A Series Thermoplastic Connectors

Transcription

1 Amphenol Sine Systems, USA Amphenol Tuchel Electronics, GmbH A Series Thermoplastic Connectors Standard products. Custom solutions

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3 We Are Amphenol Global Interconnect Solution Supplier For over 80 years Amphenol has enjoyed success as the interconnection technology provider of choice for industry leading companies around the world. Our organization works with leading manufacturers across a wide range of applications - including Energy Generation & Distribution, Transportation, Heavy Equipment, Factory Automation, Wireless Outdoor, Information Technology and Data Communications Equipment, Mobile Devices, Mobile Networks, Broadband Communication, Military and Commercial Aerospace, Industrial, Automotive and Chip Card Readers - enabling smarter, faster and better technologies to connect products to customer solutions. Our engineers design innovative combinations of industry standard connectors and application specific shielding components to create assembly systems that set the standards for performance, reliability, and cost effectiveness. Our engineering, materials, and manufacturing organizations meet the high standards imposed by ISO 900:2008 as well as many customer specific quality systems. Our performance has earned us ship to stock and world class performance awards from many major OEMs. We are one of the largest interconnect solution suppliers in the world and supply a wide range of product solutions globally. The industrial market footprint of Amphenol covers more than 30 countries. 206 Amphenol Sine Systems Corporation. Every effort has been made to ensure that the information contained in this document is accurate at the time of publication. Specifications or information stated in this document are subject to change without notice

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5 Table of Contents We Are Amphenol Global Interconnect Solution Supplier Standard products. Custom solutions. 5 Series Overview Typical Applications 7 Product Overview 8 Custom Cable and Assemblies Insert Arrangements - Faceviews 2 ATM SERIES 2 POSITIONS 7.5A 26 3 POSITIONS 7.5A 27 4 POSITIONS 7.5A 28 6 POSITIONS 7.5A 29 8 POSITIONS 7.5A 30 8 POSITIONS- B,C,D KEYS 7.5A 3 2 POSITIONS 7.5A 32 2 POSITIONS-B,C,D KEYS 7.5A 33 STRAIN RELIEF 7.5A 34 CONTACTS 38 TOOLS 39 ACCESSORIES 40 AT SERIES 2 POSITIONS 3A 46 3 POSITIONS 3A 47 4 POSITIONS 3A 48 6 POSITIONS 3A 49 8 POSITIONS 3A 50 8 POSITIONS- B,C,D 3A 5 2 POSITIONS 3A 52 2 POSITIONS- B,C,D,X 3A 53 3 POSITIONS 3A, 25A 54 8 POSITIONS 3A 55 STRAIN RELIEF 3A 56 REDUCED DIA. SEALS 3A 58 END CAPS 3A 62 END CAPS + REDUCED DIA. SEAL 3A 64 SOLID REAR SEAL 3A 66 LED OPTIONS 3A 68 COVERS 3A 70 J-939 3A 7 ADAPTER 3A 72 CUSTOM 74 AT Board Lock 2-3 POSITIONS 3A 77 AT Panel Mate 2-3 POSITIONS 3A 8 CONTACTS 83 ACCESSORIES & TOOLS 84 TOOLS 85 TABLE OF CONTENTS continued on next page 3

6 Table of Contents (con t) ATP SERIES 2 POSITIONS 25A 92 4 POSITIONS 25A 93 END CAPS 25A 94 REDUCED DIA. SEALS 25A 95 ATP Panel Mate 2,4,3 POSITIONS 6A, 25A 99 CONTACTS 0 TOOLS 02 ACCESSORIES 03 AHD SERIES 6 POSITIONS 25A 0 9 POSITIONS 3A CAPS 3 CONTACTS 4 TOOLS 5 ACCESSORIES 6 CUSTOM 7 ATC SERIES RECEPTACLES ATHD SERIES CONNECTORS 3A A 25 Dura Mate 7 POSITIONS 25A,80A 3 4 POSITIONS 3A 35 9 POSITIONS 25A,3A 37 2 POSITIONS 25A,3A 4 23 POSITIONS 3A POSITIONS 25A,3A POSITIONS 7.5A,3A,25A 49 3 POSITIONS 3A POSITIONS 7.5A,3A 55 TOOLS 59 ACCESSORIES 60 CROSS REFERENCE 6 Hydro Net 4 POSITIONS AT NMEA ADAPTER 65 Multi Mate 2,4 POSITIONS 3A, 25A 69 Magna Mate Overview 73 2 POSITIONS 86A 74 2 POSITIONS 20A 77 2 POSITIONS 80A 80 Contacts 83 Technical Data 86 RADSOK Product Overview 86 RADSOK Advantages and Custom Developed Solutions 87 RADSOK Series Rated Current and Working Voltage 88 RADSOK Series Dynamic Overload Tests at Different Temperatures 89 Appendix Glossary of Terms 90 Index 92 4

7 Standard products. Custom solutions. Our A Series product lines, which include AT, ATP, ATM and AHD Series, have key placement in all areas of Heavy Duty Equipment, Agriculture, Marine, Automotive, Military, Alternative Energy and other demanding interconnect applications. Based on our superior build quality, high-performance capabilities and having been developed to be compatible with all other existing standard products industry-wide, our A Series products are perfect alternatives for you. We can custom design, engineer and manufacture cable assemblies to your exact customer specifications and produce large or small quantities, all to the highest standards, delivered on-time and in-specification, all with a significant cost-savings over the competition. SERIES OVERVIEW By combining locally-based Program Management & Engineering, along with the associated cost advantages derived from manufacturing in our low-cost production centers in North America and Asia, our Team will work with you to design the most cost-efficient and reliable interconnect system available. 5

8 Series Overview Features and Benefits Plastic Rectangular & Circular Connectors Amphenol s plastic rectangular & circular connectors encompass a wide range of products serving a variety of industries High Performance / Cost Effective We can custom design, engineer and manufacture cable assemblies to your exact customer specifications and produce large or small quantities, all to the highest standards, delivered on-time and in-specification, all with a significant cost-savings over the competition. Industry Standard Our superior built quality, high-performance connectors have been developed to be compatible with all other existing standard products industry-wide Environmental A Series connectors span the gap between controlled environments to harsh conditions. Rated IP67+ Standards A Series connectors are testested to perform to the highest industry standards. See performance standards for more information. 6

9 A Series Amphenol Transportation Typical Applications SERIES OVERVIEW AUTOMOTIVE HEAVY EQUIPMENT AGRICULTURE POWER GENERATION MARINE Diagnostics MINING MASS TRANSIT RAILWAY MOBILE EQUIPMENT HARSH ENVIRONMENT WATER RESISTANT 7

10 A Series Amphenol Transportation Product Overview Amphenol s A Series connectors encompass a wide range of products serving a variety of industries. With applications in Heavy Duty, Transportation, Marine, Diagnostic, Military, Alternative Energy and Agricultural industries, as well as spanning the gap between controlled to harsh environmental conditions, our A Series connectors keep you connected with confidence. While our mission is to always provide the best economic alternatives to today s existing standard connector markets, it is through our constant efforts to improve on those standard products that truly display our innovative product designs. ATM Series See page 2 2, 3, 4, 6, 8 and 2 positions available 6-22AWG, 7.5A, Size 20 High-performance, cost-effective Superior environmental seal retention Compatible with existing standard products industry-wide. AT Series See page 4 2, 3, 4, 6, 8 and 2 positions available 4-20AWG, 3A, Size 6 High-performance, cost-effective Superior environmental seal retention RockSolid Contact technology (optional) Compatible with existing standard products industry-wide ATP Series See page 87 2 and 4 position available 0-4AWG, 25A, Size 2 High-performance, cost-effective Superior environmental seal retention capabilities Compatible with existing standard products industry-wide 8

11 Standard Products. Custom Solutions. Panel Mate See page 8 2, 3, 4, 6, 8 and 2 Position / Size 6, 3A 3 Position / Size 2, 25A; Size 6, 3A lange mounting options Mates with AT/ATP Series Plugs Harsh environment applications SERIES OVERVIEW Boardlock See page 75 2, 3, 4, 6, 8 and 2 Position / Size 6, 3A 3 Position / Size 2, 25A; Size 6, 3A Environmentally sealed thermoplastic connection system Perfect for power or data signal applications Compatible with existing standard products industrywide AHD Series See page 05 6 and 9 positions available 6 position: 0-4AWG, 25A, Size 2 9 position: 4-20AWG, 3A, Size 6 High-performance, cost-effective Ideal for controlled/uncontrolled environmental conditions Compatible with existing standard products industrywide DuraMate See page 27 Available in Size 24 with 7, 9, 2, 23, 27, 29, 3and 47 Position Insert Arrangements and Size 8 with 4 Positions 2,3,4,6,8,2 and 3 Positions Size 6 / 3A 4-20AWG, 3A, Size 6 Polarized for proper mating of connector halves High density signal and mixed power insert configurations High Current configurations incorporating RADSOK contacts. 9

12 Product Overview (con t) Multi Mate See page 67 Trunk (Size 2, 25A Max) and Drop (Size 6, 3A Max), or Trunk (Size 6, 3A Max) and Drop (Size 6, 3A Max) Overmolded Plug & Play connections for power, signal and data Mates with AT/ATP Series Plugs Heavy-duty applications HydroNet See page 65 Two 4 Pin AT/DT Interfaces Multi-Hub Adapter Provides flexibility and reliability when connecting multiple devices to NMEA 2000 network Powers the NMEA network in a rugged compact and environmentally sealed package Magna Mate See page 73 2 Positions Heavy Duty HIgh Power Connector Designed to withstand the extreme conditions Features Amphenol s RADSOK contact technology Constructed of heavy-duty thermoplastic Able to withstand extreme vibration and mechanical shock IP67 and IP69k rated ATC Series See page 23 Cylindrical, Thermoplastic, Harsh Environment, Power Connector Jam nut and square flange mounting styles solution Quick mating and unmating reverse bayonet coupling Environmentally sealed ATHD Series See page 25 Positions Heavy Duty HIgh Power Connector Size 8 crimp contacts are rated to 70A with RADSOK technology Size 2 crimp contacts are rated to 35A with RADSOK technology Constructed of heavy-duty thermoplastic 0

13 Custom Cable and Assemblies Custom Cable Assemblies are available for any application, and carry with them the capabilities of being overmolded in any size or length necessary. We have many specialized configurations. For more information, please contact a Sales Representative at CONNECTOR GUIDE

14 Insert Arrangements - Faceviews 2-3 Positions Series No. of Positions ATM AT ATP AHD AHDP Dura Mate Contact Size(s) ,6 2,6,20 STANDARD 2 POSITIONS / 7.5A page 26 STANDARD 2 POSITIONS / 3A page 46 STANDARD 2 POSITIONS / 25A page 92 2 POSITIONS BOARDLOCK 2-3 POSITIONS / 3A page 77 MULTIMATE 2,4 POSITIONS /3A, 25A page 69 MULTIMATE 2,4 POSITIONS /3A, 25A page 69 PANELMATE 2-3 POSITIONS / 3A page 8 PANELMATE 2,4,3 POSITION / 6A, 25A page 99 A STANDARD 3 POSITIONS / 7.5A page 27 STANDARD 3 POSITIONS / 3A page 47 3 POSITIONS BOARDLOCK 2-3 POSITIONS / 3A page 77 PANELMATE 2-3 POSITIONS / 3A page 8 2

15 Insert Arrangements - Faceviews 4-6 Positions Series No. of Positions ATM AT ATP AHD AHDP Dura Mate Contact Size ,6 2,6,20 CONNECTOR GUIDE STANDARD 4 POSITIONS / 7.5A page 28 STANDARD 4 POSITIONS / 3A page 48 STANDARD 4 POSITIONS / 25A page 93 BOARDLOCK 2-3 POSITIONS / 3A page 77 4 POSITIONS MULTIMATE 2,4 POSITIONS / 3A, 25A page 69 PANELMATE 2-3 POSITIONS / 3A page 8 PANELMATE 2,4,3 POSITIONS / 3A, 25A page 99 HYDRONET 4 POSITIONS AT NEEMA ADAPTER on page 65 STANDARD 6 POSITIONS 7.5A on page 29 STANDARD 6 POSITIONS 3A on page 49 STANDARD 6 POSITIONS 25A on page 0 6 POSITIONS PANELMATE 6 POSITIONS / 3A on page 49 BOARDLOCK 2-3 POSITIONS / 3A page 77 3

16 Insert Arrangements - Faceviews 7-2 Positions Series No. of Positions ATM AT ATP AHD AHDP Dura Mate Contact Size ,6 2,6,20 7 POSITIONS DURAMATE 7 POSITIONS / 25A,80A page 33 STANDARD 8 POSITIONS / 7.5A page 30 STANDARD 8 POSITIONS / 3A page 50 8 POSITIONS BOARDLOCK 2-3 POSITIONS / 3A page 77 PANELMATE 2-3 POSITIONS / 3A page 8 9 POSITIONS STANDARD 9 POSITIONS / 3A on page STANDARD 2 POSITIONS / 7.5A page 32 STANDARD 2 POSITIONS / 3A page 52 2 POSITIONS BOARDLOCK 2-3 POSITIONS / 3A page 77 PANELMATE 2-3 POSITIONS / 3A page 8 4

17 Insert Arrangements - Faceviews 3-23 Positions Series No. of Positions ATM AT ATP AHD AHDP Dura Mate Contact Size ,6 2,6,20 STANDARD 3 POSITIONS / 3A page 54 CONNECTOR GUIDE 3 POSITIONS BOARDLOCK 2-3 POSITION / 3A,25A page 77 PANELMATE 2-3 POSITIONS / 3A page 8 PANELMATE 2,4,3 POSITIONS / 6A, 25A, page 99 4 POSITIONS DURAMATE 4 POSITIONS / 3A page 35 8 POSITIONS STANDARD 8 POSITIONS / 3A page 54 9 POSITIONS DURAMATE 4 POSITIONS / 3A page 35 2 POSITIONS DURAMATE 2 POSITIONS / 25A,3A page 4 23 POSITIONS DURAMATE 23 POSITIONS /3A page 45 5

18 Insert Arrangements - Faceviews Positions Series No. of Positions ATM AT ATP AHD AHDP Dura Mate Contact Size ,6 2,6,20 27 POSITIONS DURAMATE 27 POSITIONS / 25A,3A page POSITIONS DURAMATE 29 POSITIONS 7.5A,3A,25A page 49 3 POSITIONS DURAMATE 3 POSITIONS / 3A page POSITIONS DURAMATE 47 POSITIONS / 7.5A,3A page 55 6

19 High Power & Standard Insert Arrangements - Faceviews -9 POSITIONS Series No. of Positions MAGNA MATE ATC ATHD Contact Size(s) 3.6mm, 6mm, 8mm 6 8,2 POSITIONS High Power ATHD POSITION / 25A, 35A, 60A, 70A page 25 CONNECTOR GUIDE 2 POSITIONS High Power MAGNAMATE 2 POSITIONS / 86A, 20A, 80A page 73 3 POSITIONS ATC 3 POSITIONS / 3A page 23 5 POSITIONS ATC 5 POSITIONS / 3A page 23 9 POSITIONS ATC 9 POSITIONS / 3A page 23 7

20 Introducing Provides OEM s flexibility and increased reliability when connecting multiple devices to NMEA 2000 network Two 4 pin AT/DT interfaces easily adapts devices to field proven, sealed, and serviceable electrical connections Powers the NMEA network in a rugged, compact, and environmentally sealed package Factory assembled for true Plug and Play capability Reduces the need to modify or assemble NMEA connections onto cables Allows for customized and built-to-length electrical harnesses eliminating costly coils of unused cable Feature & Benefits Factory assembled part for simplified mounting Environmentally-sealed to IP67 rating Rugged thermoplastic overmold (UL94-V0) Micro NMEA - Male 2 and Female Four (4) position receptacles (AT/DT) with gold pins 4 Stainless steel inserts for mounting See page 65 for more information 8

21 Connector Solutions ATM SERIES 2 POSITIONS 7.5A 26 3 POSITIONS 7.5A 27 4 POSITIONS 7.5A 28 6 POSITIONS 7.5A 29 8 POSITIONS 7.5A 30 8 POSITIONS- B,C,D KEYS 7.5A 3 2 POSITIONS 7.5A 32 2 POSITIONS-B,C,D KEYS 7.5A 33 STRAIN RELIEF 7.5A 34 AT SERIES 2 POSITIONS 3A 46 3 POSITIONS 3A 47 4 POSITIONS 3A 48 6 POSITIONS 3A 49 8 POSITIONS 3A 50 8 POSITIONS- B,C,D 3A 5 2 POSITIONS 3A 52 2 POSITIONS- B,C,D,X 3A 53 3 POSITIONS 3A, 25A 54 8 POSITIONS 3A 55 STRAIN RELIEF 3A 56 REDUCED DIA. SEALS 3A 58 END CAPS 3A 62 END CAPS + REDUCED DIA. SEAL 3A 64 SOLID REAR SEAL 3A 66 LED OPTIONS 3A/2 V 68 COVERS 3A 70 J-939 3A 7 ADAPTER 3A 72 CONNECTOR GUIDE AT Board Lock 2-3 POSITIONS 3A 77 AT Panel Mate 2-3 POSITIONS 3A 8 ATP SERIES 2 POSITIONS 25A 92 4 POSITIONS 25A 93 END CAPS 25A 94 REDUCED DIA. SEALS 25A 95 ATP Panel Mate 2,4,3 POSITIONS 6A, 25A 99 AHD SERIES 6 POSITIONS 25A 0 9 POSITIONS 3A ATC SERIES RECEPTACLES 3A 2 ATHD SERIES CONNECTORS 35-70A 25 9

22 Connector Solutions (con t) Dura Mate 7 POSITIONS 25A,80A 3 4 POSITIONS 3A 35 9 POSITIONS 25A,3A 37 2 POSITIONS 25A,3A 4 23 POSITIONS 3A POSITIONS 25A,3A POSITIONS 7.5A,3A,25A 49 3 POSITIONS 3A POSITIONS 7.5A,3A 55 Hydro Net 4 POSITIONS AT NMEA ADAPTER 65 Multi Mate 2,4 POSITIONS 3A, 25A 69 Magna Mate Overview 73 2 POSITIONS 86A 74 2 POSITIONS 20A 77 2 POSITIONS 80A 80 20

23 ATM SERIES ATM Series CONNECTOR SOLUTIONS 2

24 ATM Series Overview ATM Series connectors are a high-performance, cost-effective solution specifically designed for smaller AWG applications, while still maintaining the strengths of the AT Series product line. The connector design incorporates an integral latching system that ensures a definitive electrical and mechanical connection. Connector housings are manufactured with a thermoplastic material that is not only durable, but has excellent UV resistance, dielectric/mechanical properties and environmentally RoHS compliant. The sealing system is comprised of an internal and rear silicone, multi-sealing perimeter against environmental ingress. Contacts are derived from quality copper alloy to ensure an electrically-reliable connection. ATM Series connectors are compatible with other existing standard products industry-wide. Features & Benefits Current Capacity Wire Range Temperature Dielectric Value Drop Test Shock Vibration Connector Terminal Retention Connector Retention Thermal Shock Size 20, 7.5A (max) Size 20 contacts will accept wire ranges of 6 thru 22AWG Operating temperature range: -55 C to +25 C at rated current Meets or exceeds 500 volts minimum Shall not become detached or loosened when placed at 750mm and dropped to concrete eight times No latch disengagement or discontinuity shall be the result when subjected to 50 g s in each of three axis (X, Y & Z) Continued continuity without degradation to mechanical or physical attributes following vibration. (max acceleration 20 g s at Sine sweep of Hz) When subjected to a direct pull, contacts achieve a minimum pull-out force of 89 lbs. A mated connector subjected to a pulling force by the exiting wire bundle at 89 lbs. times the number of contacts to a maximum of 356 lbs. applying load for 30 seconds Subjected to 0 cycles at -55 C to +25 C with no cracking, chipping or other damage detrimental to the normal operation of the connector Insulation Resistance 000 megohms minimum at 25 C Mating Cycle Durability Following 00 cycles of connection engagement and disengagement, degradation either mechanical or electrical is not evident For custom insert configurations, please consult factory 22

25 ATM Series Features & Benefits, cont. Contact Millivolt Drop Water Immersion Product Material Housings Seals Secondary Locks Contacts Size 20 (stamped & formed) contacts with 20AWG conductor - 60 mv (solid contact) drop max; 00 mv (stamped & formed contact) drop max at 7.5A test current A mated connection, properly wired, placed in an oven at +25 C for hour, then placed immediately in a depth of water of meter for 4 hours without loss of electronic performance Thermoplastic Silicone Elastomer Thermoplastic Copper Alloy, Nickel Plated, Gold optional CONNECTOR SOLUTIONS ATM Series ing Sequence ATM 06-2 S A - XXXXXX Amphenol MODIFICATIONS Plug-06 EC0-End Cap Mod. (End Cap + Std Seal) Receptacle-04 SR0-Strain Relief *Consult Sales Representative No. of Positions: Keying Options: 2, 3, 4, 6, 08 or 2 A, B, C, D S-Socket P-Pin Plug & Receptacle Body Color Modification A wide range of standard color options are available for all A Series product lines. 8 and 2 position plugs and receptacles require special order. For more information, please contact a Sales Representative. Color Modification Number Color Modification Number Black XXXX-XXXX-BLK Yellow XXXX-XXXX-YEL White XXXX-XXXX-WHT Green XXXX-XXXX-GRN Brown XXXX-XXXX-BRN Blue XXXX-XXXX-BLU Grey XXXX-XXXX-GRY Red XXXX-XXXX-RED NOTE: The above modifications (-XXXX) are only a sampling of the options available to our customers. For more information, please contact your Sales Representative. 23

26 ATM Series Connector Configurations STEP Choose a Plug Wedgelocks are required for all Plugs MATING PARTS Standard Strain Relief Wedgelock STEP 2 Choose Contacts Or Choose a Plug Kit Plug Kit includes Plug, Wedgelock & Contacts Overmolded option page 24

27 Need a complete Cable Assembly? See page or contact the factory for assistance Toll Free: STEP 3 Choose a Receptacle Standard Wedgelocks are required for all Plugs Wedgelock Or Choose a Receptacle Kit CONNECTOR SOLUTIONS Strain Relief STEP 2 Choose Contacts Receptacle Kit includes Receptacle, Wedgelock & Contacts Overmolded option page Or Choose a Plug & Receptacle Kit Plug & Receptacle Kit includes Plug, Receptacle, Wedgelock & Contacts 25

28 ATM 2 POSITIONS 7.5A ATM SERIES STANDARD PLUGS, RECEPTACLES & WEDGELOCKS Contact Size 20 Wire Range (AWG) AWG Amperage 7.5 Plug Description Wedgelock Description ATM06-2S Plug, 2-Way AWM-2S Wedgelock Plug, 2-Way ATM06-2S- KIT0 2 Socket Plug, Wedge and Contacts Kit Receptacle Description Wedgelock Description ATM04-2P Receptacle, 2-Way AWM-2P Wedgelock Receptacle, 2-Way ATM04-2P- KIT0 2 Pin Receptacle, Wedge and Contacts Kit Plug & Receptacle Kit Description ATM2PS-CKIT 2-Way Pin and Socket Plug, Receptacle, Wedge and Contacts Kit Other Available Options: Strain Relief Series see page 34 Additional Colors: see page 23 Contacts on page 38 Tools on page 39 NOTE: Wedgelocks are required for all plugs. 26

29 ATM SERIES STANDARD PLUGS, RECEPTACLES & WEDGELOCKS ATM 3 POSITIONS 7.5A Contact Size 20 Wire Range (AWG) AWG Amperage 7.5 Plug Description Wedgelock Description ATM06-3S Plug, 3-Way AWM-3S Wedgelock Plug, 3-Way CONNECTOR SOLUTIONS ATM06-3S- KIT0 3 Socket Plug, Wedge and Contacts Kit Receptacle Description Wedgelock Description ATM04-3P Receptacle, 3-Way AWM-3P Wedgelock Receptacle, 3-Way ATM04-3P- KIT0 3 Pin Receptacle, Wedge and Contacts Kit Plug & Receptacle Kit Description ATM3PS-CKIT 3-Way Pin and Socket Plug, Receptacle, Wedge and Contacts Kit Other Available Options: Strain Relief Series: see page 34 Additional Colors: see page 23 Contacts on page 38 Tools on page 39 NOTE: Wedgelocks are required for all receptacles. 27

30 ATM 4 POSITIONS 7.5A ATM SERIES STANDARD PLUGS, RECEPTACLES & WEDGELOCKS Contact Size 20 Wire Range (AWG) AWG Amperage 7.5 Plug Description Wedgelock Description ATM06-4S Plug, 4-Way AWM-4S Wedgelock Plug, 4-Way ATM06-4S- KIT0 4 Socket Plug, Wedge and Contacts Kit Receptacle Description Wedgelock Description ATM04-4P Receptacle, 4-Way AWM-4P Wedgelock Receptacle, 4-Way ATM04-4P- KIT0 4 Pin Receptacle, Wedge and Contacts Kit Plug & Receptacle Kit Description ATM4PS-CKIT 4-Way Pin and Socket Plug, Receptacle, Wedge and Contacts Kit Other Available Options: Strain Relief Series: page 34 Additional Colors: see page 23 Contacts on page 38 Tools on page 39 NOTE: Wedgelocks are required for all plugs. 28

31 ATM SERIES STANDARD PLUGS, RECEPTACLES & WEDGELOCKS ATM 6 POSITIONS 7.5A Contact Size 20 Wire Range (AWG) Amperage AWG Plug Description Wedgelock Description ATM06-6S Plug, 6-Way AWM-6S Wedgelock Plug, 6-Way CONNECTOR SOLUTIONS ATM06-6S- KIT0 6 Socket Plug, Wedge and Contacts Kit Receptacle Description Wedgelock Description ATM04-6P Receptacle, 6-Way AWM-6P Wedgelock Receptacle, 6-Way ATM04-6P- KIT0 6 Pin Receptacle, Wedge and Contacts Kit Plug & Receptacle Kit Description ATM6PS-CKIT 6-Way Pin and Socket Plug, Receptacle, Wedge and Contacts Kit Other Available Options: Strain Relief Series: see page 34 Additional Colors: see page 23 Contacts on page 38 Tools on page 39 NOTE: Wedgelocks are required for all receptacles. 29

32 ATM 8 POSITIONS 7.5A ATM SERIES STANDARD PLUGS, RECEPTACLES & WEDGELOCKS Contact Size 20 Wire Range (AWG) AWG Amperage 7.5 Plug Description Wedgelock Description ATM06-08SA Plug, 8-Way, A Position* AWM-8S Wedgelock Plug, 8-Way ATM06-08SA-KT0 8 Socket Plug, Wedge and Contacts Kit Receptacle Description Wedgelock Description ATM04-08PA Receptacle, 8-Way, A Position* AWM-8P Wedgelock Receptacle, 8-Way ATM04-08PA-KT0 8-Way Pin Receptacle, Wedge and Contacts Kit Plug & Receptacle Kit Description ATM8PS-CKIT 8-Way Pin and Socket Plug, Receptacle, Wedge and Contacts Kit Other Available Options: Strain Relief Series see page 34 Shrink Boot Adaptor: see page 34 Additional Colors: see page 23 Contacts on page 38 Tools on page 39 *Alternate keying postions available (B,C,D): see page 3 NOTE: Wedgelocks are required for all plugs. 30

33 ATM SERIES ALTERNATE POSITION PLUGS, RECEPTACLES & WEDGELOCKS ATM 8 POSITIONS- B,C,D KEYS 7.5A Contact Size 20 Wire Range (AWG) Amperage AWG Plug Description Wedgelock Description ATM06-08SB Plug, 8-Way, B Position, Black CONNECTOR SOLUTIONS ATM06-08SC Plug, 8-Way, C Position, Green AWM-8S Wedgelock Plug, 8-Way ATM06-08SD Plug, 8-Way, D Position, Brown Receptacle Description Wedgelock Description ATM04-08PB Receptacle, 8-Way, B Position, Black ATM04-08PC Receptacle, 8-Way, C Position, Green AWM-8P Wedgelock Receptacle, 8-Way ATM04-08PD Receptacle, 8-Way, D Position, Brown Other Available Options: Strain Relief Series see page 34 Additional Colors: see page 23 Contacts on page 38 Tools on page 39 NOTE: Wedgelocks are required for all plugs. 3

34 ATM 2 POSITIONS 7.5A ATM SERIES STANDARD PLUGS, RECEPTACLES & WEDGELOCKS Contact Size 20 Wire Range (AWG) AWG Amperage 7.5 Plug Description Wedgelock Description ATM06-2SA Plug, 2-Way, A Position* AWM-2S Wedgelock Plug, 2-Way ATM06-2SA-KT0 2-Way Socket Plug, Wedge and Contacts Kit Receptacle Description Wedgelock Description ATM04-2PA Receptacle, 2-Way, A Position* AWM-2P Wedgelock Receptacle, 2-Way ATM04-2PA-KT0 2 -Way Receptacle, Wedge and Contacts Kit Plug & Receptacle Kit Description ATM2PS-CKIT 2-Way Pin and Socket Plug, Receptacle, Wedge and Contacts Kit Other Available Options: Strain Relief Series see page 34 Additional Colors: see page 23 Contacts on page 38 Tools on page 39 *Alternate keying postions available (B,C,D): see page 33 NOTE: Wedgelocks are required for all receptacles. 32

35 ATM SERIES ALTERNATE POSITION PLUGS, RECEPTACLES & WEDGELOCKS ATM 2 POSITIONS- B,C,D KEYS 7.5A Contact Size 20 Wire Range (AWG) Amperage AWG Plug Description Wedgelock Description ATM06-2SB Plug, 2-Way, B Position, Black CONNECTOR SOLUTIONS ATM06-2SC Plug, 2-Way, C Position, Green AWM-2S Wedgelock Plug, 2-Way ATM06-2SD Plug, 2-Way, D Position, Brown Receptacle Description Wedgelock Description ATM04-2PB Receptacle, 2-Way, B Position, Black ATM04-2PC Receptacle, 2-Way, C Position, Green AWM-2P Wedgelock Receptacle, 2-Way ATM04-2PD Receptacle, 2-Way, D Position, Brown Other Available Options: Strain Relief Series see page 34 Additional Colors: see page 23 Contacts on page 38 Tools on page 39 NOTE: Wedgelocks are required for all receptacles. 33

36 ATM STRAIN RELIEF 7.5A ATM SERIES STANDARD PLUG STRAIN RELIEF SERIES The ATM Strain Relief Series specifically designed wire cavities protect each individual wire seal, eliminating stress on the rear seal, maintaining IP67 sealing performance regardless of wire bundle direction or improper installation. It is a cost-effective and highly-reliable solution for wire routing, strain relief and sealing issues common in Heavy Duty applications. It ensures a complete environmental seal and necessary strain relief on the production line and in the field. ATM-SR0 has Standard Seals Plug Description Wedgelock Description ATM06-2S-SR0GY 2-Way Plug, Female Connector with Strain Relief AWM-2S Wedgelock Plug, 2-Way ATM06-3S-SR0GY 3-Way Plug, Female Connector with Strain Relief AWM-3S Wedgelock Plug, 3-Way ATM06-4S-SR0GY 4-Way Plug, Female Connector with Strain Relief AWM-4S Wedgelock Plug, 4-Way ATM06-6S-SR0GY 6-Way Plug, Female with Strain Relief AWM-6S Wedgelock Plug, 6-Way ATM06-08SA-SRGY 8-Way Plug, Female Connector with A Position Key and Strain Relief ATM06-08SB-SRBK ATM06-08SC-SRGN Plug, 8-Way, B Position Black, with Strain Relief Plug, 8-Way, C Position Green, with Strain Relief AWM-8S Wedgelock Plug, 8-Way ATM06-08SD-SRBN Plug, 8-Way, D Position Brown, with Strain Relief NOTE: Wedgelocks are required for all plugs. 34

37 ATM SERIES STANDARD PLUG STRAIN RELIEF SERIES ATM STRAIN RELIEF 7.5A Extended Strain Relief Plug Description Wedgelock Description ATM06-2SA-SRGY 2-Way Plug, Female Connector, A Position Key with Strain Relief CONNECTOR SOLUTIONS ATM06-2SB-SRBK ATM06-2SC-SRGN Plug, 2-Way, B Position Black, with Strain Relief Plug, 2-Way, C Position Green, with Strain Relief AWM-2S Wedgelock Plug, 8-Way ATM06-2SD-SRBN Plug, 2-Way, D Position Brown, with Strain Relief 35

38 ATM STRAIN RELIEF 7.5A ATM SERIES STANDARD RECEPTACLE STRAIN RELIEF SERIES Receptacle Description Wedgelock Description ATM04-2P-SR0GY 2-Way Receptacle, Male Connector with Strain Relief AWM-2P Wedgelock Receptacle, 2-Way ATM04-3P-SR0GY 3-Way Receptacle, Male Connector with Strain Relief AWM-3P Wedgelock Receptacle, 3-Way ATM04-4P-SR0GY 4-Way Receptacle, Male with Strain Relief AWM-4P Wedgelock Receptacle, 4-Way ATM04-6P-SR0GY 6-Way Receptacle, Male with Shrink Boot Adaptor AWM-6P Wedgelock Receptacle, 6-Way ATM04-08PA-SRGY 8-Way Receptacle, Male Connector with A Position Key, with Strain Relief ATM04-08PB-SRBK Receptacle, 8-Way, B Position, Black, with Strain Relief AWM-8P Wedgelock Receptacle, 8-Way ATM04-08PC-SRGN Receptacle, 8-Way, C Position, Green, Strain Relief ATM04-08PD-SRBN Receptacle, 8-Way, D Position, Brown, with Strain Relief NOTE: Wedgelocks are required for all receptacles. 36

39 ATM SERIES STANDARD RECEPTACLE STRAIN RELIEF SERIES ATM STRAIN RELIEF 7.5A Receptacle Description Wedgelock Description ATM04-2PA-SRGY ATM04-2PB-SRBK ATM04-2PC-SRGN 2-Way Receptacle, Male Connector with A Position Key with Strain Relief Receptacle, 2-Way, B Position, Black, with Strain Relief Receptacle, 2-Way, C Position, Green, with Strain Relief AWM-2P Wedgelock Receptacle, 2-Way CONNECTOR SOLUTIONS ATM04-2PD-SRBN Receptacle, 2-Way, D Position, Brown, with Strain Relief Extended Strain Relief 37

40 ATM CONTACTS ATM SERIES CONTACTS Contacts Amphenol offers two types of contacts for use in our products: Solid and Stamped & Formed. Both types of contacts utilize the simple crimp-style termination, requiring no solder usage. Solid/Machined Male Pins Solid/Machined Female Sockets Stamped & Formed Male Pins Stamped & Formed Female Sockets Standard Contacts - Solid Sockets & Pins Series Size AWG Type Description ATM Solid AT Female Contact - Socket, Gold-plated ATM Solid AT Female Contact - Socket, Nickel-plated ATM Solid AT Male Contact - Pin, Gold-plated ATM Solid AT Male Contact - Pin, Nickel-plated Standard Contacts - Stamped & Formed Sockets & Pins Series Size AWG Type Description ATM S & F AT Female Contact - Socket, Nickel-plated ATM S & F AT Female Contact - Socket, Gold-plated ATM S & F AT Male Contact - Pin, Nickel-plated ATM S & F AT Male Contact - Pin, Gold-plated 38

41 ATM SERIES TOOLS ATM TOOLS Crimp Tools Amphenol offers two types of contacts for use in our products: Solid and Stamped & Formed. Both types of contacts utilize the simple crimp-style termination, requiring no solder usage. Below are the tools available to assist with your crimping needs to ensure a proper connection between contact and wire. Part Description CA-5D2 Universal Hand Crimp Tool, Size 2/6/20 *Solid contacts only CONNECTOR SOLUTIONS CA-5E2 Pneumatic Crimp Tool, Size 2/6/20 *Solid contacts only MFX-3974 Crimp Die - Size 20 (Stamped & Formed Contacts) ATT Size 20, 20AWG, Stamped & Formed Contact Tool AT Series Contact & Wedge Removal Tool Part Description ATRT-00 Used for removal of contacts for AT Series products 39

42 ATM ACCESSORIES ATM SERIES ACCESSORIES Seal Plugs Series Contact Size AWG Part No. Description ATM AT Seal Plugs, White ATM AT SR Seas Plugs, Black (For SR0 Series) 40

43 AT SERIES AT Series CONNECTOR SOLUTIONS 4

44 AT Series Overview AT Series connectors are a high-performance, cost-effective solution able to be used in a variety of interconnect applications: Heavy Duty, Transportation, Marine, Diagnostic, Military, Alternative Energy and Agricultural. They contain superior environmental seals, seal retention capabilities and feature RockSolid Contact technology. The connector design incorporates an integral latching system that ensures a definitive electrical and mechanical connection. Connector housings are manufactured with a thermoplastic material that is not only durable, but has excellent UV resistance, dielectric/mechanical properties and environmentally RoHS compliant. The sealing system is comprised of a front and rear silicone, multi-sealing perimeter against environmental ingress. Contacts are derived from quality copper alloy to ensure an electrically-reliable connection. AT Series connectors are compatible with other existing standard products industry-wide. Features & Benefits Current Capacity Wire Range Temperature Dielectric Value Drop Test Shock Vibration Connector Terminal Retention Connector Retention Thermal Shock Size 6, 3A (max) Size 6 contacts will accept wire ranges of 4 thru 20AWG Operating temperature range: -55 C to +25 C at rated current Meets or exceeds 500 volts minimum Shall not become detached or loosened when placed at 750mm and dropped to concrete eight times No latch disengagement or discontinuity shall be the result when subjected to 50 g s in each of three axis (X, Y & Z) Continued continuity without degradation to mechanical or physical attributes following vibration. (max acceleration 20 g s at Sine sweep of Hz) When subjected to a direct pull, contacts achieve a minimum pull-out force of 25 lbs. A mated connector subjected to a pulling force by the exiting wire bundle at 25 lbs. times the number of contacts to a maximum of 00 lbs. applying load for 30 seconds Subjected to 0 cycles at -55 C to +25 C with no cracking, chipping or other damage detrimental to the normal operation of the connector Insulation Resistance 000 megohms minimum at 25 C Mating Cycle Durability Following 00 cycles of connection engagement and disengagement, degradation either mechanical or electrical is not evident 42

45 AT Series Features & Benefits, cont. Contact Millivolt Drop Water Immersion Product Material Housings Seals Secondary Locks Contacts Size 6 contacts with 6AWG conductor - 00 mv drop max at 3A test current A mated connection, properly wired, placed in an oven at +25 C for hour, then placed immediately in a depth of water of meter for 4 hours without loss of electronic performance Thermoplastic Silicone Elastomer Thermoplastic Copper Alloy, Nickel Plated, Gold optional CONNECTOR SOLUTIONS AT Series ing Sequence AT 06-2 S A - *XXXX Amphenol EC0-End Cap Mod. (End Cap + Std Seal) RD0-Reduced Diameter Seal Mod. (Reduced Seal) Plug-06 SS0-Solid Seal w/ End Cap Mod. (End Cap + Solid Seal) Receptacle-04 MM0-Mixed Mod. (End Cap + Reduced Seal) SR0-Strain Relief Mod. (Std Seal) No. of Positions: 2, 3, 4, 6, 08 or 2 SR02-Strain Relief w/ Reduced Diameter Seal Mod. (Reduced Seal) Keying Options: A, B, C, D, X, X2 S-Socket P-Pin Plug & Receptacle Body Color Modification A wide range of standard color options are available for all A Series product lines. 8 and 2 position plugs and receptacles require special order. For more information, please contact a Sales Representative. Color Modification Number Color Modification Number Black XXXX-XXXX-BLK Yellow XXXX-XXXX-YEL White XXXX-XXXX-WHT Green XXXX-XXXX-GRN Brown XXXX-XXXX-BRN Blue XXXX-XXXX-BLU Grey XXXX-XXXX-GRY Red XXXX-XXXX-RED NOTE: The above modifications (-XXXX) are only a sampling of the options available to our customers. For more information, please contact your Sales Representative. 43

46 AT Series Connector Configurations STEP Choose a Plug MATING PARTS Standard Wedgelocks are required for all Pugs Strain Relief Or Choose a Plug Kit Wedgelock Reduced Diameter Seal End Caps STEP 2 Choose Contacts Plug Kit includes Plug, Wedgelock & Contacts End Caps with Reduced Diameter Seal Overmolded option page Or Choose a Plug & Receptacle Kit Solid Rear Seal wedgelock included LED Option Plug & Receptacle Kit includes Plug, Receptacle, Wedgelock & Contacts 44

47 Need a complete Cable Assembly? See page or contact the factory for assistance Toll Free: STEP 3 Choose a Receptacle Standard Strain Relief Wedgelocks are required for all Receptacles CONNECTOR SOLUTIONS Or Choose a Receptacle Kit Reduced Diameter Seal Wedgelock End Caps STEP 4 Choose Contacts Receptacle Kit includes Receptacle, Wedgelock & Contacts End Caps with Reduced Diameter Seal Overmolded option page Optional Protective Covers 45

48 AT 2 POSITIONS 3A AT SERIES STANDARD PLUGS, RECEPTACLES & WEDGELOCKS Contact Size 6 Wire Range (AWG) 4-20 AWG Amperage 3 Plug Description Wedgelock Description AT06-2S Plug, 2-Way AW2S Wedgelock Plug, 2-Way AT06-2S-KIT0 2 Socket Plug, Wedge and Contacts Kit Receptacle Description Wedgelock Description AT04-2P Receptacle, 2-Way AW2P Wedgelock Receptacle, 2-Way AT04-2P-KIT0 2 Pin Receptacle, Wedge and Contacts Kit Plug & Receptacle Kit Description AT2PS-CKIT 2-Way Pin and Socket Plug, Receptacle, Wedge and Contacts Kit Other Available Options: Strain Relief Series see page 56 Reduced Diameter Seal: see page 58 Endcaps: see page 62 Endcaps + Reduced Diameter Seal: see page 64 Protective Cover: see page 70 LED: see page 68 Terminating Resistors and Diodes: see page 73 Additional Colors: see page 43 Contacts sold separately on page 83 Tools on page 85 NOTE: Wedgelocks are required for all plugs. AT BOARD LOCK FLANGELESS WIRE TO BOARD CONNECTORS see page 77 AT PANEL MATE FLANGE MOUNT HARSH ENVIRNOMENT CONNECTORS see page 8 46

49 AT SERIES STANDARD PLUGS, RECEPTACLES & WEDGELOCKS A AT 3 POSITIONS 3A Plug Description Wedgelock Description AT06-3S Plug, 3-Way Contact Size 6 Wire Range (AWG) 4-20 AWG Amperage 3 AW3S Wedgelock Plug, 3-Way CONNECTOR SOLUTIONS AT06-3S-KIT0 3 Socket Plug, Wedge and Contacts Kit Receptacle Description Wedgelock Description AT04-3P Receptacle, 3-Way AW3P Wedgelock Receptacle, 3-Way AT04-3P-KIT0 3 Pin Receptacle, Wedge and Contacts Kit Plug & Receptacle Kit Description AT3PS-CKIT 3-Way Pin and Socket Plug, Receptacle, Wedge and Contacts Kit NOTE: Wedgelocks are required for all receptacles. Other Available Options: Strain Relief Series see page 56 Reduced Diameter Seal: see page 58 Endcaps: see page 62 Endcaps + Reduced Diameter Seal: see page 64 Solid Rear Seal: see page 66 Protective Covers: see page 70 Terminating Resistor: see page 73 J-939 Modifications: see page 7 Additional Colors: see page 43 Contacts on page 83 Tools on page 85 AT BOARD LOCK FLANGELESS WIRE TO BOARD CONNECTORS see page 77 AT PANEL MATE FLANGE MOUNT HARSH ENVIRNOMENT CONNECTORS see page 8 47

50 AT 4 POSITIONS 3A AT SERIES STANDARD PLUGS, RECEPTACLES & WEDGELOCKS Contact Size 6 Wire Range (AWG) 4-20 AWG Amperage 3 Plug Description Wedgelock Description AT06-4S Plug, 4-Way AW4S Wedgelock Plug, 4-Way AT06-4S-KIT0 4 Socket Plug, Wedge and Contacts Kit Receptacle Description Wedgelock Description AT04-4P Receptacle, 4-Way AW4P Wedgelock Receptacle, 4-Way AT04-4P-KIT0 4 Pin Receptacle, Wedge and Contacts Kit Plug & Receptacle Kit Description AT4PS-CKIT 4-Way Pin and Socket Plug, Receptacle, Wedge and Contacts Kit Other Available Options: Strain Relief Series see page 56 Reduced Diameter Seal: see page 58 Endcaps: see page 62 Endcaps + Reduced Diameter Seal: see page 64 Solid Rear Seal: see page 66 Protective Cover: see page 70 Additional Colors: see page 43 Contacts sold separately on page 83 Tools on page 85 NOTE: Wedgelocks are required for all plugs. AT BOARD LOCK FLANGELESS WIRE TO BOARD CONNECTORS see page 77 AT PANEL MATE FLANGE MOUNT HARSH ENVIRNOMENT CONNECTORS see page 8 48

51 AT SERIES STANDARD PLUGS, RECEPTACLES & WEDGELOCKS AT 6 POSITIONS 3A Contact Size 6 Wire Range (AWG) Amperage AWG Plug Description Wedgelock Description AT06-6S Plug, 6-Way AW6S Wedgelock Plug, 6-Way CONNECTOR SOLUTIONS AT06-6S-KIT0 6 Socket Plug, Wedge and Contacts Kit Receptacle Description Wedgelock Description AT04-6P Receptacle, 6-Way AW6P Wedgelock Receptacle, 6-Way AT04-6P-KIT0 6 Pin Receptacle, Wedge and Contacts Kit Plug & Receptacle Kit Description AT6PS-CKIT 6-Way Pin and Socket Plug, Receptacle, Wedge and Contacts Kit NOTE: Wedgelocks are required for all receptacles. Other Available Options: Strain Relief Series see page 57 Reduced Diameter Seal: see page 58 Endcaps: see page 63 Endcaps + Reduced Diameter Seal: see page 65 Solid Rear Seal: see page 66 Protective Covers: see page 70 Additional Colors: see page 43 Adapter 6 Pin to RJ45: see page 72 Contacts on page 83 Tools on page 85 AT BOARD LOCK FLANGELESS WIRE TO BOARD CONNECTORS see page 77 AT PANEL MATE FLANGE MOUNT HARSH ENVIRNOMENT CONNECTORS see page 8 49

52 AT 8 POSITIONS 3A AT SERIES STANDARD PLUGS, RECEPTACLES & WEDGELOCKS Contact Size 6 Wire Range (AWG) 4-20 AWG Amperage 3 Plug Description Wedgelock Description AT06-08SA Plug, 8-Way A Position* AW8S Wedgelock Plug, 8-Way AT06-08SA-KIT0 8 Socket Plug, Wedge and Contacts Kit Receptacle Description Wedgelock Description AT04-08PA Receptacle, 8-Way A Position* AW8P Wedgelock Receptacle, 8-Way AT04-08PA-KIT0 8 Pin Receptacle, Wedge and Contacts Kit Plug & Receptacle Kit Description AT8PS-CKIT 8-Way Pin and Socket Plug, Receptacle, Wedge and Contacts Kit *Alternate keying postions available (B,C,D) see page 5 Other Available Options: Strain Relief Series see page 56 Reduced Diameter Seal: see page 58 Endcaps: see page 62 Endcaps + Reduced Diameter Seal: see page 64 Solid Rear Seal: see page 66 Protective Cover: see page 70 Additional Colors: see page 43 Contacts sold separately on page 83 Tools on page 85 AT BOARD LOCK FLANGELESS WIRE TO BOARD CONNECTORS see page 77 AT PANEL MATE FLANGE MOUNT HARSH ENVIRNOMENT CONNECTORS see page 8 50

53 AT SERIES 8-WAY B,C,D POSITION KEY PLUGS, RECEPTACLES & WEDGELOCKS AT 8 POSITIONS- B,C,D Contact Size 6 Wire Range (AWG) 4-20 AWG Amperage 3 STANDARD CONNECTORS Plug Description AT06-08SB Plug, 8-Way, B Position,Black Wedgelock CONNECTOR SOLUTIONS AT06-08SC Plug, 8-Way, C Position, Green AW8S AT06-08SD Plug, 8-Way, D Position,Brown Receptacle Description Wedgelock AT04-08PB Receptacle, 8-Way,B Position, Black AT04-08PC Receptacle, 8-Way, C Position, Green AW8P AT04-08PD Receptacle, 8-Way, D Position, Brown Other Available Options: Reduced Diameter Seal page 58 Contacts on page 83 Tools on page 85 AT BOARD LOCK FLANGELESS WIRE TO BOARD CONNECTORS see page 77 AT PANEL MATE FLANGE MOUNT HARSH ENVIRNOMENT CONNECTORS see page 8 5

54 AT 2 POSITIONS 3A AT SERIES STANDARD PLUGS, RECEPTACLES & WEDGELOCKS Contact Size 6 Wire Range (AWG) 4-20 AWG Amperage 3 Plug Description Wedgelock Description AT06-2SA Plug, 2-Way A Position* AW2S Wedgelock Plug, 2-Way AT06-2SA- KIT0 2 Socket Plug, Wedge and Contacts Kit Receptacle Description Wedgelock Description AT04-2PA Receptacle, 2-Way A Position* AW2P Wedgelock Receptacle, 2-Way AT04-2PA- KIT0 2 Pin Receptacle, Wedge and Contacts Kit Plug & Receptacle Kit Description AT2PS-CKIT 2-Way Pin and Socket Plug, Receptacle, Wedge and Contacts Kit *Alternate keying postions available (B,C,D) see page 53 Other Available Options: Strain Relief Series see page 57 Reduced Diameter Seal: see page 58 Endcaps: see page 63 Endcaps + Reduced Diameter Seal: see page 65 Solid Rear Seal: see page 66 Protective Covers: see page 70 Additional Colors: see page 43 Adapter 2 Pin to RJ45: see page 72 Contacts on page 83 Tools on page 85 NOTE: Wedgelocks are required for all receptacles. AT BOARD LOCK FLANGELESS WIRE TO BOARD CONNECTORS see page 77 AT PANEL MATE FLANGE MOUNT HARSH ENVIRNOMENT CONNECTORS see page 8 52

55 AT SERIES 2-WAY B,C, D, X POSITION KEY PLUGS, RECEPTACLES & WEDGELOCKS AT 2 POSITIONS- B,C,D,X STANDARD CONNECTORS Plug Description AT06-2SB Contact Size 6 Wire Range (AWG) Amperage 3 2-Way Plug, Female Connector with B Position Key, Black 4-20 AWG Wedgelock CONNECTOR SOLUTIONS AT06-2SC 2-Way Plug, Female Connector with C Position Key, Green AT06-2SD 2-Way Plug, Female Connector with D Position Key, Brown AW2S AT06-2SX 2-Way Plug, Female Connector, X Position Key AT06-2SX2 2-Way Plug, Female Connector, X2 Position Key Receptacle Description Wedgelock AT04-2PB 2-Way Receptacle, Male Connector with B Position Key and Extended Shroud, Black AT04-2PC 2-Way Receptacle, Male Connector with C Position Key and Extended Shroud, Green AW2P AT04-2PD 2-Way Receptacle, Male Connector with D Position Key, Extended Shroud, Brown Other Available Options: Reduced Diameter Seal: see page 58 Contacts on page 83 Tools on page 85 AT BOARD LOCK FLANGELESS WIRE TO BOARD CONNECTORS see page 77 AT PANEL MATE FLANGE MOUNT HARSH ENVIRNOMENT CONNECTORS see page 8 53

56 AT 3 POSITIONS 3A, 25A AT SERIES 3-WAY STANDARD PLUGS & RECEPTACLES Contact Size 6 &2 Wire Range (AWG) 4-20 AWG/ 0-4 AWG Amperage 3, 25 MIXED CONNECTORS - POWER & SIGNAL Plug Description AT62-3SB 3-Way Plug, Female Connector with B Position Key, Black (Wedgelock not required) Receptacle Description AT62-3PB 3-Way Receptacle, Male Connector with B Position Key, No Gasket, Black (Wedgelock not required) AT62-3PB-G 3-Way Receptacle, Pin, Panel Mount, Self-Threading, Standard Seal, Cap, Keyed B. (Wedgelock not required) AT62-3PBNF3 3-Way 90 Receptacle, Pin, Keyed B, PCB Mount (Wedgelock not required) REDUCED DIAMETER SEAL ( ) Plug Description AT62-3SB-RD 3-Way Plug, Female Connector with B Position Key and Reduced Diameter Seal (E-Seal), Black (Wedgelock not required) Receptacle Description AT62-3PB-RD 3-Way Panel Mount Receptacle, Key Position B, No Gasket, Reduced Diameter Seal (E-Seal). Black. (Wedgelock not required) AT62-3PB-RDG 3-Way, Flange Mount Receptacle, Gasket, Reduced Diameter Seal (E-Seal), Black. (Wedgelock not required) Contacts on page 83 Tools on page 85 Gasket on page 84 54

57 AT SERIES 8-WAY STANDARD PLUG AT 8 POSITIONS 3A Contact Size 6 Wire Range (AWG) 4-20 AWG Amperage 3 STANDARD CONNECTORS Plug Description AT6-8SB-K004 8-Way Plug with Wedgelock and End Cap Included CONNECTOR SOLUTIONS Contacts on page 83 Tools on page 85 55

58 AT STRAIN RELIEF 3A AT SERIES PLUG STRAIN RELIEF SERIES The AT Strain Relief Series specifically designed wire cavities protect each individual wire seal, eliminating stress on the rear seal, maintaining IP67 sealing performance regardless of wire bundle direction or improper installation. It is a cost-effective and highly-reliable solution for wire routing, strain relief and sealing issues common in Heavy Duty applications. It ensures a complete environmental seal and necessary strain relief on the production line and in the field. AT-SR0 has Standard Seals ( ) AT-SR02 has Reduced Diameter Seals ( seals) Plug Face View Description Wedgelock AT06-2S-SR0BLK Plug, 2-Way, Standard Seal AT06-2S-SR02BLK Plug, 2-Way, Reduced Seal AW2S AT06-3S-SR0BLK Plug, 3-Way, Standard Seal A AT06-3S-SR02BLK Plug, 3-Way, Reduced Seal AW3S AT06-4S-SR0BLK Plug, 4-Way, Standard Seal AT06-4S-SR02BLK Plug, 4-Way, Reduced Seal AW4S AT06-6S-SR0BLK Plug, 6-Way, Standard Seal AT06-6S-SR02BLK Plug, 6-Way, Reduced Seal AW6S AT06-08SA-SRGRY Plug, 8-Way, Position A, Standard Seal AT06-08SA-SR2GY Plug, 8-Way, Pos. A, Reduced Seal AW8S AT06-2SA-SRGRY Plug, 2-Way, Pos. A, Standard Seal AT06-2SB AT06-2SA-SR2GY Plug, 2-Way, Pos. A, Reduced Seal AW2S AT06-2SX AT06-2SX2 AT6-8SB-K004 Color options pertain to connector body only. (see page 43 for options.) NOTE: Wedgelocks are required for all plugs. 56

59 AT SERIES RECEPTACLE STRAIN RELIEF SERIES AT STRAIN RELIEF 3A The AT Strain Relief Series specifically designed wire cavities protect each individual wire seal, eliminating stress on the rear seal, maintaining IP67 sealing performance regardless of wire bundle direction or improper installation. It is a cost-effective and highly-reliable solution for wire routing, strain relief and sealing issues common in Heavy Duty applications. It ensures a complete environmental seal and necessary strain relief on the production line and in the field. AT-SR0 has Standard Seals ( ) AT-SR02 has Reduced Diameter Seals ( seals) Receptacle Face View Description AT04-2P-SR0BLK Receptacle 2-Way, Standard Seal Wedgelock CONNECTOR SOLUTIONS AT04-2P-SR02BLK Receptacle 2-Way, Reduced Seal AW2P A AT04-3P-SR0BLK Receptacle 3-Way, Standard Seal AT04-3P-SR02BLK Receptacle 3-Way, Reduced Seal AW3P AT04-4P-SR0BLK Receptacle 4-Way, Standard Seal AT04-4P-SR02BLK Receptacle 4-Way, Reduced Seal AW4P AT04-6P-SR0BLK Receptacle 6-Way, Standard Seal AT04-6P-SR02BLK Receptacle 6-Way, Reduced Seal AW6P AT04-08PA-SRGRY Receptacle 8-Way, Pos. A, Standard Seal AT04-08PA-SR2GY Receptacle 8-Way, Pos. A, Reduced Seal AW8P AT04-2PA-SRGRY Receptacle 2-Way, Pos. A, Standard Seal AT04-2PB AT04-2PA-SR2GY Receptacle 2-Way, Pos. A, Reduced Seal AW2P Color options pertain to connector body only. (see page 43 for options.) AT06-2SX AT06-2SX2 NOTE: Wedgelocks are required for all receptacles. AT6-8SB-K004 57

60 AT REDUCED DIA. SEALS 3A AT SERIES PLUG REDUCED DIAMETER SEAL PLUGS Reduced Diameter Seals ( seals) Plug Face View Description AT06-2S-RD0 2-Way Plug, Female Connector with Reduced Diameter Seal (E-Seal) Wedgelock AT06-2S-RD0BLK 2-Way Plug, Black Female Connector with Reduced Diameter Seal (E-Seal) AW2S A AT06-3S-RD0 3-Way Plug, Female Connector with Reduced Diameter Seal (E-Seal) AT06-3S-RD0BLK 3-Way Plug, Black Female Connector with Reduced Diameter Seal (E-Seal) AW3S AT06-4S-RD0 4-Way Plug, Female Connector with Reduced Diameter Seal (E-Seal) AT06-4S-RD0BLK 4-Way Plug, Black Female Connector with Reduced Diameter Seal (E-Seal) AW4S AT06-6S-RD0 6-Way Plug, Female Connector with Reduced Diameter Seal (E-Seal) AT06-6S-RD0BLK 6-Way Plug, Black Female Connector with Reduced Diameter Seal (E-Seal) AW6S AT06-08SA-RD0 8-Way Plug, Female Connector with A Position Key, Reduced Diameter Seals (E-Seal) AT06-08SB-RD0 8-Way Plug, Female Connector with B Position Key and Reduced Diameter Seal (E-Seal), Black AT06-08SC-RD0 8-Way Plug, Female Connector with C Position Key and Reduced Diameter Seal (E-Seal), Green AW8S AT06-08SD-RD0 8-Way Plug, Female Connector with D Position Key and Reduced Diameter Seal (E-Seal), Brown NOTE: Wedgelocks are required for all plugs. 58

61 AT SERIES PLUG REDUCED DIAMETER SEAL PLUGS AT REDUCED DIA. SEALS 3A Reduced Diameter Seals ( seals) Plug Face View Description AT06-2SA-RD0 AT06-2SB-RD0 2-Way Plug, Female Connector with A Position Key and Reduced Diameter Seal (E-Seal) 2-Way Plug, Female Connector with B Position Key and Reduced Diameter Seal (E-Seal), Black Wedgelock CONNECTOR SOLUTIONS AT06-2SB AT06-2SC-RD0 2-Way Plug, Female Connector with C Position Key and Reduced Diameter Seal (E-Seal), Green AW2S AT06-2SD-RD0 2-Way Plug, Female Connector with D Position Key and Reduced Diameter Seal (E-Seal), Brown 59

62 AT REDUCED DIA. SEALS 3A AT SERIES RECEPTACLE REDUCED DIAMETER SEAL Reduced Diameter Seals ( seals) Receptacle Face View Description Wedgelock AT04-2P-RD0 2-Way Receptacle, Male Connector with Reduced Diameter Seal (E-Seal) AT04-2P-RD0BLK 2-Way Receptacle, Black Male Connector with Reduced Diameter Seal (E-Seal) AW2P A AT04-3P-RD0 3-Way Receptacle, Male Connector with Reduced Diameter Seal (E-Seal) AT04-3P-RD0BLK 3-Way Receptacle, Black Male Connector with Reduced Diameter Seal (E-Seal) AW3P AT04-4P-RD0 4-Way Receptacle, Male Connector with Reduced Diameter Seal (E-Seal) AT04-4P-RD0BLK 4-Way Receptacle, Black Male Connector with Reduced Diameter Seal (E-Seal) AW4P AT04-6P-RD0 6-Way Receptacle, Male Connector with Reduced Diameter Seal (E-Seal) AT04-6P-RD0BLK 6-Way Receptacle, Black Male Connector with Reduced Diameter Seal (E-Seal) AW6P AT04-08PA-RD0 8-Way Receptacle, Male Connector with A Position Key, Reduced Diameter Seal (E-Seal) AT04-08PB-RD0 8-Way Receptacle, Male Connector with B Position Key and Reduced Diameter Seal (E-Seal). Black AT04-08PC-RD0 8-Way Receptacle, Male Connector with C Position Key and Reduced Diameter Seal (E-Seal), Green AW8P AT04-08PD-RD0 8-Way Receptacle, Male Connector with D Position Key and Reduced Diameter Seal (E-Seal), Brown NOTE: Wedgelocks are required for all receptacles 60

63 AT SERIES RECEPTACLE REDUCED DIAMETER SEAL AT REDUCED DIA. SEALS 3A Reduced Diameter Seals ( seals) Receptacle Face View Description AT04-2PA-RD0 AT04-2PB-RD0 2-Way Receptacle, Male Connector with A Position Key and Extended Shroud, Reduced Diameter Seal (E-Seal) 2-Way Receptacle, Male Connector with B Position Key and Reduced Diameter Seal (E-Seal). Black Wedgelock CONNECTOR SOLUTIONS AT04-2PB AT04-2PC-RD0 2-Way Receptacle, Male Connector with C Position Key and Extended Shroud, Reduced Diameter Seal (E-Seal), Green AW2P AT04-2PD-RD0 2-Way Receptacle, Male Connector with D Position Key and Reduced Diameter Seal (E-Seal), Brown 6

64 AT END CAPS 3A AT SERIES PLUG END CAPS Modifications: Endcap over standard rear seal ( ) Plug Faceview Description Wedgelock AT06-2S-EC0 2-Way Plug, Female Connector with End Cap AT06-2S-EC0BLK 2-Way Plug, Black Female Connector with End Cap, Black AW2S AT06-3S-EC0 3-Way Plug, Female Connector with End Cap AT06-3S-EC0BLK 3-Way Plug, Black Female Connector with End Cap, Black AW3S AT06-4S-EC0 4-Way Plug, Female Connector with End Cap AT06-4S-EC0BLK 4-Way Plug, Black Female Connector with End Cap AW4S AT06-6S-EC0 6-Way Plug, Female Connector with End Cap AT06-6S-EC0BLK 6-Way Plug, Black Female Connector with End Cap AW6S AT06-08SA-EC0 8-Way Plug, Female Connector with A Position Key and End Cap AW8S AT06-2SA-EC0 2-Way Plug, Female Connector with A Position Key and End Cap AW2S NOTE: Wedgelocks are required for all plugs. 62

65 AT SERIES RECEPTACLE END CAPS AT END CAPS 3A Modifications: Endcap over standard rear seal ( ) Receptacle Faceview Description AT04-2P-EC0 AT04-2P-EC0BLK AT04-3P-EC0 2-Way Receptacle, Male Connector with End Cap 2-Way Receptacle, Black Male Connector with End Cap, Black 3-Way Receptacle, Male Connector with End Cap Wedgelock AW2P CONNECTOR SOLUTIONS AT04-3P-EC0BLK 3-Way Receptacle, Male Connector with End Cap, Black AW3P AT04-4P-EC0 4-Way Receptacle, Male Connector with End Cap AT04-4P-EC0BLK 4-Way Receptacle, Black Male Connector with End Cap, Black AW4P AT04-6P-EC0 6-Way Receptacle, Male Connector with End Cap AT04-6P-EC0BLK 6-Way Receptacle, Black Male Connector with End Cap, Black AW6P AT04-08PA-EC0 AT04-2PA-EC0 8-Way Receptacle, Male Connector with A Position Key and End Cap 2-Way Receptacle, Male Connector with A Position Key and Extended Shroud and End Cap AW8P AW2P NOTE: Wedgelocks are required for all receptacles. 63

66 AT END CAPS + REDUCED DIA. SEAL 3A AT SERIES PLUG END CAP + REDUCED DIAMETER SEAL Mixed modifications: Endcap plus reduced diameter seal ( ) Plug Face View Description AT06-2S-MM0 AT06-2S-MM0BLK 2-Way Plug, Female Connector with Reduced Diameter Seal (E-Seal) and End Cap 2-Way Plug, Black Female Connector with Reduced Diameter Seal (E-Seal) and Enhanced Seal Retention (P02) and End Cap Wedgelock AW2S A AT06-3S-MM0 3-Way Plug, Female Connector with Reduced Diameter Seal (E-Seal) and End Cap AT06-3S-MM0BLK 3-Way Plug, Black Female Connector with Reduced Diameter Seal (E-Seal) and End Cap AW3S AT06-4S-MM0 4-Way Plug, Female Connector with Reduced Diameter Seal (E-Seal) and End Cap AT06-4S-MM0BLK 4-Way Plug, Black Female Connector with Reduced Diameter Seal (E-Seal) and End Cap AW4S AT06-6S-MM0 6-Way Plug, Female Connector with Reduced Diameter Seal (E-Seal) and End Cap AT06-6S-MM0BLK 6-Way Plug, Black Female Connector with Reduced Diameter Seal (E-Seal) and End Cap AW6S AT06-08SA-MM0 8-Way Plug, Female Connector with A Position Key, Reduced Diameter Seals (E-Seal) and End Cap AT06-08SA-MMBLK 8-Way Plug, Black Female Connector with A Position Key, Reduced Diameter Seals (E-Seal) and End Cap AW8S AT06-2SA-MM0 2-Way Plug, Female Connector with A Position Key and Reduced Diameter Seal (E-Seal) and End Cap AT06-2SB AT06-2SA-MM0BLK 2-Way Plug, Black Female Connector with A Position Key and Reduced Diameter Seal (E-Seal) and Enhanced Seal Retention(P02) and End Cap AW2S AT06-2SX AT06-2SX2 AT62-3SB-RD AT6-8SB-K004 3 Position Plug, Reduced Diameter Seal, End Cap not required NOTE: Wedgelocks are required for all plugs. 64

67 AT SERIES RECEPTACLE END CAP + REDUCED DIAMETER SEAL AT END CAPS + REDUCED DIA. SEAL 3A Mixed modifications: Endcap plus reduced diameter seal ( ) Receptacle Face View Description A AT04-2P-MM0 AT04-2P-MM0BLK AT04-3P-MM0 2-Way Receptacle, Male Connector with Reduced Diameter Seal (E-Seal) and End Cap 2-Way Receptacle, Black Male Connector with Reduced Diameter Seal (E-Seal) and End Cap 3-Way Receptacle, Male Connector with Reduced Diameter Seal (E-Seal) and End Cap Wedgelock AW2P CONNECTOR SOLUTIONS AT04-3P-MM0BLK 3-Way Receptacle, Black Male Connector with Reduced Diameter Seal (E-Seal)and End Cap AW3P AT04-4P-MM0 4-Way Receptacle, Male Connector with Reduced Diameter Seal (E-Seal) and End Cap AT04-4P-MM0BLK 4-Way Receptacle, Black Male Connector with Reduced Diameter Seal (E-Seal) and End Cap AW4P AT04-6P-MM0 6-Way Receptacle, Male Connector with Reduced Diameter Seal (E-Seal) and End Cap AT04-6P-MM0BLK 6-Way Receptacle, Black Male Connector with Reduced Diameter Seal (E-Seal) and End Cap AW6P AT04-08PA-MM0 8-Way Receptacle, Male Connector with A Position Key, Reduced Diameter Seal (E-Seal) and End Cap AT04-08PA-MMBLK 8-Way Receptacle, Black Male Connector with A Position Key, Reduced Diameter Seal (E-Seal) and End Cap AW8P AT04-2PA-MM0 2-Way Receptacle, Male Connector with A Position Key and Extended Shroud, Reduced Diameter Seal (E-Seal) and End CAP AT04-2PB AT04-2PA-MMBLK 2-Way Receptacle, Black Male Connector with A Position Key and Extended Shroud, Reduced Diameter Seal (E-Seal) and End Cap AW2P NOTE: Wedgelocks are required for all receptacles AT06-2SX AT06-2SX2 AT6-8SB-K004 65

68 AT SOLID REAR SEAL 3A AT SERIES PLUGS SOLID REAR SEAL Modification: Solid Rear Seal + End cap for maintaing an environmental seal with unmated connectors Plugs Face View Description Wedgelock AT06-2S-SS0 2-Way Plug, Female Connector with Solid Rear Grommet. Wedgelock included A AT06-3S-SS0 3-Way Plug, Female Connector with Solid Rear Grommet. Wedgelock included AT06-4S-SS0 4-Way Plug, Female Connector with Solid Rear Grommet. Wedgelock included AT06-6S-SS0 6-Way Plug, Female Connector with Solid Rear Grommet. Wedgelock included AT06-08SA-SS0 8-Way Plug, Female Connector with A Position Key and Solid Rear Grommet. Wedgelock included AT06-2SA-SS0 2-Way Plug, Female Connector with A Position Key and Solid Rear Grommet. Wedgelock included AT06-2SB AT06-2SX AT06-2SX2 AT6-8SB-K004 66

69 AT SERIES RECEPTACLES SOLID REAR SEAL AT SOLID REAR SEAL 3A Modification: Solid Rear Seal + End cap for maintaing an environmental seal with unmated connectors Receptacles Face View Description A AT04-2P-SS0 AT04-3P-SS0 2-Way Receptacle, Male Connector with Solid Rear Grommet 3-Way Receptacle, Male Connector with Solid Rear Grommet CONNECTOR SOLUTIONS AT04-4P-SS0 4-Way Receptacle, Male Connector with Solid Rear Grommet AT04-6P-SS0 6-Way Receptacle, Male Connector with Solid Rear Grommet AT04-08PA-SS0 8-Way Receptacle, Male Connector with A Position Key and Solid Rear Grommet AT04-2PA-SS0 2-Way Receptacle, Male Connector with A Position Key and Extended Shroud and Solid Rear Grommet AT06-2SB AT06-2SX AT06-2SX2 AT6-8SB-K004 67

70 AT LED OPTIONS 3A/2 V 2 AT SERIES PLUG 2 VOLT LED OPTIONS Designed for electromechanical applications where a visible LED light is integrated into a 2 position plug allowing the user to determine the device is receiving power. Environmentally sealed, field serviceable and cost effective while reducing costly trouble shooting time. 2V and 24V versions available. 2 VOLT Part Description Wedgelock AT06-2S-LED20 2-Way, Plug, LED, 2V, Clear endcap, Grey Body, CLEAR LED (Requires Wedgelock P/N: AW2S-LED) AT06-2S-LED202 2-Way, Plug, LED, 2V, Clear endcap, Grey Body, Reduced Seal, SR0, CLEAR LED (Requires Wedgelock P/N: AW2S-LED) AT06-2S-LED220 2-Way, Plug, LED, 2V, Clear endcap, Grey Body, SR0, RED LED (Requires Wedgelock P/N: AW2S-LED) AWS2S-LED AT06-2S-LED230 2-Way, Plug, LED, 2V, Clear endcap, Grey Body, SR0, GREEN LED (Requires Wedgelock P/N: AW2S-LED) AT06-2S-LED2K 2-Way LED Plug Kit, 2V, Contacts and Wedge icluded, Grey, Clear endcap, CLEAR LED AT06-2S-LED2K2 2-Way LED Plug Kit, 2V, Contacts and Wedge icluded, Reduced Seal, Grey, Clear endcap,, CLEAR LED Connector Body Colors: Gray 2V Black 24V LED Color Options: Clear Red Green 68

71 AT SERIES PLUG 24 VOLT LED OPTIONS 2 AT LED OPTIONS 3A/ 24V Features & Benefits Integral PCB Board/LED, Front and Rear Seals, and AT-SR0 End Cap Strain Reliefs come factory assembled on the Plug. Simply crimp the contact style of your choice...insert...snap the wedgelock into place. NO ADDITIONAL ASSEMBLY REQUIRED 24 VOLT Part Description Wedgelock AT06-2S-LED240 2-Way, Plug, LED, 24V, Clear Endcap, Black Body, CLEAR LED (Requires Wedgelock P/N: AW2S-LED) CONNECTOR SOLUTIONS AT06-2S-LED Way, Plug, LED, 24V, Clear Endcap, Reduced Seal, Black Body, CLEAR LED (Requires Wedgelock P/N: AW2S-LED) AT06-2S-LED Way, Plug, LED, 24V, Clear endcap, Grey Body, SR0, RED LED (Requires Wedgelock P/N: AW2S-LED) AWS2S-LED AT06-2S-LED Way, Plug, LED, 24V, Clear endcap, Grey Body, SR0, GREEN LED (Requires Wedgelock P/N: AW2S-LED) AT06-2S-LED24K 2-Way LED Plug Kit, 24V, Contacts and Wedge icluded, Black, Clear endcap, CLEAR LED AT06-2S-LED24K2 2-Way LED Plug Kit, 24V, Contacts and Wedge icluded, Reduced Seal, Black, Clear endcap, CLEAR LED Solenoids Valves Sensors Manifolds Coils Diagnostics Electronic Controls Field Serviceable Cost-effective Quick diagnosis reduces troubleshooting time Environmentally-sealed for harsh environments Plug and Play - assembled the same as a standard connector *Certain chosen devices must be diode-protected 69

72 AT COVERS 3A AT SERIES RECEPTACLE PROTECTIVE COVERS Part Face View Description AT06-2S-CAP 2-way Protective Cover for Plug, Black A AT06-3S-CAP 3-way Protective Cover for Plug, Black AT06-4S-CAP 4-way Protective Cover for Plug, Black AT06-6S-CAP 6-way Protective Cover for Plug, Black AT06-08S-CAP 8-way, All Keys Protective Cover for Plug, Black AT06-2S-CAP 2-way, All Keys Protective Cover for Plug, Black AT06-2SB AT06-2SX AT06-2SX2 Mounting Hole provided AT6-8SB-K004 on all sizes. Please go to and search by part number to view datasheets. 70

73 A A AT SERIES RECEPTACLE J-939 MODIFICATIONS AT J-939 3A J-939 Modifications - Plug, Receptacles & Wedgelocks AT Series J-939/, 3-Pin connectors offer a high performance, reliable and cost effective solution for the SAE 3 position CAN Network requirements. This series is designed to be completely compatible with existing industry standard J939/ connectors and provides a complete line of connectors including Y receptacles, network terminations with 20 ohm resistors, and keyed wedgelocks to prevent mis-mating. Additionally, the AT Series offers the SR0 Strain Relief series in both 3 way receptacles and plugs for critical J939 in-line connections requiring increased environmental protection and strain relief. Receptacle Face View Description A A A AT04-3P-RY0 Y Receptacle, 3-Way, Grey *Wedgelock included Wedgelock CONNECTOR SOLUTIONS AT04-3P- RJ20BK AT04-3P-RJ20 Receptacle, 3-Way, J-939,20 Ohm, Terminating Resistor, Black, *Wedgelock Included Recep., 3-Way, J-939, 20 Ohm, Terminating Resistor, Grey, *Wedgelock Included AW3P-939 Wedgelock, 3-Way, J-939, Blue Plug Face View Description Wedgelock AT06-3S-SR- 0BLK Plug, 3-Way, Strain Relief, Black AW3S-939 Wedgelock,Plug, 3-Way, J-939, Blue AW3S Wedgelock, Plug, 3-Way AT06-3S-RJ20 Plug, 3-Way, J-939, 20 Ohm Resistor, Grey, End Cap (Blue wedgelock included) AT06-3S-RJL20 Plug, 3-Way, J-939, 20 Ohm Resistor,, Grey, End Cap, Latch Guard (Blue wedgelock included) 7

74 AT ADAPTER 3A AT SERIES PLUG ADAPTER 6/2 PIN TO RJ45 Adapter, 6/2 Pin to RJ45 AT Series 6 Pin to RJ45 Adapters are developed to provide a direct connection between industry standard 6 position connectors and 8 position ethernet RJ45 connections. Part Face View Description NA P30307-XX ATRJ8-FSSR AT Series 6-Way Receptacle to RJ45 8-Way Receptacle AT Series 2-Way Receptacle to RJ45 8-Way Receptacle RJ Plug, Sealed Strain Relief, Field Installable/ Serviceable Assembly, 3/6-28 Thread Receptacles (RJ plug not included) 72

75 A A AT SERIES ELECTRONIC PACKAGING AT ELECTRONIC PACKAGING TERMINATING RESISTORS AND DIODES AT Series connectors are available with custom resistor values to meet specific application requirements. Consult Sales Representative for resistor, diode and other electronic packaging solutions. Part Face View Type Description AT04-2P-R20YEL Resistor AT04-2P-THM0K Thermistor 2-Way, Receptacle, 20 Ohm Resistor, NI Pins, Wedgelock, Yellow 2-Way, Receptacle, 0K Ohm Thermistor, NI Pins, Wedgelock, Red CONNECTOR SOLUTIONS AT04-2P-DIN4GRY Diode 2-Way, Receptacle, Diode, N4004, NI Pins, Wedgelock, Gray AT04-3P-RJ20BK Resistor 3-Way, Receptacle, J939-,20 Ohm Resistor, Gold Pins, Blue Wedgelock, Black AT04-3P-RJ20 Resistor 3-Way, Receptacle, J939-, 20 Ohm Resistor, Gold Pins, Blue Wedgelock, Gray AT04-4P-RK2K Resistor 4-Way, Receptacle,.2K & 2.7K Ohm Resistor, NI Pins, Wedgelock, Gray AT04-6P-R20BL Resistor 6-Way, Receptacle, 6 Gang Buss w/ 20 Ohm Resistor, Gold Pins, Wedgelock, Blue Part Face View Type Description AT06-2S-R20YEL Resistor 2-Way, Plug, 20 Ohm Resistor, NI Sockets, Standard Wedgelock, Yellow 2 AT06-2S-LED20 LED Plug 2-Way, Plug, 2V LED, Clear Strain Relief, Requires AW2S-LED Wedgelock (Sold Separately), Gray 2 AT06-2S-LED240 LED Plug 2-Way, Plug, 24V LED, Clear Strain Relief, Requires AW2S-LED Wedgelock (Sold Separately), Black A AT06-3S-RJ20BK Resistor 3-Way, Plug, J939-, 20 Ohm Resistor, Gold Sockets, Blue Wedgelock, Black A AT06-3S-RJ20 Resistor 3-Way, Plug, J-939, 20 Ohm Resistor, End Cap, Blue Wedgelock, Grey A AT06-3S-R680 Resistor 3-Way, Plug, 680 Ohm Resistor, End Cap, Standard Wedgelock, Grey NOTE: Resistor is between A and B position. 73

76 AT CUSTOM AT SERIES CUSTOM PRODUCTS Extended Body AT Plugs Designed for Overmolding Custom Cable Assemblies are available for any application, and carry with them the capabilities of being overmolded in any size or length necessary. We have many specialized configurations. For more information, please contact a Sales Representative at Part Face View Description Wedglock AT06-2S-OMGRY 2-Way Custom Overmold Plug, Socket, Gray AT06-2S-OMBLK 2-Way Custom Overmold Plug, Socket, Black AT06-2S-OMBLU 2-Way Custom Overmold Plug, Socket, Blue AT06-2S-OMBRN 2-Way Custom Overmold Plug, Socket, Brown AT06-2S-OMGRN 2-Way Custom Overmold Plug, Socket, Green AW2S AT06-2S-OMRED 2-Way Custom Overmold Plug, Socket, Red AT06-2S-OMWHT 2-Way Custom Overmold Plug, Socket, White AT06-2S-OMYEL 2-Way Custom Overmold Plug, Socket, Yellow NOTE: These custom products are a sampling of the options available. For more options, please contact your Sales Representative. 74

77 AT Board Lock Board Lock CONNECTOR SOLUTIONS 75

78 Board Lock Series 2, 3, 4, 6, 8, 2 and 3 Pos. / Size 6, 3A 3 Pos. (Mixed Power & Signal) / Size 2, 25A; Size 6, 3A The Amphenol Board Lock series combines flangeless wire-to-board versatility with the proven reliability of the A Series environmentally sealed thermoplastic connection system. Perfect for power or data signal applications, Board Lock features a unique design which is compact, low-profile, lightweight and delivers proven durability in off-road and harsh environments. The snap-in board features allow for rapid placement and the enclosed latch-receiver design benefits potting and overmold applications. When combined with the economical A Series positive polarization & available coding options, mis-mating occurrences are dramatically reduced. Our engineering teams can provide unique mixed-power & signal arrangements, 90 or straight PCB pins, or custom flange mount designs to reduce overall connector size and save space. We are committed to work with you to ensure a design that meets your needs. Wire Range Temperature Housing/Latch Dielectric Value Shock Vibration Connector Retention Thermal Shock Size 2 contacts will accept wire ranges of 2-4AWG; Size 6 contacts will accept 4-20AWG Operating temperature range: -55 C to +25 C at rated current Thermoplastic/Integrated latch for mating Meets or exceeds 500 volts minimum No latch disengagement or discontinuity shall be the result when subjected to 50 g s in each of three axis (X, Y & Z) Continued continuity without degradation to mechanical or physical attributes following vibration. (max acceleration 20 g s at Sine sweep of Hz) A mated connector subjected to a pulling force by the exiting wire bundle at 25 lbs. times the number of contacts to a maximum of 00 lbs. applying load for 30 seconds Subjected to 0 cycles at -55 C to +25 C with no cracking, chipping or other damage detrimental to the normal operation of the connector Insulation Resistance 000 megohms minimum at 25 C Mating Cycle Durability Contact Millivolt Drop Water Immersion Following 00 cycles of connection engagement and disengagement, degradation either mechanical or electrical is not evident Size 6 contacts with 6AWG conductor - 00 mv drop max at 3A test current A mated connection, properly wired, placed in an oven at +25 C for hour, then placed immediately in a depth of water of meter without loss of electronic performance AT Series Board Lock meets all the performance criteria and specifications of the AT Series, and is also available in a wide variety of custom colors. Consult factory for complete specifications. 76

79 AT SERIES BOARD LOCK RECEPTACLES AT Board Lock 2-3 POSITIONS 3A Contact Size: 6 (Included) Wire Range (AWG): 4-20 AWG Amperage: 3 Go to AT Standard Connectors for Plug options starting on page 46 Description AT04-2P-BM0 2 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, No potting, Black AT04-2P-BM02 2 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, Potting, Black AT04-2P-BM03 2 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, No potting, Black AT04-2P-BM04 2 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, Potting, Black ATF3-2P-BM0 2 Pos. 90º Recep., Pin, Gold contact plating, PCB, Board Mount, Black ATF3-2P-BM02 2 Pos. 90º Recep., Pin, Nickel contact plating, PCB, Board Mount, Black AT04-3P-BM0 3 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, No potting, Black AT04-3P-BM02 3 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, Potting, Black AT04-3P-BM03 3 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, No potting, Black AT04-3P-BM04 3 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, Potting, Black ATF3-3P-BM0 3 Pos. 90º Recep., Pin, Gold contact plating, PCB, Board Mount, Black ATF3-3P-BM02 3 Pos. 90º Recep., Pin, Nickel contact plating, PCB, Board Mount, Black AT04-4P-BM0 4 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, No potting, Black AT04-4P-BM02 4 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, Potting, Black AT04-4P-BM03 4 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, No potting, Black AT04-4P-BM04 4 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, Potting, Black ATF3-4P-BM0 4 Pos. 90º Recep., Pin, Gold contact plating, PCB, Board Mount, Black ATF3-4P-BM02 4 Pos. 90º Recep., Pin, Nickel contact plating, PCB, Board Mount, Black AT04-6P-BM0 6 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, No potting, Black AT04-6P-BM02 6 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, Potting, Black AT04-6P-BM03 6 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, No potting, Black AT04-6P-BM04 6 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, Potting, Black ATF3-6P-BM0 6 Pos. 90º Recep., Pin, Gold contact plating, PCB, Board Mount, Black ATF3-6P-BM02 6 Pos. 90º Recep., Pin, Nickel contact plating, PCB, Board Mount, Black AT04-08PA-BM0 8 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, No potting, Gray AT04-08PA-BM02 8 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, Potting, Gray AT04-08PA-BM03 8 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, No potting, Gray AT04-08PA-BM04 8 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, Potting, Gray ATF3-08PA-BM0 8 Pos. 90º Recep., Pin, Nickel contact plating, PCB, Board Mount, Gray ATF3-08PA-BM02 8 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, No potting, Gray AT04-08PB-BM0 8 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, No potting, Black AT04-08PB-BM02 8 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, Potting, Black AT04-08PB-BM03 8 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, No potting, Black AT04-08PB-BM04 8 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, Potting, Black ATF3-08PB-BM0 8 Pos. 90º Recep., Pin, Gold contact plating, PCB, Board Mount, Black ATF3-08PB-BM02 8 Pos. 90º Recep., Pin, Nickel contact plating, PCB, Board Mount, Black AT04-08PC-BM0 8 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, No potting, Green AT04-08PC-BM02 8 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, Potting, Green AT04-08PC-BM03 8 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, No potting, Green AT04-08PC-BM04 8 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, Potting, Green ATF3-08PC-BM0 8 Pos. 90º Recep., Pin, Gold contact plating, PCB, Board Mount, Green ATF3-08PC-BM02 8 Pos. 90º Recep., Pin, Nickel contact plating, PCB, Board Mount, Green Continued on next page CONNECTOR SOLUTIONS 77

80 AT Board Lock 2-3 POSITIONS 3A AT SERIES BOARD LOCK RECEPTACLES Contact Size 6 Wire Range (AWG) 4-20 AWG Amperage 3 Go to AT Standard Connectors for Plug options starting on page 52 AT04-08PD-BM0 AT04-08PD-BM02 AT04-08PD-BM03 AT04-08PD-BM04 ATF3-08PD-BM0 ATF3-08PD-BM02 AT04-2PA-BM0 AT04-2PA-BM02 AT04-2PA-BM03 AT04-2PA-BM04 ATF3-2PA-BM0 ATF3-2PA-BM02 AT04-2PB-BM0 AT04-2PB-BM02 AT04-2PB-BM03 AT04-2PB-BM04 ATF3-2PB-BM0 ATF3-2PB-BM02 AT04-2PC-BM0 AT04-2PC-BM02 AT04-2PC-BM03 AT04-2PC-BM04 ATF3-2PC-BM0 ATF3-2PC-BM02 AT04-2PD-BM0 AT04-2PD-BM02 AT04-2PD-BM03 AT04-2PD-BM04 ATF3-2PD-BM0 ATF3-2PD-BM02 8 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, No potting, Brown 8 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, Potting, Brown 8 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, No potting, Brown 8 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, Potting, Brown 8 Pos. 90º Recep., Pin, Gold contact plating, PCB, Board Mount, Brown 8 Pos. 90º Recep., Pin, Nickel contact plating, PCB, Board Mount, Brown 2 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, No potting, Gray 2 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, Potting, Gray 2 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, No potting, Gray 2 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, Potting, Gray 2 Pos. 90º Recep., Pin, Gold contact plating, PCB, Board Mount, Gray 2 Pos. 90º Recep., Pin, Nickel contact plating, PCB, Board Mount, Gray 2 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, No potting, Black 2 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, Potting, Black 2 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, No potting, Black 2 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, Potting, Black 2 Pos. 90º Recep., Pin, Gold contact plating, PCB, Board Mount, Black 2 Pos. 90º Recep., Pin, Nickel contact plating, PCB, Board Mount, Black 2 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, No potting, Green 2 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, Potting, Green 2 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, No potting, Green 2 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, Potting, Green 2 Pos. 90º Recep., Pin, Gold contact plating, PCB, Board Mount, Green 2 Pos. 90º Recep., Pin, Nickel contact plating, PCB, Board Mount, Green 2 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, No potting, Brown 2 Pos. Recep., Pin, Gold contact plating, PCB, Board Mount, Potting, Brown 2 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, No potting, Brown 2 Pos. Recep., Pin, Nickel contact plating, PCB, Board Mount, Potting, Brown 2 Pos. 90º Recep., Pin, Gold contact plating, PCB, Board Mount, Brown 2 Pos. 90º Recep., Pin, Nickel contact plating, PCB, Board Mount, Brown AT62-3PBNF3 3 Pos. 90 Recep., Pin, Nickel contact plating, PCB, Board Mount, No potting, Black, Keyed B. Contact sizes 2, 6 78

81 AT Panel Mate AT CONNECTOR SOLUTIONS 79

82 Panel Mate Series 2, 3, 4, 6, 8 and 2 Position / Size 6, 3A 3 Position / Size 2, 25A; Size 6, 3A The Amphenol Panel Mate series combines flange mounting options with the proven reliability of the AT/ATP Series environmentally-sealed thermoplastic connection system. Engineered with a onepiece sealed flange design for rapid and secure mounting, its durable high temperature silicone facial seal provides a barrier of protection from lubricating oils, hydraulic fluids and fossil fuels to withstand the challenges and complexities of harsh environment applications. Wire Range Temperature Housing/Latch Dielectric Value Drop Test Shock Vibration Connector Terminal Retention Connector Retention Thermal Shock Size 2 contacts will accept wire ranges of 2-4AWG; Size 6 contacts will accept 4-20AWG. Operating temperature range: -55 C to +25 C at rated current Thermoplastic/Integrated latch for mating Meets or exceeds 500 volts minimum Shall not become detached or loosened when placed at 750mm and dropped to concrete eight times No latch disengagement or discontinuity shall be the result when subjected to 50 g s in each of three axis (X, Y & Z) Continued continuity without degradation to mechanical or physical attributes following vibration. (max acceleration 20 g s at Sine sweep of Hz) When subjected to a direct pull, contacts achieve a minimum pull-out force of 25 lbs. A mated connector subjected to a pulling force by the exiting wire bundle at 25 lbs. times the number of contacts to a maximum of 00 lbs. applying load for 30 seconds Subjected to 0 cycles at -55 C to +25 C with no cracking, chipping or other damage detrimental to the normal operation of the connector Insulation Resistance 000 megohms minimum at 25 C Mating Cycle Durability Contact Millivolt Drop Water Immersion Following 00 cycles of connection engagement and disengagement, degradation either mechanical or electrical is not evident Size 6 contacts with 6AWG conductor - 00 mv drop max at 3A test current A mated connection, properly wired, placed in an oven at +25 C for hour, then placed immediately in a depth of water of meter without loss of electronic performance AT/ATP Series Panel Mate meets all the performance criteria and specifications of the AT Series, and is also available in a wide variety of custom colors. Consult factory for complete specifications. 80

83 AT PANEL MATE SERIES RECEPTACLES AT Panel Mate 2-3 POSITIONS 3A Go to AT Standard Connectors for Plug options starting on page 46 Description Contact Size AT04-2P-PM 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading 6 AT04-2P-PM2 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal 6 AT04-2P-PM3 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Cap 6 AT04-2P-PM4 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Cap 6 AT04-3P-PM 3 Pos. Receptacle, Pin, Panel Mount, Self-Threading 6 AT04-3P-PM2 3 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal 6 AT04-3P-PM3 3 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Cap 6 AT04-3P-PM4 3 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Cap 6 AT04-4P-PM 4 Pos. Receptacle, Pin, Panel Mount, Self-Threading 6 AT04-4P-PM2 4 Pos. Receptacle, Pin, Panel Mount, Self-Threading,, RD0 Seal 6 AT04-4P-PM3 4 Pos. Receptacle, Pin, Panel Mount, Self-Threading,, Self-Threading, Cap 6 AT04-4P-PM4 4 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Cap 6 CONNECTOR SOLUTIONS AT04-6P-PM05 6 Pos. Flange Mount Receptacle with Gasket, Pin, Threaded 6 AT04-6P-PM 6 Pos. Receptacle, Pin, Panel Mount, Self-Threading 6 AT04-6P-PM2 6 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal 6 AT04-6P-PM3 6 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Cap 6 AT04-6P-PM4 6 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Cap 6 AT04-08PA-PM05 8 Pos. Flange Mount Receptacle with Gasket, Pin, Threaded, Keyed A 6 AT04-08PA-PM 8 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Keyed A 6 AT04-08PA-PM2 8 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Keyed A 6 AT04-08PA-PM3 8 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Cap, Keyed A 6 AT04-08PA-PM4 8 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Cap, Keyed A 6 AT04-08PB-PM 8 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Keyed B 6 AT04-08PB-PM2 8 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Keyed B 6 AT04-08PB-PM3 8 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Cap, Keyed B 6 AT04-08PB-PM4 8 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Cap, Keyed B 6 AT04-08PC-PM 8 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Keyed C 6 AT04-08PC-PM2 8 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Keyed C 6 AT04-08PC-PM3 8 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Cap, Keyed C 6 AT04-08PC-PM4 8 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Cap, Keyed C 6 AT04-08PD-PM 8 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Keyed D 6 AT04-08PD-PM2 8 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Keyed D 6 AT04-08PD-PM3 8 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Cap, Keyed D 6 AT04-08PD-PM4 8 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Cap, Keyed D 6 AT04-2PA-PM05 2 Pos. Flange Mount Receptacle with Gasket, Pin, Threaded, Keyed A 6 8

84 AT PANEL MATE SERIES RECEPTACLES (con t) Go to AT Standard Connectors for Plug options starting on page 46 Description Contact Size AT04-2PA-PM 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Keyed A 6 AT04-2PA-PM2 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Keyed A 6 AT04-2PA-PM3 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Cap, Keyed A 6 AT04-2PA-PM4 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Cap, Keyed A 6 AT04-2PB-PM 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Keyed B 6 AT04-2PB-PM2 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Keyed B 6 AT04-2PB-PM3 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Cap, Keyed B 6 AT04-2PB-PM4 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Cap, Keyed B 6 AT04-2PC-PM 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Keyed C 6 AT04-2PC-PM2 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Keyed C 6 AT04-2PC-PM3 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Cap, Keyed C 6 AT04-2PC-PM4 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Cap, Keyed C 6 AT04-2PD-PM 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Keyed D 6 AT04-2PD-PM2 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Keyed D 6 AT04-2PD-PM3 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, Cap, Keyed D 6 AT04-2PD-PM4 2 Pos. Receptacle, Pin, Panel Mount, Self-Threading, RD0 Seal, Cap, Keyed D 6 AT62-3PB-RDG 3 Pos., Receptacle, Pin, Panel Mount, Self Threading, RD0 Seal, Cap, Keyed B 6-2 AT62-3PB-G 3 Pos., Receptacle, Pin, Panel Mount, Self Threading, Standard Seal, Cap, Keyed B AT04-XP-PMX-G7 Gasket for 2, 3, 4, 6 Position Receptacles (AT Size 6 receptacles only) - AT04-08PB-G7 Gasket for 8 Position Receptacle - AT62-PB-G7 Gasket for 2, 3 Position Receptacle

85 AT SERIES CONTACTS AT CONTACTS Amphenol offers two types of contacts for use in our products: Solid and Stamped & Formed. Both types of contacts utilize the simple crimp-style termination, requiring no solder usage. Solid/Machined Male Pins Solid/Machined Female Sockets CONNECTOR SOLUTIONS Stamped & Formed Male Pins Stamped & Formed Female Sockets Standard Contacts - Solid Sockets & Pins Series Size AWG Type Description AT 6 4 Solid AT Female Contact - Socket, Gold-plated AT 6 4 Solid AT Female Contact - Socket, Nickel-plated AT Solid AT Female Contact - Socket, Gold-plated AT Solid AT Female Contact - Socket, Nickel-plated AT 6 4 Solid AT Male Contact - Pin, Gold-plated AT 6 4 Solid AT Male Contact - Pin, Nickel-plated AT Solid AT Male Contact - Pin, Gold-plated AT Solid AT Male Contact - Pin, Nickel-plated Standard Contacts - Stamped & Formed Sockets & Pins Series Size AWG Type Description AT S & F AT Female Contact - Socket, Nickel-plated AT S & F AT Female Contact - Socket, Gold-plated AT S & F AT Female Contact - Socket, Nickel-plated AT S & F AT Female Contact - Socket, Gold-plated AT S & F AT Female Contact - Socket, Nickel-plated AT S & F AT Female Contact - Socket, Gold-plated AT S & F AT Male Contact - Pin, Nickel-plated AT S & F AT Male Contact - Pin, Gold-plated AT S & F AT Male Contact - Pin, Nickel-plated AT S & F AT Male Contact - Pin, Gold-plated AT S & F AT Male Contact - Pin, Nickel-plated AT S & F AT Male Contact - Pin, Gold-plated 83

86 AT ACCESSORIES & TOOLS AT SERIES ACCESSORIES & TOOLS Seal Plugs AT A407 Seal Plugs, White AT A407-SR Seal Plugs, Black Gasket AT AT62-PB-G7 Gasket for 3-Way Receptacle (ONLY) Amphenol offers two types of contacts for use in our products: Solid and Stamped & Formed. Both types of contacts utilize the simple crimp-style termination, requiring no solder usage. Below are the tools available to assist with your crimping needs to ensure a proper connection between contact and wire. Part Description CA-5D2 Universal Hand Crimp Tool, Size 2/6/20 *Solid contacts only CA-5E2 Pneumatic Crimp Tool, Size 2/6/20 *Solid contacts only MFX-3950 Crimp Die - Size 6, 8-20AWG (Stamped & Formed Contacts) MFX-3953 Crimp Die - Size 6, 6-8AWG (Stamped & Formed Contacts) MFX-3975 Crimp Die - Size 6, 4-6AWG (Stamped & Formed Contacts) ATT-6-00 Size 6, 4-6AWG, Stamped & Formed Contact Tool ATT-6-0 Size 6, 8-20AWG, Stamped & Formed Contact Tool 84

87 AT SERIES TOOLS AT TOOLS AT Series Contact & Wedge Removal Tools Part Description ATRT-00 AT Used for removal of contacts and wedges for AT Series products Removal Tool, plastic, Size 6 (Used on AT62 Series connectors, where wedgelock is not required. See pages 54,64,78,82,99) CONNECTOR SOLUTIONS AT Removal Tool, plastic Size 2 (Used on AT62 Series connectors, where wedgelock is not required. See pages 54,64,78,82,99) 85

88 AT FIELD REPAIR KITS 3A AT SERIES FIELD REPAIR KITS The AT Series Field Repair Kits are the ideal companion for anyone performing on-site or in-the-field maintenance. They contains a full range of plugs, receptacles, wedges, contacts, seals and tools, as well as a cross-reference guide, all in a heavy duty plastic carrying case, easily labeled for quick identification. Part Description AT-RK00 AT-RK200 Large Field Repair Kit contents: AT04-2P: 2 Pos. Recep. (5 qty.) AT04-3P: 3 Pos. Recep. (0 qty.) AT04-4P: 4 Pos. Recep. (0 qty.) AT04-6P: 6 Pos. Recep. (0 qty.) AT04-08PA: 8 Pos. Recep. (5 qty.) AT04-2PA: 2 Pos. Recep. (5 qty.) AT06-2S: 2 Pos. Plug (5 qty.) AT06-3S: 3 Pos. Plug (0 qty.) AT06-4S: 4 Pos. Plug (0 qty.) AT06-6S: 6 Pos. Plug (0 qty.) AT06-08SA: 8 Pos. Plug (5 qty.) AT06-2SA: 2 Pos. Plug (5 qty.) AW2P: 2 Pos. Recep. Wedge (5 qty.) AW3P: 3 Pos. Recep. Wedge (0 qty.) AW4P: 4 Pos. Recep. Wedge (0 qty.) AW6P: 6 Pos. Recep. Wedge (0 qty.) AW8P: 8 Pos. Recep. Wedge (5 qty.) AW2P: 2 Pos. Recep. Wedge (5 qty.) AW2S: 2 Pos. Plug Wedge (5 qty.) AW3S: 3 Pos. Plug Wedge (0 qty.) AW4S: 4 Pos. Plug Wedge (0 qty.) AW6S: 6 Pos. Plug Wedge (0 qty.) AW8S: 8 Pos. Plug Wedge (5 qty.) AW2S: 2 Pos. Plug Wedge (5 qty.) AT : Female Contacts - Machined (50 qty.) AT : Male Contacts - Machined (50 qty.) ATRT-00: Removal Tool for Contact/Wedges ( qty.) AT-RCT00: Universal Repair Case Tool ( qty.) AT-RM00: Repair Manual ( qty.) A407: Blank Seal 6Awg (20 qty.) Miniature Field Repair Kit contents: AT04-2P: 2 Pos. Recep. (5 qty.) AT04-3P: 3 Pos. Recep. (5 qty.) AT04-4P: 4 Pos. Recep. (5 qty.) AT04-6P: 6 Pos. Recep. (3 qty.) AT04-08PA: 8 Pos. Recep. ( qty.) AT04-2PA: 2 Pos. Recep. ( qty.) AT06-2S: 2 Pos. Plug (5 qty.) AT06-3S: 3 Pos. Plug (5 qty.) AT06-4S: 4 Pos. Plug (5 qty.) AT06-6S: 6 Pos. Plug (3 qty.) AT06-08SA: 8 Pos. Plug ( qty.) AT06-2SA: 2 Pos. Plug ( qty.) AW2P: 2 Pos. Recep. Wedge (5 qty.) AW3P: 3 Pos. Recep. Wedge (5 qty.) AW4P: 4 Pos. Recep. Wedge (5 qty.) AW6P: 6 Pos. Recep. Wedge (3 qty.) AW8P: 8 Pos. Recep. Wedge ( qty.) AW2P: 2 Pos. Recep. Wedge ( qty.) AW2S: 2 Pos. Plug Wedge (5 qty.) AW3S: 3 Pos. Plug Wedge (5 qty.) AW4S: 4 Pos. Plug Wedge (5 qty.) AW6S: 6 Pos. Plug Wedge (3 qty.) AW8S: 8 Pos. Plug Wedge ( qty.) AW2S: 2 Pos. Plug Wedge ( qty.) AT : Female Contacts - Machined (50 qty.) AT : Male Contacts - Machined (50 qty.) ATRT-00: Removal Tool for Contact/Wedges ( qty.) AT-RM00: Repair Manual ( qty.) A407: Blank Seal 6Awg (0 qty.) 86

89 ATP SERIES ATP Series CONNECTOR SOLUTIONS 87

90 ATP Series Overview ATP Series connectors are designed as a high-performance, cost-effective, thermoplastic solution to be used within the Marine, Heavy Equipment, Agricultural, Automotive, Alternative Energy fields, as well as other demanding interconnect applications. Available in 2 and 4 position options, the ATP Series Connectors contain superior environmental seals, seal retention capabilities and are designed for use with 0-4AWG with size 2 contacts handling up to 25A. ATP Series connectors are compatible with other existing standard products industry-wide. Features & Benefits Current Capacity Wire Range Temperature Dielectric Withstanding Voltage Size 2, 25A (max) Size 2 contacts will accept wire ranges of 2 thru 4AWG Operative at temperatures from -55 C to +25 C. Continuous at rated current. Current leak less than 2 milliamps at 500 VAC Physical Shock No unlocking, unmating or other unsatisfactory results during or after 50 G s in each of three usually perpendicular planes. No electrical discontinuities longer than microsecond. MIL-STD 202. Method 23, Condition C. Vibration Maintains continuity and exhibits no mechanical or physical damage after vibration levels of 20 G s at Hz. Insulation Resistance 000 megohms minimum at 25 C Corrosion Resistance Connectors show no evidence of corrosion after exposure to 48 hours of salt spray per MIL - STD 344, method 00. Submersion IP67. Wired and mated connection will withstand immersion under three feet of water without loss of electronic qualities or leakage. Fluid Resistance Connectors show no damage when exposed to most fluids used in industrial application. Contact Retention Contacts (minimum load) 70lbs. for Size 2 contacts. Thermal Cycle No cracking, chipping or leaking after 20 test cycles from -55 C to +25 C. Durability No electrical or mechanical defects after 00 cycles of engagement and disengagement. 88

91 ATP Series Features & Benefits, cont. Contact Resistence Wire Sealing Range Contacts Size 2 Contacts Size 2 Wire Guage 2AWG Recommended Wire Installation O.D. Contact Milivolt Drop Product Material Standard (S-Seal) Thin Wall (RD-Seal) Size 2 (stamped & formed) contacts with 2AWG conductor - 60 mv (solid contact) drop max; 00 mv (stamped & formed contact) drop max at 25A test current CONNECTOR SOLUTIONS Shell Seals Wedge Contacts Thermoplastic Silicone Elastomer Thermoplastic Pins: Copper alloy; Sockets: Copper alloy; Finish: Nickel-plated (optional Gold) ATP Series ing Sequence Amphenol Plug-06 Receptacle-04 ATP 06-2 S - XXXX EC0-End Cap Mod. (End Cap + Std Seal) BLK-Black Color RD0-Reduced Diameter Seal Mod. (Reduced Seal) RD0BLK-Same as above in Black No. of Positions: S-Socket 2 or 4 P-Pin Color Modification Number Color Modification Number Black XXXX-XXXX-BLK Yellow XXXX-XXXX-YEL White XXXX-XXXX-WHT Green XXXX-XXXX-GRN Brown XXXX-XXXX-BRN Blue XXXX-XXXX-BLU Grey XXXX-XXXX-GRY Red XXXX-XXXX-RED NOTE: The above modifications (-XXXX) are only a sampling of the options available to our customers. For more information, please contact your Sales Representative. 89

92 ATP Series Connector Configurations STEP Choose a Plug MATING PARTS Wedgelocks are required for all Plugs Standard Wedgelock Or Choose a Plug Kit STEP 2 Choose Contacts Plug Kit includes Plug, Wedgelock & Contacts Overmolded option page 90

93 Need a complete Cable Assembly? See page or contact the factory for assistance Toll Free: STEP 3 Choose a Receptacle Standard Wedgelocks are required for all Receptacles Wedgelock Or Choose a Receptacle Kit CONNECTOR SOLUTIONS STEP 4 Choose Contacts Receptacle Kit includes Receptacle, Wedgelock & Contacts Or Choose a Plug & Receptacle Kit Overmolded option page Plug & Receptacle Kit includes Plug, Receptacle, Wedgelock & Contacts 9

94 ATP 2 POSITIONS 25A ATP SERIES STANDARD PLUGS, RECEPTACLES & WEDGELOCKS Contact Size 2 Wire Range (AWG) 0-4 AWG Amperage 25 Plug Description Wedgelock Description ATP06-2S Plug, 2-Way AWP-2S Wedgelock Plug, 2-Way ATP06-2S-KIT0 2 Socket Plug, Wedge and Contacts Kit ATP06-2S-BLK Plug, 2-Way Black AWP-2S Wedgelock Plug, 2-Way Receptacle Description Wedgelock Description ATP04-2P Receptacle, 2-Way AWP-2P Wedgelock Receptacle, 2-Way ATP04-2P- KIT0 2 Pin Receptacle, Wedge and Contacts Kit ATP04-2P-BLK Receptacle, 2-Way Black AWP-2P Wedgelock Receptacle, 2-Way Plug & Receptacle Kit Description ATP2PS-CKIT 2-Way Pin and Socket Plug, Receptacle, Wedge and Contacts Kit NOTE: Wedgelocks are required for all plug and receptacles Other Available Options: End Caps see page 94 Reduced Diameter Seals see page 95 Contacts see page 0 Tools see page 02 ATP PANEL MATE FLANGE MOUNT HARSH EN- VIRNOMENT CONNECTORS see page 99 92

95 ATP SERIES STANDARD PLUGS, RECEPTACLES & WEDGELOCKS ATP 4 POSITIONS 25A Contact Size 2 Wire Range (AWG) Amperage AWG Plug Description Wedgelock Description ATP06-4S Plug, 4-Way AWP-4S Wedgelock Plug, 4-Way CONNECTOR SOLUTIONS ATP06-4S-KIT0 4 Socket Plug, Wedge and Contacts Kit ATP06-4S-BLK Plug, 4-Way Black AWP-4S Wedgelock Plug, 4-Way Receptacle Description Wedgelock Description ATP04-4P Receptacle, 4-Way AWP-4P Wedgelock Receptacle, 4-Way ATP04-4P- KIT0 4 Pin Receptacle, Wedge and Contacts Kit ATP04-4P-BLK Receptacle, 4-Way Black AWP-4P Wedgelock Receptacle, 4-Way Plug & Receptacle Kit Description ATP4PS-CKIT 4-Way Pin and Socket Plug, Receptacle, Wedge and Contacts Kit NOTE: Wedgelocks are required for all plug and receptacles Other Available Options: End Caps see page 94 Reduced Diameter Seals see page 95 Contacts see page 0 Tools see page 02 ATP PANEL MATE FLANGE MOUNT HARSH EN- VIRNOMENT CONNECTORS see page 99 93

96 ATP END CAPS 25A ATP SERIES STANDARD PLUG and RECEPTACLE END CAPS Contact Size 2 Wire Range (AWG) 0-4 AWG Amperage 25 AT Series connectors offer several modifications for increased design flexibility or special application requirements. END CAPS Plug Faceview Description Wedgelock ATP06-2S-EC0 2-Way Plug, Female Connector with End Cap AWP-2S ATP06-4S-EC0 4-Way Plug, Female Connector with End Cap AWP-4S Receptacle Faceview Description Wedgelock ATP04-2P-EC0 2-Way Receptacle, Male Connector with End Cap AWP-2P ATP04-4P-EC0 4-Way Receptacle, Male Connector with End Cap AWP-4P NOTE: Wedgelocks are required for all plug and receptacles. 94

97 ATP SERIES STANDARD PLUG and RECEPTACLE REDUCED DIAMETER SEALS ATP REDUCED DIA. SEALS 25A Contact Size 2 Wire Range (AWG) 0-4 AWG Amperage 25 REDUCED DIAMETER SEALS ( ) Plug Faceview Description ATP06-2S-RD0 2-Way Plug, Female Connector with Reduced Diameter Seal Wedgelock CONNECTOR SOLUTIONS ATP06-2S-RD0BK 2-Way Plug, Female Connector with Reduced Diameter Seal, Black AWP-2S ATP06-4S-RD0 4-Way Plug, Female Connector with Reduced Diameter Seal ATP06-4S-RD0BK 4-Way Plug, Female Connector with Reduced Diameter Seal, Black AWP-4S Receptacle Faceview Description Wedgelock ATP04-2P-RD0 2-Way Receptacle, Male, Reduced Diameter Seal AWP-2P ATP04-4P-RD0 4-Way Receptacle, Male, Reduced Diameter Seal AWP-4P NOTE: Wedgelocks are required for all plug and receptacles. 95

98 96

99 ATP Panel Mate ATP CONNECTOR SOLUTIONS 97

100 ATP Panel Mate Series 2, 4 Position / Size 6, 3A 3 Position / Size 2, 25A; Size 6, 3A The Amphenol Panel Mate series combines flange mounting options with the proven reliability of the AT/ATP Series environmentally-sealed thermoplastic connection system. Engineered with a one-piece sealed flange design for rapid and secure mounting, its durable high temperature silicone facial seal provides a barrier of protection from lubricating oils, hydraulic fluids and fossil fuels to withstand the challenges and complexities of harsh environment applications. Current Capacity Size 2, 25A (max) Wire Range Size 2 contacts will accept wire ranges of 0 thru 4AWG Temperature Operative at temperatures from -55 C to +25 C. Continuous at rated current. Dielectric Withstanding Voltage Current leak less than 2 milliamps at 500 VAC Physical Shock No unlocking, unmating or other unsatisfactory results during or after 50 G s in each of three usually perpendicular planes. No electrical discontinuities longer than microsecond. MIL-STD 202. Method 23, Condition C. Vibration Maintains continuity and exhibits no mechanical or physical damage after vibration levels of 20 G s at Hz. Insulation Resistance 000 megohms minimum at 25 C Corrosion Resistance Connectors show no evidence of corrosion after exposure to 48 hours of salt spray per MIL - STD 344, method 00. Submersion IP67. Wired and mated connection will withstand immersion under three feet of water without loss of electronic qualities or leakage. Fluid Resistance Connectors show no damage when exposed to most fluids used in industrial application. Contact Retention Contacts (minimum 70lbs. for Size 2 contacts. load) Thermal Cycle No cracking, chipping or leaking after 20 test cycles from -55 C to +25 C. Durability No electrical or mechanical defects after 00 cycles of engagement and disengagement. AT/ATP Series Panel Mate meets all the performance criteria and specifications of the AT Series, and is also available in a wide variety of custom colors. Consult factory for complete specifications. 98

101 ATP Panel Mate 2,4,3 POSITIONS 6A, 25A Go to ATP Standard Connectors for Plug options starting on page 92 Description Contact Size ATP04-2P-PM07G 2 Pos. Recep., Pin, Panel Mount, w Gasket, Black 2 25 ATP04-2P-PM07GEC 2 Pos. Recep., Pin, Panel Mount, w Gasket, End Cap, Black 2 25 ATP04-2P-PM08G 2 Pos. Recep., Pin, Panel Mount, w Gasket, Grey 2 25 ATP04-2P-PM08GEC 2 Pos. Recep., Pin, Panel Mount, w Gasket, End Cap, Grey 2 25 ATP04-4P-PM07G 4 Pos. Recep., Pin, Panel Mount, w Gasket, Black 2 25 AMP CONNECTOR SOLUTIONS ATP04-4P-PM07GEC 4 Pos. Recep., Pin, Panel Mount, w Gasket, End Cap, Black 2 25 ATP04-4P-PM08G 4 Pos. Recep., Pin, Panel Mount, w Gasket, Grey 2 25 ATP04-4P-PM08GEC 4 Pos. Recep., Pin, Panel Mount, w Gasket, End Cap, Grey 2 25 AT62-3PB-RDG AT62-3PB-G 3 Pos., Recep., Pin, Panel Mount, Self Threading, RD0 Seal, Cap, Keyed B 3 Pos., Recep., Pin, Panel Mount, Self Threading, Standard Seal, Cap, Keyed B AT62-PB-G7 Gasket for 2, 3 Position Receptacle

102 00

103 ATP SERIES STANDARD CONTACTS ATP CONTACTS Amphenol offers two types of contacts for use in our products: Solid and Stamped & Formed. Both types of contacts utilize the simple crimp-style termination, requiring no solder usage. Solid/Machined Male Pins Solid/Machined Female Sockets CONNECTOR SOLUTIONS Stamped & Formed Male Pins Stamped & Formed Female Sockets Standard Contacts - Solid Sockets & Pins Series Size AWG Type Description ATP Solid AT Female Contact - Socket, Gold-plated ATP Solid AT Female Contact - Socket, Nickel-plated ATP Solid AT Male Contact - Pin, Gold-plated ATP Solid AT Male Contact - Pin, Nickel-plated Standard Contacts - Stamped & Formed Sockets & Pins Series Size AWG Type Description ATP S & F AT Female Contact - Socket, Nickel-plated ATP S & F AT Female Contact - Socket, Gold-plated ATP S & F AT Male Contact - Pin, Nickel-plated ATP S & F AT Male Contact - Pin, Gold-plated ATP S & F AT Male Contact - Pin, Nickel-plated ATP S & F AT Female Contact - Pin, Nickel-plated Specialty Contacts - DiagnosticGrade Solid Sockets & Pins Smaller AWG for diagnostic applications; Gold-plated; increased mating cycles; cost-effective. Series Size AWG Type Description ATP 2 20 Solid Female Contact - Socket, DiagnosticGrade, Gold-plated ATP 2 20 Solid Male Contact - Pin, DiagnosticGrade, Gold-plated 0

104 ATP TOOLS ATP SERIES STANDARD TOOLS Crimp Tools Amphenol offers two types of contacts for use in our products: Solid and Stamped & Formed. Both types of contacts utilize the simple crimp-style termination, requiring no solder usage. Below are the tools available to assist with your crimping needs to ensure a proper connection between contact and wire. Part Description CA-5D2 Universal Hand Crimp Tool, Size 2/6/20 *Solid contacts only CA-5E2 Pneumatic Crimp Tool, Size 2/6/20 *Solid contacts only MFX-3973 Crimp Die - Size 2 (Stamped & Formed Contacts) ATT-2-00 Size 2, 2AWG, Stamped & Formed Contact Tool AT Series Contact & Wedge Removal Tool Part Description ATRT-00 Used for removal of contacts for AT Series products 02

105 ATP SERIES ACCESSORIES ATP ACCESSORIES Seal Plugs ATP A407 Seal Plugs, White CONNECTOR SOLUTIONS 03

106 04

107 AHD SERIES AHD Series CONNECTOR SOLUTIONS 05

108 AHD Series Overview AHD Series connectors were developed in response to the overwhelming need for an economic alternative to today s existing diagnostic product options. Designed specifically as a cost-conscious, reliable alternative, intermateable to industry standard 6 and 9 pin connectors, the AHD Series is ideal for any situation where either controlled and/or uncontrolled environmental conditions exist. AHD Series Connectors offer both a smooth, non-sealing option for controlled applications, as well as an environmentally-sealed, threaded option for more demanding applications. AHD Series connectors are completely compatible with all other existing standard products industry-wide. Features & Benefits Current Capacity 6 position: Size 2, 25A (max) 9 position: Size 6, 3A (max) Wire Range Size 2 contacts will accept wire ranges of 0 thru 4AWG Size 6 contacts will accept wire ranges of 4 thru 20AWG Temperature DiagnosticGrade / Military Style: Operating temperature range: -55 C TO +25 C at rated current. Dielectrical Strength DiagnosticGrade / Military Style: 500 volts minimum Physical Shock Military Style: No locking, unmating or other unsatisfactory result after 50 g s in each of three mutually perpendicular planes. Vibration Military Style: Maintains continuity and exhibits no mechanical or physical damage after vibration. (20 g s at Hz) Insulation Resistance DiagnosticGrade / Military Style: 000 megohms minimum at 25 C. Durability DiagnosticGrade / Military Style: No electric or mechanical defects after 00 cycles of engagement and disengagement. 06

109 AHD Series Features & Benefits, cont. Integrated Alignment Keys Strong Thermoplastic Housing Operating Temperature Range Economically Sound Rohs Compliant Ul Approval Contact Current Rating Corrosion Resistance Tactile verification for blind mating Extended service life -55 C TO +25 C - Wide range compatibility Low overall cost Environmentally friendly Certified and compliant DiagnosticGrade / Military Style: At +25 C, continuous, less thru wire: #2 contact = 25A max. current; #6 contact = 3A max. current DiagnosticGrade / Military Style: Connectors show no evidence of corrosion after exposure to 48 hours of salt spray per MIL-STD 344 method 00. CONNECTOR SOLUTIONS Product Material Housings Seals Contacts Thermoplastic Silicone Elastomer Copper alloy/gold plated 07

110 AHD Series Connector Configurations STEP Choose a Plug MATING PARTS STEP 2 Standard Choose Contacts Locking Rng Diagnostic, Smooth Shell 08

111 Need a complete Cable Assembly? See page or contact the factory for assistance Toll Free: STEP 3 Choose a Receptacle Standard STEP 2 Choose Contacts CONNECTOR SOLUTIONS Jam Mount, Extended Shroud Optional Receptacle Caps Flange Reduced Seal Optional Panel Nut In-Line Threaded Rear Diagnostic 09

112 AHD 6 POSITIONS 25A AHD SERIES STANDARD PLUGS & RECEPTACLES Contact Size: 2 Wire Range (AWG): 0-4 AWG Amperage: 25 Plug Description AHD6-6-2S 6 Position, Plug, Smooth Shell Diagnostic Grade Size 2 socket contacts only AHD6-6-2SB00 P Position, Plug, Locking Ring Size 2 socket contacts only 6 -Way Plug, LED. LED light is integrated into a 6 position plug for determining if device is receiving power. Environmentally sealed, field seviceable, and cost effective. Receptacle Description AHD0-6-2P-L 6 Position, Receptacle Size 2 pin contacts only 0

113 AHD SERIES STANDARD PLUGS & RECEPTACLES AHD 9 POSITIONS 3A Contact Size: 6 Wire Range (AWG): Amperage: AWG Plug Description AHD S AHD SE AHD S 9 Position, Plug, Locking Ring Size 6 socket contacts only 9 Position, Plug, Locking Ring, Reduced Seal Size 6 socket contacts only 9 Position, Plug, Smooth Shell Size 6 socket contacts only CONNECTOR SOLUTIONS AHD6-9-96S AHD S80 AHD S8R 9 Position, Plug, Locking Ring (non-j939) Size 6 socket contacts only 9 Position, Plug, HD Series, Locking Ring, Green, Type II Size 6 socket contacts only 9 Position, Plug, HD Series, Locking Ring, Green Reduced Seal, Type II Size 6 socket contacts only Receptacle Description AHD0-9-96P AHD P AHD PE AHD P80 AHD P8R AHD4-9-96P 9 Position, Receptacle Size 6 pin contacts only 9 Position, Receptacle, Flange Size 6 pin contacts only 9 Position, Receptacle, Flange, Reduced Seal Size 6 pin contacts only 9 Position, Receptacle, HD Series, Flange, Green, Type II Size 6 pin contacts only 9 Position, Receptacle, HD Series, Flange, Reduced Seal, Green, Type II Size 6 pin contacts only 9 Position, Receptacle, In Line Threaded Rear Size 6 pin contacts only AHD P 9 Position, Receptacle, In-Line Threaded Rear J939 Size 6 pin contacts only AHD PES AHD PES80 AHD7-PN0 AHD7-PN0- GRN AHD Series, 9-Way, Jam Mount Extended Shroud, Receptacle HD Series 9 Pin Receptacle (TYPE 2) Jam Mount / Extended Shroud AHD Series Panel Nut (for use with P/N: AHD PES) HD Series 9 Pin PANEL NUT (used on the AHD PES80) GREEN

114 AHD 9 POSITIONS 3A AHD SERIES STANDARD PLUGS & RECEPTACLES AHD Series Unsealed Diagnostic Receptacle AHD Series unsealed diagnostic 9-way receptacle that is cost effective, yet rugged. Mates with industry standard diagnostic 9-way plugs. Receptacle Mod. Number Description AHD PNR AHD Series, 9-Way, Receptacle, Unsealed 2

115 AHD SERIES RECEPTACLE CAPS AHD CAPS Receptacle Caps - 6 and 9 positions Cap Description AHDC Position, Receptacle, Cap, Grey AHDC Position, Receptacle, Cap, Grey CONNECTOR SOLUTIONS AHDC-6-9-BLK 9 Position, Receptacle, Cap, Black AHDC-6-9-OBDGN 9 Position Receptacle Cap, Green, OBD Label AHDC-6-9-OBDBK 9 Position, Receptacle, Cap, Black, OBD Label AHDC69-T-OBDGN 9 Pin Receptacle Cap w/ Rubber Tether Green, OBD Label AHDC69-T-OBDBK 9 Position, Receptacle, Cap w/ Tether, Black, OBD Label AHDC69-TMOBDBK 9 Position, Receptacle, Cap w/ Wire Tether, Black, OBD Label AHDC69-TMOBDGN 9 Position, Receptacle, Cap w/ Wire Tether, Green, OBD Label AHDC69-T 9 Position, Receptacle, Cap w/ Tether, Grey AHDC69-T-BLK 9 Position, Receptacle, Cap w/ Tether, Black AHDC69-TMBLK 9 Position, Receptacle, Cap w/ Wire Tether, Black AHDC69-TM 9 Position, Receptacle, Cap w/ Wire Tether, Grey 3

116 AHD CONTACTS AHD SERIES CONTACTS Solid/Machined Male Pins Solid/Machined Female Sockets Standard Contacts - Solid Sockets & Pins Series Size AWG Type Description AHD Solid AT Female Contact - Socket, Gold-plated AHD Solid AT Female Contact - Socket, Nickel-plated AHD Solid AT Female Contact - Socket, Gold-plated AHD Solid AT Female Contact - Socket, Nickel-plated AHD Solid AT Female Contact - Socket, Gold-plated AHD Solid AT Female Contact - Socket, Nickel-plated AHD Solid AT Male Contact - Pin, Gold-plated AHD Solid AT Male Contact - Pin, Nickel-plated AHD Solid AT Male Contact - Pin, Gold-plated AHD Solid AT Male Contact - Pin, Nickel-plated AHD Solid AT Male Contact - Pin, Gold-plated AHD Solid AT Male Contact - Pin, Nickel-plated Standard Contacts - Stamped & Formed Sockets & Pins Stamped & Formed Male Pins Series Size AWG Type Description Stamped & Formed Female Sockets AHD S & F AT Female Contact - Socket, Nickel-plated AHD S & F AT Female Contact - Socket, Gold-plated AHD S & F AT Female Contact - Socket, Nickel-plated AHD S & F AT Female Contact - Socket, Gold-plated AHD S & F AT Female Contact - Socket, Nickel-plated AHD S & F AT Female Contact - Socket, Gold-plated AHD S & F AT Female Contact - Socket, Nickel-plated AHD S & F AT Female Contact - Socket, Gold-plated AHD S & F AT Male Contact - Pin, Nickel-plated AHD S & F AT Male Contact - Pin, Gold-plated AHD S & F AT Male Contact - Pin, Nickel-plated AHD S & F AT Male Contact - Pin, Gold-plated AHD S & F AT Male Contact - Pin, Nickel-plated AHD S & F AT Male Contact - Pin, Gold-plated AHD S & F AT Male Contact - Pin, Nickel-plated AHD S & F AT Male Contact - Pin, Gold-plated 4

117 AHD SERIES TOOLS AHD TOOLS Crimp Tools Amphenol offers two types of contacts for use in our products: Solid and Stamped & Formed. Both types of contacts utilize the simple crimp-style requiring no solder usage. Below are the tools available to assist with your crimping needs to ensure a proper connection between contact and wire. Part Description CA-5D2 Universal Hand Crimp Tool, Size 2/6/20 *Solid contacts only CONNECTOR SOLUTIONS CA-5E2 Pneumatic Crimp Tool, Size 2/6/20 *Solid contacts only MFX-3973 MFX-3950 MFX-3953 MFX-3975 Crimp Die - Size 2 (Stamped & Formed Contacts) Crimp Die - Size 6, 8-20AWG (Stamped & Formed Contacts) Crimp Die - Size 6, 6-8AWG (Stamped & Formed Contacts) Crimp Die - Size 6, 4-6AWG (Stamped & Formed Contacts) ATT-2-00 ATT-6-00 Size 2, 2AWG, Stamped & Formed Contact Tool Size 6, 4-6AWG, Stamped & Formed Contact Tool ATT-6-0 Size 6, 8-20AWG, Stamped & Formed Contact Tool AT Series Contact & Wedge Removal Tool Part Description AT Removal Tool, plastic Size 2 AT Removal Tool, plastic, Size 6 5

118 AHD ACCESSORIES AHD SERIES ACCESSORIES Seal Plugs AHD A407 Seal Plugs, White 6

119 AHD SERIES CUSTOM PRODUCTS AHD CUSTOM Amphenol Sine Systems offers customized solutions across all our standard product lines. Whether you are looking for a custom connector solution or a complete turn-key cable assembly solution, Amphenol Sine Systems is your one source for proven, reliable and innovative results on a global level. While our Standard products are a competitive option on a Global level, it is our Custom solutions that set us apart. Contact Customer Service today to speak with one of our Program Managers or Engineers regarding your next custom project using our live chat, call toll free or at csr@amphenol-sine.com. CONNECTOR SOLUTIONS 7

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121 ATC SERIES ATC Series CONNECTOR SOLUTIONS 9

122 ATC Series Cylindrical, Thermoplastic, Non Threaded Coupling, Harsh Environment, Power Connector Overview Amphenol Industrial Products Group introduces a series of thermoplastic receptacles featuring Amphenol s AT contact technology. This series is designed to perform in the demanding applications found on construction and farm equipment, plus truck environments. The AT Circular series is a molded thermoplastic receptacle with a positive reverse bayonet retention system and sealed by redundant grommet wire sealing. The square flange design ensures a drop in replacement to existing panel designs and the jam nut version makes for easy installation. The 9 pin black receptacles are in accordance with the interface of the J939 diagnostic connector. AT Contact technology is already used successfully at major OEM s and features machined contacts with both Nickel and Gold plating. Features: Jam nut and square flange mounting styles solution Quick mating and unmating reverse bayonet coupling Environmentally sealed sealed against moisture and contaminants Contact retention system decreases installation costs and increases reliability RoHs compliant product Heavy duty industrial connector, economical connector selection Material Specifications: Receptacle Square Flange Grommet Seal Contact (AT Series) Thermoplastic Neoprene Rubber for 3 and 5 pin Silicone Rubber for 9 pin Copper Alloy (Nickel and Gold plating available) Electrical Specifications based on AT Machined: Dielectric Withstanding Voltage (Test Voltage) Current leakage less than 2 milliamps at 500 VAC Current Rating at 25 degree C 3 A Contact Millivolt Drop 60 (AWG 6 Wire, 3 A) Insulation Resistance 000 megaohms min. at 25 C 20

123 ATC Series ATC Series RECEPTACLES ATC RECEPTACLES 3A Mechanical Specifications: Operating Temperature Range Durability (Mating Cycle) Current leakage less than 2 milliamps at 500 VAC 3 A Corrosion Resistance 60 (AWG 6 Wire, 3 A) Moisture Resistance 000 megaohms min. at 25 C Fluid Resistance Thermal Shock Crimp Tensile Strength Vibration Physical Shock Connectors show no damage when exposed to most fluids used in industrial applications -40 /+25 C, 00 cycles, hour per cycle 25 lbs Maintains continuity and exhibits no mechanical or physical damage during or while subject to sinusoidal vibration,having an amplitude of.060 inches double amplitude and the frequency varied linearly between limits of 0 to 2000 to 0 Hz with a maximum force of 20g s. No electrical discontinuities longer than microsecond No unlocking, unmating or other unsatisfactory result during or after 50 g s in each of three mutually perpendicular planes. No electrical discontinuities longer than microsecond. MIL STD 202, Method 23, Condition C CONNECTOR SOLUTIONS PART NUMBERING SEQUENCE ATC P N designates AT Circular Connector 2 Shell Style 09 = Small Flange Jam Nut Receptacle (includes jam nut) 0 = Square Flange Receptacle 7 = Jam Nut Receptacle (jam nut sold separately) = Round Nut Receptacle 3 Shell Sizes and Insert Arrangements 3, 5, Contact P for Pin (only available for Receptacles) ACCESSORIES PART NUMBER ATC0-RC3C ATC0-RC3 ATC0-RC5C ATC0-RC5 ATC0-RC9C ATC0-RC9 ATC0-RC9L ALHN-9 ASR9-939 AWS9-939 DESCRIPTION Cap with Lanyard for Size 3 Square Flange Receptacle Cap less Lanyard for Size 3 Receptacle Cap with Lanyard for Size 5 Square Flange Receptacle Cap less Lanyard for Size 5 Receptacle Cap with Lanyard for Size 9 Square Flange Receptacle Cap less Lanyard for Size 9 Receptacle Cap with Lanyard for Size 9 Jam nut Receptacle Hex Nut for ATC PN Strain Relief for Small Flange J939 Receptacle Wave Spring for Small Flange J939 Receptacle 2

124 22

125 ATHD SERIES ATHD Series CONNECTOR SOLUTIONS 23

126 ATHD Series Overview The heavy duty ATHD connector series for size 2 and size 8 power contacts are sealed, single pole, in-line connection systems to replace splices and/or provide power wherever needed. These thermoplastic connectors are field installable and repairable and can thus replace expensive and unrepairable splices. The power connectors are ruggedized and designed for high vibration applications in the Heavy Equipment and Mining markets. Additional styles and custom solutions to mate to the ATHD plugs are available upon request, including higher temperature resin and seals for harsh fluid applications. Features: Size 8 crimp contacts are rated to 70 amps* Size 2 crimp contacts are rated to 35 amps* Both will meet 00 mating cycles Designed for temperatures of -55 C to 25 C Operating voltage of 500 VAC Dielectric withstanding voltage of 500 VAC RoHS compliant Clip slots for a variety of mounting solutions IP67 rated * Using Amphenol s exclusive RADSOK technology ATHD Size 2 with Stamped and Formed Contacts Mechanical Specifications: Current Rating Size 2 System 35A with RADSOK, 25A with standard contacts Size 8 System 70A with RADSOK, and 60A with standard contacts Contact Quantity Contact Size 2 AWG 8 AWG Operating Temperature -55 C to 25 C with 50 C upon request -55 C to 25 C with 50 C upon request Contact Retention 33N 56N Mating Cycles Insulation Resistance 000MΩ Min. (at 25 C) 000MΩ Min. (at 25 C) Dielectric Withstanding Voltage 500 AC (RMS) 500 AC (RMS) Moisture Resistance IP67 (mated) IP67 (mated) Operating Voltage 500 VAC 500 VAC Allowable Wire Size 6-2 AWG 0-8 AWG 24

127 ATHD Series ATHD Series PLUGS & RECEPTACLES ATHD CONNECTORS 35-70A PART NUMBERS FOR TERMINALS PART NUMBERS FOR PLASTIC ATHD - P - N - S - 2 XX Series 2 One terminal 3 Gender P = Pin S = Socket 4 Plating G= Gold S= Silver (machined only) N= Nickel T= Tin 5 Contacts S= Stamped & Formed (size 2 only) M= Machined 6 Contact Size 8 or 2 7 Special Additions: 6 = 6 Gauge Cable (Size 2 only) R= Radsok (Machined only) ATHD - PS - 2 XX Series 2 One terminal 3 Housing + Terminal* PS = Plug with Socket RP = Receptacle with Pin 4 Contact Size 8 or 2 5 Special Additions: 6 = 6 Gauge Cable *Note: Housing Plug must use the Socket terminal (PS) and Housing Receptacle must use the Pin terminal(rp) CONNECTOR SOLUTIONS s: Size 2 System for 2 gauge cable Size 2 System for 6 gauge cable Size 8 System Plug ATHD-PS-2 ATHD-PS-2 (6) ATHD-PS-8 Receptacle ATHD-RP-2 ATHD-RP-2 (6) ATHD-RP-8 ATHD Plug ATHD Receptacle Contact Size Overall Length Overall Length A B C A B C 2.498(38.05) 77(9.58) 570(4.48) 2.073(52.65) 850(2.59) 70(8.08) 8.498(38.05) 86(2.87) 660(6.76) 2.073(52.65) 940(23.88) 800(20.32) Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. 25

128 26

129 Dura Mate Dura Mate CONNECTOR SOLUTIONS Circular Plastic Connectors for Heavy Duty Applications 27

130 Dura Mate Circular Plastic Connectors for Heavy Duty Applications Available in Size 24 with 7, 9, 23, 27, 29, 3 and 47 Insert Arrangements Available in Size 8 with 4 Insert Arrangement The Amphenol Dura Mate environmentally sealed multi-pin thermoplastic circular connector series provides an economical quick-connect bayonet locking system manufactured to withstand the challenges and complexities of harsh environment off-road applications. While maintaining compatibility with existing shell size 24 industry standard designs, ease of use was exceeded through enhanced ergonomics using an easy grip coupling system and visual and tactile indicators ensuring reliable mating confirmation. Wire management improvements include two different back shell systems that thread onto the rear of the connectors to provide strain relief and additional wire seal protection. The low cost, tie wrap option and the fully enclosed back shell are interchangeable for specific application requirements. Its rugged high performance capability is ideal for panel mount or in-line heavy-duty applications such as commercial vehicle, agriculture, construction or marine installations Size 2 Size 8 RADSOK Size Size 2 3 Size Size Size 2 23 Size 6 N N R N R N R N R Size 2 9 Size 6 6 Size 20 R Size 6 T R Size 20 5 Size 6 R 28

131 Features and Benefits Polarized for proper mating of connector halves High density signal and mixed power insert configurations Available in Size 24 with 8 insert arrangements (7, 9, 2,23, 27,29, 3) Availabel in Size 8 with insert arrangement (4) Operating temperature range: -55C to +25C High current configurations incorporating revolutionary RADSOK contacts High strength impact resistant & lightweight thermoplastic housings Contacts available in economical reel-mounted high volume machine termination or in machined loose-piece form. CONNECTOR SOLUTIONS Low insertion force stamped terminals offer improved manufacturing efficiencies Wire entry sealing available in three separate ranges for discrete wire applications: Recommended Wire Insulation Overall Diameter (OD) Contact Size Normal Seal Thin Seal Reduced Seal 20 N/A N/A.02mm (.040 ) - 2.4mm (.095 ) mm (.00 ) mm (.34 ) 2.23mm (.088 ) mm (.34 ).35mm (.053 ) mm (.20 ) mm (.35 ) mm (.70 ) N/A 2.46mm (.097 ) - 4.0mm (.58 ) mm (.90 ) - 6.0mm (.240 ) N/A N/A Standard WTA(Wide Thread Adapter) provides maximum access to rear grommet and improved serviceability. Engineered rapid and secure mating system achieves IP67 protection from ingress of dust, water mud and other contaminants Redundant sealing features consisting of durable high temperature silicone provide barrier from lubricating oils, hydraulic fluids and fossil fuels. Rigid back shells maintain a compression-fit design to resist maximum pull-out forces and facilitate strain-relief for jacketed cable ranges. Performance Specifications Shell Specifications Current Rating per Contact Size 8, 80A; Size 2, 25A; Size 6, 3A; Coupling Nut Thermoplastic Size 20, 7.5A Operating Temperature -55 C to +25 C Insulation Insert Thermoplastic Dielectric Withstanding Voltage Current Leakage - 2 milliamp at 500 Seal Silicone Rubber VAC Degree of Protection IP67 Color Black Mating Cycle Durability 00 Cycles Contact Common System RoHS Compliant 29

132 Features and Benefits (con t) Utilizes industry standard contact system Environmentally-sealed to IP67 and vibration resistant Wide threaded collar ring for increased serviceability and connector access Highly visible indicators for quick alignment and 00% positive mating 2 Enclosed -piece threaded backshell with low-cost strain relief 3 Optional 2-piece threaded backshell with compression nut 4 Contact removal tools 5 RADSOK contacts 6 Panel Nut

133 7 POSITION PLUGS & RECEPTACLES Shell Size 24 DURA MATE 7 POSITIONS 25A,80A Contact Size 2 8 Contact Qty 6 RADSOK Seal OD Range NORMAL SEAL 3.43mm(.35 ) mm (.70 ) 4.83mm (.90 ) - 6.0mm (.240 ) Wire Range 0-4 AWG 7-0 AWG Amperage CONNECTOR SOLUTIONS PLUG RECEPTACLE Standard and reverse terminal genders allows for custom polarization AHDP SN-WTA Gender: Standard Contact: Socket Rear Seal Type: NORMAL, Green Description: Size 24 Plug with 7 positions, Socket, standard arrangement, normal seal, wide thread adapter Mating Part(s): AHDP PN-WTA See Receptacle column on this page for more details AHDP PN-WTA Gender: Standard Contact: Pin Rear Seal Type: NORMAL, Green Description: Size 24 Receptacle with 7 positions, Pin, standard arrangement, normal seal, wide thread adapter Mating Part(s): AHDP SN-WTA See Plug column on this page for more details AHDP PN-WTA Gender: Reversed Contact: Pin Rear Seal Type: NORMAL, Green Description: Size 24 Plug with 7 positions, Pin, reverse arrangement, normal seal, wide thread adapter Mating Part(s): AHDP SN-WTA See Receptacle column on this page for more details AHDP SN-WTA Gender: Reversed Contact: Socket Rear Seal Type: NORMAL, Green Description: Size 24 Receptacle with 7 positions, Socket, reverse arrangement, normal seal, wide thread adapter Mating Part(s): AHDP PN-WTA See Plug column on this page for more details For custom insert configurations, please call

134 7 POSITION PLUGS & RECEPTACLES - CONTACTS Shell Size 24 Contact Size Part No. Type (Pin/Socket) Wire Range (AWG) AMP Plating 8 SC Machined Radsok Pin Silver 8 SC Machined Radsok Socket Silver 2 AT Machined Pin Nickel 2 AT Machined Pin Gold 2 AT Machined Socket Nickel 2 AT Machined Socket Gold 2 AT Stamped & Formed Pin Nickel 2 AT Stamped & Formed Pin Gold 2 AT Stamped & Formed Socket Nickel 2 AT Stamped & Formed Socket Gold 2 AT Stamped & Formed Pin Nickel 2 AT Stamped & Formed Pin Gold 2 AT Stamped & Formed Socket Nickel 2 AT Stamped & Formed Socket Gold Recommended Panel Mounting Hole Recommended panel thickness:.6 to 4.7mm AHDP24-PN0 Panel Nut, Shell Size 24 AT Metal Lock Washer Shell Size 24 For custom insert configurations, please call

135 DURA MATE RADSOK Contacts RADSOK Contacts The RADSOK Design Socket cylinder within female contact has several equally spaced longitudinal beams twisted into a hyperbolic shape CONNECTOR SOLUTIONS As a male pin is inserted, axial members in the female half deflect, imparting high current flow across the connection with minimal voltage loss The hyperbolic, stamped grid configuration ensures a large, coaxial, face-to-face surface area engagement Ideal for crimp termination applications requiring repeated mating cycles and high current with a low multi-volt drop RADSOK Technical Data High Reliability Unique RADSOK design and construction technology creates an electrical contact interface that exceeds typical interconnect requirements. Applications in Aerospace, Medical, Industrial, Automotive, Mining, Offshore and other harsh environments depend on the high reliability of Amphenol RADSOK technology. Low Contact Engagement/Separation Forces The hyperbolic lamella socket contact construction distributes normal forces over a high percentage of the mating surface. This creates a smooth, even engagement effort. This force distribution also contributes to excellent performance in vibration applications with resistance to typical fretting corrosion. Low Contact Resistance The large interface between the socket lamella and pin surface result in very low contact resistance, enabling the RADSOK contacts high current ratings compared to traditional power contact designs. High Mating Cycle Durability RADSOK contacts with typical silver plating finishes have demonstrated survival of 0,000 mating cycles. Even with continuous exposure to harsh environmental abuse (salt, sand and high humidity), RADSOK contacts have been tested to maintain low contact resistance beyond 0,000 mating cycles. 33

136 4 POSITION PLUGS & RECEPTACLES Shell Size 8 Contact Size 6 Contact Qty 4 Seal OD Range NORMAL SEAL 2.54mm (.00 ) mm (.34 ) REDUCED SEAL.35mm (.053 ) mm (.20 ) Wire Range 4-20 AWG Amperage 3 PLUG RECEPTACLE Standard and reverse terminal genders allows for custom polarization AHDP06-8-4SN-WTA Gender: Standard Contact: Socket Rear Seal Type: NORMAL, Green Description: Size 8 Plug with 4 positions, Socket, standard arrangement, normal seal, wide thread adapter Mating Part(s): AHDP04-8-4PN-WTA, AHDP04-8-PR-WTA See Receptacle column on this page for more details AHDP04-8-4PN-WTA Gender: Standard Contact: Pin Rear Seal Type: NORMAL, Green Description: Size 8 Receptacle with 4 positions, Pin, standard arrangement, normal seal, wide thread adapter Mating Part(s): AHDP06-8-4SN-WTA, AHDP06-8-4SR-WTA See Plug column on this page for more details AHDP06-8-4SR-WTA Gender: Standard Contact: Socket Rear Seal Type: REDUCED SEAL, Blue Description: Size 8 Plug with 4 positions, Socket, standard arrangement, reduced seal, wide thread adapter Mating Part(s): AHDP04-8-4PN-WTA, AHDP04-8-4PR-WTA See Receptacle column on this page for more details AHDP04-8-4PR-WTA Gender: Standard Contact: Pin Rear Seal Type: REDUCED SEAL, Blue Description: Size 8 Receptacle with 4 positions, Pin, standard arrangement, reduced seal, wide thread adapter Mating Part(s): AHDP06-8-4SN-WTA, AHDP06-8-4SR-WTA See Plug column on this page for more details For custom insert configurations, please call

137 4 POSITION PLUGS & RECEPTACLES Shell Size 8 DURA MATE 4 POSITIONS 3A PLUG AHDP06-8-4PN-WTA Gender: Reversed Contact: Pin Rear Seal Type: NORMAL, Green Description: Size 8 Plug with 4 positions, Pin, reversed arrangement, normal seal, wide thread adapter Mating Part(s): AHDP04-8-4SN-WTA, AHDP04-8-4SR-WTA RECEPTACLE AHDP04-8-4SN-WTA Gender: Reversed Contact: Socket Rear Seal Type: NORMAL, Green Description: Size 8 Receptacle with 4 positions, Socket, standard arrangement, normal seal, wide thread adapter Mating Part(s): AHDP06-8-4PN-WTA, AHDP06-8-4PR-WTA CONNECTOR SOLUTIONS See Receptacle column on this page for more details See Plug column on this page for more details AHDP06-8-4PR-WTA Gender: Reversed Contact: Pin Rear Seal Type: REDUCED SEAL, Blue Description: Size 8 Plug with 4 positions, Pin, reversed arrangement, reduced seal, wide thread adapter Mating Part(s): AHDP04-8-4SN-WTA, AHDP04-8-4SR-WTA See Receptacle column on this page for more details AHDP04-8-4SR-WTA Gender: Reversed Contact: Socket Rear Seal Type: REDUCED SEAL, Blue Description: Size 8 Receptacle with 4 positions, Socket, reversed arrangement, reduced seal, wide thread adapter Mating Part(s): AHDP06-8-4PN-WTA, AHDP06-8-4PR-WTA See Plug column on this page for more details Contact Size Part No. Type (Pin/Socket) Wire Range (AWG) AMP Plating 6 AT Machined Pin 4 3 Gold 6 AT Machined Pin 4 3 Nickel 6 AT Machined Socket 4 3 Gold 6 AT Machined Socket 4 3 Nickel 6 AT Machined Pin Gold 6 AT Machined Pin Nickel 6 AT Machined Socket Gold 6 AT Machined Socket Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Socket Nickel 35

138 4 POSITION PLUGS & RECEPTACLES- CONTACTS (con t) Shell Size 8 Contact Size Part No. Type (Pin/Socket) Wire Range (AWG) AMP Plating 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Socket Nickel Recommended Panel Mounting Hole Recommended panel thickness: AHDP8-PN0 Panel Nut, Shell Size 8 AT Metal Lock Washer Shell Size 8 36

139 9 POSITION PLUGS & RECEPTACLES Shell Size 24 DURA MATE 9 POSITIONS 25A,3A Contact Size 2 6 Contact Qty 6 3 Seal OD Range NORMAL SEAL 3.43mm (.35 )-4.32mm (.70 ) 2.54mm (.00 )-3.40mm (.34 ) REDUCED SEAL 2.46mm (.097 )-4.0mm (.58 ).35mm (.053 )-3.05mm (.20 ) Wire Range 0-4 AWG 4-20 AWG Amperage 25 3 CONNECTOR SOLUTIONS PLUG RECEPTACLE Standard and reverse terminal genders allows for custom polarization AHDP SN-WTA Gender: Standard Contact: Socket Rear Seal Type: NORMAL, Green Description: Size 24 Plug with 9 positions, Socket, standard arrangement, normal seal, wide thread adapter Mating Part(s): AHDP PN-WTA, AHDP PR-WTA See Receptacle column on this page for more details AHDP PN-WTA Gender: Standard Contact: Pin Rear Seal Type: NORMAL, Green Description: Size 24 Receptacle with 9 positions, Pin, standard arrangement, normal seal, wide thread adapter Mating Part(s): AHDP SN-WTA, AHDP SR-WTA See Plug column on this page for more details AHDP SR-WTA Gender: Standard Contact: Socket Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Plug with 9 positions, Socket, standard arrangement, RD0 reduced diameter seal, wide thread adapter Mating Part(s): AHDP PN-WTA, AHDP PR-WTA See Receptacle column on this page for more details AHDP PR-WTA Gender: Standard Contact: Pin Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Receptacle with 9 positions, Pin, standard arrangement, RD0 reduced diameter, wide thread adapter Mating Part(s): AHDP SN-WTA, AHDP SR-WTA See Plug column on this page for more details For custom insert configurations, please call

140 9 POSITION PLUGS & RECEPTACLES - CONTACTS Shell Size 24 PLUG AHDP PN-WTA Gender: Reversed Contact: Pin Rear Seal Type: NORMAL, Green Description: Size 24 Plug with 9 positions, Pin, reverse arrangement, normal seal, wide thread adapter Mating Part(s): AHDP SN-WTA, AHDP SR-WTA See Receptacle column on this page for more details RECEPTACLE AHDP SN-WTA Gender: Reversed Contact: Socket Rear Seal Type: NORMAL, Green Description: Size 24 Receptacle with 9 positions, Socket, reverse arrangement, normal seal, wide thread adapter Mating Part(s): AHDP PN-WTA, AHDP PR-WTA See Plug column on this page for more details AHDP PR-WTA Gender: Reversed Contact: Pin Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Plug with 9 positions, Pin, reverse arrangement, RD0 reduced diameter seal, wide thread adapter Mating Part(s): AHDP SN-WTA, AHDP SR-WTA See Receptacle column on this page for more details AHDP SR-WTA Gender: Reversed Contact: Socket Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Receptacle with 9 positions, Socket, reverse arrangement, RD0 reduced diameter, wide thread adapter Mating Part(s): AHDP PN-WTA, AHDP PR-WTA See Plug column on this page for more details 9 Position Plugs & Receptacles- Contacts Contact Size Part No. Type (Pin/Socket) Wire Range (AWG) AMP Plating 2 AT Machined Pin Gold 2 AT Machined Pin Nickel 2 AT Machined Socket Gold 2 AT Machined Socket Nickel 2 AT Stamped & Formed Pin Gold 2 AT Stamped & Formed Pin Nickel 2 AT Stamped & Formed Socket Gold 2 AT Stamped & Formed Socket Nickel 2 AT Stamped & Formed Pin Gold 2 AT Stamped & Formed Pin Nickel 2 AT Stamped & Formed Socket Gold 2 AT Stamped & Formed Socket Nickel 38

141 9 POSITION PLUGS & RECEPTACLES- CONTACTS (con t) Shell Size 24 DURA MATE 9 POSITIONS 25A,3A Contact Size Part No. Type (Pin/Socket) Wire Range (AWG) AMP Plating 6 AT Machined Pin 4 3 Gold 6 AT Machined Pin 4 3 Nickel 6 AT Machined Socket 4 3 Gold 6 AT Machined Socket 4 3 Nickel 6 AT Machined Pin Gold 6 AT Machined Pin Nickel 6 AT Machined Socket Gold 6 AT Machined Socket Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Socket Nickel CONNECTOR SOLUTIONS AHDP24-PN0 Panel Nut, Shell Size 24 AT Metal Lock Washer Shell Size 24 Recommended Panel Mounting Hole Recommended panel thickness:.6 to 4.7mm 39

142 2 POSITION PLUGS & RECEPTACLES Shell Size 24 Contact Size 2 6 Contact Qty 4 7 Seal OD Range NORMAL SEAL 3.43mm (.35 )-4.32mm (.70 ) 2.54mm (.00 )-3.40mm (.34 ) REDUCED SEAL 2.46mm (.097 )-4.0mm (.58 ).35mm (.053 )-3.05mm (.20 ) Wire Range 0-4 AWG 4-20 AWG Amperage 25 3 PLUG RECEPTACLE Standard and reverse terminal genders allows for custom polarization AHDP SN-WTA Gender: Standard Contact: Socket Rear Seal Type: NORMAL, Green Description: Size 24 Plug with 2 positions, Socket, standard arrangement, normal seal, wide thread adapter Mating Part(s): AHDP PN-WTA, AHDP PR-WTA See Receptacle column on this page for more details AHDP PN-WTA Gender: Standard Contact: Pin Rear Seal Type: NORMAL, Green Description: Size 24 Receptacle with 2 positions, Pin, standard arrangement, normal seal, wide thread adapter Mating Part(s): AHDP SN-WTA, AHDP SR-WTA See Plug column on this page for more details AHDP SR-WTA Gender: Standard Contact: Socket Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Plug with 2 positions, Socket, standard arrangement, reduced seal, wide thread adapter Mating Part(s): AHDP PN-WTA, AHDP PR-WTA See Receptacle column on this page for more details AHDP PR-WTA Gender: Standard Contact: Pin Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Receptacle with 2 positions, Pin, standard arrangement, reduced seal, wide thread adapter Mating Part(s): AHDP SN-WTA, AHDP SR-WTA See Plug column on this page for more details For custom insert configurations, please call

143 2 POSITION PLUGS & RECEPTACLES - CONTACTS Shell Size 24 DURA MATE 2 POSITIONS 25A,3A PLUG AHDP PN-WTA Gender: Reversed Contact: Pin Rear Seal Type: NORMAL, Green Description: Size 24 Plug with 2 positions, Pin, reversed arrangement, normal seal, wide thread adapter Mating Part(s): AHDP SN-WTA, AHDP SR-WTA RECEPTACLE AHDP SN-WTA Gender: Reversed Contact: Socket Rear Seal Type: NORMAL, Green Description: Size 24 Receptacle with 2 positions, Socket, reversed arrangement, normal seal, wide thread adapter Mating Part(s): AHDP PN-WTA, AHDP PR-WTA CONNECTOR SOLUTIONS See Receptacle column on this page for more details See Plug column on this page for more details AHDP PR-WTA Gender: Reversed Contact: Pin Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Plug with 2 positions, Pin, reversed arrangement, reduced seal, wide thread adapter Mating Part(s): AHDP SN-WTA, AHDP SR-WTA AHDP SR-WTA Gender: Reversed Contact: Socket Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Receptacle with 2 positions, Socket, reversed arrangement, reduced seal, wide thread adapter Mating Part(s): AHDP PN-WTA, AHDP PR-WTA See Receptacle column on this page for more details See Plug column on this page for more details 2 Position Plugs & Receptacles- Contacts Contact Size Part No. Type (Pin/Socket) Wire Range (AWG) AMP Plating 2 AT Machined Pin Gold 2 AT Machined Pin Nickel 2 AT Machined Socket Gold 2 AT Machined Socket Nickel 2 AT Stamped & Formed Pin Gold 2 AT Stamped & Formed Pin Nickel 2 AT Stamped & Formed Socket Gold 2 AT Stamped & Formed Socket Nickel 2 AT Stamped & Formed Pin Gold 2 AT Stamped & Formed Pin Nickel 2 AT Stamped & Formed Socket Gold 2 AT Stamped & Formed Socket Nickel 4

144 2 POSITION PLUGS & RECEPTACLES- CONTACTS (con t) Shell Size 24 Contact Size Part No. Type (Pin/Socket) Wire Range (AWG) AMP Plating 6 AT Machined Pin 4 3 Gold 6 AT Machined Pin 4 3 Nickel 6 AT Machined Socket 4 3 Gold 6 AT Machined Socket 4 3 Nickel 6 AT Machined Pin Gold 6 AT Machined Pin Nickel 6 AT Machined Socket Gold 6 AT Machined Socket Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Socket Nickel AHDP24-PN0 Panel Nut, Shell Size 24 AT Metal Lock Washer Shell Size 24 Recommended Panel Mounting Hole Recommended panel thickness:.6 to 4.7mm 42

145 23 POSITION PLUGS & RECEPTACLES DURA MATE 23 POSITIONS 3A Contact Size 6 Contact Qty 23 Seal OD Range NORMAL SEAL 2.54mm (.00 ) mm (.34 ) REDUCED SEAL.35mm (.053 ) mm (.20 ) Wire Range 4-20 AWG Amperage 3 Shell Size 24 CONNECTOR SOLUTIONS PLUG RECEPTACLE Standard and reverse terminal genders allows for custom polarization AHDP SN-WTA Gender: Standard Contact: Socket Rear Seal Type: NORMAL SEAL, Blue Description: Size 24 Plug with 23 positions, Socket, standard arrangement, normal seal, wide thread adapter Mating Part(s): AHDP PN-WTA, AHDP PR-WTA See Receptacle column on this page for more details AHDP PN-WTA Gender: Standard Contact: Pin Rear Seal Type: NORMAL, Green Description: Size 24 Receptacle with 23 positions, Pin, standard arrangement, normal seal, wide thread adapter Mating Part(s): AHDP SN-WTA, AHDP SR-WTA See Plug column on this page for more details AHDP SR-WTA Gender: Standard Contact: Socket Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Plug with 23 positions, Socket, standard arrangement, RD0 reduced diameter seal, wide thread adapter Mating Part(s): AHDP PN-WTA, AHDP PR-WTA See Receptacle column on this page for more details AHDP PR-WTA Gender: Standard Contact: Pin Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Receptacle with 23 positions, Pin, standard arrangement, RD0 reduced diameter seal, wide thread adapter Mating Part(s): AHDP SN-WTA, AHDP SR-WTA See Plug column on this page for more details For custom insert configurations, please call

146 23 POSITION PLUGS & RECEPTACLES Shell Size 24 PLUG AHDP PN-WTA Gender: Reversed Contact: Pin Rear Seal Type: NORMAL, Green Description: Size 24 Plug with 23 positions, Pin, reverse arrangement, normal seal, wide thread adapter Mating Part(s): AHDP SN-WTA, AHDP SR-WTA See Receptacle column on this page for more details RECEPTACLE AHDP SN-WTA Gender: Reversed Contact: Socket Rear Seal Type: NORMAL, Green Description: Size 24 Receptacle with 23 positions, Socket, reverse arrangement, normal seal, wide thread adapter Mating Part(s): AHDP PN-WTA, AHDP PR-WTA See Plug column on this page for more details AHDP PR-WTA Gender: Reversed Contact: Pin Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Plug with 23 positions, Pin, reverse arrangement, RD0 reduced diameter seal, wide thread adapter Mating Part(s): AHDP SN-WTA, AHDP SR-WTA See Receptacle column on this page for more details AHDP SR-WTA Gender: Reversed Contact: Socket Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Receptacle with 23 positions, Socket, reverse arrangement, RD0 reduced diameter seal, wide thread adapter Mating Part(s): AHDP PN-WTA, AHDP PR-WTA See Plug column on this page for more details 23 Position Plugs & Receptacles - Contacts Contact Size Part No. Type (Pin/Socket) Wire Range (AWG) AMP Plating 6 AT Machined Pin 4 3 Nickel 6 AT Machined Pin 4 3 Gold 6 AT Machined Socket 4 3 Nickel 6 AT Machined Socket 4 3 Gold 6 AT Machined Pin Nickel 6 AT Machined Pin Gold 6 AT Machined Socket Nickel 6 AT Machined Socket Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Socket Gold For custom insert configurations, please consult factory 44

147 23 POSITION PLUGS & RECEPTACLES - CONTACTS Shell Size 24 DURA MATE 23 POSITIONS 3A Contact Size Part No. Type (Pin/Socket) Wire Range (AWG) 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Socket Gold AMP Plating CONNECTOR SOLUTIONS Recommended Panel Mounting Hole Recommended panel thickness:.6 to 4.7mm AHDP24-PN0 Panel Nut, Shell Size 24 AT Metal Lock Washer Shell Size 24 45

148 27 POSITION PLUGS & RECEPTACLES Shell Size 24 Contact Size 2 6 Contact Qty 4 23 Seal OD Range REDUCED SEAL 2.46mm (.097 )-4.0mm (.58 ).35mm (.053 )-3.05mm (.20 ) Wire Range 0-4 AWG 4-20 AWG Amperage 25 3 PLUG RECEPTACLE Standard and reverse terminal genders allows for custom polarization AHDP SR-WTA Gender: Standard Contact: Socket Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Plug with 27 positions, Socket, standard arrangement, reduced seal, wide thread adapter Mating Part(s): AHDP PR-WTA AHDP PR-WTA Gender: Standard Contact: Pin Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Receptacle with 27 positions, Pin, standard arrangement, reduced seal, wide thread adapter Mating Part(s): AHDP SR-WTA See Receptacle column on this page for more details See Plug column on this page for more details AHDP PR-WTA Gender: Reversed Contact: Pin Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Plug with 27 positions, Pin, reversed arrangement, reduced seal, wide thread adapter Mating Part(s): AHDP SR-WTA AHDP SR-WTA Gender: Reversed Contact: Socket Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Receptacle with 27 positions, Socket, reversed arrangement, reduced seal, wide thread adapter Mating Part(s): AHDP PR-WTA See Receptacle column on this page for more details See Plug column on this page for more details For custom insert configurations, please call

149 27 Position Plugs & Receptacles- Contacts Contact Size 27 POSITION CONTACTS Part No. Type (Pin/Socket) Wire Range (AWG) Shell Size 24 AMP DURA MATE 27 POSITIONS 25A,3A Plating 2 AT Machined Pin Gold 2 AT Machined Pin Nickel 2 AT Machined Socket Gold 2 AT Machined Socket Nickel 2 AT Stamped & Formed Pin Gold 2 AT Stamped & Formed Pin Nickel 2 AT Stamped & Formed Socket Gold 2 AT Stamped & Formed Socket Nickel 2 AT Stamped & Formed Pin Gold 2 AT Stamped & Formed Pin Nickel 2 AT Stamped & Formed Socket Gold 2 AT Stamped & Formed Socket Nickel 6 AT Machined Pin 4 3 Gold 6 AT Machined Pin 4 3 Nickel 6 AT Machined Socket 4 3 Gold 6 AT Machined Socket 4 3 Nickel 6 AT Machined Pin Gold 6 AT Machined Pin Nickel 6 AT Machined Socket Gold 6 AT Machined Socket Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Socket Nickel CONNECTOR SOLUTIONS 47

150 27 POSITION ACCESSORIES Shell Size 24 Recommended Panel Mounting Hole Recommended panel thickness:.6 to 4.7mm AHDP24-PN0 Panel Nut, Shell Size 24 AT Metal Lock Washer Shell Size 24 48

151 29 POSITION PLUGS & RECEPTACLES Shell Size 24 DURA MATE 29 POSITIONS 7.5A,3A,25A Contact Size Contact Qty Seal OD Range REDUCED SEAL.02mm (.040 ) - 2.4mm (.095 ).35mm (.053 ) mm (.20 ) 2.46mm (.097 ) - 4.0mm (.58 ) Wire Range 6-22 AWG 4-20 AWG 0-4 AWG Amperage CONNECTOR SOLUTIONS PLUG RECEPTACLE Standard and reverse terminal genders allows for custom polarization AHDP SR-WTA Gender: Standard Contact: Socket Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Plug with 29 positions, Socket standard arrangement, RD0 reduced diameter seal, wide thread adapter Mating Part(s): AHDP PR-WTA See Receptacle column on this page for more details AHDP PR-WTA Gender: Standard Contact: Pin Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Receptacle with 29 positions, Pin, standard arrangement, RD0 reduced diameter seal, wide thread adapter Mating Part(s): AHDP SR-WTA See Plug column on this page for more details AHDP PR-WTA Gender: Reversed Contact: Pin Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Plug with 29 positions, Pin reverse arrangement, RD0 reduced diameter seal, wide thread adapter Mating Part(s): AHDP SR-WTA See Receptacle column on this page for more details AHDP SR-WTA Gender: Reversed Contact: Socket Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Receptacle with 29 positions, Socket, reverse arrangement, RD0 reduced diameter seal, wide thread adapter Mating Part(s): AHDP PR-WTA See Plug column on this page for more details For custom insert configurations, please call

152 29 POSITION PLUGS & RECEPTACLES - CONTACTS Shell Size 24 Contact Size Part No. Type (Pin/Socket) Wire Range (AWG) AMP Plating 2 AT Machined Pin Nickel 2 AT Machined Pin Gold 2 AT Machined Socket Nickel 2 AT Machined Socket Gold 2 AT Stamped & Formed Pin Nickel 2 AT Stamped & Formed Pin Gold 2 AT Stamped & Formed Socket Nickel 2 AT Stamped & Formed Socket Gold 2 AT Stamped & Formed Pin Nickel 2 AT Stamped & Formed Pin Gold 2 AT Stamped & Formed Socket Nickel 2 AT Stamped & Formed Socket Gold 6 AT Machined Pin 4 3 Nickel 6 AT Machined Pin 4 3 Gold 6 AT Machined Socket 4 3 Nickel 6 AT Machined Socket 4 3 Gold 6 AT Machined Pin Nickel 6 AT Machined Pin Gold 6 AT Machined Socket Nickel 6 AT Machined Socket Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Socket Gold 20 AT Machined Pin Nickel 20 AT Machined Pin Gold 20 AT Machined Socket Nickel 20 AT Machined Socket Gold 20 AT Stamped & Formed Pin Nickel 20 AT Stamped & Formed Pin Gold 20 AT Stamped & Formed Socket Nickel 20 AT Stamped & Formed Socket Gold 50

153 29 POSITION PLUGS & RECEPTACLES Shell Size 24 DURA MATE 29 POSITIONS 7.5A,3A,25A Recommended Panel Mounting Hole Recommended panel thickness:.6 to 4.7mm AHDP24-PN0 Panel Nut, Shell Size 24 CONNECTOR SOLUTIONS AT Metal Lock Washer Shell Size 24 5

154 3 POSITION PLUGS & RECEPTACLES Shell Size 24 Contact Size 6 Contact Qty 3 Seal OD Range REDUCED SEAL.35mm (.053 ) mm (.20 ) THIN SEAL 2.23mm (.088 ) mm (.34 ) Wire Range (AWG) 4-20 AWG Amperage 3 PLUG RECEPTACLE Standard and reverse terminal genders allows for custom polarization AHDP SR-WTA Gender: Standard Contact: Socket Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Plug with 3 positions, Socket, standard arrangement, RD0 reduced diameter seal, wide thread adapter Mating Part(s): AHDP PR-WTA, AHDP PT-WTA See Receptacle column on this page for more details AHDP PR-WTA Gender: Standard Contact: Pin Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Receptacle with 3 positions, Pin, standard arrangement, RD0 reduced diameter seal, wide thread adapter Mating Part(s): AHDP SR-WTA, AHDP ST-WTA See Plug column on this page for more details AHDP ST-WTA Gender: Standard Contact: Socket Rear Seal Type: THIN SEAL, Grey Description: Size 24 Plug with 3 positions, Socket, standard arrangement, thin seal, wide thread adapter Mating Part(s): AHDP PR-WTA, AHDP PT-WTA See Receptacle column on this page for more details AHDP PT-WTA Gender: Standard Contact: Pin Rear Seal Type: THIN SEAL, Grey Description: Size 24 Receptacle with 3 positions, Pin, standard arrangement, thin seal, wide thread adapter Mating Part(s): AHDP SR-WTA, AHDP ST-WTA See Plug column on this page for more details For custom insert configurations, please call

155 3 POSITION PLUGS & RECEPTACLES Shell Size 24 DURA MATE 3 POSITIONS 3A PLUG AHDP PR-WTA Gender: Reversed Contact: Pin Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Plug with 3 positions, Pin, reverse arrangement, RD0 reduced diameter seal, wide thread adapter Mating Part(s): AHDP SR-WTA, AHDP ST-WTA See Receptacle column on this page for more details RECEPTACLE AHDP SR-WTA Gender: Reversed Contact: Socket Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Receptacle with 3 positions, Socket, reverse arrangement, RD0 reduced diameter seal, wide thread adapter Mating Part(s): AHDP PR-WTA, AHDP PT-WTA See Plug column on this page for more details CONNECTOR SOLUTIONS AHDP PT-WTA Gender: Reversed Contact: Pin Rear Seal Type: THIN SEAL, Grey Description: Size 24 Plug with 3 positions, Pin, reverse arrangement, thin seal, wide thread adapter Mating Part(s): AHDP SR-WTA, AHDP ST-WTA See Receptacle column on this page for more details AHDP ST-WTA Gender: Reversed Contact: Socket Rear Seal Type: THIN SEAL, Grey Description: Size 24 Receptacle with 3 positions, Socket, reverse arrangement, thin seal, wide thread adapter Mating Part(s): AHDP PR-WTA, AHDP PT-WTA See Plug column on this page for more details 3 Pin Plugs & Receptacles - Contacts Contact Size Part No. Type (Pin/Socket) Wire Range (AWG) AMP Plating 6 AT Machined Pin 4 3 Nickel 6 AT Machined Pin 4 3 Gold 6 AT Machined Socket 4 3 Nickel 6 AT Machined Socket 4 3 Gold 6 AT Machined Pin Nickel 6 AT Machined Pin Gold 6 AT Machined Socket Nickel 6 AT Machined Socket Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Pin Gold 53

156 3 POSITION PLUGS & RECEPTACLES Shell Size 24 Contact Size Part No. Type (Pin/Socket) Wire Range (AWG) AMP Plating 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Socket Gold Recommended Panel Mounting Hole Recommended Panel thickness:.6 to 4.7mm AHDP24-PN0 Panel Nut, Shell Size 24 AT Metal Lock Washer Shell Size 24 54

157 47 Position Plugs & Receptacles Shell Size 24 DURA MATE 47 POSITIONS 7.5A,3A Contact Size 20 6 Contact Qty 42 5 Seal OD Range REDUCED SEAL.02mm (.040 ) - 2.4mm (.095 ) Wire Range 6-22 AWG 4-20 AWG Amperage mm (.053 ) mm (.20 ) CONNECTOR SOLUTIONS PLUG RECEPTACLE Standard and reverse terminal genders allows for custom polarization AHDP SR-WTA Gender: Standard Contact: Socket Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Plug with 47 positions, Socket, standard arrangement, reduced seal, wide thread adapter Mating Part(s): AHDP PR-WTA See Receptacle column on this page for more details AHDP PR-WTA Gender: Standard Contact: Pin Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Receptacle with 47 positions, Pin, standard arrangement, reduced seal, wide thread adapter Mating Part(s): AHDP SR-WTA See Plug column on this page for more details AHDP PR-WTA Gender: Reversed Contact: Pin Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Plug with 47 positions, Pin, reversed arrangement, reduced seal, wide thread adapter Mating Part(s): AHDP SR-WTA See Receptacle column on this page for more details AHDP SR-WTA Gender: Reversed Contact: Socket Rear Seal Type: REDUCED SEAL, Blue Description: Size 24 Receptacle with 47 positions, Socket, reversed arrangement, reduced seal, wide thread adapter Mating Part(s): AHDP PR-WTA See Plug column on this page for more details For custom insert configurations, please call

158 47 POSITION PLUGS & RECEPTACLES - CONTACTS Shell Size 24 Contact Size Part No. Type (Pin/Socket) Wire Range (AWG) AMP Plating 6 AT Machined Pin 4 3 Nickel 6 AT Machined Pin 4 3 Gold 6 AT Machined Socket 4 3 Nickel 6 AT Machined Socket 4 3 Gold 6 AT Machined Pin Nickel 6 AT Machined Pin Gold 6 AT Machined Socket Nickel 6 AT Machined Socket Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Socket Gold 6 AT Stamped & Formed Pin Nickel 6 AT Stamped & Formed Pin Gold 6 AT Stamped & Formed Socket Nickel 6 AT Stamped & Formed Socket Gold 20 AT Machined Pin Nickel 20 AT Machined Pin Gold 20 AT Machined Socket Nickel 20 AT Machined Socket Gold 20 AT Stamped & Formed Pin Nickel 20 AT Stamped & Formed Pin Gold 20 AT Stamped & Formed Socket Nickel 20 AT Stamped & Formed Socket Gold 56

159 47 POSITION PLUGS & RECEPTACLES Shell Size 24 DURA MATE 29 POSITIONS 7.5A,3A Recommended Panel Mounting Hole Recommended panel thickness:.6 to 4.7mm AHDP24-PN0 Panel Nut, Shell Size 24 CONNECTOR SOLUTIONS AT Metal Lock Washer Shell Size 24 57

160 DURA MATE TOOLS WA23-DS Heavy Duty Pneumatic Crimp Tool WA23-2 Die Assembly for CA-5E2 Heavy Duty Pneumatic Crimp Tool, Size 8 WA23-0 Contact Locater, Size 8 MFX-3973 Size 2 Crimp Die for Stamped and Formed Contacts MFX-3950 Size 6 Crimp Die for Stamped and Formed Contacts 8-20 AWG MFX-3953 Size 6 Crimp Die for Stamped and Formed Contacts 6-8 AWG MFX-3974 Size 20 Crimp Die for Stamped and Formed Contacts CA-5D2 Universal Hand Crimp Tool, Size 2/6/20 Solid Contacts Only CA-5E2 Pneumatic Crimp Tool, Size 2/6/20 Solid Contacts Only 58

161 DURA MATE TOOLS(con t) DURA MATE TOOLS ATT Size 20 Stamped and Formed Contact Tool 20 AWG AT Removal Tool, plastic, Size 20 AT Removal Tool, plastic Size 6 CONNECTOR SOLUTIONS ATT-6-00 Size 6 Stamped and Formed Contact Tool 4-6 AWG AT Removal Tool, plastic Size 2 AT M Removal Tool, plastic Size 8 (3.6 mm) ATT-6-0 Size 6 Stamped and Formed Contact Tool 8-20 AWG ATT-2-00 Size 2 Stamped and Formed Contact Tool 2 AWG 59

162 DURA MATE ACCESSORIES DURAMATE ACCESSORIES AHDPBS Size 24 Backshell WTA AHDPBS Size 24 Backshell WTA with compression nut Cable diameter range: AHDC24-24 Size 24 Protective Cap AHDPBS Size 8 Backshell WTA AHDC8-8 Size 8 Protective Cap 60

163 Cross Reference DURA MATE CROSS REFERENCE Competitor s Compatible Amphenol PN Page Exclusive to Amphenol Sine Systems AHDP SN-WTA 33 Exclusive to Amphenol Sine Systems AHDP PN-WTA 33 Exclusive to Amphenol Sine Systems AHDP PN-WTA 33 Exclusive to Amphenol Sine Systems AHDP SN-WTA 33 HDP26-8-4SN HDP26-8-4SN-L05 HDP26-8-4SN-L024 AHDP06-8-4SN-WTA 34 HDP26-8-4SE HDP26-8-4SE-L05 HDP26-8-4SE-L024 AHDP06-8-4SR-WTA 34 HDP24-8-4PN HDP24-8-4PN-L05 HDP24-8-4PN-L024 AHDP04-8-4PN-WTA 34 HPD24-8-4PE HPD24-8-4PE-L05 HPD24-8-4PE-L024 AHDP04-8-4PR-WTA 34 HDP26-8-4PN HDP26-8-4PN-L05 HDP26-8-4PN-L024 AHDP06-8-4PN-WTA 35 HDP26-8-4PE HDP26-8-4PE-L05 HDP26-8-4PE-L024 AHDP06-8-4PR-WTA 35 HDP24-8-4SN HDP24-8-4SN-L05 HDP24-8-4SN-L024 AHDP04-8-4SN-WTA 35 HDP24-8-4SE HDP24-8-4SE-L05 HDP24-8-4SE-L024 AHDP04-8-4SR-WTA 35 HDP SN HDP SN-L05 HDP SN-L024 AHDP SN-WTA 37 HDP SE HDP SE-L05 HDP SE-L024 AHDP SR-WTA 37 HDP PN HDP PN-L05 HDP PN-L024 AHDP PN-WTA 37 HDP PE HDP PE-L05 HDP PE-L024 AHDP PR-WTA 37 HDP PN HDP PN-L05 HDP PN-L024 AHDP PN-WTA 38 HDP PE HDP PE-L05 HDP PE-L024 AHDP PR-WTA 38 HDP SN HDP SN-L05 HDP SN-L024 AHDP SN-WTA 38 HDP SE HDP SE-L05 HDP SE-L024 AHDP SR-WTA 38 HDP SN HDP SN-L05 HDP SN L024 AHDP SN-WTA 40 HDP SE HDP SE-L05 HDP SE L024 AHDP SR-WTA 40 HDP PN HDP PN-L05 HDP PN L024 AHDP PN-WTA 40 HPD PE HPD PE-L05 HPD PE L024 AHDP PR-WTA 40 HDP PN HDP PN-L05 HDP PN L024 AHDP PN-WTA 4 HDP SN HDP SN-L05 HDP SN L024 AHDP PR-WTA 4 HDP SN HDP SN-L05 HDP SN L024 AHDP SN-WTA 4 HDP SE HDP SE-L05 HDP SE L024 AHDP SR-WTA 4 HDP SN HDP SN-L05 HDP SN-L024 AHDP SN-WTA 45 HDP SE HDP SE-L05 HDP SE-L024 AHDP SR-WTA 45 HDP PN HDP PN-L05 HDP PN-L024 AHDP PN-WTA 45 HDP PE HDP PE-L05 HDP PE-L024 AHDP PR-WTA 45 HDP PN HDP PN-L05 HDP PN-L024 AHDP PN-WTA 45 HDP PE HDP PE-L05 HDP PE-L024 AHDP PR-WTA 45 HDP SN HDP SN-L05 HDP SN-L024 AHDP SN-WTA 45 HDP SE HDP SE-L05 HDP SE-L024 AHDP SR-WTA 45 CONNECTOR SOLUTIONS 6

164 Cross Reference (con t) DURA MATE CROSS REFERENCE Competitor s Compatible Amphenol PN Page Exclusive to Amphenol Sine Systems AHDP SR-WTA 46 Exclusive to Amphenol Sine Systems AHDP PR-WTA 46 Exclusive to Amphenol Sine Systems AHDP PN-WTA 47 Exclusive to Amphenol Sine Systems AHDP SR-WTA 47 HDP PE HDP PE-L05 HDP PE-L024 AHDP PR-WTA 49 HDP PE HDP PE-L05 HDP PE-L024 AHDP PR-WTA 49 HDP SE HDP SE-L05 HDP SE-L024 AHDP SR-WTA 49 HDP SE HDP SE-L05 HDP SE-L024 AHDP SR-WTA 49 HDP SE HDP SE-L05 HDP SE-L024 AHDP SR-WTA 53 HDP ST HDP ST-L05 HDP ST-L024 AHDP ST-WTA 53 HDP PE HDP PE-L05 HDP PE-L024 AHDP PR-WTA 53 HDP PT HDP PT-L05 HDP PT-L024 AHDP PT-WTA 53 HDP PE HDP PE-L05 HDP PE-L024 AHDP PR-WTA 53 HDP PT HDP PT-L05 HDP PT-L024 AHDP PT-WTA 53 HDP SE HDP SE-L05 HDP SE-L024 AHDP SR-WTA 53 HDP ST HDP ST-L05 HDP ST-L024 AHDP ST-WTA 53 HDP SE HDP SE-L05 HDP SE-L024 AHDP SR-WTA 55 HDP PE HDP PE-L05 HDP PE-L024 AHDP PR-WTA 55 HPD PE HPD PE-L05 HPD PE-L024 AHDP PR-WTA 55 HDP SE HDP SE-L05 HDP SE-L024 AHDP SR-WTA 55 62

165 Hydro Net Hydro Net CONNECTOR SOLUTIONS 63

166 Hydro Net Series Feature & Benefits Provides OEM s flexibility and increased reliability when connecting multiple devices to NMEA 2000 network Two 4 pin AT/DT interfaces easily adapts devices to field proven, sealed, and serviceable electrical connections Powers the NMEA network in a rugged, compact, and environmentally sealed package Factory assembled for true Plug and Play capability Reduces the need to modify or assemble NMEA connections onto cables Allows for customized and built-to-length electrical harnesses eliminating costly coils of unused cable Factory assembled part for simplified mounting Environmentally-sealed to IP67 rating Rugged thermoplastic overmold (UL94-V0) Micro NMEA - Male 2 and Female Four (4) position receptacles (AT/DT) with gold pins 4 Stainless steel inserts for mounting 5 3 ALL DIMENSIONS ARE FOR REFERENCE USE ONLY 8.0 mm (4.65 in.) mm (0.7 in.) mm (5.35 in.) 36.0 mm (.42 in.) 0.0 mm (0.40 in.) Performance and Material Specifications Current Rating Voltage Rating Operating Temperature Dielectric Withstanding Voltage Degree of Protection Degree of Pollution Overvoltage Category 4A 60V AC/DC -20 C to +30 C Less than 2 milliamps current 000 Volts AC IP67 (Mated condition) 3 per UL840 III per UL840 RoHS Coupling Nut Insulation Insert Seal Overmold Material Color Contact Compliant PA66 UL94V-0 PA66, UL94 V0 Silicon Rubber Thermoplastic Black Gold Flash-plating over Copper Alloy Mating Cycle Durability >00 cycles 64

167 HydroNet 4 POSITIONS AT NMEA ADAPTER Performance and Material Specifications Current Rating 4A Voltage Rating 60V AC/DC Operating Temperature -20 C to +30 C Dielectric Withstanding Voltage Less than 2 milliamps current 000 Volts AC Degree of Protection Degree of Pollution Overvoltage Category Mating Cycle Durability IP67 (Mated condition) 3 per UL840 III per UL840 >00 cycles Description RoHS Coupling Nut Insulation Insert Seal Overmold Material Color Contact Compliant PA66 UL94V-0 PA66, UL94 V0 Silicon Rubber Thermoplastic Black AM-N04PX2-HA Multi-Hub, Hydro Net Adapter, AT/ NMEA 2000 Gold Flash-plating over Copper Alloy CONNECTOR SOLUTIONS AM-N05-TEE Multi-Hub, Tee, NMEA 2000 AM-N05P-TERM AM-N05S-TERM AM-N05PS-M0.3 AM-N05PS-M AM-N05PS-M3 AM-N05PS-M5 AM-N05PS-M9 AM-N05PS-M20 AM-N05P-M0.3 AM-N05P-M AM-N05P-M3 AM-N05P-M5 AM-N05P-M9 AM-N05P-M20 AM-N05S-M0.3 AM-N05S-M AM-N05S-M3 AM-N05S-M5 AM-N05S-M9 AM-N05S-M20 AT04-4P-KIT0 AT4PS-CKIT Multi-Hub, Terminator Plug, NMEA 2000, Male Pin w/ LED Multi-Hub, Terminator Plug, NMEA 2000, Female Socket w/ LED Double-ended, NMEA 2000, M/F Plug, 0.3 Meter Double-ended, NMEA 2000, M/F Plug, Meter Double-ended, NMEA 2000, M/F Plug, 3 Meter Double-ended, NMEA 2000, M/F Plug, 5 Meter Double-ended, NMEA 2000, M/F Plug, 9 Meter Double-ended, NMEA 2000, M/F Plug, 20 Meter Single-ended, NMEA 2000, Plug, Male Pin, 0.3 Meter Single-ended, NMEA 2000, Plug, Male Pin, Meter Single-ended, NMEA 2000, Plug, Male Pin, 3 Meter Single-ended, NMEA 2000, Plug, Male Pin, 5 Meter Single-ended, NMEA 2000, Plug, Male Pin, 9 Meter Single-ended, NMEA 2000, Plug, Male Pin, 20 Meter Single-ended, NMEA 2000, Plug, Female Socket, 0.3 Meter Single-ended, NMEA 2000, Plug, Female Socket, Meter Single-ended, NMEA 2000, Plug, Female Socket, 3 Meter Single-ended, NMEA 2000, Plug, Female Socket, 5 Meter Single-ended, NMEA 2000, Plug, Female Socket, 9 Meter Single-ended, NMEA 2000, Plug, Female Socket, 20 Meter AT, 4P, Kit Wedge & Contacts AT, Complete Pin & Socket Wedge Kit 65

168 66

169 Multi Mate Multi Mate CONNECTOR SOLUTIONS 67

170 TRUNK DROP DROP FUSE 2 AMP TRUNK TRUNK DROP DROP FUSE 2 AMP TRUNK TRUNK DROP DROP FUSE 2 AMP TRUNK Multi Mate Series Trunk (Size 2, 25A Max) and Drop (Size 6, 3A Max), or Trunk (Size 6, 3A Max) and Drop (Size 6, 3A Max) To End Device To End Device To End Device The Amphenol Multi Mate expands upon the proven reliability of the A Series environmentally sealed thermoplastic connection system with rugged over-molded Plug & Play connection types for power, signal and data for your diverse electrical requirements. Today s ever evolving wiring protocols have dictated the rapid acceleration of Quick-Connect topologies increasing designers options with streamlined and proven connectivity systems. The objective is to provide cost reductions within all phases of design, installation and service of pre-existing electrical architectures by simplifying your wiring requirements. Built upon the versatility and economy of the A Series product line, a full complement of options including high impact resistant connectors, contacts and accessory options are readily available to meet your changing demands. Cable requirements can be ordered as complete assemblies direct from Amphenol or assembled at time of installation, this system is ideal for heavy-duty applications such as commercial vehicle, agriculture, construction or marine installations. Features and Benefits Rapid install due to scalable modular design at startup Faster commissioning with reliable Plug & Play capability dramatically reduces cost Fuse protection provides protection for Drop device. Lower fused values possible at device versus main Trunk Accepts any standard automotive ATO fuse Quick disconnects minimize downtime from removal or replacement of failed equipment High strength impact resistant & lightweight thermoplastic housings Contacts available in economical reel-mounted high volume machine termination or machined loose-piece form. Low insertion force stamped terminals offer improved manufacturing efficiencies Engineered rapid and secure mating system achieves IP67 protection from ingress of dust, water mud and other contaminants Redundant sealing features consisting of durable high temperature silicone provide barrier from lubricating oils, hydraulic fluids and fossil fuels. Rigid back shells provide strain-relief for convoluted tubing. The Multi Mate system meets all the performance criteria and specifications of the AT and ATP Series of connectors. For more information, refer to the AT and ATP Series documentation found online, or contact Customer Service. 68

171 MULTI MATE SERIES PLUGS, RECEPTACLES & HARNESSES Multi Mate 2,4 POSITIONS 3A, 25A AT 2 Pos. Plug AT 4 Pos. Plug ATP 2 Pos. Plug ATP 4 Pos. Plug AT 2 Pos. Recep. AT 4 Pos. Recep. ATP 2 Pos. Recep. ATP 4 Pos. Recep. P342-XX P343-XX P344-XX P345-XX P334 P335 P336 Description - Panel Mount Receptacles with Wire Leads ATP, 2 Position Panel Recep., Male(Size 2) with 2AWG Wire Leads, 25A ATP, 4 Position Panel Recep., Male(Size 2) with 2AWG Wire Leads, 25A AT, 2 Position Panel Recep., Male(Size 6) with 4AWG Wire Leads, 3A AT, 4 Position Panel Recep., Male(Size 6) with 4AWG Wire Leads, 3A Description - Tee s ATP, Tee, 2 Position Recep., Male, 25A (Trunk), Recep. Male, 3A (Drop) w/ fuse holder ATP, Tee, 2 Position Recep., Male 25A (Trunk), Recep. Male, 3A (Drop) ATP, Tee, 4 Position Recep., Male, 25A (Trunk), Recep. Male, 3A (Drop) w/ fuse holder CONNECTOR SOLUTIONS P337 ATP, Tee, 4 Position Recep., Male, 25A (Trunk), Recep. Male, 3A (Drop) P338 AT, Tee, 2 Position, Recep. Male, 3A (Trunk), Recep. Male, 3A (Drop) w/ fuse holder TRUNK TRUNK P339 AT, Tee, 2 Position, Recep. Male, 3A (Trunk), Recep. Male, 3A (Drop) P340 AT, Tee, 4 Position, Recep. Male, 3A (Trunk), Recep. Male, 3A (Drop) w/ fuse holder ATP Tee DROP DROP FUSE P34 AT, Tee, 4 Position, Recep. Male, 3A (Trunk), Recep. Male, 3A (Drop) 2 AMP Description - Double-ended Harness Trunk P346-XX ATP, 2 Position Plug(Size 2) Double-ended Harness Female, w/ 2AWG Wire Leads & Tubing, 25A TRUNK TRUNK P347-XX ATP, 4 Position Plug(Size 2) Double-ended Harness Female, w/ 2AWG Wire Leads & Tubing, 25A AT Tee DROP DROP FUSE P348-XX P349-XX ATP, 4 Position Double-ended Harness Plug Female, w/ 2 Pos.(Size 2) 2AWG(25A) & 2 Pos., "Can Lo/Can Hi" 8AWG, with Tubing AT, 2 Position(Size 6) Double-ended Harness Plug Female, w/ 6AWG Wire Leads & Tubing, 3A 2 AMP P350-XX AT, 4 Position(Size 6) Double-ended Harness Plug Female, w/ 6AWG Wire Leads & Tubing, 3A ATP Double-ended Harness Trunk AT Double-ended Harness Trunk P35-XX P370-XX P37-XX AT, 4 Position Double-ended Harness Plug Female, w/ 2 Pos.(Size 6) 6AWG(3A) & 2 Pos., "Can Lo/Can Hi" 8AWG, with Tubing Description - Double-ended Harness Drop AT, 2 Position, (Size 6) Double-ended Harness Plug Female w/ 6AWG Wire Leads & Tubing, 3A AT, 4 Position, (Size 6) Double-ended Harness Plug Female w/ 6AWG Wire Leads & Tubing, 3A Description - Plug Terminators AT Double-ended Harness Drop P372 AT, 2 Position, Plug Terminator Female, (Size 6) P373 AT, 4 Position, Plug Terminator Female, (Size 6) P374 AT, 4 Position, Plug Terminator Female, (Size 6) w/ 20 ohm resistor P375 ATP, 2 Position, Plug Terminator Female, (Size 2) P376 ATP, 4 Position, Plug Terminator Female, (Size 2) P377 ATP, 4 Position, Plug Terminator Female, (Size 2) w/ 20 ohm resistor 69

172 70

173 Magna Mate Magna Mate CONNECTOR SOLUTIONS 7

174 Magna Mate Series 2 Positions Designed to withstand the extreme conditions of the trucking, agricultural, mining, construction, and marine industries. Features Amphenol s RADSOK contact technology Current rating of 86 amps for the 0mm² wire, 20 amps for the 25mm² wire, 80 amps for the 35-50mm² wire Constructed of heavy-duty thermoplastic Able to withstand extreme vibration and mechanical shock IP67 rated in mated condition Operationg temperature range of -40 C to 30 C Inline or panel mount OPTIONAL Last Mate / First Break HVIL Circuit Plug/Receptacle RADSOK Contacts Material Specifications Shell: Thermoplastic UL94-V0 Pin: Copper Alloy Grommet: Silicone Rubber Socket: Copper Alloy Finish: Silver-plated (Power contact) Gold-plated(Signal contact) General Specifications Current Ratings Power contact: 3.6mm 86 amps 6mm 20 amps 8mm 80 amps Signal contact: 6# 3 amps; 2# 25 amps General Specifications Dielectric Withstanding Voltage: Current leak less than 2 milliamps at 6000 VAC Insulation Resistance: 5000 megohms minimum 25 C Rated voltage: 000V AC/DC EMC Shielding: Available HVIL (High Voltage Interlock Loop): Available Protection: Mated condition IP67 Temperature Operation: temperatures from -40 C to +30 C. Vibration: No unlocking or unmating. Exhibits no mechanical or physical damage after sinusoidal vibration levels of 20G s at 0 to 2000 Hz in each of the three mutually perpendicular planes. No electrical discontinuities longer than microsecond. Thermal Cycle No cracking, chipping or leaking after 20 test cycles from -40 C to +30 C Fluid Resistance: Connectors show no damage when exposed to most fluids used in industrial application. Durability: No electrical or mechanical defects after 500 cycles of engagement and disengagement. 72

175 Magna Mate Overview PART NUMBER SEQUENCE PLUG S, S2 FOR DIFFERENT CABLE JACKET OD (OVERALL DIAMETER) RANGE CONNECTOR SOLUTIONS (ELECTROMAGNETIC COMPATIIBILITY) RECEPTACLE (ELECTROMAGNETIC COMPATIIBILITY) 73

176 Magna Mate 2 POSITIONS 86A Magna Mate SERIES PLUGS & RECEPTACLES STANDARD Uses 3.6mm Contact PLUGS Power Contact Type Signal Contact Size Power Cable Size Cable OD Range (Plug) ATHP06S36NN2-6S Socket 2 6mm² S ATHP06S36NN2-6S2 Socket 2 6mm² S2 ATHP06S36NN6-6S Socket 6 6mm² S ATHP06S36NN6-6S2 Socket 6 6mm² S2 ATHP06S36NN2-35S Socket 2 35mm² S ATHP06S36NN2-35S2 Socket 2 35mm² S2 ATHP06S36NN6-35S Socket 6 35mm² S ATHP06S36NN6-35S2 Socket 6 35mm² S2 ATHP06S36NN2-50S Socket 2 50mm² S ATHP06S36NN2-50S2 Socket 2 50mm² S2 ATHP06S36NN6-50S Socket 6 50mm² S ATHP06S36NN6-50S2 Socket 6 50mm² S2 RECEPTACLES Power Contact Type Signal Contact Size Power Cable Size ATHP04P36NN2-6 Pin 2 6mm² ATHP04P36NN6-6 Pin 6 6mm² ATHP04P36NN2-25 Pin 2 25mm² ATHP04P36NN6-25 Pin 6 25mm² ATHP04P36NN2-35 Pin 2 35mm² ATHP04P36NN6-35 Pin 6 35mm² ATHP04P36NN2-50 Pin 2 50mm² ATHP04P36NN6-50 Pin 6 50mm² 74

177 Magna Mate SERIES PLUGS EMC SHIELDING Magna Mate 2 POSITIONS 86A Uses 3.6mm Contact PLUGS EMC Plugs with High Voltage Interlock Loop Power Contact Type Signal Contact Size Power Cable Size Cable OD Range (Plug) ATHP06S36EL2-6S Socket 2 6mm² S CONNECTOR SOLUTIONS ATHP06S36EL2-6S2 Socket 2 6mm² S2 ATHP06S36EL2-35S Socket 2 35mm² S ATHP06S36EL2-35S2 Socket 2 35mm² S2 ATHP06S36EL2-50S Socket 2 50mm² S ATHP06S36EL2-50S2 Socket 2 50mm² S2 ATHP06S36EL6-6S Socket 6 6mm² S ATHP06S36EL6-6S2 Socket 6 6mm² S2 ATHP06S36EL6-35S Socket 6 35mm² S ATHP06S36EL6-35S2 Socket 6 35mm² S2 ATHP06S36EL6-50S Socket 6 50mm² S ATHP06S36EL6-50S2 Socket 6 50mm² S2 EMC Plugs without High Voltage Interlock Loop Power Contact Type Signal Contact Size Power Cable Size Cable OD Range (Plug) ATHP06S36EN2-6S Socket 2 6mm² S ATHP06S36EN2-6S2 Socket 2 6mm² S2 ATHP06S36EN6-6S Socket 6 6mm² S ATHP06S36EN6-6S2 Socket 6 6mm² S2 ATHP06S36EN2-35S Socket 2 35mm² S ATHP06S36EN2-35S2 Socket 2 35mm² S2 ATHP06S36EN6-35S Socket 6 35mm² S ATHP06S36EN6-35S2 Socket 6 35mm² S2 ATHP06S36EN2-50S Socket 2 50mm² S ATHP06S36EN2-50S2 Socket 2 50mm² S2 ATHP06S36EN6-50S Socket 6 50mm² S ATHP06S36EN6-6S2 Socket 6 50mm² S2 75

178 Magna Mate 2 POSITIONS 86A Magna Mate SERIES RECEPTACLES EMC SHIELDING Uses 3.6mm Contact RECEPTACLES EMC Receptacles with High Voltage Interlock Loop Power Contact Type Signal Contact Size Power Cable Size ATHP04P36EL2-6 Pin 2 6mm² ATHP04P36EL6-6 Pin 6 25mm² ATHP04P36EL2-25 Pin 2 25mm² ATHP04P36EL6-25 Pin 6 6mm² ATHP04P36EL2-35 Pin 2 35mm² ATHP04P36EL6-35 Pin 6 35mm² ATHP04P36EL2-50 Pin 2 50mm² ATHP04P36EL6-50 Pin 6 50mm² EMC Receptacles without High Voltage Interlock Loop Power Contact Type Signal Contact Size Power Cable Size ATHP04P36EN2-6 Pin 2 6mm² ATHP04P36EN6-6 Pin 6 6mm² ATHP04P36EN2-25 Pin 2 25mm² ATHP04P36EN6-25 Pin 6 25mm² ATHP04P36EN2-35 Pin 2 35mm² ATHP04P36EN6-35 Pin 6 35mm² ATHP04P36EN2-50 Pin 2 50mm² ATHP04P36EN6-50 Pin 6 50mm² 76

179 Magna Mate SERIES PLUGS & RECEPTACLES STANDARD Uses 6mm Contact Magna Mate 2 POSITIONS 20A PLUGS Power Contact Type Signal Contact Size Power Cable Size Cable OD Range (Plug) ATHP06S06NN2-6S Socket 2 6mm² S ATHP06S06NN2-6S2 Socket 2 6mm² S2 ATHP06S06NN6-6S Socket 6 6mm² S ATHP06S06NN6-6S2 Socket 6 6mm² S2 ATHP06S06NN2-35S Socket 2 35mm² S ATHP06S06NN2-35S2 Socket 2 35mm² S2 ATHP06S06NN6-35S Socket 6 35mm² S ATHP06S06NN6-35S2 Socket 6 35mm² S2 ATHP06S06NN2-50S Socket 2 50mm² S ATHP06S06NN2-50S2 Socket 2 50mm² S2 ATHP06S06NN6-50S Socket 6 50mm² S ATHP06S06NN6-50S2 Socket 6 50mm² S2 CONNECTOR SOLUTIONS RECEPTACLES Power Contact Type Signal Contact Size Power Cable Size ATHP04P06NN2-6 Pin 2 6mm² ATHP04P06NN6-6 Pin 6 6mm² ATHP04P06NN2-25 Pin 2 25mm² ATHP04P06NN6-25 Pin 6 25mm² ATHP04P06NN2-35 Pin 2 35mm² ATHP04P06NN6-35 Pin 6 35mm² ATHP04P06NN2-50 Pin 2 50mm² ATHP04P06NN6-50 Pin 6 50mm² 77

180 Magna Mate 2 POSITIONS 20A Magna Mate SERIES PLUGS EMC SHIELDING Uses 6mm Contact PLUGS EMC Plugs with High Voltage Interlock Loop Power Contact Type Signal Contact Size Power Cable Size Cable OD Range (Plug) ATHP06S06EL2-6S Socket 2 6mm² S ATHP06S06EL2-6S2 Socket 2 6mm² S2 ATHP06S06EL6-6S Socket 6 6mm² S ATHP06S06EL6-6S2 Socket 6 6mm² S2 ATHP06S06EL2-35S Socket 2 35mm² S ATHP06S06EL2-35S2 Socket 2 35mm² S2 ATHP06S06EL6-35S Socket 6 35mm² S ATHP06S06EL6-35S2 Socket 6 35mm² S2 ATHP06S06EL2-50S Socket 2 50mm² S ATHP06S06EL2-50S2 Socket 2 50mm² S2 ATHP06S06EL6-50S Socket 6 50mm² S ATHP06S06EL6-50S2 Socket 6 50mm² S2 EMC Plugs without High Voltage Interlock Loop Power Contact Type Signal Contact Size Power Cable Size Cable OD Range (Plug) ATHP06S06EN2-6S Socket 2 6mm² S ATHP06S06EN2-6S2 Socket 2 6mm² S2 ATHP06S06EN6-6S Socket 6 6mm² S ATHP06S06EN6-6S2 Socket 6 6mm² S2 ATHP06S06EN2-35S Socket 2 35mm² S ATHP06S06EN2-35S2 Socket 2 35mm² S2 ATHP06S06EN6-35S Socket 6 35mm² S ATHP06S06EN6-35S2 Socket 6 35mm² S2 ATHP06S06EN2-50S Socket 2 50mm² S ATHP06S06EN2-50S2 Socket 2 50mm² S2 ATHP06S06EN6-50S Socket 6 50mm² S ATHP06S06EN6-50S2 Socket 6 50mm² S2 78

181 Magna Mate SERIES RECEPTACLES EMC SHIELDING Uses 6mm Contact Magna Mate 2 POSITIONS 20A RECEPTACLES CONNECTOR SOLUTIONS EMC Receptacles with High Voltage Interlock Loop Power Contact Type Signal Contact Size Power Cable Size ATHP04P06EL2-6 Pin 2 6mm² ATHP04P06EL6-6 Pin 6 6mm² ATHP04P06EL2-25 Pin 2 25mm² ATHP04P06EL6-25 Pin 6 25mm² ATHP04P06EL2-35 Pin 2 35mm² ATHP04P06EL6-35 Pin 6 35mm² ATHP04P06EL2-50 Pin 2 50mm² ATHP04P06EL6-50 Pin 6 50mm² EMC Receptacles without High Voltage Interlock Loop Power Contact Type Signal Contact Size Power Cable Size ATHP04P06EN2-6 Pin 2 6mm² ATHP04P06EN6-6 Pin 6 6mm² ATHP04P06EN2-25 Pin 2 25mm² ATHP04P06EN6-25 Pin 6 25mm² ATHP04P06EN2-35 Pin 2 35mm² ATHP04P06EN6-35 Pin 6 35mm² ATHP04P06EN2-50 Pin 2 50mm² ATHP04P06EN6-50 Pin 6 50mm² 79

182 Magna Mate 2 POSITIONS 80A Magna Mate SERIES PLUGS & RECEPTACLES STANDARD Uses 8mm Contact PLUGS Power Contact Type Signal Contact Size Power Cable Size Cable OD Range (Plug) ATHP06S08NN2-6S Socket 2 6mm² S ATHP06S08NN2-6S2 Socket 2 6mm² S2 ATHP06S08NN6-6S Socket 6 6mm² S ATHP06S08NN6-6S2 Socket 6 6mm² S2 ATHP06S08NN2-35S Socket 2 35mm² S ATHP06S08NN2-35S2 Socket 2 35mm² S2 ATHP06S08NN6-35S Socket 6 35mm² S ATHP06S08NN6-35S2 Socket 6 35mm² S2 ATHP06S08NN2-50S Socket 2 50mm² S ATHP06S08NN2-50S2 Socket 2 50mm² S2 ATHP06S08NN6-50S Socket 6 50mm² S ATHP06S08NN6-50S2 Socket 6 50mm² S2 RECEPTACLES Power Contact Type Signal Contact Size Power Cable Size ATHP04P08NN2-6 Pin 2 6mm² ATHP04P08NN6-6 Pin 6 6mm² ATHP04P08NN2-25 Pin 2 25mm² ATHP04P08NN6-25 Pin 6 25mm² ATHP04P08NN2-35 Pin 2 35mm² ATHP04P08NN6-35 Pin 6 35mm² ATHP04P08NN2-50 Pin 2 50mm² ATHP04P08NN6-50 Pin 6 50mm² 80

183 Magna Mate SERIES PLUGS EMC SHIELDING Uses 8mm Contact Magna Mate 2 POSITIONS 80A PLUGS CONNECTOR SOLUTIONS EMC Plugs with High Voltage Interlock Loop Power Contact Type Signal Contact Size Power Cable Size Cable OD Range (Plug) ATHP06S08EL2-6S Socket 2 6mm² S ATHP06S08EL2-6S2 Socket 2 6mm² S2 ATHP06S08EL6-6S Socket 6 6mm² S ATHP06S08EL6-6S2 Socket 6 6mm² S2 ATHP06S08EL2-35S Socket 2 35mm² S ATHP06S08EL2-35S2 Socket 2 35mm² S2 ATHP06S08EL6-35S Socket 6 35mm² S ATHP06S08EL6-35S2 Socket 6 35mm² S2 ATHP06S08EL2-50S Socket 2 50mm² S ATHP06S08EL2-50S2 Socket 2 50mm² S2 ATHP06S08EL6-50S Socket 6 50mm² S ATHP06S08EL6-50S2 Socket 6 50mm² S2 EMC Plugs without High Voltage Interlock Loop Power Contact Type Signal Contact Size Power Cable Size Cable OD Range (Plug) ATHP06S08EN2-6S Socket 2 6mm² S ATHP06S08EN2-6S2 Socket 2 6mm² S2 ATHP06S08EN6-6S Socket 6 6mm² S ATHP06S08EN6-6S2 Socket 6 6mm² S2 ATHP06S08EN2-35S Socket 2 35mm² S ATHP06S08EN2-35S2 Socket 2 35mm² S2 ATHP06S08EN6-35S Socket 6 35mm² S ATHP06S08EN6-35S2 Socket 6 35mm² S2 ATHP06S08EN2-50S Socket 2 50mm² S ATHP06S08EN2-50S2 Socket 2 50mm² S2 ATHP06S08EN6-50S Socket 6 50mm² S ATHP06S08EN6-50S2 Socket 6 50mm² S2 8

184 Magna Mate 2 POSITIONS 80A Magna Mate SERIES RECEPTACLES EMC SHIELDING Uses 8mm Contact RECEPTACLES EMC Receptacles with High Voltage Interlock Loop Power Contact Type Signal Contact Size Power Cable Size ATHP04P08EL2-6 Pin 2 6mm² ATHP04P08EL6-6 Pin 6 6mm² ATHP04P08EL2-25 Pin 2 25mm² ATHP04P08EL6-25 Pin 6 25mm² ATHP04P08EL2-35 Pin 2 35mm² ATHP04P08EL6-35 Pin 6 35mm² ATHP04P08EL2-50 Pin 2 50mm² ATHP04P08EL6-50 Pin 6 50mm² EMC Receptacles without High Voltage Interlock Loop Power Contact Type Signal Contact Size Power Cable Size ATHP04P08EN2-6 Pin 2 6mm² ATHP04P08EN6-6 Pin 6 6mm² ATHP04P08EN2-25 Pin 2 25mm² ATHP04P08EN6-25 Pin 6 25mm² ATHP04P08EN2-35 Pin 2 35mm² ATHP04P08EN6-35 Pin 6 35mm² ATHP04P08EN2-50 Pin 2 50mm² ATHP04P08EN6-50 Pin 6 50mm² 82

185 Contacts Magna Mate Contacts RADSOK Contacts RADSOK Benefits at a Glance Cost effective production using stamp & form technology Fully automated production for full press capability Low insertion and extraction forces High number of mating cycles Reduced assembly effort Contact coverage up to 65% Long lasting contact normal forces guaranteed through optimal grid technology Self cleaning effect during the mating process No torque resistance required of electrical housing - allowing for easier designs Absorption of vibrations CONNECTOR SOLUTIONS RADSOK Technical Data High Reliability Unique RADSOK design and construction technology creates an electrical contact interface that exceeds typical interconnect requirements. Applications in Aerospace, Medical, Industrial, Automotive, Mining, Offshore and other harsh environments depend on the high reliability of Amphenol RADSOK technology. Low Contact Engagement/Separation Forces The hyperbolic lamella socket contact construction distributes normal forces over a high percentage of the mating surface. This creates a smooth, even engagement effort. This force distribution also contributes to excellent performance in vibration applications with resistance to typical fretting corrosion. Crimp Barrel Contact Flat Hole Tail Contact Low Contact Resistance The large interface between the socket lamella and pin surface result in very low contact resistance, enabling the RADSOK contacts high current ratings compared to traditional power contact designs. Screw Tail Contact High Mating Cycle Durability RADSOK contacts with typical silver plating finishes have demonstrated survival of 0,000 mating cycles. Even with continuous exposure to harsh environmental abuse (salt, sand and high humidity), RADSOK contacts have been tested to maintain low contact resistance beyond 0,000 mating cycles. 83

186 Magna Mate Contacts Power RADSOK Contacts Power RADSOK Machined Contact s Contact Size Description Wire Range AWG Wire range mm ² Plating Electrical Resistance Male PART NUMBER Female 3.6mm Crimp Barrel Silver <.0mΩ MP6ARS8S MS6ARS8S 3.6mm Crimp Barrel Silver <.0mΩ HP0ACS HS0ACS 3.6mm Screw Tail N/A N/A Silver <.0mΩ HPASS HSASS 3.6mm Flathole Tail N/A N/A Silver <.0mΩ HPAHS HSAHS 6mm Crimp Barrel Silver <.0mΩ HP25BCS HS25BCS 6mm Screw Tail N/A N/A Silver <.0mΩ HPBSS HSBSS 6mm Flathole Tail N/A N/A Silver <.0mΩ HPBHS HSBHS 8mm Crimp Barrel Silver <.0mΩ -- HS25CCS 8mm Crimp Barrel Silver <.0mΩ HP35CCS HS35CCS 8mm Crimp Barrel Silver <.0mΩ HP50CCS HS50CCS 8mm Screw Tail N/A N/A Silver <.0mΩ HPCSS HSCSS 8mm Flathole Tail N/A N/A Silver <.0mΩ HPCHS HSCHS Available in Standard Package Size: 25 or,000 pieces Field of Application Amperage for RADSOK Machined Contacts Crimp Barrel Contact Contact Size 25 C 3.6mm 86 A Amperage 6mm 20A 8mm 80 A Flat Hole Tail Contact All technical data has been measured in a laboratory environment and can be different during practical usage of the product. Any product information is for descriptive usage only and not legally binding. In particular, the information does not constitute or provide any legal guarantees. Screw Tail Contact 84

187 Signal Contacts Magna Mate Contacts Signal Contacts - Solid Sockets & Pins Size AWG Type Description Solid AT Female Contact - Socket, Gold-plated Solid AT Female Contact - Socket, Nickel-plated Solid AT Male Contact - Pin, Gold-plated Solid AT Male Contact - Pin, Nickel-plated Solid AT Female Contact - Socket, Gold-plated Solid AT Female Contact - Socket, Nickel-plated 6 4 Solid AT Male Contact - Pin, Gold-plated 6 4 Solid AT Male Contact - Pin, Nickel-plated Solid AT Male Contact - Pin, Gold-plated Solid AT Male Contact - Pin, Nickel-plated CONNECTOR SOLUTIONS Crimping Tool Part Description Suitable crimping range: 0-85 mm2 Opening and closing type head, rotatable 80, easy to operate.automatic relief pressure after the crimping, Crimping Dies (mm²) 0/6,25/35,50/70,95/20,50,85 85

188 Magna Mate Technical Data RADSOK Contacts RADSOK Product Overview RADSOK technology is based upon a stamped and formed flat grid, uniquely twisted into a hyperbolic geometry to provide robust, high density contact to the mating pin contact. Most pin and socket technologies rely on spring (beam element) properties of the contact elements, which tend to weaken over time. Unlike most other pin and socket solutions, the RADSOK contact also utilizes the tensile strength properties of the flat, high conductivity alloy grid. This provides the high normal forces required for conductivity while also providing a large conductive surface area. Correspondingly low voltage drop and low temperature rise are also achieved while maintaining low insertion forces. The RADSOK Design Socket cylinder within female contact has several equally spaced longitudinal beams twisted into a hyperbolic shape As a male pin is inserted, axial members in the female half deflect, imparting high current flow across the connection with minimal voltage loss The hyperbolic, stamped grid configuration ensures a large, coaxial, face-to-face surface area engagement Ideal for crimp termination applications requiring repeated mating cycles and high current with a low multi-volt drop RADSOK Contact (Max. current carrying capacity meet DIN EN 6052 specification.) Shell size Applicable Cable Contact Plating current (AC) temperature 2 (3.6mm) 0mm², 6mm² Silver Plated 65A (0mm²), 86A (6mm²) 4 (6.0mm) 25mm² Silver Plated 20A (25mm²) 6 (8.0mm) 35mm², 50mm² Silver Plated 30A (35mm²), 80A (50mm²) 20 (0.0mm) 50mm², 70mm², 95mm² Silver Plated 80A (50mm²), 250A (70mm²), 300A (95mm²) Note: The given electrical values correspond to a single contact. With the addition of a housing, an increased number of poles or other modifications, the values must be adjusted downwards accordingly. 86

189 RADSOK Contacts Magna Mate Technical Data RADSOK Advantages and Custom Developed Solutions RADSOK Technology Advantages High Reliability - Unique design and construction technology create an electrical contact interface that exceeds typical interconnect requirements. Low Contact Engagement/Separation Forces - The hyperbolic lamella socket contact construction distributes normal forces over a high percentage of the mating pin surface. This creates a smooth, even engagement effort. This force distribution also contributes to excellent performance in vibration applications with resistance to typical fretting corrosion. CONNECTOR SOLUTIONS Low Contact Resistance - The large interface area between the socket lamella and pin surface result in very low contact resistance, enabling the RADSOK contacts high current ratings compared to traditional power contact designs. High Mating Cycle Durability - RADSOK contacts with typical silver plating finishes have demonstrated survival of 20,000 mating cycles. Specialized plating and contact lubricants can extend cycle life to 200,000 matings or higher. Even with continuous exposure to harsh environmental abuse, RADSOK contacts have been tested to maintain low contact resistance beyond 0,000 mating cycles. Standard and Custom-Developed Solutions In addition to the various standard sizes of RADSOK components, custom-developed solutions are also available. Amphenol has the global design, engineering and manufacturing resources to provide RADSOK sockets pressed into busbars, crimped to cables, assembled into connectors, assembled into customer or Amphenol designed specialized electrical devices, or as stand-alone components. Amphenol also manufactures a full compliment of mating pin contacts for any application. Steady-state current capacities for RADSOK products range from 50 amps to over 000 amps. Amphenol connectors with RADSOK contacts are offered with a variety of positive locking features (HiLok and SurLok ) that insure and maintain fully mated connections. Sealing (Sealtac ) and high voltage hot break options are available within the RADSOK itself or within a very wide range of IP rated connector housings to provide environmental protection to the contact area. 87

190 Magna Mate Technical Data RADSOK Contacts RADSOK Series Rated Current and Working Voltage Contact Current Carrying Capacity Derating 3.6mm Derating 6mm Derating 8mm Derating 0mm 88

191 RADSOK Contacts Magna Mate Technical Data RADSOK Series Dynamic Overload Tests at Different Temperatures 6mm RADSOK CONNECTOR SOLUTIONS 8mm RADSOK 89