CLEARANCE PARTIAL ENGINE ASSY(April, 2003) CYLINDER BLOCK ASSY(April, 2003) PARTIAL ENGINE ASSY(April, 2003) Adhesive 1324, THREE BOND 1324 or equivalent ENGINE REAR OIL SEAL CYLINDER HEAD ASSY PARTIAL ENGINE ASSY(April, 2003) 52
8 028 ENGINE MECHANICAL Adhesive 1344 THREE BOND 1344 LOCTITE 242 or equivalent CYLINDER BLOCK ASSY(April, 2003) CO/HC meter Cylinder gauge Dial indicator Feeler gauge Micrometer Piston heater Plastigage Precision straight edge Radiator cap tester Sandpaper(#400) Steel square Straight edge Spring tester Spring tension gauge Valve seat cutter Vernier calipers Vblock Wooden block 53
9 EXHAUST 029 EXHAUST 021A302 Vernier calipers 54
10 0210 COOLING COOLING Recomended Tools 021BO TOYOTA Electrical Tester COOLING FAN SYSTEM ( ) Test Lead Set COOLING FAN SYSTEM Heater Radiator cap tester Slide calipers Thermometer Coolant Item Capacity Classification Engine coolant 6.5 liters (6.9 US qts, 5.7 lmp. qts) TOYOTA long life coolant 55
11 LUBRICATION 0211 LUBRICATION SST 021A Oil Filter Wrench OIL FILTER SUBASSY Feeler gauge Radiator cup tester Lubricant Oil grade Drain and refill Item Capacity Classification w/ oil filter change w/o oil filter change 3.7 liters (3.9 US qts, 3.3 lmp. qts) 3.5 liters (3.7 US qts, 3.1 lmp. qts) API grade SL EnergyConserving or ILSAC, multigrade engine oil Dry fill 4.2 liters (4.4 US qts, 3.7 lmp. qts) 56
12 0212 IGNITION IGNITION Recomended Tools 021A502 ( ) Spark Plug Gap Gauge IGNITION SYSTEM Ohmmeter Spark plug cleaner 57
13 STARTING & CHARGING SST STARTING & CHARGING UA Injection Pump Spline Shaft Puller GENERATOR ASSY Alternator Pulley Set Nut Wrench Set GENERATOR ASSY ( ) Alternator Rotor Shaft Wrench GENERATOR ASSY ( ) Alternator Pulley Set Nut 22 mm Wrench GENERATOR ASSY Recomended Tools Socket Wrench for 29 mm. GENERATOR ASSY TOYOTA Electrical Tester STARTING SYSTEM STARTER ASSY GENERATOR ASSY STARTING SYSTEM(April, 2003) STARTER ASSY(April, 2003) ( ) Test Lead Set STARTING SYSTEM GENERATOR ASSY STARTING SYSTEM(April, 2003) STARTER ASSY(April, 2003) Service wire harness Ohmmeter Vernier calipers Slide calipers Wooden block 58
14 0214 FRONT SUSPENSION SST FRONT SUSPENSION 021C Boll Joint Puller LOWER BALL JOINT ASSY FRONT LH Front Crossmember Guide Tool FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH STABILIZER BAR FRONT Coil Spring Compressor FRONT SHOCK ABSORBER WITH COIL SPRING Front Spring Upper Seat Holder FRONT SHOCK ABSORBER WITH COIL SPRING Drive Shaft Nut Chisel LOWER BALL JOINT ASSY FRONT LH Recomended Tools Socket Wrench 30 mm LOWER BALL JOINT ASSY FRONT LH Hexagon Wrench Set FRONT SHOCK ABSORBER WITH COIL SPRING FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH STABILIZER BAR FRONT ( ) Socket Hexagon Wrench 6 FRONT SHOCK ABSORBER WITH COIL SPRING FRONT SUSPENSION ARM SUBASSY LOWER NO.1 LH STABILIZER BAR FRONT Dial indicator with magnetic base Tire pressure gauge Alignment tester Toein gauge Angle gauge Cambercasterkingpin gauge Engine Sling Device Drill 59
15 REAR SUSPENSION 0215 REAR SUSPENSION SST 021BV Base REAR AXLE BEAM ASSY Coil Spring Compressor REAR SHOCK ABSORBER WITH COIL SPRING Puller B Set REAR AXLE BEAM ASSY ( ) Hanger 200 REAR AXLE BEAM ASSY ( ) Slide Arm REAR AXLE BEAM ASSY ( ) Center Bolt 200 REAR AXLE BEAM ASSY ( ) Arm 100 REAR AXLE BEAM ASSY ( ) Claw No.5 REAR AXLE BEAM ASSY ( ) Attachment REAR AXLE BEAM ASSY ( ) Holder REAR AXLE BEAM ASSY Replacer Set REAR AXLE BEAM ASSY ( ) Replacer 62 REAR AXLE BEAM ASSY 60
16 0216 REAR SUSPENSION ( ) Replacer 63 REAR AXLE BEAM ASSY Recomended Tools Hexagon Wrench Set REAR SHOCK ABSORBER WITH COIL SPRING ( ) Socket Hexagon Wrench 6 REAR SHOCK ABSORBER WITH COIL SPRING Dial indicator with magnetic base Wheel balancer Tire pressure gauge Alignment tester Toein gauge Cambercasterkingpin gauge Drill 61
17 TIRE & WHEEL 0217 TIRE&WHEEL 021C401 Tire pressure gauge Dial indicator with magnetic base Wheel balancer 62
18 0218 DRIVE SHAFT / PROPELLER SHAFT SST DRIVE SHAFT / PROPELLER SHAFT 021BZ Wire Gauge Set FRONT DRIVE SHAFT ( ) Wire Gauge 1.5 mm (0.059 in.) FRONT DRIVE SHAFT Rear Axle Shaft Puller FRONT AXLE HUB SUBASSY LH Drive Shaft Remover Attachment FRONT DRIVE SHAFT Differential Side Gear Shaft Puller FRONT DRIVE SHAFT ( ) Shocker Set FRONT DRIVE SHAFT Rear Axle Shaft Puller FRONT DRIVE SHAFT Rear Axle Shaft Bearing Remover FRONT DRIVE SHAFT Rear Axle Shaft Bearing Remover FRONT AXLE HUB SUBASSY LH Front Hub Bearing Adjusting Tool FRONT DRIVE SHAFT ( ) Bolt & Nut FRONT DRIVE SHAFT ( ) Retainer FRONT DRIVE SHAFT 63
19 DRIVE SHAFT / PROPELLER SHAFT Steering Knuckle Oil Seal Replacer FRONT AXLE HUB SUBASSY LH Ball Joint Puller REAR AXLE LH HUB BOLT FRONT AXLE LH HUB BOLT Boll Joint Puller FRONT DRIVE SHAFT FRONT AXLE HUB SUBASSY LH Drive Shaft Nut Chisel FRONT DRIVE SHAFT FRONT AXLE HUB SUBASSY LH Bearing Remover FRONT DRIVE SHAFT Puller B Set FRONT AXLE HUB SUBASSY LH ( ) Hanger 200 FRONT AXLE HUB SUBASSY LH ( ) Slide Arm FRONT AXLE HUB SUBASSY LH ( ) Center Bolt 200 FRONT AXLE HUB SUBASSY LH ( ) Arm 25 FRONT AXLE HUB SUBASSY LH ( ) Claw No.6 FRONT AXLE HUB SUBASSY LH ( ) Attachment FRONT AXLE HUB SUBASSY LH ( ) Holder FRONT AXLE HUB SUBASSY LH 64
20 0220 DRIVE SHAFT / PROPELLER SHAFT Replacer Set FRONT AXLE HUB SUBASSY LH ( ) Replacer 37 FRONT AXLE HUB SUBASSY LH ( ) Replacer 60 FRONT AXLE HUB SUBASSY LH ( ) Replacer 64 FRONT AXLE HUB SUBASSY LH Replacer Set No.2 FRONT AXLE HUB SUBASSY LH ( ) Replacer 72 FRONT AXLE HUB SUBASSY LH Handle Set FRONT AXLE HUB SUBASSY LH ( ) Handle 100 FRONT AXLE HUB SUBASSY LH Recomended Tools Socket Wrench 30 mm FRONT DRIVE SHAFT FRONT AXLE HUB SUBASSY LH Hexagon Wrench Set FRONT DRIVE SHAFT FRONT AXLE HUB SUBASSY LH ( ) Socket Hexagon Wrench 6 FRONT DRIVE SHAFT FRONT AXLE HUB SUBASSY LH Snap Ring No.1 Expander FRONT DRIVE SHAFT Snap Ring Pliers FRONT AXLE HUB SUBASSY LH 65
21 DRIVE SHAFT / PROPELLER SHAFT 0221 Dial indicator with magnetic base Lubricant Item Front drive shaft Inboard joint grease g ( oz.) Capacity 66
22 0222 BRAKE SST BRAKE 021CC Union Nut Wrench 10 mm BRAKE FLUID FRONT BRAKE REAR BRAKE BRAKE ACTUATOR ASSY BRAKE BOOSTER ASSY PROPORTIONING VALVE ASSY BRAKE MASTER CYLINDER SUBASSY(April, 2003) Crankshaft Pulley Replacer SKID CONTROL SENSOR Rear Axle Shaft Puller SKID CONTROL SENSOR ( ) Shocker SKID CONTROL SENSOR Drive Shaft Boot Clamping Tool SKID CONTROL SENSOR Shoe Hold Down Spring Driver REAR BRAKE Brake Booster Push Rod Gauge BRAKE MASTER CYLINDER SUBASSY(April, 2003) Brake Booster Push Rod Wrench BRAKE MASTER CYLINDER SUBASSY(April, 2003) Bearing Remover SKID CONTROL SENSOR Recomended Tools Snap Ring Pliers BRAKE MASTER CYLINDER SUBASSY 67
23 BRAKE 0223 Ruler Dial indicator Micrometer Brake drum gauge Lubricant Item Capacity Classification Brake fluid SAE J1703 or FMVSS No. 116 DOT3 68
24 0224 PARKING BRAKE PARKING BRAKE SST 021CD Shoe Hold Down Spring Driver PARKING BRAKE CABLE ASSY NO.3 69
25 AUTOMATIC TRANSMISSION / TRANS SST AUTOMATIC TRANSMISSION / TRANS CJ Union Nut Wrench 17mm AUTOMATIC TRANSAXLE ASSY(ATM) Oil Seal Puller FRONT DIFFERENTIAL OIL SEAL(ATM) TOYOTA Automatic Transmission Tool Set AUTOMATIC TRANSAXLE ASSY(ATM) FRONT DIFFERENTIAL OIL SEAL(ATM) TORQUE CONVERTER CLUTCH AND DRIVE PLATE(ATM) ( ) Oneway Clutch Test Tool AUTOMATIC TRANSAXLE ASSY(ATM) TORQUE CONVERTER CLUTCH AND DRIVE PLATE(ATM) ( ) Stator Stopper AUTOMATIC TRANSAXLE ASSY(ATM) TORQUE CONVERTER CLUTCH AND DRIVE PLATE(ATM) ( ) Side Bearing Race Replacer FRONT DIFFERENTIAL OIL SEAL(ATM) ( ) Handle FRONT DIFFERENTIAL OIL SEAL(ATM) ( ) Oil Seal Replacer FRONT DIFFERENTIAL OIL SEAL(ATM) Automatic Transmission Oil Pressure Gauge Set ( ) Adaptor C ( ) Gauge Assy Tachopulse Pickup Wire No.2 70
26 0226 Recomended Tools AUTOMATIC TRANSMISSION / TRANS Socket Wrench 30 mm AUTOMATIC TRANSAXLE ASSY(ATM) Torx Socket T30 FLOOR SHIFT PARKING LOCK CABLE ASSY(ATM) ( ) Socket Hexagon Wrench 10 FRONT DIFFERENTIAL OIL SEAL(ATM) Straight edge Vernier calipers Dial indicator or dial indicator with magnetic base Engine sling device Slide calipers Chain block Lubricant Torque converter clutch Torque converter clutch Drive plate Automatic transaxle assy Automatic transaxle assy,front differential oil seal Automatic transaxle assy Item Capacity Classification Automatic transaxle fluid Dry fill Drain and refill SSM (Special Service Materials) 7.3 liters (7.72 US qts, 6.42 lmp.qts) 3.0 liters (3.2 US qts, 2.6 lmp.qts) ATF Type TIV Adhesive 1324, THREE BOND 1324 or equivalent 71
27 MANUAL TRANSMISSION/TRANSAXLE SST MANUAL TRANSMISSION/TRANSAXLE CF Union Nut Wrench 17mm MANUAL TRANSAXLE ASSY Crankshaft Front Oil Seal Replacer OUTPUT SHAFT ASSY(C59) Oil Seal Puller FRONT DIFFERENTIAL OIL SEAL MANUAL TRANSAXLE ASSY(C59) th Driven Gear Replacer MANUAL TRANSAXLE ASSY(C59) Transmission Rear Bearing Replacer MANUAL TRANSAXLE ASSY(C59) Transmission Bearing Replacer Set OUTPUT SHAFT ASSY(C59) ( ) Body OUTPUT SHAFT ASSY(C59) Transmission & Transfer Bearing Replacer MANUAL TRANSAXLE ASSY(C59) INPUT SHAFT ASSY(C59) OUTPUT SHAFT ASSY(C59) ( ) Replacer Pipe MANUAL TRANSAXLE ASSY(C59) ( ) Replacer A INPUT SHAFT ASSY(C59) ( ) Replacer B OUTPUT SHAFT ASSY(C59) TOYOTA Automatic Transmission Tool Set MANUAL TRANSAXLE ASSY(C59) 72
28 0228 MANUAL TRANSMISSION/TRANSAXLE ( ) Overdrive Bearing Replacer MANUAL TRANSAXLE ASSY(C59) Drive Shaft Remover Attachment MANUAL TRANSAXLE ASSY FRONT DIFFERENTIAL OIL SEAL Differential Side Gear Shaft Puller MANUAL TRANSAXLE ASSY FRONT DIFFERENTIAL OIL SEAL ( ) Shocker Set MANUAL TRANSAXLE ASSY FRONT DIFFERENTIAL OIL SEAL Differential Oil Seal Replacer FRONT DIFFERENTIAL OIL SEAL Differential Preload Adaptor MANUAL TRANSAXLE ASSY(C59) Drive Pinion Rear Bearing Cone Replacer OUTPUT SHAFT ASSY(C59) Tilt Handle Bearing Replacer OUTPUT SHAFT ASSY(C59) Steering Worm Bearing Puller MANUAL TRANSAXLE ASSY(C59) ( ) Claw D MANUAL TRANSAXLE ASSY(C59) ( ) Hanger Pin with Nut MANUAL TRANSAXLE ASSY(C59) ( ) Claw E MANUAL TRANSAXLE ASSY(C59) Boll Joint Puller MANUAL TRANSAXLE ASSY FRONT DIFFERENTIAL OIL SEAL 73
29 MANUAL TRANSMISSION/TRANSAXLE Upper Ball Joint Dust Cover Replacer MANUAL TRANSAXLE ASSY(C59) INPUT SHAFT ASSY(C59) Front Crossmember Guide Tool MANUAL TRANSAXLE ASSY Front Suspension Bushing Tool Set MANUAL TRANSAXLE ASSY(C59) ( ) Replacer MANUAL TRANSAXLE ASSY(C59) Backup Light Switch Tool MANUAL TRANSAXLE ASSY(C59) Drive Shaft Nut Chisel MANUAL TRANSAXLE ASSY FRONT DIFFERENTIAL OIL SEAL Bearing Remover MANUAL TRANSAXLE ASSY(C59) INPUT SHAFT ASSY(C59) OUTPUT SHAFT ASSY(C59) Bearing Remover Attachment MANUAL TRANSAXLE ASSY(C59) Puller A Set MANUAL TRANSAXLE ASSY(C59) ( ) Upper Plate MANUAL TRANSAXLE ASSY(C59) ( ) Center Bolt MANUAL TRANSAXLE ASSY(C59) ( ) Arm MANUAL TRANSAXLE ASSY(C59) ( ) Claw No.1 MANUAL TRANSAXLE ASSY(C59) 74
30 0230 MANUAL TRANSMISSION/TRANSAXLE ( ) Attachment MANUAL TRANSAXLE ASSY(C59) Puller B Set MANUAL TRANSAXLE ASSY(C59) ( ) Hanger 150 MANUAL TRANSAXLE ASSY(C59) ( ) Hanger 200 MANUAL TRANSAXLE ASSY(C59) ( ) Slide Arm MANUAL TRANSAXLE ASSY(C59) ( ) Center Bolt 150 MANUAL TRANSAXLE ASSY(C59) ( ) Center Bolt 200 MANUAL TRANSAXLE ASSY(C59) ( ) Arm 25 MANUAL TRANSAXLE ASSY(C59) ( ) Claw No.6 MANUAL TRANSAXLE ASSY(C59) ( ) Claw No.7 MANUAL TRANSAXLE ASSY(C59) ( ) Attachment MANUAL TRANSAXLE ASSY(C59) ( ) Holder MANUAL TRANSAXLE ASSY(C59) Replacer Set MANUAL TRANSAXLE ASSY(C59) OUTPUT SHAFT ASSY(C59) SHIFT & SELECT LEVER SHAFT ASSY(C59) 75
31 MANUAL TRANSMISSION/TRANSAXLE 0231 ( ) Replacer 19 MANUAL TRANSAXLE ASSY(C59) ( ) Replacer 20 MANUAL TRANSAXLE ASSY(C59) ( ) Replacer 22 SHIFT & SELECT LEVER SHAFT ASSY(C59) ( ) Replacer 36 MANUAL TRANSAXLE ASSY(C59) ( ) Replacer 37 MANUAL TRANSAXLE ASSY(C59) ( ) Replacer 42 MANUAL TRANSAXLE ASSY(C59) ( ) Replacer 45 OUTPUT SHAFT ASSY(C59) ( ) Replacer 53 MANUAL TRANSAXLE ASSY(C59) ( ) Replacer 55 MANUAL TRANSAXLE ASSY(C59) ( ) Replacer 60 MANUAL TRANSAXLE ASSY(C59) Replacer Set No.2 MANUAL TRANSAXLE ASSY(C59) ( ) Replacer 68 MANUAL TRANSAXLE ASSY(C59) ( ) Replacer 71 MANUAL TRANSAXLE ASSY(C59) 76
32 0232 MANUAL TRANSMISSION/TRANSAXLE Handle Set FRONT DIFFERENTIAL OIL SEAL MANUAL TRANSAXLE ASSY(C59) SHIFT & SELECT LEVER SHAFT ASSY(C59) ( ) Handle 100 MANUAL TRANSAXLE ASSY(C59) SHIFT & SELECT LEVER SHAFT ASSY(C59) ( ) Handle 150 MANUAL TRANSAXLE ASSY(C59) ( ) Handle 200 FRONT DIFFERENTIAL OIL SEAL Recomended Tools Socket Wrench 30 mm MANUAL TRANSAXLE ASSY FRONT DIFFERENTIAL OIL SEAL Pin Punch DIFFERENTIAL CASE ASSY(C59) Pin Punch. MANUAL TRANSAXLE ASSY(C59) SHIFT & SELECT LEVER SHAFT ASSY(C59) ( ) Socket Hexagon Wrench 6 MANUAL TRANSAXLE ASSY(C59) Torx Socket T30 FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT ( ) Socket Hexagon Wrench 6 MANUAL TRANSAXLE ASSY(C59) Snap Ring No.1 Expander MANUAL TRANSAXLE ASSY(C59) Dial indicator Feeler gauge Micrometer Slide calipers 77
33 MANUAL TRANSMISSION/TRANSAXLE 0233 Lubricant C59 Manual transaxle oil (w/ Differential oil) Item Capacity Classification 1.9 liters (2.0 US qts, 1.7 lmp. qts) API GL4 or GL5 SAE 75W90 78
34 0234 CLUTCH SST CLUTCH 021BQ Union Nut Wrench 10 mm CLUTCH RELEASE CYLINDER ASSY(MTM) CLUTCH MASTER CYLINDER ASSY(MTM) Clutch Guide Tool CLUTCH UNIT(MTM) Universal Joint Bearing Remover & Replacer CLUTCH UNIT(MTM) Recomended Tools Pin Punch CLUTCH MASTER CYLINDER ASSY Hexagon Wrench Set CLUTCH MASTER CYLINDER ASSY CLUTCH PEDAL SUBASSY TOYOTA Electrical Tester CLUTCH START SWITCH ASSY Snap Ring Pliers CLUTCH MASTER CYLINDER ASSY Vernier calipers Dial indicator with magnetic base Lubricant Item Capacity Classification Brake fluid SAE J1703 or FMVSS No. 116 DOT3 79
35 STEERING COLUMN 0235 STEERING COLUMN SST 021CA Puller C Set STEERING COLUMN ASSY ( ) Hanger 150 STEERING COLUMN ASSY ( ) Slide Arm STEERING COLUMN ASSY ( ) Center Bolt 150 STEERING COLUMN ASSY ( ) Claw No.2 STEERING COLUMN ASSY Recomended Tools Torx Socket T30 STEERING COLUMN ASSY 80
36 0236 POWER STEERING SST POWER STEERING 021CB Union Nut Wrench 12mm RACK & PINION POWER STEERING Union Nut Wrench 14mm VANE PUMP ASSY RACK & PINION POWER STEERING Rear Axle Shaft Puller RACK & PINION POWER STEERING Rack & Pinion Steering Rack Housing Stand RACK & PINION POWER STEERING Tilt Handle Bearing Replacer RACK & PINION POWER STEERING Steering Gear Housing Overhaul Tool Set RACK & PINION POWER STEERING ( ) Steering Pinion Bearing Replacer RACK & PINION POWER STEERING ( ) Steering Rack Shaft Bushing Puller RACK & PINION POWER STEERING Steering Worm Bearing Adjusting Socket RACK & PINION POWER STEERING Boll Joint Puller RACK & PINION POWER STEERING Power Steering Gear Housing Overhaul Tool Set VANE PUMP ASSY ( ) Vane Pump Bracket VANE PUMP ASSY 81
37 POWER STEERING Oil Seal Remover VANE PUMP ASSY Steering Rack Oil Seal Test Tool RACK & PINION POWER STEERING ( ) Packing RACK & PINION POWER STEERING Steering Rack Cover A RACK & PINION POWER STEERING Seal Ring Tool RACK & PINION POWER STEERING Power Steering Pressure Gauge Set POWER STEERING SYSTEM ( ) Gauge Assy POWER STEERING SYSTEM ( ) Attachment A POWER STEERING SYSTEM ( ) Attachment B POWER STEERING SYSTEM Front Crossmember Guide Tool RACK & PINION POWER STEERING Variable Open Wrench RACK & PINION POWER STEERING Puller C Set RACK & PINION POWER STEERING ( ) Hanger 150 RACK & PINION POWER STEERING 82
38 0238 POWER STEERING ( ) Slide Arm RACK & PINION POWER STEERING ( ) Center Bolt 150 RACK & PINION POWER STEERING ( ) Claw No.2 RACK & PINION POWER STEERING Replacer Set VANE PUMP ASSY RACK & PINION POWER STEERING ( ) Replacer 18 RACK & PINION POWER STEERING ( ) Replacer 19 RACK & PINION POWER STEERING ( ) Replacer 22 RACK & PINION POWER STEERING ( ) Replacer 24 RACK & PINION POWER STEERING ( ) Replacer 26 RACK & PINION POWER STEERING ( ) Replacer 28 VANE PUMP ASSY RACK & PINION POWER STEERING ( ) Replacer 32 RACK & PINION POWER STEERING ( ) Replacer 36 RACK & PINION POWER STEERING ( ) Replacer 40 RACK & PINION POWER STEERING 83
39 POWER STEERING 0239 ( ) Adapter RACK & PINION POWER STEERING Handle Set VANE PUMP ASSY RACK & PINION POWER STEERING ( ) Handle 100 VANE PUMP ASSY RACK & PINION POWER STEERING ( ) Handle 150 RACK & PINION POWER STEERING ( ) Handle 360 RACK & PINION POWER STEERING Recomended Tools Torque Wrench (30 kgfcm) VANE PUMP ASSY RACK & PINION POWER STEERING Snap Ring No.1 Expander VANE PUMP ASSY Caliper gauge Vernier calipers Dial indicator Feeler gauge Micrometer Lubricant Vane pump assy Vane pump assy Steering gear assy Vane pump assy Vane pump assy Item Capacity Classification Power steering fluid (Total) 0.8 liters (0.9 US qts, 0.7 lmp.qts) ATF DEXRON II or III SSM Adhesive 1344 THREE BOND 1344 LOCTITE 242 or equivalent RACK & PINION POWER STEERING 84
40 0240 HEATER & AIR CONDITIONER SST HEATER & AIR CONDITIONER 021CK Air Conditioner Service Tool Set REFRIGERANT COOLER COMPRESSOR ASSY W/RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY ( ) Refrigerant Drain Service Valve REFRIGERANT COOLER COMPRESSOR ASSY W/RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY ( ) TJoint REFRIGERANT COOLER COMPRESSOR ASSY W/RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY ( ) Quick Disconnect Adapter REFRIGERANT COOLER COMPRESSOR ASSY W/RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY ( ) Quick Disconnect Adapter REFRIGERANT COOLER COMPRESSOR ASSY W/RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY ( ) Refrigerant Charging Gauge REFRIGERANT COOLER COMPRESSOR ASSY W/RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY ( ) Refrigerant Charging Hose REFRIGERANT COOLER COMPRESSOR ASSY W/RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY ( ) Refrigerant Charging Hose REFRIGERANT COOLER COMPRESSOR ASSY W/RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY ( ) Refrigerant Charging Hose REFRIGERANT COOLER COMPRESSOR ASSY W/RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY Vacuum Pump (220 V) REFRIGERANT COOLER COMPRESSOR ASSY W/RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY Vacuum Pump (240 V) REFRIGERANT COOLER COMPRESSOR ASSY W/RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY A/C Quick Joint Puller No.1 AIR CONDITIONER UNIT ASSY 85
41 HEATER & AIR CONDITIONER Puller C Set AIR CONDITIONER UNIT ASSY ( ) Hanger 150 AIR CONDITIONER UNIT ASSY ( ) Slide Arm AIR CONDITIONER UNIT ASSY ( ) Center Bolt 150 AIR CONDITIONER UNIT ASSY ( ) Claw No.2 AIR CONDITIONER UNIT ASSY Recomended Tools Hexagon Wrench Set W/RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY ( ) Socket Hexagon Wrench 5 AIR CONDITIONER UNIT ASSY ( ) Straight Hexagon Wrench 14 W/RECEIVER CONDENSER ASSY Torx Driver T20 W/RECEIVER CONDENSER ASSY Torx Socket T30 AIR CONDITIONER UNIT ASSY Moulding Remover AIR CONDITIONER UNIT ASSY Expander Set COOLER COMPRESSOR ASSY ( ) No. 4 Claw COOLER COMPRESSOR ASSY 86
42 0242 HEATER & AIR CONDITIONER Gas Leak Detector (Halogen Leak Detector) (DENSO Part No.) REFRIGERANT COOLER COMPRESSOR ASSY W/RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY Voltmeter Anmeter Ohmmeter Vinyl tape Hexagon wrench 5 mm (0.20 in.) Hexagon wrench 14 mm (0.55 in.) Vise pliers Gas leak detector Dial indicator with magnetic base Radiator cap tester Lubricant Item Capacity Classification Compressor oil NDOIL 8 or equivalent 87
43 SUPPLEMENTAL RESTRAINT SYSTEM SST SUPPLEMENTAL RESTRAINT SYSTEM XY SRS Airbag Deployment Tool FRONT SEAT AIRBAG ASSY RH INSTRUMENT PANEL PASSENGER AIR BAG ASSY HORN BUTTON ASSY(April, 2003) Airbag Deployment Wire Subharness No.3 FRONT SEAT AIRBAG ASSY RH Airbag Deployment Wire Subharness No.6 HORN BUTTON ASSY(April, 2003) ( ) Wire A INSTRUMENT PANEL PASSENGER AIR BAG ASSY HORN BUTTON ASSY(April, 2003) ( ) Wire C INSTRUMENT PANEL PASSENGER AIR BAG ASSY HORN BUTTON ASSY(April, 2003) Airbag Deployment Wire SubHarness No. 8 HORN BUTTON ASSY(April, 2003) ( ) Wire A INSTRUMENT PANEL PASSENGER AIR BAG ASSY HORN BUTTON ASSY(April, 2003) ( ) Wire C INSTRUMENT PANEL PASSENGER AIR BAG ASSY HORN BUTTON ASSY(April, 2003) Puller C Set SPIRAL CABLE SUBASSY ( ) Hanger 150 SPIRAL CABLE SUBASSY ( ) Slide Arm SPIRAL CABLE SUBASSY ( ) Center Bolt 150 SPIRAL CABLE SUBASSY 88
44 0244 SUPPLEMENTAL RESTRAINT SYSTEM ( ) Claw No.2 SPIRAL CABLE SUBASSY Recomended Tools Torx Socket T30 SPIRAL CABLE SUBASSY Bolt Length: 35.0 mm (1.387 in.) Pitch: 1.0 mm (0.039 in.) Diam.: 6.0 mm (0.236 in.) Airbag disposal Tire Width: 185 mm (7.28 in.) Inner diam.: 360 mm (14.17 in.) Airbag disposal Tire with disc wheel Width: 185 mm (7.28 in.) Inner diam.: 360 mm (14.17 in.) Airbag disposal Vinyl bag Airbag disposal 89
45 SEAT BELT 0245 SEAT BELT SST 021C SRS Airbag Deployment Tool FRONT SEAT BELT Airbag Deployment Wire Subharness No.5 FRONT SEAT BELT 90
46 0246 LIGHTING LIGHTING Recomended Tools 021C Moulding Remover BACK UP LAMP ASSY LH ( ) Test Lead Set LIGHTING SYSTEM 91
47 WIPER & WASHER 0247 WIPER & WASHER SST 021C Diagnosis Check Wire No.2 WIPER AND WASHER SYSTEM Recomended Tools Torx Socket T30 WINDSHIELD WIPER MOTOR ASSY TOYOTA Electrical Tester WIPER AND WASHER SYSTEM ( ) Test Lead Set WIPER AND WASHER SYSTEM 92
48 0248 AUDIO & VISUAL SYSTEM AUDIO & VISUAL SYSTEM SST 021C Puller C Set ANTENNA CORD SUBASSY ( ) Hanger 150 ANTENNA CORD SUBASSY ( ) Slide Arm ANTENNA CORD SUBASSY ( ) Center Bolt 150 ANTENNA CORD SUBASSY ( ) Claw No.2 ANTENNA CORD SUBASSY Recomended Tools Torx Socket T30 ANTENNA CORD SUBASSY Air Drill FRONT NO.1 SPEAKER ASSY ( ) Chuck Set FRONT NO.1 SPEAKER ASSY ( ) Handle FRONT NO.1 SPEAKER ASSY Air Riveter FRONT NO.1 SPEAKER ASSY ( ) Dust Cap FRONT NO.1 SPEAKER ASSY ( ) Nose Piece No.1 FRONT NO.1 SPEAKER ASSY 93
49 AUDIO & VISUAL SYSTEM Revet Cutter FRONT NO.1 SPEAKER ASSY Moulding Remover ANTENNA CORD SUBASSY AMPLIFIER ANTENNA ASSY 94
50 0250 COMMUNICATION SYSTEM COMMUNICATION SYSTEM Recomended Tools 021CO TOYOTA Electrical Tester HORN SYSTEM Battery 95
51 WINDSHIELD/WINDOWGLASS/MIRROR Recomended Tools WINDSHIELD/WINDOWGLASS/MIRROR CG Moulding Remover WINDSHIELD GLASS TOYOTA Electrical Tester WINDOW DEFOGGER SYSTEM POWER MIRROR CONTROL SYSTEM POWER WINDOW CONTROL SYSTEM ( ) Test Lead Set POWER WINDOW CONTROL SYSTEM Adhesive Knife Piano wire Plastic sheet Sealer gun Tape Wooden block or similar object SSM Windshield To avoid surface damage. To avoid surface damage. For tying both piano wire ends Three cement black or equivalent WINDSHIELD GLASS BACK WINDOW GLASS Windshield Glass Adhesive Set or equivalent WINDSHIELD GLASS BACK WINDOW GLASS 96
52 0252 INSTRUMENT PANEL/METER INSTRUMENT PANEL/METER SST 021C Puller C Set INSTRUMENT PANEL SUBASSY LOWER ( ) Hanger 150 INSTRUMENT PANEL SUBASSY LOWER ( ) Slide Arm INSTRUMENT PANEL SUBASSY LOWER ( ) Center Bolt 150 INSTRUMENT PANEL SUBASSY LOWER ( ) Claw No.2 INSTRUMENT PANEL SUBASSY LOWER Recomended Tools Torx Socket T30 INSTRUMENT PANEL SUBASSY LOWER Moulding Remover INSTRUMENT PANEL SUBASSY LOWER Ohmmeter Adhesive Tape 97
53 SEAT Hog ring pliers Hog ring Tape SEAT To avoid surface damage BX01 98
54 0254 THEFT DETERRENT & DOOR LOCK Recomended Tools THEFT DETERRENT & DOOR LOCK 021CN TOYOTA Electrical Tester POWER DOOR LOCK CONTROL SYSTEM 99
55 SLIDING ROOF/CONVERTIBLE Recomended Tools SLIDING ROOF/CONVERTIBLE C Torx Driver T25 SLIDING ROOF HOUSING SUBASSY TOYOTA Electrical Tester SLIDING ROOF SYSTEM 100
56 0256 ENGINE HOOD/DOOR SST ENGINE HOOD/DOOR 022VI Luggage Compartment Door Torsion Bar Tool LUGGAGE DOOR HINGE TORSION BAR RH Door Hinge Set Bolt Wrench FRONT DOOR Recomended Tools Torx Socket T30 FRONT DOOR REAR DOOR Torx Socket T40 FRONT DOOR REAR DOOR Air riveter Clip remover Drill Hand riveter Tape To avoid surface damage 101
57 EXTERIOR/INTERIOR TRIM Recomended Tools EXTERIOR/INTERIOR TRIM C Moulding Remover FRONT DOOR BELT MOULDING ASSY LH REAR DOOR BELT MOULDING ASSY LH ROOF DRIP SIDE FINISH MOULDING CENTER LH REAR BUMPER ROOF HEADLINING ASSY Adhesive tape Cleaner Clip remover Heat light Piano wire Tape White gasoline Wooden block or similar object To avoid surface damage. Moulding Moulding To avoid surface damage. For tying both piano wire ends 102
58 0258 VEHICLE CONTROL SYSTEM VEHICLE CONTROL SYSTEM Recomended Tools 021CP TOYOTA Electrical Tester IGNITION OR STARTER SWITCH ASSY 103
59 CRUISE CONTROL 0259 CRUISE CONTROL SST 021BI Puller C Set SPEED CONTROL MAIN SWITCH ASSY ( ) Hanger 150 SPEED CONTROL MAIN SWITCH ASSY ( ) Slide Arm SPEED CONTROL MAIN SWITCH ASSY ( ) Center Bolt 150 SPEED CONTROL MAIN SWITCH ASSY ( ) Claw No.2 SPEED CONTROL MAIN SWITCH ASSY Recomended Tools Torx Driver T30 INSTRUMENT PANEL SAFETY PAD SUBASSY Torx Socket T30 INSTRUMENT PANEL SAFETY PAD SUBASSY Adhesive Tape 104
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