1GR-FE ENGINE CONTROL SYSTEM

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1 PREPARATION 1GR-FE ENGINE CONTROL SYSTEM 1GR-FE ENGINE CONTROL SYSTEM PREPARATION RECOMMENDED TOOLS Hexagon Wrench Set ( ) Socket Hexagon Wrench 8 ( ) Socket Hexagon Wrench Bi-hexagon Wrench 10 mm TOYOTA Electrical Tester ( ) Test Lead Set

2 2 EQUIPMENT PREPARATION 1GR-FE ENGINE CONTROL SYSTEM Bar Ohmmeter Torque wrench Vernier caliper Voltmeter Dial indicator Wooden block Adhesive 1344 Seal Packing 1282B Seal Packing Black

3 2 PREPARATION 1GR-FE ENGINE MECHANICAL 1GR-FE ENGINE MECHANICAL PREPARATION RECOMMENDED TOOLS Hexagon Wrench Set ( ) Socket Hexagon Wrench 8 ( ) Socket Hexagon Wrench 10 ( ) Socket Hexagon Wrench 12 ( ) Straight Hexagon Wrench Bi-hexagon Wrench 10 mm

4 PREPARATION 1GR-FE ENGINE MECHANICAL 3 EQUIPMENT Abrasive compound Brush Caliper gauge Carbide cutter V-block Pin hole grinder Piston ring compressor Piston ring expander CO/HC meter Compression gauge Connecting rod aligner Cylinder gauge Dial indicator Dye penetrant Pin punch Spring scale Feeler gauge Micrometer Precision straight edge Press Reamer Ridge reamer Soft brush Solvent Radiator cap tester Steel square Grinder Torque wrench "Torx" socket wrench Plastic hammer Valve guide bushing brush Vernier caliper Wire brush Dial indicator with magnetic base Deep socket wrench Magnetic finger Scraper Wooden block Chain block Spring tester Plastigage Heater Timing light Bar Pin hole grinder Seal Packing Black Seal Packing 1282B Adhesive 1324

5 4 1GR-FE FUEL PREPARATION RECOMMENDED TOOLS PREPARATION 1GR-FE FUEL Hexagon Wrench Set ( ) Socket Hexagon Wrench TOYOTA Electrical Tester ( ) Test Lead Set

6 PREPARATION 1GR-FE FUEL 5 EQUIPMENT Stopwatch Measuring flask Radiator cap tester Torque wrench Clip

7 1GR-FE EMISSION CONTROL PREPARATION RECOMMENDED TOOLS PREPARATION 1GR-FE EMISSION CONTROL TOYOTA Electrical Tester ( ) Test Lead Set

8 6 EQUIPMENT PREPARATION 1GR-FE EMISSION CONTROL Ohmmeter Torque wrench Hand-held vacuum pump Adhesive 1344

9 6 1GR-FE INTAKE PREPARATION RECOMMENDED TOOLS PREPARATION 1GR-FE INTAKE TOYOTA Electrical Tester ( ) Test Lead Set

10 PREPARATION 1GR-FE INTAKE 7 EQUIPMENT Service Wire Harness Ohmmeter Hand-held Vacuum Pump 3-way Connector Vacuum Gauge

11 1GR-FE EXHAUST PREPARATION EQUIPMENT PREPARATION 1GR-FE EXHAUST 7 Torque wrench Vernier calipers Wooden block plastic-faced Hammer

12 8 1GR-FE COOLING PREPARATION EQUIPMENT PREPARATION 1GR-FE COOLING Torque wrench Radiator cap tester Thermometer Heater Vernier calipers

13 PREPARATION 1GR-FE COOLING 9 COOLANT Item Capacity Classification Engine coolant Manual transmission 9.4 liters (9.9 US qts, 8.3 lmp. qts) "TOYOTA SUPER LONG LIFE Automatic transmission 9.8 liters (10.4 US qts, 8.6 lmp. Antifreeze Coolant" or equivalent qts)

14 1GR-FE LUBRICATION PREPARATION RECOMMENDED TOOLS PREPARATION 1GR-FE LUBRICATION Hexagon Wrench Set ( ) Socket Hexagon Wrench 8

15 10 EQUIPMENT PREPARATION 1GR-FE LUBRICATION Feeler gauge Precision straight edge Torque wrench Vernier caliper Dial indicator with magnetic base Wooden block Seal Packing Black Seal Packing 1282B Adhesive 1344

16 PREPARATION 1GR-FE LUBRICATION 11 LUBRICANT Item Capacity Classification Oil grade - ILSAC multigrade engine oil, SAE 5W-30 with Oil filter change 5.2 liter (5.5 US qts, 4.6 lmp. qts) - without Oil filter change 4.9 liter (5.2 US qts, 4.3 lmp. qts) - Dry fill 6.0 liter (6.3 US qts, 5.3lmp. qts) -

17 10 1GR-FE IGNITION PREPARATION RECOMMENDED TOOLS PREPARATION 1GR-FE IGNITION TOYOTA Electrical Tester ( ) Test Lead Set Engine Adjust Kit ( ) Spark Plug Gap Gauge

18 PREPARATION 1GR-FE IGNITION 11 EQUIPMENT Ohmmeter Torque wrench Spark plug cleaner

19 1GR-FE STARTING PREPARATION RECOMMENDED TOOLS PREPARATION 1GR-FE STARTING TOYOTA Electrical Tester ( ) Test Lead Set

20 12 EQUIPMENT PREPARATION 1GR-FE STARTING Service wire harness V-block Ammeter Dial indicator with magnetic base Ohmmeter Torque wrench Vernier calipers Magnetic finger

21 12 1GR-FE CHARGING PREPARATION RECOMMENDED TOOLS PREPARATION 1GR-FE CHARGING TOYOTA Electrical Tester ( ) Test Lead Set

22 PREPARATION 1GR-FE CHARGING 13 EQUIPMENT Service wire harness Ammeter Ohmmeter Torque wrench Vernier calipers

23 PREPARATION A750E AUTOMATIC TRANSMISSION A750E AUTOMATIC TRANSMISSION PREPARATION SST Union Nut Wrench 17mm Oil Seal & Bearing Replacer Oil Seal Puller Transfer Clutch Spring Compressor Transmission Oil Plug TOYOTA Automatic Transmission Tool Set ( ) Oil Pump Puller ( ) No.2 Piston Spring Compressor ( ) No.3 Piston Spring Compressor ( ) No.1 Snap Ring Expander ( ) No.2 Snap Ring Expander

24 14 PREPARATION A750E AUTOMATIC TRANSMISSION ( ) Brake Reaction Sleeve Puller ( ) Brake No.1 Piston Puller ( ) Oil Seal Replacer ( ) Oil Seal Replacer TOYOTA Automatic Transmission Tool Set ( ) Stator Stopper Tool Set, TOYOTA Automatic Transmission First & Reverse Brake Wrench Suspension Arm Bushing Replacer Diagnosis Check Wire No Handle Set ( ) Handle 100

25 PREPARATION A750E AUTOMATIC TRANSMISSION Automatic Transmission Oil Pressure Gauge Set ( ) Adaptor C ( ) Gauge Assy

26 16 PREPARATION A750E AUTOMATIC TRANSMISSION RECOMMENDED TOOLS Hexagon Wrench Set ( ) Socket Hexagon Wrench 6 ( ) Socket Hexagon Wrench TOYOTA Electrical Tester ( ) Test Lead Set

27 PREPARATION A750E AUTOMATIC TRANSMISSION 17 EQUIPMENT Feeler gauge Cylinder gauge Vernier calipers Dial indicator Micrometer Straight edge Torque wrench Angle gauge V-block Dial indicator or dial indicator with magnetic base

28 18 LUBRICANT PREPARATION A750E AUTOMATIC TRANSMISSION Item Capacity Classification Automatic transmission fluid: (Dry fill) 10.4 liter (11 US qts, 9.2 lmp. qts) ATF WS Automatic transmission fluid: (Drain and refill) 3.0 liter (3.2 US qts, 2.6 lmp. qts) ATF WS

29 PREPARATION A750F AUTOMATIC TRANSMISSION A750F AUTOMATIC TRANSMISSION PREPARATION SST Union Nut Wrench 17mm Crankshaft Front & Rear Bearing Replacer Transfer Clutch Spring Compressor TOYOTA Automatic Transmission Tool Set ( ) Oil Pump Puller ( ) No.2 Piston Spring Compressor ( ) No.3 Piston Spring Compressor ( ) No.1 Snap Ring Expander ( ) No.2 Snap Ring Expander ( ) Brake Reaction Sleeve Puller ( ) Brake No.1 Piston Puller

30 18 PREPARATION A750F AUTOMATIC TRANSMISSION ( ) Oil Seal Replacer ( ) Oil Seal Replacer TOYOTA Automatic Transmission Tool Set ( ) Stator Stopper Tool Set, TOYOTA Automatic Transmission First & Reverse Brake Wrench Diagnosis Check Wire No Automatic Transmission Oil Pressure Gauge Set ( ) Adaptor C ( ) Gauge Assy

31 PREPARATION A750F AUTOMATIC TRANSMISSION 19 RECOMMENDED TOOLS Hexagon Wrench Set ( ) Socket Hexagon Wrench 6 ( ) Socket Hexagon Wrench TOYOTA Electrical Tester ( ) Test Lead Set

32 20 EQUIPMENT PREPARATION A750F AUTOMATIC TRANSMISSION Feeler gauge Cylinder gauge Vernier calipers Dial indicator Micrometer Straight edge Torque wrench Angle gauge V-block Dial indicator or dial indicator with magnetic base

33 PREPARATION A750F AUTOMATIC TRANSMISSION 21 LUBRICANT Item Capacity Classification Automatic transmission fluid: (Dry fill) 10.4 litter (11 US qts, 9.2 lmp. qts) ATF WS Automatic transmission fluid: (Drain and refill) 3.0 litter (3.2 US qts, 2.6 lmp. qts) ATF WS

34 20 PREPARATION CLUTCH CLUTCH PREPARATION SST Union Nut Wrench 10 mm Clutch Guide Tool Universal Joint Bearing Remover & Replacer

35 PREPARATION CLUTCH 21 RECOMMENDED TOOLS TOYOTA Electrical Tester ( ) Test Lead Set

36 22 EQUIPMENT PREPARATION CLUTCH Vernier calipers Dial indicator with magnetic base Torque wrench

37 PREPARATION CLUTCH 23 LUBRICANT Item Capacity Classification Brake fluid - SAE J1703 or FMVSS NO. 116 DOT 3

38 PREPARATION RA61F MANUAL TRANSMISSION RA61F MANUAL TRANSMISSION PREPARATION SST Union Nut Wrench 10 mm Oil Seal Puller Replacer Pipe A Transmission Bearing Replacer Transmission & Transfer Bearing Replacer ( ) Replacer Pipe Differential Drive Pinion Holding Tool Front Hub Inner Bearing Cone Replacer Back-up Light Switch Tool Bearing Remover Replacer Set

39 22 PREPARATION RA61F MANUAL TRANSMISSION ( ) Replacer 30 ( ) Replacer 32 ( ) Replacer 47 ( ) Replacer 51 ( ) Replacer 54 ( ) Replacer Replacer Set No.2 ( ) Replacer Handle Set ( ) Handle 100 ( ) Handle 200 ( ) Handle 360

40 PREPARATION RA61F MANUAL TRANSMISSION 23 RECOMMENDED TOOLS Pin Punch Hexagon Wrench Set ( ) Socket Hexagon Wrench 10 ( ) Straight Hexagon Wrench Snap Ring No.1 Expander Snap Ring Pliers

41 24 EQUIPMENT PREPARATION RA61F MANUAL TRANSMISSION Cylinder gauge Dial indicator Feller gauge Micrometer Torque wrench Vernier calipers Press V-block

42 PREPARATION RA61F MANUAL TRANSMISSION 25 LUBRICANT Item Capacity Classification Manual transmission oil 1.8 liters (1.9 US qts, 1.6 lmp. qts) API GL-4 or GL-5 SAE 75W-90

43 24 VF2A TRANSFER PREPARATION SST PREPARATION VF2A TRANSFER Oil Seal & Bearing Replacer Crankshaft Front Oil Seal Replacer Oil Seal Puller Transmission & Transfer Bearing Replacer ( ) Replacer Pipe ( ) Replacer B ( ) Replacer F Companion Flange Holding Tool Rear Wheel Bearing Replacer Differential Oil Seal Replacer Differential Drive Pinion Bearing Replacer

44 PREPARATION VF2A TRANSFER Steering Worm Bearing Puller ( ) Claw C ( ) Hanger Pin with Nut Seal Ring Tool Puller B Set ( ) Hanger 200 ( ) Slide Arm ( ) Center Bolt 200 ( ) Arm 25 ( ) Claw No.5 ( ) Attachment ( ) Holder

45 26 PREPARATION VF2A TRANSFER Replacer Set ( ) Replacer 32 ( ) Replacer 57 ( ) Replacer Handle Set ( ) Replacer 71 ( ) Handle 100

46 PREPARATION VF2A TRANSFER 27 EQUIPMENT Dial indicator with magnetic base Micrometer Plastic-faced hammer Torque wrench Vernier caliper

47 28 LUBRICANT PREPARATION VF2A TRANSFER Item Capacity Classification Transfer oil 1.0 liters (1.1 US qts, 0.9 lmp. qts) API GL-3 SAE 75W-90

48 VF4B TRANSFER PREPARATION SST PREPARATION VF4B TRANSFER Oil Seal & Bearing Replacer Crankshaft Front Oil Seal Replacer Input Shaft Front Bearing Replacer Oil Seal Puller Transmission & Transfer Bearing Replacer ( ) Replacer Pipe ( ) Replacer B ( ) Replacer F Companion Flange Holding Tool Rear Wheel Bearing Replacer Differential Oil Seal Replacer

49 28 PREPARATION VF4B TRANSFER Differential Drive Pinion Bearing Replacer Steering Worm Bearing Puller ( ) Claw C ( ) Hanger Pin with Nut Seal Ring Tool Puller B Set ( ) Hanger 200 ( ) Slide Arm ( ) Center Bolt 200 ( ) Arm 25 ( ) Claw No.5 ( ) Attachment

50 PREPARATION VF4B TRANSFER 29 ( ) Holder Replacer Set ( ) Replacer 32 ( ) Replacer 57 ( ) Replacer Handle Set ( ) Handle 100

51 30 EQUIPMENT PREPARATION VF4B TRANSFER Dial indicator with magnetic base Micrometer Plastic-faced hammer Torque wrench Vernier caliper

52 PREPARATION VF4B TRANSFER 31 LUBRICANT Item Capacity Classification Transfer oil 1.4 liters (1.5 US qts, 1.3 Imp. qts) API GL-5 SAE 75W-90

53 30 PROPELLER SHAFT PREPARATION SST PREPARATION PROPELLER SHAFT Transmission Oil Plug Propeller Shaft Center Bearing Replacer

54 PREPARATION PROPELLER SHAFT 31 EQUIPMENT Dial Indicator with magnetic base Torque wrench

55 DRIVE SHAFT PREPARATION SST PREPARATION DRIVE SHAFT Wire Gauge Set Drive Shaft Remover Attachment Differential Side Gear Shaft Puller ( ) Shocker Set Rear Axle Shaft Puller Rear Axle Shaft Bearing Remover Boll Joint Puller Bearing Remover

56 32 PREPARATION DRIVE SHAFT RECOMMENDED TOOLS Hexagon Wrench Set ( ) Socket Hexagon Wrench Snap Ring No.1 Expander

57 PREPARATION DRIVE SHAFT 33 EQUIPMENT Torque wrench

58 34 LUBRICANT Item Front drive shaft outboard joint grease Front drive shaft inboard joint grease PREPARATION DRIVE SHAFT Capacity 260 to 270 g (9.2 to 9.5 oz.) 231 to 241 g (8.1 to 8.5 oz.)

59 PREPARATION DIFFERENTIAL 33 DIFFERENTIAL PREPARATION SST Cover & Seal Replacer Oil Seal & Bearing Replacer Oil Seal Puller Oil Seal Puller Transmission & Transfer Bearing Replacer ( ) Replacer Pipe ( ) Replacer A ( ) Replacer C Companion Flange Holding Tool ( ) Pin TOYOTA Automatic Transmission Tool Set

60 34 PREPARATION DIFFERENTIAL ( ) Piston Spring Compressor Set Differential Bearing Replacer Differential Side Bearing Adjusting Nut Wrench Differential Drive Pinion Rear Bearing Cone Replacer Replacer Differential Oil Seal Replacer Differential Oil Seal Replacer Drive Pinion Front Bearing Remover Differential Preload Adaptor Steering Knuckle Oil Seal Replacer Steering Worm Bearing Puller ( ) Claw B

61 PREPARATION DIFFERENTIAL 35 ( ) Hanger Pin with Nut Upper Ball Joint Dust Cover Replacer Drive Shaft Nut Chisel Bearing Remover ( ) Replacer 68 ( ) Replacer Puller A Set ( ) Upper Plate ( ) Center Bolt ( ) Arm ( ) Lower Plate 130 ( ) Adapter 18

62 36 PREPARATION DIFFERENTIAL ( ) Adaptor Puller B Set ( ) Hanger 150 ( ) Hanger 200 ( ) Slide Arm ( ) Center Bolt 150 ( ) Center Bolt 200 ( ) Arm 25 ( ) Claw No.1 ( ) Claw No.6 ( ) Attachment ( ) Holder

63 PREPARATION DIFFERENTIAL Replacer Set ( ) Replacer 36 ( ) Replacer 38 ( ) Replacer 43 ( ) Replacer 47 ( ) Replacer 48 ( ) Replacer 51 ( ) Replacer 52 ( ) Replacer 55 ( ) Replacer Replacer Set No.2 ( ) Replacer 68

64 38 PREPARATION DIFFERENTIAL ( ) Replacer Handle Set ( ) Replacer 56 ( ) Replacer 57 ( ) Handle 100 ( ) Handle Variable Pin Wrench Set ( ) Variable Pin Wrench Arm Assembly ( ) Pin 7

65 PREPARATION DIFFERENTIAL 39 RECOMMENDED TOOLS Socket Wrench 30 mm Pin Punch Torx Socket E Snap Ring No.1 Expander Snap Ring Pliers

66 40 EQUIPMENT PREPARATION DIFFERENTIAL Brass bar Chisel Dial indicator Feeler gauge Hammer Micrometer Needle nose pliers Plastic hammer Press Prussian blue Screwdriver Tape Torque wrench Vernier calipers

67 PREPARATION DIFFERENTIAL 41 LUBRICANT Front differential Item Capacity Oil grade Classification w/ A.D.D to 1.55 liters (1.53 to 1.63 US qts, 1.27 to 1.36 Imp. qts.) w/o A.D.D to 1.45 liters (1.42 to 1.53 US qts, 1.18 to 1.27 Imp. qts.) Rear differential Hypoid gear oil APL GL-4 and GL-5 Hypoid gear oil APL GL-4 and GL-5 Item Capacity Oil grade Classification w/ Differential lock 2.85 to 2.95 liters (3.01 to 3.12 US qts, 2.51 to 2.60 Imp. qts.) w/o Differential lock 2.95 to 3.05 liters (3.12 to 3.22 US qts, 2.60 to 2.68 Imp. qts.) Above-18 C (0 F): SAE 90) Below-18 C (0 F): SAE 75W-90 Above-18 C (0 F): SAE 90) Below-18 C (0 F): SAE 85W-90 Hypoid gear oil APL GL-5 Above-18 C (0 F): SAE 90) Below-18 C (0 F): SAE 85W-90 Hypoid gear oil APL GL-5 Above-18 C (0 F): SAE 90) Below-18 C (0 F): SAE 85W-90

68 40 PREPARATION AXLE AXLE PREPARATION SST Union Nut Wrench 10 mm Oil Seal Puller Transfer Bearing Adjusting Nut Wrench Rear Axle Shaft Puller Rear Axle Shaft Puller Attachment Rear Axle Shaft Bearing Remover Boll Joint Puller Seal Ring Tool Steering Knuckle Tool Hub Bolt Remover Suspension Bushing Tool Set

69 PREPARATION AXLE 41 ( ) Bushing Replacer Lower Control Shaft Bearing Replacer Drive Shaft Nut Chisel Puller B Set ( ) Hanger 200 ( ) Slide Arm ( ) Center Bolt 150 ( ) Arm 25 ( ) Claw No.6 ( ) Attachment ( ) Holder Replacer Set No.2

70 42 PREPARATION AXLE ( ) Replacer Handle Set ( ) Handle 100 ( ) Handle Replacer Replacer 110

71 PREPARATION AXLE 43 RECOMMENDED TOOLS Snap Ring No.1 Expander

72 44 EQUIPMENT PREPARATION AXLE Dial indicator with magnetic base Torque wrench

73 PREPARATION SUSPENSION 43 SUSPENSION PREPARATION SST Union Nut Wrench 10 mm Differential Bearing Replacer Steering Worm Bearing Cone Remover Ball Joint Puller Boll Joint Puller Seal Ring Tool Seal Ring Tool Front Suspension Bushing Tool Set ( ) Upper Arm Bushing Replacer ( ) Lower Arm Bushing Remover ( ) Lower Arm Bushing Replacer

74 44 PREPARATION SUSPENSION Rear Suspension Bushing Tool Set ( ) Replacer Arm Set C Coil Spring Compressor ( ) Bolt Set ( ) Compressor Bearing Remover Puller B Set ( ) Hanger 150 ( ) Slide Arm ( ) Center Bolt 150 ( ) Arm 25

75 PREPARATION SUSPENSION 45 ( ) Claw No.1 ( ) Attachment ( ) Holder Replacer Set ( ) Replacer 47 ( ) Replacer 52

76 46 PREPARATION SUSPENSION RECOMMENDED TOOLS Hexagon Wrench Set ( ) Socket Hexagon Wrench 6

77 PREPARATION SUSPENSION 47 EQUIPMENT Alignment tester Angle gauge Camber-caster-kingpin gauge Tire pressure gauge Toe-in gauge Wheel balancer Dial indicator with magnetic base Torque wrench Drill

78 46 TIRE AND WHEEL PREPARATION EQUIPMENT PREPARATION TIRE AND WHEEL Dial indicator with magnetic base Wheel balancer

79 BRAKE CONTROL PREPARATION RECOMMENDED TOOLS PREPARATION BRAKE CONTROL Hexagon Wrench Set ( ) Socket Hexagon Wrench TOYOTA Electrical Tester ( ) Test Lead Set

80 48 EQUIPMENT PREPARATION BRAKE CONTROL Torque wrench

81 48 PREPARATION BRAKE BRAKE PREPARATION SST Union Nut Wrench 10 mm LSPV Gauge Set

82 PREPARATION BRAKE 49 RECOMMENDED TOOLS Pin Punch Hexagon Wrench Set ( ) Socket Hexagon Wrench 5

83 50 EQUIPMENT PREPARATION BRAKE Torque wrench Ruler Micrometer Dial indicator with magnetic base

84 PREPARATION BRAKE 51 LUBRICANT Item Capacity Classification Brake fluid - SAE J1703 or FMVSS No. 116 DOT3

85 PARKING BRAKE PREPARATION EQUIPMENT PREPARATION PARKING BRAKE 49 Torque wrench Brake drum gauge Ruler Feeler gauge Ohmmeter

86 50 STEERING COLUMN PREPARATION SST PREPARATION STEERING COLUMN Transmission & Transfer Bearing Replacer ( ) Replacer D Spring Tension Tool Puller B Set ( ) Hanger 150 ( ) Slide Arm ( ) Center Bolt 150 ( ) Arm 25 ( ) Claw No.6 ( ) Holder Puller C Set

87 PREPARATION STEERING COLUMN 51 ( ) Hanger 150 ( ) Slide Arm ( ) Center Bolt 150 ( ) Claw No.2

88 52 PREPARATION STEERING COLUMN RECOMMENDED TOOLS Pin Punch Torx Socket T30 ( ) Socket Hexagon Wrench Expander Set ( ) No. 4 Claw

89 PREPARATION STEERING COLUMN 53 EQUIPMENT Torque wrench

90 52 POWER STEERING PREPARATION SST PREPARATION POWER STEERING Union Nut Wrench 17mm Union Nut Wrench 12mm Rack & Pinion Steering Rack Housing Stand Steering Worm Bearing Adjusting Socket Boll Joint Puller Power Steering Gear Housing Overhaul Tool Set ( ) Vane Pump Bracket Steering Rack Cover Steering Rack Oil Seal Test Tool ( ) Packing Cylinder End Stopper Nut Wrench

91 PREPARATION POWER STEERING Power Steering Pressure Gauge Set ( ) Gauge Assy ( ) Attachment B ( ) Attachment E Variable Open Wrench Replacer Set ( ) Replacer Handle Set ( ) Handle 100 ( ) Handle 200

92 54 EQUIPMENT PREPARATION POWER STEERING Dial indicator with magnetic base Feeler gauge Micrometer Vernier caliper Torque wrench Vernier caliper Wooden block

93 PREPARATION POWER STEERING 55 LUBRICANT Item Capacity Classification Power steering fluid - ATF "DEXRON" II or III

94 AIR CONDITIONING PREPARATION SST PREPARATION AIR CONDITIONING Air Conditioner Service Tool Set ( ) Quick Disconnect Adapter ( ) Quick Disconnect Adapter ( ) Refrigerant Charging Gauge ( ) Refrigerant Charging Hose ( ) Refrigerant Charging Hose ( ) Refrigerant Charging Hose A/C Quick Joint Puller No A/C Quick Joint Puller No Variable Pin Wrench Set ( ) Variable Pin Wrench Arm Assembly

95 56 PREPARATION AIR CONDITIONING ( ) Pin 5

96 PREPARATION AIR CONDITIONING 57 RECOMMENDED TOOLS TOYOTA Electrical Tester ( ) Test Lead Set Halogen Leak Detector DENSO Part No.

97 58 EQUIPMENT PREPARATION AIR CONDITIONING Voltmeter Ohmmeter Vacuum pump Vinyl tape Dial indicator or dial indicator with magnetic base Torque wrench Service wire harness Radiator cap tester

98 PREPARATION AIR CONDITIONING 59 LUBRICANT Item Capacity Classification Compressor oil - ND-OIL8 or equivalent When replacing No. 1 cooler evaporator 40 cc (1.35 fl. oz.) ND-OIL8 or equivalent When replacing cooler condenser 40 cc (1.35 fl. oz.) ND-OIL8 or equivalent

99 PREPARATION SULEMENTAL RESTRAINT SYSTEM SULEMENTAL RESTRAINT SYSTEM PREPARATION SST SRS Airbag Deployment Tool Airbag Deployment Wire Sub-harness No Airbag Deployment Wire Sub-harness No Airbag Deployment Wire Sub-harness No Airbag Deployment Wire Sub-Harness No. 8 ( ) Wire A ( ) Wire C SRS Check Wire

100 58 PREPARATION SULEMENTAL RESTRAINT SYSTEM RECOMMENDED TOOLS Torx Socket T TOYOTA Electrical Tester ( ) Test Lead Set HINT: Torx is a registered trademark of Textron Inc.

101 PREPARATION SULEMENTAL RESTRAINT SYSTEM 59 EQUIPMENT Torque wrench Ohmmeter Bolt Length: 35.0 mm (1.378 in.) Diameter: 6.0 mm (0.236 in.) Pitch: 1.0 mm (0.039 in.) Tire Width: 185 mm (7.28 in.) Inner diameter: 360 mm (14.17 in.) Tire with disc wheel Width: 185 mm (7.28 in.) Inner diameter: 360 mm (14.17 in.) Plastic bag Battery Knife Service-purpose wire harness Shop rag or pice of cloth Service wire Airbag disposal Airbag disposal Airbag disposal Airbag disposal Airbag disposal Airbag disposal Airbag disposal Airbag disposal Airbag disposal

102 SEAT BELT PREPARATION SST PREPARATION SEAT BELT SRS Airbag Deployment Tool Airbag Deployment Wire Sub-harness No.5

103 60 PREPARATION SEAT BELT RECOMMENDED TOOLS TOYOTA Electrical Tester ( ) Test Lead Set

104 PREPARATION SEAT BELT 61 EQUIPMENT Battery Knife Ohmmeter Plastic bag Service-purpose wire harness Service wire harness Tire with wheel Torque wrench

105 60 CRUISE CONTROL PREPARATION RECOMMENDED TOOLS PREPARATION CRUISE CONTROL TOYOTA Electrical Tester ( ) Test Lead Set

106 PREPARATION CRUISE CONTROL 61 EQUIPMENT Ohmmeter Vinyl tape Torque wrench

107 PREPARATION LIGHTING 61 LIGHTING PREPARATION RECOMMENDED TOOLS Torx Socket T TOYOTA Electrical Tester ( ) Test Lead Set

108 62 EQUIPMENT PREPARATION LIGHTING Protective tape Ohmmeter Service wire harness Voltmeter Torque wrench

109 62 WIPER AND WASHER PREPARATION RECOMMENDED TOOLS PREPARATION WIPER AND WASHER Torx Socket T TOYOTA Electrical Tester ( ) Test Lead Set

110 PREPARATION WIPER AND WASHER 63 EQUIPMENT Battery Ohmmeter Protective tape Brush Vinyl tape Service wire harness Torque wrench

111 DOOR LOCK PREPARATION RECOMMENDED TOOLS PREPARATION DOOR LOCK Torx Socket T TOYOTA Electrical Tester ( ) Test Lead Set

112 64 EQUIPMENT PREPARATION DOOR LOCK Protective tape Ohmmeter Service wire harness MP grease Torque wrench

113 PREPARATION DOOR LOCK 65 SSM Toyota Genuine Adhesive 1324, Three Bond 1324 or the equivalent

114 64 PREPARATION METER METER PREPARATION RECOMMENDED TOOLS TOYOTA Electrical Tester ( ) Test Lead Set

115 PREPARATION METER 65 EQUIPMENT Torque wrench Tape To avoid surface damage

116 AUDIO / VISUAL PREPARATION RECOMMENDED TOOLS PREPARATION AUDIO / VISUAL TOYOTA Electrical Tester ( ) Test Lead Set

117 66 EQUIPMENT PREPARATION AUDIO / VISUAL Battery Clip remover Ohmmeter Protective tape Service wire harness Torque wrench

118 66 PARK ASSIST / MONITORING PREPARATION RECOMMENDED TOOLS PREPARATION PARK ASSIST / MONITORING TOYOTA Electrical Tester ( ) Test Lead Set

119 PREPARATION PARK ASSIST / MONITORING 67 EQUIPMENT Battery Ohmmeter Service wire harness Torque wrench

120 PREPARATION HORN 67 HORN PREPARATION RECOMMENDED TOOLS TOYOTA Electrical Tester ( ) Test Lead Set

121 68 EQUIPMENT PREPARATION HORN Battery Ohmmeter Service wire harness Torque wrench

122 68 OTHER SYSTEM PREPARATION EQUIPMENT PREPARATION OTHER SYSTEM Battery Ohmmeter Protective tape Voltmeter Service wire harness Torque wrench

123 PREPARATION WINDSHIELD / WINDOWGLASS WINDSHIELD / WINDOWGLASS PREPARATION RECOMMENDED TOOLS Torx Driver T TOYOTA Electrical Tester ( ) Test Lead Set

124 70 EQUIPMENT PREPARATION WINDSHIELD / WINDOWGLASS Ohmmeter Service wire harness Ammeter MP grease Knife Piano wire Suction cup Plastic sheet Brush Sponge Sealer gun Wooden block Voltmeter Tin foil Masking tape Torque wrench

125 PREPARATION WINDSHIELD / WINDOWGLASS 71 SSM Toyota Genuine Windshield Glass Adhesive or the equivalent

126 70 PREPARATION MIRROR MIRROR PREPARATION EQUIPMENT Protective tape Service wire harness Ohmmeter Torque wrench

127 INSTRUMENT PANEL PREPARATION EQUIPMENT PREPARATION INSTRUMENT PANEL 71 Torque wrench Tape To avoid surface damage

128 72 PREPARATION SEAT SEAT PREPARATION EQUIPMENT Clip remover Hog ring pliers Protective tape Torque wrench

129 ENGINE HOOD / DOOR PREPARATION SST PREPARATION ENGINE HOOD / DOOR Door Hinge Set Bolt Wrench

130 74 PREPARATION ENGINE HOOD / DOOR RECOMMENDED TOOLS Torx Socket T Torx Socket T40

131 PREPARATION ENGINE HOOD / DOOR 75 EQUIPMENT Protective tape MP grease Metal saw Torque wrench

132 76 SSM PREPARATION ENGINE HOOD / DOOR Toyota Genuine Adhesive 1324, Three Bond 1324 or the equivalent

133 74 PREPARATION EXTERIOR EXTERIOR PREPARATION RECOMMENDED TOOLS Moulding Remover

134 PREPARATION EXTERIOR 75 EQUIPMENT Bamboo scraper Cardboard Clip remover Industrial dryer Infrared light Non- residue solvent Paddle Piano wire Protective tape Sealer gun Shop rag or piece of cloth Squeegee Tape removal disc Torque wrench Wooden block

135 76 SSM PREPARATION EXTERIOR Toyota Genuine Windshield Glass Adhesive or the equivalent

136 PREPARATION INTERIOR 75 INTERIOR PREPARATION EQUIPMENT Clip remover Double-sided tape Protective tape Torque wrench

137 76 PREPARATION MULTIPLEX COMMUNICATION MULTIPLEX COMMUNICATION PREPARATION RECOMMENDED TOOLS TOYOTA Electrical Tester ( ) Test Lead Set

138 CAN COMMUNICATION PREPARATION RECOMMENDED TOOLS PREPARATION CAN COMMUNICATION TOYOTA Electrical Tester ( ) Test Lead Set

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