ENGINE CONTROL SYSTEM
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- Loraine Hopkins
- 5 years ago
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1 ENGINE CONTROL SYSTEM Recommended Tools ENGINE CONTROL SYSTEM FY Moulding Remover ECM(1NZFXE) TOYOTA Electrical Tester SFI SYSTEM(1NZFXE) ( ) Test Lead Set SFI SYSTEM(1NZFXE) ENGINE COOLANT TEMPERATURE SENSOR(1NZFXE) Deep socket wrench 19 mm Ohmmeter Radiator cap tester Service wire harness 2004 Prius Preliminary Release (RM1075U) 60
2 022 FUEL FUEL SST 023FX Injection Measuring Tool Set FUEL SYSTEM(1NZFXE) ( ) Adaptor FUEL SYSTEM(1NZFXE) ( ) Clamp FUEL SYSTEM(1NZFXE) ( ) Hose FUEL SYSTEM(1NZFXE) EFI Fuel Pressure Gauge FUEL SYSTEM(1NZFXE) ( ) Gauge FUEL SYSTEM(1NZFXE) ( ) Hose FUEL SYSTEM(1NZFXE) ( ) T Joint FUEL SYSTEM(1NZFXE) Wire H EFI Inspection FUEL SYSTEM(1NZFXE) Recommended Tools TOYOTA Electrical Tester FUEL SYSTEM(1NZFXE) ( ) Test Lead Set FUEL SYSTEM(1NZFXE) Clip Cutter knife 2004 Prius Preliminary Release (RM1075U) 61
3 FUEL 023 Graduated cylinder Ohmmeter Plasticfaced hammer Service wire harness Stop watch Vernier calipers Vinyl bag Voltmeter Wire brush Wooden block SSM Seal Packing Black or equivalent (FIPG) FUEL INJECTOR (1NZFXE) 2004 Prius Preliminary Release (RM1075U) 62
4 024 EMISSION CONTROL SST EMISSION CONTROL 023EY O2 Sensor Wrench AIRFUEL RATIO SENSOR (1NZFXE) HEATED OXYGEN SENSOR (1NZFXE) Recommended Tools Torx Socket T30 AIRFUEL RATIO SENSOR (1NZFXE) TOYOTA Electrical Tester AIRFUEL RATIO SENSOR (1NZFXE) EMISSION CONTROL SYSTEM (1NZFXE) ( ) Test Lead Set AIRFUEL RATIO SENSOR (1NZFXE) EMISSION CONTROL SYSTEM (1NZFXE) Handheld vacuum pump Hose Ohmmeter Service wire harness Vernier calipers Voltmeter 2004 Prius Preliminary Release (RM1075U) 63
5 ENGINE MECHANICAL SST ENGINE MECHANICAL GG mm Socket Wrench for 12 Pointed Head CYLINDER BLOCK (1NZFXE) Union Nut Wrench 14mm PARTIAL ENGINE (1NZFXE) CAMSHAFT(1NZFXE) VALVE CLEARANCE(1NZFXE) Oil Pan Seal Cutter PARTIAL ENGINE (1NZFXE) Valve Guide Bushing Remover & Replacer Set CYLINDER HEAD (1NZFXE) ( ) Valve Guide Bushing Remover & Replacer 5 CYLINDER HEAD (1NZFXE) Valve Stem Oil Seal Replacer CYLINDER HEAD (1NZFXE) Valve Spring Compressor CYLINDER HEAD (1NZFXE) ( ) Attachment CYLINDER HEAD (1NZFXE) ( ) Arm CYLINDER HEAD (1NZFXE) ( ) Set Bolt CYLINDER HEAD (1NZFXE) Cylinder Head Bolt Wrench CYLINDER BLOCK (1NZFXE) Crankshaft Pully Holding Tool OIL PUMP SEAL(1NZFXE) ENGINE REAR OIL SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) 2004 Prius Preliminary Release (RM1075U) 64
6 026 ENGINE MECHANICAL ( ) Bolt OIL PUMP SEAL(1NZFXE) ENGINE REAR OIL SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) Piston Pin Remover & Replacer CYLINDER BLOCK (1NZFXE) ( ) Body CYLINDER BLOCK (1NZFXE) ( ) Spring CYLINDER BLOCK (1NZFXE) ( ) Bushing C CYLINDER BLOCK (1NZFXE) ( ) Guide C CYLINDER BLOCK (1NZFXE) ( ) Guide D CYLINDER BLOCK (1NZFXE) Crankshaft Front Oil Seal Replacer OIL PUMP SEAL(1NZFXE) Crankshaft Rear Oil Seal Replacer ENGINE REAR OIL SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) Oil Filter Wrench PARTIAL ENGINE (1NZFXE) Clutch Guide Tool ENGINE REAR OIL SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) Companion Flange Holding Tool OIL PUMP SEAL(1NZFXE) ENGINE REAR OIL SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) Tachopulse Pickup Wire No.2 ENGINE(1NZFXE) 2004 Prius Preliminary Release (RM1075U) 65
7 ENGINE MECHANICAL Diagnosis Check Wire No.2 ENGINE(1NZFXE) Puller C Set OIL PUMP SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) ( ) Hanger 150 OIL PUMP SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) ( ) Slide Arm OIL PUMP SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) ( ) Center Bolt 150 OIL PUMP SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) ( ) Claw No.2 OIL PUMP SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) Replacer Set PARTIAL ENGINE (1NZFXE) CHAIN SUB(1NZFXE) ( ) Replacer 25 PARTIAL ENGINE (1NZFXE) CHAIN SUB(1NZFXE) ( ) Replacer 38 PARTIAL ENGINE (1NZFXE) CHAIN SUB(1NZFXE) ( ) Adapter PARTIAL ENGINE (1NZFXE) CHAIN SUB(1NZFXE) Handle Set CYLINDER HEAD (1NZFXE) PARTIAL ENGINE (1NZFXE) CHAIN SUB(1NZFXE) ( ) Handle 100 CYLINDER HEAD (1NZFXE) PARTIAL ENGINE (1NZFXE) CHAIN SUB(1NZFXE) Variable Pin Wrench Set PARTIAL ENGINE (1NZFXE) 2004 Prius Preliminary Release (RM1075U) 66
8 028 ENGINE MECHANICAL ( ) Variable Pin Wrench Arm Assy PARTIAL ENGINE (1NZFXE) ( ) Pin 6 PARTIAL ENGINE (1NZFXE) ( ) Pin 10 PARTIAL ENGINE (1NZFXE) Recommended Tools ( ) Socket Hexagon Wrench 6 PARTIAL ENGINE (1NZFXE) CAMSHAFT(1NZFXE) ( ) Socket Hexagon Wrench 8 CYLINDER HEAD (1NZFXE) PARTIAL ENGINE (1NZFXE) CAMSHAFT(1NZFXE) VALVE CLEARANCE(1NZFXE) ( ) Socket Hexagon Wrench 10 CYLINDER HEAD (1NZFXE) ( ) Socket Hexagon Wrench 12 PARTIAL ENGINE (1NZFXE) Bihexagon Wrench 8 mm CYLINDER HEAD GASKET(1NZFXE) PARTIAL ENGINE (1NZFXE) Engine Sling Device PARTIAL ENGINE (1NZFXE) SSM Seal Packing Black or equivalent (FIPG) Seal Packing 1282B, THREE BOND 1282B or equivalent (FIPG) PARTIAL ENGINE (1NZFXE) CHAIN SUB(1NZFXE) CAMSHAFT(1NZFXE) VALVE CLEARANCE(1NZFXE) PARTIAL ENGINE (1NZFXE) CHAIN SUB(1NZFXE) Adhesive 1324, THREE BOND 1324 or equivalent ENGINE REAR OIL SEAL(1NZFXE) PARTIAL ENGINE (1NZFXE) CAMSHAFT(1NZFXE) VALVE CLEARANCE(1NZFXE) 2004 Prius Preliminary Release (RM1075U) 67
9 ENGINE MECHANICAL 029 Alignment tester Angle gauge Bar (width 2 3 mm) Belt tennsion gauge Caliper gauge Chain Block CO/HC meter Compression gauge Connecting rod aligner Cylinder gauge Dial indicator with magnetic base Feeler gauge Heater Micrometer OBD II scan tool Piston ring compressor Piston ring expander Plastic Hammer Plastigage Precision straight edge Radiator cap tester Reamer Slide calipers Spring tension gauge Spring tester Steel square Sundpaper (#400) Tachometer Timing light Tire pressure gauge Toein gauge Universal engine lifter Valve seat cutter Vblock Vernier calipers Wooden block 2004 Prius Preliminary Release (RM1075U) 68
10 0210 EXHAUST EXHAUST SST 023DL O2 Sensor Wrench EXHAUST PIPE (1NZFXE) Plasticfaced hammer Vernier calipers Wooden block 2004 Prius Preliminary Release (RM1075U) 69
11 COOLING 0211 COOLING SST 023GH Sensor Socket Wrench NO.2 RADIATOR (1NZFXE) Variable Pin Wrench Set WATER PUMP (1NZFXE) ( ) Variable Pin Wrench Arm Assy WATER PUMP (1NZFXE) ( ) Pin 6 WATER PUMP (1NZFXE) Recommended Tools ( ) Socket Hexagon Wrench 6 FAN(1NZFXE) ENGINE COOLANT(1NZFXE) Belt tension gauge Ohmmeter Heater Radiator cap tester Slide calipers Thermometer Wooden block Coolant Engine coolant Item Capacity Classification Toyota Super Long Life Coolant or similar high 8.6 liters (9.1 US qts, 7.6 lmp. qts) quality ethylene glycol based nonsilicate, non amine, nonnitrite, and nonborate coolant with longlife hybrid organic acid technology 2004 Prius Preliminary Release (RM1075U) 70
12 0212 LUBRICATION LUBRICATION SST 023GI Crankshaft Pully Holding Tool OIL PUMP (1NZFXE) ( ) Bolt OIL PUMP (1NZFXE) Oil Filter Wrench OIL FILTER SUB(1NZFXE) Companion Flange Holding Tool OIL PUMP (1NZFXE) Puller C Set OIL PUMP (1NZFXE) ( ) Hanger 150 OIL PUMP (1NZFXE) ( ) Slide Arm OIL PUMP (1NZFXE) ( ) Center Bolt 150 OIL PUMP (1NZFXE) ( ) Claw No.2 OIL PUMP (1NZFXE) Replacer Set OIL PUMP (1NZFXE) ( ) Replacer 25 OIL PUMP (1NZFXE) ( ) Replacer 38 OIL PUMP (1NZFXE) 2004 Prius Preliminary Release (RM1075U) 71
13 LUBRICATION 0213 ( ) Adapter OIL PUMP (1NZFXE) Handle Set OIL PUMP (1NZFXE) ( ) Handle 100 OIL PUMP (1NZFXE) Variable Pin Wrench Set OIL PUMP (1NZFXE) ( ) Variable Pin Wrench Arm Assy OIL PUMP (1NZFXE) ( ) Pin 6 OIL PUMP (1NZFXE) SSM Seal Packing Black or equivalent (FIPG) OIL PUMP (1NZFXE) Seal Packing 1282B, THREE BOND 1282B or equivalent (FIPG) OIL PUMP (1NZFXE) Belt tension gauge Feeler gauge Precision straight edge Radiator cap tester Wooden block Lubricant Oil grade Drain and refill Item Capacity Classification API grade SL, EnergyConserving or ILSAC, multigrade engine oil w/ oil filter change w/o oil filter change 3.7 liters (3.9 US qts, 3.3 lmp. qts) 3.4 liters (3.6 US qts, 3.0 lmp. qts) Dry fill 4.1 liters (4.3 US qts, 3.6 lmp. qts) 2004 Prius Preliminary Release (RM1075U) 72
14 0214 IGNITION Recommended Tools IGNITION 023FW Torx Socket T30 CAMSHAFT POSITION SENSOR (1NZFXE) TOYOTA Electrical Tester IGNITION SYSTEM(1NZFXE) CAMSHAFT POSITION SENSOR (1NZFXE) ( ) Test Lead Set IGNITION SYSTEM(1NZFXE) CAMSHAFT POSITION SENSOR (1NZFXE) Engine Adjust Kit IGNITION SYSTEM(1NZFXE) ( ) Spark Plug Gap Gauge IGNITION SYSTEM(1NZFXE) Ohmmeter Spark plug cleaner Stop watch Voltmeter 2004 Prius Preliminary Release (RM1075U) 73
15 STARTING & CHARGING 0215 STARTING & CHARGING 023DJ Prius Preliminary Release (RM1075U) 74
16 0216 HYBRID CONTROL SYSTEM HYBRID CONTROL SYSTEM Recomended Tools 023C Torx Socket T30 W/CONVERTER INVERTER Stopwatch Ohmmeter Radeator cap tester Thermometer Voltmeter 2004 Prius Preliminary Release (RM1075U) 75
17 HYBRID TRANSAXLE SST HYBRID TRANSAXLE DY Oil Seal Puller HYBRID VEHICLE TRANSAXLE HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL TOYOTA Automatic Transmission Tool Set HYBRID VEHICLE TRANSAXLE HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL ( ) Handle HYBRID VEHICLE TRANSAXLE HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL ( ) Oil Seal Replacer HYBRID VEHICLE TRANSAXLE HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL Drive Shaft Remover Attachment HYBRID VEHICLE TRANSAXLE HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL Differential Side Gear Shaft Puller HYBRID VEHICLE TRANSAXLE HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL ( ) Shocker Set HYBRID VEHICLE TRANSAXLE HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL Rear Axle Shaft Bearing Remover DIFFERENTIAL DRIVE PINION Differential Preload Adaptor HYBRID VEHICLE TRANSAXLE Front Hub Inner Bearing Cone Replacer DIFFERENTIAL DRIVE PINION Steering Worm Bearing Puller HYBRID VEHICLE TRANSAXLE Front Crossmember Guide Tool HYBRID VEHICLE TRANSAXLE 2004 Prius Preliminary Release (RM1075U) 76
18 0218 HYBRID TRANSAXLE Front Suspension Bushing Tool Set DIFFERENTIAL CASE ( ) Upper Arm Bushing Replacer DIFFERENTIAL CASE Bearing Remover SPROCKET DRIVEN & COUNTER DRIVE GEAR DIFFERENTIAL DRIVE PINION Puller B Set DIFFERENTIAL CASE ( ) Hanger 150 DIFFERENTIAL CASE ( ) Slide Arm DIFFERENTIAL CASE ( ) Center Bolt 150 DIFFERENTIAL CASE ( ) Arm 25 DIFFERENTIAL CASE ( ) Claw No.6 DIFFERENTIAL CASE ( ) Holder (J) DIFFERENTIAL CASE Replacer Set SPROCKET DRIVEN & COUNTER DRIVE GEAR DIFFERENTIAL DRIVE PINION DIFFERENTIAL CASE ( ) Replacer 33 SPROCKET DRIVEN & COUNTER DRIVE GEAR ( ) Replacer 36 DIFFERENTIAL DRIVE PINION 2004 Prius Preliminary Release (RM1075U) 77
19 HYBRID TRANSAXLE 0219 ( ) Replacer 37 DIFFERENTIAL DRIVE PINION DIFFERENTIAL CASE ( ) Replacer 46 SPROCKET DRIVEN & COUNTER DRIVE GEAR Replacer Set No.2 HYBRID VEHICLE TRANSAXLE ( ) Replacer 68 HYBRID VEHICLE TRANSAXLE Handle Set HYBRID VEHICLE TRANSAXLE HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL SPROCKET DRIVEN & COUNTER DRIVE GEAR DIFFERENTIAL DRIVE PINION DIFFERENTIAL CASE ( ) Handle 100 HYBRID VEHICLE TRANSAXLE SPROCKET DRIVEN & COUNTER DRIVE GEAR DIFFERENTIAL DRIVE PINION DIFFERENTIAL CASE ( ) Handle 200 HYBRID VEHICLE TRANSAXLE TYPE T OIL SEAL Automatic Transmission Oil Pressure Gauge Set HYBRID TRANSAXLE SYSTEM ( ) Adaptor A HYBRID TRANSAXLE SYSTEM ( ) Gauge Assy HYBRID TRANSAXLE SYSTEM Recomended Tools Pin Punch. DIFFERENTIAL CASE Engine Sling Device HYBRID VEHICLE TRANSAXLE 2004 Prius Preliminary Release (RM1075U) 78
20 0220 HYBRID TRANSAXLE Deep Socket Wrench 41 DIFFERENTIAL DRIVE PINION SSM Adhesive 1344 THREE BOND 1344 LOCTITE 242 or equivalent HYBRID VEHICLE TRANSAXLE Straight edge Vernier calipers Dial indicator or dial indicator with magnetic base Punch Lubricant Torque converter Torque converter Drive plate Hybrid transaxle oil 3.8 liter (4.0 US qts, 3.3 Imp.qts) ATF WS 2004 Prius Preliminary Release (RM1075U) 79
21 FRONT SUSPENSION SST FRONT SUSPENSION O Drive Shaft Remover Attachment FRONT SUSPENSION ARM SUB LOWER NO.1 LH Differential Side Gear Shaft Puller FRONT SUSPENSION ARM SUB LOWER NO.1 LH ( ) Shocker Set FRONT SUSPENSION ARM SUB LOWER NO.1 LH Steering Knuckle Oil Seal Replacer LOWER BALL JOINT FRONT LH Tie Rod End Puller LOWER BALL JOINT FRONT LH Ball Joint Puller LOWER BALL JOINT FRONT LH FRONT SUSPENSION ARM SUB LOWER NO.1 LH STABILIZER BAR FRONT Boll Joint Puller LOWER BALL JOINT FRONT LH STABILIZER BAR FRONT Coil Spring Compressor FRONT SHOCK ABSORBER WITH COIL SPRING ( ) Bolt Set FRONT SHOCK ABSORBER WITH COIL SPRING ( ) Arm Set FRONT SHOCK ABSORBER WITH COIL SPRING ( ) Compressor FRONT SHOCK ABSORBER WITH COIL SPRING Front Spring Upper Seat Holder FRONT SHOCK ABSORBER WITH COIL SPRING 2004 Prius Preliminary Release (RM1075U) 80
22 0222 FRONT SUSPENSION Drive Shaft Nut Chisel LOWER BALL JOINT FRONT LH FRONT SUSPENSION ARM SUB LOWER NO.1 LH Handle Set LOWER BALL JOINT FRONT LH ( ) Handle 150 LOWER BALL JOINT FRONT LH Recomended Tools Socket Wrench 30 mm LOWER BALL JOINT FRONT LH FRONT SUSPENSION ARM SUB LOWER NO.1 LH Hexagon Wrench Set FRONT SUSPENSION ARM SUB LOWER NO.1 LH FRONT SHOCK ABSORBER WITH COIL SPRING STABILIZER BAR FRONT ( ) Socket Hexagon Wrench 6 FRONT SUSPENSION ARM SUB LOWER NO.1 LH FRONT SHOCK ABSORBER WITH COIL SPRING STABILIZER BAR FRONT Dial indicator with magnetic base Drill (Safety equipment: epotective goggles, etc.) Tire pressure gauge Alignment tester Toein gauge Cambercasterkingpin gauge Angle gauge Slide Calipers Shock absorder disposal 2004 Prius Preliminary Release (RM1075U) 81
23 REAR SUSPENSION 0223 REAR SUSPENSION SST 023HJ Union Nut Wrench 10 mm REAR AXLE BEAM Base REAR AXLE BEAM Coil Spring Compressor REAR SHOCK ABSORBER WITH COIL SPRING ( ) Bolt Set REAR SHOCK ABSORBER WITH COIL SPRING ( ) Arm Set REAR SHOCK ABSORBER WITH COIL SPRING ( ) Compressor REAR SHOCK ABSORBER WITH COIL SPRING Puller B Set REAR AXLE BEAM ( ) Hanger 200 REAR AXLE BEAM ( ) Slide Arm REAR AXLE BEAM ( ) Center Bolt 200 REAR AXLE BEAM ( ) Arm 100 REAR AXLE BEAM ( ) Claw No.5 REAR AXLE BEAM 2004 Prius Preliminary Release (RM1075U) 82
24 0224 REAR SUSPENSION ( ) Attachment REAR AXLE BEAM ( ) Holder REAR AXLE BEAM Replacer Set REAR AXLE BEAM ( ) Replacer 62 REAR AXLE BEAM ( ) Replacer 63 REAR AXLE BEAM Recomended Tools Hexagon Wrench Set REAR SHOCK ABSORBER WITH COIL SPRING ( ) Socket Hexagon Wrench 6 REAR SHOCK ABSORBER WITH COIL SPRING Dial indicator with magnetic base Wheel balancer Tire pressure gauge Alignment tester Toein gauge Cambercasterkingpin gauge Drill (Safety equipment: protective goggles, etc.) Shock absorber disposal 2004 Prius Preliminary Release (RM1075U) 83
25 TIRE & WHEEL 0225 TIRE & WHEEL 0238N01 Tire pressure gauge Dial indicator with magnetic base Wheel balancer 2004 Prius Preliminary Release (RM1075U) 84
26 0226 DRIVE SHAFT / PROPELLER SHAFT SST DRIVE SHAFT / PROPELLER SHAFT 023EU Wire Gauge Set FRONT DRIVE SHAFT Drive Shaft Remover Attachment FRONT DRIVE SHAFT Differential Side Gear Shaft Puller FRONT DRIVE SHAFT ( ) Shocker Set FRONT DRIVE SHAFT Rear Axle Shaft Puller FRONT DRIVE SHAFT Rear Axle Shaft Bearing Remover FRONT DRIVE SHAFT Front Hub Bearing Adjusting Tool FRONT DRIVE SHAFT ( ) Bolt & Nut FRONT DRIVE SHAFT ( ) Retainer FRONT DRIVE SHAFT Steering Knuckle Oil Seal Replacer FRONT AXLE HUB SUB LH Tie Rod End Puller FRONT AXLE HUB SUB LH Ball Joint Puller FRONT DRIVE SHAFT FRONT AXLE HUB SUB LH 2004 Prius Preliminary Release (RM1075U) 85
27 DRIVE SHAFT / PROPELLER SHAFT Ball Joint Puller REAR AXLE LH HUB BOLT FRONT AXLE LH HUB BOLT Boll Joint Puller FRONT AXLE HUB SUB LH Drive Shaft Nut Chisel FRONT DRIVE SHAFT FRONT AXLE HUB SUB LH Bearing Remover FRONT DRIVE SHAFT Replacer Set No.2 FRONT AXLE HUB SUB LH ( ) Replacer 72 FRONT AXLE HUB SUB LH Handle Set FRONT AXLE HUB SUB LH ( ) Handle 150 FRONT AXLE HUB SUB LH Recomended Tools Socket Wrench 30 mm FRONT DRIVE SHAFT FRONT AXLE HUB SUB LH Snap Ring No.1 Expander FRONT DRIVE SHAFT Dial indicator with magnetic base Alingment tester Toein gauge Angle gauge Lubricant Item Capacity Front drive shaft Outboard joint grease Inboard joint grease 125 to 135 g (4.9 to 5.3 oz.) 125 to 135 g (4.9 to 5.3 oz.) 2004 Prius Preliminary Release (RM1075U) 86
28 0228 BRAKE SST BRAKE 023GQ Union Nut Wrench 10 mm REAR DRUM BRAKE BRAKE MASTER CYLINDER SUB BRAKE ACTUATOR Crankshaft Pulley Replacer SPEED SENSOR REAR LH Rear Axle Shaft Puller SPEED SENSOR REAR LH ( ) Shocker SPEED SENSOR REAR LH Drive Shaft Boot Clamping Tool SPEED SENSOR REAR LH Tool Set, Brake Shoe Return Spring REAR DRUM BRAKE Shoe Hold Down Spring Driver REAR DRUM BRAKE Bearing Remover SPEED SENSOR REAR LH Puller C Set SKID CONTROL ECU STEERING SENSOR ( ) Hanger 150 SKID CONTROL ECU STEERING SENSOR ( ) Slide Arm SKID CONTROL ECU STEERING SENSOR ( ) Center Bolt 150 SKID CONTROL ECU STEERING SENSOR 2004 Prius Preliminary Release (RM1075U) 87
29 BRAKE 0229 ( ) Claw No.2 SKID CONTROL ECU STEERING SENSOR Recomended Tools Torx Socket T30 BRAKE MASTER CYLINDER SUB BRAKE ACTUATOR SKID CONTROL ECU STEERING SENSOR ( ) Socket Wrench SKID CONTROL ECU STEERING SENSOR Stopwatch Dial indicator Radiator cap tester Voltmeter Dial indicator with magnetic base Tire pressure gauge Alignment tester Toein gauge Slide calipers Cambercasterkingpin gauge Wheel balancer Drill Lubricant Item Capacity Classification Brake fluid SAE J1703 or FMVSS No. 116 DOT Prius Preliminary Release (RM1075U) 88
30 0230 PARKING BRAKE SST PARKING BRAKE 0237X Air Conditioner Service Tool Set PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL ( ) Refrigerant Drain Service Valve PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL ( ) TJoint PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL ( ) Quick Disconnect Adapter PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL ( ) Quick Disconnect Adapter PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL ( ) Refrigerant Charging Gauge PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL ( ) Refrigerant Charging Hose PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL ( ) Refrigerant Charging Hose PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL ( ) Refrigerant Charging Hose PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL Brake Shoe Return Spring Tool PARKING BRAKE CABLE NO Shoe Hold Down Spring Driver PARKING BRAKE CABLE NO A/C Quick Joint Puller No.1 PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL 2004 Prius Preliminary Release (RM1075U) 89
31 PARKING BRAKE A/C Quick Joint Puller No.2 PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL Puller C Set PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL ( ) Hanger 150 PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL ( ) Slide Arm PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL ( ) Center Bolt 150 PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL ( ) Claw No.2 PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL Recomended Tools Torx Socket T30 PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL Gas Leak Detector (Halogen Leak Detector) (DENSO Part No.) PARKING BRAKE CABLE NO.1 PARKING BRAKE CONTROL PEDAL 2004 Prius Preliminary Release (RM1075U) 90
32 0232 STEERING COLUMN STEERING COLUMN SST 0237Y Steering Worm Bearing Adjusting Socket STEERING COLUMN Puller C Set STEERING COLUMN ( ) Hanger 150 STEERING COLUMN ( ) Slide Arm STEERING COLUMN ( ) Center Bolt 150 STEERING COLUMN ( ) Claw No.2 STEERING COLUMN Recomended Tools Torque Wrench (30 kgfcm) STEERING COLUMN Torx Socket T30 STEERING COLUMN EQUIPMENT 2004 Prius Preliminary Release (RM1075U) 91
33 POWER STEERING 0233 POWER STEERING SST 023DW Rear Axle Shaft Puller STEERING GEAR Rack & Pinion Steering Rack Housing Stand STEERING GEAR Steering Worm Bearing Adjusting Socket STEERING GEAR Ball Joint Puller STEERING GEAR Variable Open Wrench STEERING GEAR Recomended Tools Torque Wrench (30 kgfcm) STEERING GEAR Hexagon Wrench Set STEERING GEAR ( ) Socket Hexagon Wrench 6 STEERING GEAR 2004 Prius Preliminary Release (RM1075U) 92
34 0234 HEATER & AIR CONDITIONER SST HEATER & AIR CONDITIONER 023GS Air Conditioner Service Tool Set REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR ( ) Refrigerant Drain Service Valve REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR ( ) TJoint REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR ( ) Quick Disconnect Adapter REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR ( ) Quick Disconnect Adapter REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR ( ) Refrigerant Charging Gauge REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR ( ) Refrigerant Charging Hose REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR ( ) Refrigerant Charging Hose REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR ( ) Refrigerant Charging Hose REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR 2004 Prius Preliminary Release (RM1075U) 93
35 HEATER & AIR CONDITIONER A/C Quick Joint Puller No.1 AIR CONDITIONING RADIATOR A/C Quick Joint Puller No.2 AIR CONDITIONING RADIATOR Puller C Set AIR CONDITIONING RADIATOR BLOWER ( ) Hanger 150 AIR CONDITIONING RADIATOR BLOWER ( ) Slide Arm AIR CONDITIONING RADIATOR BLOWER ( ) Center Bolt 150 AIR CONDITIONING RADIATOR BLOWER ( ) Claw No.2 AIR CONDITIONING RADIATOR BLOWER Recomended Tools Torx Socket T30 AIR CONDITIONING RADIATOR BLOWER ( ) Socket Hexagon Wrench 6 AIR CONDITIONING RADIATOR HEATER WATER PUMP ( ) Socket Wrench AIR CONDITIONING RADIATOR Gas Leak Detector (Halogen Leak Detector) (DENSO Part No.) REFRIGERANT AIR CONDITIONING RADIATOR W/RECEIVER CONDENSER ELECTRIC INVERTER COMPRESSOR 2004 Prius Preliminary Release (RM1075U) 94
36 0236 HEATER & AIR CONDITIONER Voltmeter Anmeter Ohmmeter Vinyl tape Hexagon wrench (4 mm) Gas leak detector Radiator cap tester Lubricant Item Capacity Classification Compressor oil NDOIL 11 or equivalent 2004 Prius Preliminary Release (RM1075U) 95
37 SUPPLEMENTAL RESTRAINT SYSTEM SST SUPPLEMENTAL RESTRAINT SYSTEM E SRS Airbag Deployment Tool HORN BUTTON CURTAIN SHIELD AIRBAG FRONT SEAT AIRBAG FRONT PASSENGER AIRBAG Airbag Deployment Wire Subharness No.3 FRONT SEAT AIRBAG Airbag Deployment Wire Subharness No.6 HORN BUTTON FRONT PASSENGER AIRBAG Airbag Deployment Wire SubHarness No. 8 HORN BUTTON CURTAIN SHIELD AIRBAG FRONT PASSENGER AIRBAG ( ) Wire A HORN BUTTON CURTAIN SHIELD AIRBAG FRONT PASSENGER AIRBAG ( ) Wire B CURTAIN SHIELD AIRBAG ( ) Wire C HORN BUTTON FRONT PASSENGER AIRBAG Puller C Set SPIRAL CABLE SUB ( ) Hanger 150 SPIRAL CABLE SUB ( ) Slide Arm SPIRAL CABLE SUB ( ) Center Bolt 150 SPIRAL CABLE SUB ( ) Claw No.2 SPIRAL CABLE SUB 2004 Prius Preliminary Release (RM1075U) 96
38 0238 Recomended Tools SUPPLEMENTAL RESTRAINT SYSTEM Torx Socket T30 HORN BUTTON SPIRAL CABLE SUB SEAT POSITION AIR BAG SENSOR Feeler gauge Bolt Length: 35.0 mm (1.378 in.) Pitch: 1.0 mm (0.039 in.) Diameter: 6.0 mm (0.236 in.) Tire Width: 185 mm (7.28 in.) Inner diameter: 360 mm (14.17 in.) Tire with disc wheel Width: 185 mm (7.28 in.) Inner diameter: 360 mm (14.17 in.) Plastic bag Airbag disposal Airbag disposal Airbag disposal Airbag disposal 2004 Prius Preliminary Release (RM1075U) 97
39 SEAT BELT 0239 SEAT BELT SST 023DT SRS Airbag Deployment Tool FRONT SEAT BELT Airbag Deployment Wire Subharness No.5 FRONT SEAT BELT Recomended Tools TOYOTA Electrical Tester SEAT BELT WARNING SYSTEM 2004 Prius Preliminary Release (RM1075U) 98
40 0240 LIGHTING LIGHTING SST 023E Puller C Set HEADLAMP DIMMER SWITCH ( ) Hanger 150 HEADLAMP DIMMER SWITCH ( ) Slide Arm HEADLAMP DIMMER SWITCH ( ) Center Bolt 150 HEADLAMP DIMMER SWITCH ( ) Claw No.2 HEADLAMP DIMMER SWITCH Recomended Tools Torx Socket T30 HEADLAMP DIMMER SWITCH TOYOTA Electrical Tester LIGHTING SYSTEM ( ) Test Lead Set LIGHTING SYSTEM 2004 Prius Preliminary Release (RM1075U) 99
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