Table of Contents. To place an order, please contact: Keith Clendenin; cell ph. (860)

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1 Rev. Date 5/10/2016

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3 Table of Contents Standard Products...3 Back Working Drill Holders...4 Bar Feed Brackets...5 Reducer Bushings...6 Chucker Kits...8 Coolant/Air Blast Manifolds...9 Thru-Coolant ER Collet Holders...10 Live Tool Covers & Flush Plugs...12 NSK Drill Mounts...13 Thru-Coolant Wedge Clamps...16 Customizable Products...17 NSK Drill Mounts...18 SS Series Drill Blocks...22 SS 20/26/32 Deep Drill Blocks...23 Pricing Information...25 Threading Alternatives...27 Tangential Thread...28 Pneumatic & Hydraulic Chuck Options...29 Chuck Amenities...30 Chuck Facts...31 Chuck Pricing...32 Standard Robot Loading Systems...33 BO325/326/SS327-5AX S205/206/SS207-5SX BO205/206/125/ Rear Eject/Rear Work Collection Products...41 Rear Eject/Rear Work Collection Tables Laser Swiss Hand Tools & Consumables...45 Three Piece Nozzle...46 Internal Wear Items...46 Tools...47 Laser Head Tool Kit...48 Axial Thread...28 To place an order, please contact: Keith Clendenin; cell ph. (860) Darla Lengvarsky; cell ph. (860)

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5 Back Working Drill Holders...4 Bar Feed Brackets...5 Reducer Bushings...6 Chucker Kits...8 Coolant/Air Blast Manifolds...9 Thru-Coolant ER Collet Holders...10 Live Tool Covers & Flush Plugs...12 NSK Drill Mounts...13 Thru Coolant Wedge Clamps

6 Back Working Drill Holders Machine Model Back Working Drill Holders List Price SS 20/26/32 T R-BWDH-M-xx $ SS 20/26/32 T R-BWDH-I-xx $ SS 20/26/32 Coolant thru Metric T R-CTBWDH-M-xx $1, SS 20/26/32 Coolant thru Inch T R-CTBWDH-I-xx $1, S206/7 T R-BWDH-M-xx $ S206/7 T R-BWDH-I-xx $ S206/7 Coolant Thru Metric T R-CTBWDH-M-xx $1, S206/7 Coolant Thru Inch T R-CTBWDH-I-xx $1, B038T/BO385 (with live tools) 3282R-Y212-M-xx $ B0326 T R-BWDH-M-xx $ B0326 T R-BWDH-I-xx $ B0326 coolant thru T31-34 Metric 3290R-CTBWDH-M-xx $1, B0326 coolant thru T31-34 Inch 3290R-CTBWDH-I-xx $1,

7 Bar Feed Brackets IMG Bar Feed Brackets are tailored specifically for Tsugami machines. They provide a direct mount for the bar feeder s telescopic tube assembly. Tsugami Machine Model Bar Feed Bracket P/N List Price B0325/6/7, SS R-BFBKT $ S205/6/7, SS207, BE12/20V, BS12V, BH20, SS20, B0123/4/5, 3264R-BFBKT $ B0203/4/5 SS R-BFBKT 3286R-BFAP (Required) $ $ B R-BFBKT $ B0385L 3282R-L-BFBKT $ B0385L w/ Hydraulic Chucking 3282R-BFBKT-L-HYD-2 $2, BH38, B038T, MU/BU-26/ R-BFBKT $ TMU 3855R-BFBKT $ *Descriptions and Pricing subject to change * Bar Feed Brackets for other machine models available; inquire to IMG. 5

8 Reducer Bushings Back Working Arm (sub) I.D. Block (main) Use Reducer Bushing for direct fit between Machine Tool Blocks and your drill, reamer, boring bar, etc. O.D. s and set screw locations are tailored specifically to fit each machine. Available in inch and metric sizes Excerpt taken from table Machine Model P/N Prefix Placement Main(M) or Sub(S) OD ref. Max I.D. S M 22mm 20mm/.788 6

9 Reducer Bushings Machine Model P/N Prefix Placement Main (M) or Sub (S) OD ref. Max I.D. List Price S M 22mm 20mm/.788 S S 20mm 18mm/.709 I.D..375 or S206/S M 22mm 20mm/.788 smaller $250 S206/S S 20mm 18mm/.709 B0325/6/ M and S are 25mm 23mm/.906 I.D..376 or alike use NIL larger $200 prefix B0326/ M 25mm 23mm/.906 B0326/ S 25mm 23mm/.906 BE 12/19/ Bushing are 20mm 18mm/.709 same for main and sub I.D..375 or B Bushing are 20mm 18mm/.709 smaller $ /124/125 same for main B0 203/204/205 and sub 3220 Bushing are same for main and sub 20mm 18mm/.709 I.D..376 or larger $200 SS20/26/ M 22mm 20mm/.788 SS20/26/ S 20mm 18mm/.709 BH Bushing are mm/1.00 I.D..375 or same for main 0 smaller $275 and sub B Bushing are same for main and sub 32mm *Descriptions and Pricing subject to change * 25.4mm/ Bushings for other Tsugami models as well as custom sizes and configurations are available upon request Custom Thru-Coolant Bushings available upon request. Please provide machine model, tool type, tool OAL, tool position I.D..376 or larger $250 *Descriptions and Pricing subject to change * 7

10 Chucker Kits Guide Bushing-less Adapter Convert your Swiss type guide bushing machine to chucker (guide bushing-less) operation. IMG chucker kits are supplied with the necessary items to secure oil lines, drive belts, etc. when removing the guide bushing. Tsugami Model Chucker Kit P/N List Price (Verify S/N before ordering) Chucker Kit BE20V S/N-6001, 3222R-Y $5, SS20 S/N-501, S205/6/7 S/N-501, BH20 S/N-501 Chucker Kit BE20 pre-s/n R-T050 $5, BH20, BE12/20V, BS12V, S205/6/7 Chucker Kit B0325/6 3291R-Y251 $5, Chucker Kit SS20 pre-s/n R-T $5, Chucker Kit SS20 post-s/n R-Y601 $5, Chucker Kit SS R-T050 $5, Chucker Kit BS12 III 3224R-T020-BS12 $5, Chucker Kit BS19 III 3224R-T020-BS19 $5, Chucker Kit BW R-T020-BW12 $5, Chucker Kit B0123/4 3220R-T050 $5, SS26 Chucker Nut 3286R-Y $1, SS26 Chucker Nut Spanner 3286R-Y $ *Descriptions and Pricing subject to change * 8

11 Coolant/Air Blast Manifolds Manifold Description Manifold P/N List Price 1 SQ Manifold 2 Port RCT-2PMS-05 $ SQ Manifold 2 Port RCT-2PM-02 $ SQ Manifold 3 Port RCT-3PM-01 $ SQ Manifold 2 Port RCT-4PM-01 $65.00 *Descriptions and Pricing subject to change * 9

12 Thru-Coolant ER Collet Holders P/N L1 L2 D1 H1 Collet List Price RCT-ER11-88mm 75mm 20mm 17mm ER11 $200 ST20 RCT-ER16- ST22 82mm 65mm 22mm 20.5mm ER16 $200 Replacement Parts Description P/N List Price ER11 Collet Nut RCT-ER11-CN $18 ER16 Collet Nut RCT-ER16-CN $18 Fitting for ST20/ST22 RCT-ST-F $17 *Descriptions and Pricing subject to change * 10

13 Thru-Coolant ER Collet Holders P/N RCT-ER RCT-ER RCT-ER L1 L2 D1 H1 Collet List Price 82mm 55mm 20mm 17mm ER11 $245 86mm 55mm 20mm 20.5mm ER16 $245 86mm 55mm 22mm 20.5mm ER16 $245 Replacement Parts Description P/N List Price R11 Collet Nut RCT-ER11-CN $18 ER16 Collet Nut RCT-ER16-CN $18 Fitting for 9020/9022 RCT-90-F $12 *Descriptions and Pricing subject to change * 11

14 Live Tool Covers & Flush Plugs 3268R-Cover R-Cover-01 Flush Plug Cover or plug your modular live tool pockets when live tools are removed. Flush plugs are used when installing large attachments such as thread whirling units or angular drilling attachments. Tsugami Model # Live Tool Positions Cover P/N List Price SS20/26/32 T11-15, T31-33, T34, 3268R-Cover-01 $75 T38 (Set of 2) B0326 T R-Cover-03 $75 (Set of 2) B0326/327 T R-Cover-01 $45 S205/206 T R-Cover-01 $45 Flush Plug P/N SS20/26/32 T R-PLUG-01 $75 B0326/327 S205/S206 T R-PLUG-01 $75 *Descriptions and Pricing subject to change * 12

15 NSK Drill Mounts *IMG Parts Are Depicted In Red* *Customizable IMG Parts Are Depicted In Yellow* *NSK Drills Are Depicted In Silver* Reference # NSK Model # IMG P/N List Price 1 BM322-FR 3290R-BWCM- $2,350 BM322FR-01 2 BM322-FR 3268R-BM322FR-MT-03 $500 3 BM322-FR 3290R-BM322-MT-04 $500 *Descriptions and Pricing subject to change * 13

16 NSK Drill Mounts *IMG Parts Are Depicted In Red* *Customizable IMG Parts Are Depicted In Yellow* *NSK Drills Are Depicted In Silver* Reference # NSK Model # IMG P/N List Price 1 EM R-T24CD $1,850 2 BM322-FR 3268R-BM322FR-MT-03 $500 3 BM322-FR 3268R-BM322FR-T34-MT $500 4 BM320F 3268R-BM320F-MT-04 $500 *Descriptions and Pricing subject to change * 14

17 NSK Drill Mounts *IMG Parts Are Depicted In Red* *Customizable IMG Parts Are Depicted In Yellow* *NSK Drills Are Depicted In Silver* Custom Products Can Be Seen On Page 20 S206 Reference # NSK Model # IMG P/N List Price 1 BM322-FR 3281R-BM322-T11 $475 2 BM322-FR 3281R-BM322-CM-04 $2,350 3 BM322-FR 3281R-BM322-FR-02 $425 4 BM320F 3281R-BM320F-MT-01 $425 *Descriptions and Pricing subject to change * 15

18 Thru-Coolant Wedge Clamps Apply High Pressure Coolant Right Where You Need It Tsugami Machine Model P/N List Price BE 12/20 B0123/4/5 B0203/4/5 with ½ Tools 3262R-TCWC-02 $475 BW 12/20 BH20 BS12/18/19 with ½ Tools BE 12/20 B0123/4/5 B0203/4/5 with 12mm Tools 3262R-TCWC-04 $475 BW 12/20 BH20 BS12/18/19 with 12mm Tools SS20/26/32 (5/8-16mm Tools) 3268R-TCWC-03 $475 BH38 BU26/38 (5/8-16MM Tools (Except cut-off position) 3263R-TCWC-01 $650 BH38 (Cut-off position only) 3263R-TCWC-05 $650 16

19 NSK Drill Mounts...18 SS Series Drill Blocks...22 SS 20/26/32 Deep Drill Blocks...23 Pricing Information

20 NSK Drill Mounts *IMG Parts Are Depicted In Red* *Customizable IMG Parts Are Depicted In Yellow* *NSK Drills Are Depicted In Silver* 1 Standard Products Can Be Seen On Page 12 B0326 Fixed angle NSK mount, 45 shown Reference # NSK Model # IMG P/N List Price 1 BM322-FR 3290R-NSK $1,125 *Descriptions and Pricing subject to change * Other angles available upon request 18

21 NSK Drill Mounts *IMG Parts Are Depicted In Red* *Customizable IMG Parts Are Depicted In Yellow* *NSK Drills Are Depicted In Silver* 1 Standard Products Can Be Seen On Page 13 SS20/26/32 Fixed angle NSK mount, 45 shown Reference # NSK Model # IMG P/N List Price 1 BM322-FR 3268R-NSK $1,125 *Descriptions and Pricing subject to change * Other angles available upon request 19

22 NSK Drill Mounts *IMG Parts Are Depicted In Red* *Customizable IMG Parts Are Depicted In Yellow* *NSK Drills Are Depicted In Silver* Reference # NSK Model # IMG P/N List Price 1 BMJ320 T11 Block BMJ-320 Price on Request 2 BMJ322 T1-T2 Block BMJ-322 Price on Request 3 BM320-F Mounts Directly BM-320F 4 EM20-S R-EM20- T34-MT - Price on Request *Descriptions and Pricing subject to change * 20

23 NSK Drill Mounts *IMG Parts Are Depicted In Red* *Customizable IMG Parts Are Depicted In Yellow* *NSK Drills Are Depicted In Silver* 1 Standard Products Can Be Seen On Page 14 S206 Fixed angle NSK mount, 45 shown Reference # NSK Model # IMG P/N List Price 1 BM322-FR 3281R-NSK Price on Request *Descriptions and Pricing subject to change * Other angles available upon request 21

24 SS Drill Blocks For Tsugami SS20/26/32 Expand your drilling capability with IMG s custom drill blocks. These drill blocks replace Tsugami s P/N s 3268-Y231 (single bore) and 3268-Y232 (double bore). IMG drill blocks are made to order from 4140 steel and bores are jig ground. Refer to the tables below to develop your custom P/N. 22

25 SS 20/26/32 Deep Drill Blocks Adjustable Double Bore Adjustable Single Bore Adjustable Single Bore with Coolant Cap Fixed Double Bore 23

26 SS 20/26/32 Deep Drill Blocks To assist us in your personal needs in customization please consider some of the following material: Machine model Main or sub spindle Detailed drill information - Drill type - OAL - Flute length - Shank diameter and configuration Drill depth requirements Preferred tool position Thru-coolant requirements 24

27 SS & SS 20/26/32 Deep Drill Blocks Pricing Information: SS Drill Blocks T11, 19, 21 (page 22) A) Single holder, standard offset (70mm) $1940 List (specify offset & bore size) B) Double holder, standard offset (70mm) $2530 List (specify offset & bore size) A Custom Single Holder, custom offset $2000 List (specify offset & bore size) B Custom Double holder, custom offset $2765 List (specify offset & bore size) SS 20/26/32 Deep Drill Blocks (page 23) SS20, 26, 32 T11, 13, 15 (3268 machine prefix) B0385 T11 (3282 machine prefix) B0325, 6 T11, 14, 17 (3290 machine prefix) Adjustable Single bore XXXXR-AGDH-T11-01 Adjustable Double bore XXXXR-2AGDH-T11-01 Adjustable Single bore w/ Coolant Cap XXXXR-AGDH-T11-01-CC $6470 List (specify max offset & bore size) $6890 List (specify max offset & bore size) $7000 List (specify max offset & bore size) Adjustable Double bore w/ Coolant Cap XXXXR-2AGDH-T11-01-CC $7460 List (specify max offset & bore size) Deep Drill Blocks for S205, 6 T11, 13 Fixed single bore 3281R-1DH-T11-01 Fixed double bore 3281R-2DH-T11-01 $3470 (specify offset & bore size) $3710 (specify offset & bore size) *Descriptions and Pricing subject to change * 25

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29 Tangential Thread...28 Axial Thread...28 *The threading alternatives shown in this catalog are threading options. Please contact IMG for a machine specific design 27

30 Threading Alternatives Please contact IMG to request a quote Tangential Threading Double thread roll setup in Tsugami B0-385 for simultaneous thread rolling on main and sub spindle. Thread roll mount is integral with ID tooling section. Axial Threading Axial thread roll setup in Tsugami B Mount includes pneumatic head reset cylinder, chip guard, and thru-coolant. 28

31 Chuck Amenities...30 Chuck Facts...31 Chuck Pricing

32 Pneumatic & Hydraulic Chuck Options Chuck Amenities Over-grip of headed parts. Gripping of odd shaped parts not easily attained with a collet system. Extreme over-grip can be achieved by side loading. Safety features such as; part gone detection and pressure monitoring is standard on most setups. Custom Rear Tool Block Custom Unloader Gripper Custom Exit Parts Chute 3-Jaw Pneumatic Chuck Shown Above: Tsugami S205 with Pneumatic Chuck & Modified Tooling Zone 30

33 Pneumatic & Hydraulic Chuck Options Chuck Facts Pneumatic chucks are available with various jaw styles, jaw mounting configurations, jaw materials and number of jaws. Chucks on a Tsugami are generally limited to 3 and 4 models. Chucks are capable of both ID and OD clamping. Chuck Jaw strokes vary from.025 to.250 (per jaw). As the jaw stroke increases; so does the length of the chuck. Depending on the chuck used; modification to the tooling zone within the machine may be required. As a general rule; pneumatic chucks are not thru-hole chucks. The work/clamping area is external to the chuck body. Jaw weight and required RPM directly affect clamping force. Hydraulic chucks offer a greater clamping force than pneumatic chucks. Chucks are available with thru-coolant, air blast and spring or pneumatic part ejection. Shown Above: Tsugami S205 Sub Spindle Chuck & Associated Items 31

34 Pneumatic & Hydraulic Chuck Options Please contact IMG to request a quote Chuck Options OD Jaw Stroke - # of Jaws List Price Air Chuck $15, $17, with Part Stop $18, with Thru Coolant or Air $20, $19, with Part Stop $20, with Thru Coolant or Air $22,360 Hydraulic 4 inch 3 jaw $31,770 *Descriptions and Pricing subject to change * 32

35 For Tsugami Machine Models: B0325/326/SS327-5AX S205/206/SS207-5SX B0205/206/125/ IMG/s Standard Robot Loading Systems consist of a Fanuc Robot and Controller with EOAT (End of Arm Tooling) tailored to the work piece to be loaded and/or unloaded from the main spindle of the above Tsugami machine models. Also included is the robot mounting, machine sheet metal modification, safety guarding, and a main spindle for properly locating the work piece within the machine collet. Addition items may be required to complete your automated systems and are no included in the attached pricing. - Feeding system options such as bowl feeders, vision tables, track feeders, etc. - Work holding options such as pneumatic or hydraulic chucks.* - Custom tool blocks and tool holders *Pneumatic chucks are available for S205 and BO325. Hydraulic chucks are available on BO325 only 33

36 Standard Robot Loading Systems Standard Robot Setups include the robot with controller, a custom access auto door and a custom mounting pedestal for the robot arm. If you need more a wide variety of customizable options are available for all Loading Systems. B0 325/326/SS327-5AX 34

37 Standard Robot Loading Systems B0 325/326/SS327-5AX Standard Robot Loading Systems Includes: LR 200 id/4s Robot & Controller Mounting Plate Machine Metal Modifications Safety Guarding Automatic Robot Access Door Main Spindle Pusher EOAT (End Of Arm Tooling) Gripper* Two options are available for the robot EOAT Single Gripper (for loading only) Double Gripper (for loading and unloading) List Price of the System with a Single Gripper $97,900 List Price of the System with a Double Gripper $100,000 **The items listed above represent the loading system. Not quoted above are: Feeding System options such as Bowl Feeders, Vision Tables, Tracker Feeders etc; or Workholding options such as pneumatic or hydraulic chucks (B0325/326/SS327-5AX only) or Custom Tool blocks or other custom tool holders *Descriptions and Pricing subject to change * 35

38 Standard Robot Loading Systems S205/206/SS207-5AX 36

39 Standard Robot Loading Systems S205/206/SS207-5AX Fully Automated System Includes: LR 200 id/4s Robot & Controller Robot Mounting Plate Machine Sheet Metal Modifications Main Spindle Pusher EOAT (End Of Arm Tooling) Gripper* Two options are available for the robot EOAT Single Gripper (for loading only) Double Gripper (for loading and unloading) List Price of the System with a Single Gripper $93,200 List Price of the System with a Double Gripper $95,300 **The items listed above represent the loading system. Not quoted above are: Feeding System options such as Bowl Feeders, Vision Tables, Tracker Feeders etc; or Workholding options such as pneumatic or hydraulic chucks (B0325/326/SS327-5AX only) or Custom Tool blocks or other custom tool holders *Descriptions and Pricing subject to change * 37

40 Standard Robot Loading Systems B0205/206/125/126 38

41 Standard Robot Loading Systems B0 205/206/125/126 Fully Automated System Includes: LR 200 id/4s Robot & Controller Robot Mounting Plate Machine Sheet Metal Modifications Safety Guarding Main Spindle Pusher EOAT (End Of Arm Tooling) Gripper* Two options are available for the robot EOAT Single Gripper (for loading only) Double Gripper (for loading and unloading) List Price of the System with a Single Gripper $102,500 List Price of the System with a Double Gripper $105,600 Note: High pressure coolant cannot be used with this loading system **The items listed above represent the loading system. Not quoted above are: Feeding System options such as Bowl Feeders, Vision Tables, Tracker Feeders etc; or Workholding options such as pneumatic or hydraulic chucks (B0325/326/SS327-5AX only) or Custom Tool blocks or other custom tool holders *Descriptions and Pricing subject to change * 39

42 40

43 Rear Eject/Rear Work Collection Tables

44 Rear Eject/Rear Work Collection Sub Spindle Bar Feeder Number Equipment Shown 1 Rear Eject Tube Bracket 2 Rear Eject Tube With Adapter Bushing 3 Rear Work Collection Unit IMG Rear Eject / Rear Work Collection components enable the machining and collection of long work pieces that would otherwise exceed the limits of the standard work conveyors and collection systems. IMG offers a line of basic Rear Eject / Rear Work Collection systems as well as the ability to customize a system specifically tailored to your machining needs; inquire to IMG. *Descriptions and Pricing subject to change * 42

45 Rear Eject/Rear Work Collection Rear Eject Tube Brackets Tsugami Machine Model Rear Eject Tube Bracket P/N List Price B0325/6 3290R-REB $1, S205/6/7, B0124/5, B0204/5, 3264R-REB $ BS12V B R-REB-01 $1, SS R-Y25-01 $1, Rear Eject Tubes Tsugami Machine Model Rear Eject Tube P/N List Price B0325/6 3290R-RET-XXX Price on Request B0125/ R-RET-XXX Price on Request BE20V 3264R-T-XX Price on Request BH R-RET-XXX Price on Request B R-RET-XXX Price on Request S205/6/7 3281R-RET-XXX Price on Request S205/6/7 (Small Parts) 3281R-RET-SP-XXX Price on Request BH R-RET-XXX Price on Request SS20/26/ R-RET-XXX Price on Request SS26 (Special) 3286-RET-XXX-RT01 Price on Request Standard Rear Work Collection Units Standard rear collection units are available from Rem Sales Tsugami Machine Standard Rear Work Max Part Max Tube ID Max Part OD Model Collection Unit O.A.L. Length BE12V, BO-124/ BE12V/20V, BO- 124/204/125/ BO SS20/26/ S-205/206/ BO-325/ BH For work pieces larger or longer than the above, please inquire to IMG and provide the information on the attached questionnaire (following page). *Descriptions and Pricing subject to change * 43

46 44

47 Three Piece Nozzle...46 Internal Wear Items...46 Tools...47 Laser Head Tool Kit

48 Laser Swiss Hand Tools and Consumables Three Piece Nozzle Number Description P/N Price (USD) 1 Nozzle Extension LH for 100mm Head 2 Nozzle Nut LH Gas Jet Kit LPLGJT Internal Wear Items Number Description P/N Price (USD) 4 Cover Glass PLLCG Lens PLYFS Number O'Ring Kit P/N LH Used on P/N Kit Contents T X X O-RING LH K X X O-RING LH K X.801 X.941 O-RING LH T X.299ID X.505 OD O-RING LH Total Kit Price (USD) $7.48 *Descriptions and Pricing subject to change * 46

49 Laser Swiss Hand Tools and Consumables LH LH LH LH LH LH Tools Description P/N List Price (USD) Cover Glass Housing LH Tool Cover Glass Tool LH Focal Glass Housing LH Tool Laser Head Alignment LH Laser Tube Wrench LH Nozzle Nut Wrench LH Complete Tool Set* LH *Complete Tool Set shown on next page *Descriptions and Pricing subject to change * 47

50 Laser Swiss Hand Tools and Consumables Laser Head Tool Kit P/N Description Qty. List Price (USD) 8704T73 Accessories Kit Tray PLLCG0034 Lens Cover Glass LPLGJT0058 Gas Jet Kit K73 Cover Glass Cartridge O-Ring T35 Nozzle Extension O-Ring A1 Pin Spanner Wrench Feeler Gage Set LH Cover Glass Housing Tool LH Cover Glass Tool LH Focal Glass Housing Tool LH Laser Head Alignment Tool LH Laser Tube Wrench LH Nozzle Nut Wrench LH Cover Glass Seal A32 Metric Hex L-Key 0.9mm K65 O-Ring Removal Tools ` *Descriptions and Pricing subject to change * 48

51 34 Bradley Park Road East Granby, CT Main number: Toll free: Fax:

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