General Front Windshield

Transcription

1 General Front Windshield **WATCH OUR INSTALL VIDEO ALONG WITH INSTALL SHEET. 8-5/16-18x1 Black Carriage Bolts 8-5/16 Black Nylock Nuts 2-5/16x1-1/4 Stainless Steel Socket Head Screws 2-Rubber Grommets 2-5/16 T knob handles 2-5/16 Flanged nuts 4-Black M10 1-1/2 Flange Bolts 4-5/16x1-1/2 Stainless Steel Socket Head Screws 2-5/16 Grade 8 1-1/2 bolts 2- Large Washers 2- ¼ Zinc Washers 2- Hood Pin Assembly 14- ¼ Black washer 1 plastic ½ plug 2- Triangle brackets with nuts Pin assembly on Bracket A Bracket B Roll Cage Bolts Bracket D Under body Hardware Bracket A hardware Bracket B Windshield Hardware Brackets C E F Bolts washers 2- Rectangular support Brackets Slider Bracket Assembly HOOD Pin assembly on Bracket F

2 A- Top mounting brackets. Used with 4 of the 5/16x1 black carriage bolts, washers, and nuts and Rectangular Support Bracket B- Bottom windshield mounting brackets. Used with 4 of the 5/16x1 black carriage bolts, washers, and nuts. C, D, E, F- These are the under the hood support brackets for the windshield. The use the Triangular nut bracket with the 5/16x1-1/2 **WATCH OUR INSTALL VIDEO ALONG WITH INSTALL SHEET.

3 **WATCH OUR INSTALL VIDEO ALONG WITH INSTALL SHEET. Step 1: If you have the stock plastic roof on your General you will need to remover the bracket on the back of the machine in the center to fit the windshield in place. Make sure you are holding the bracket when taking out bolts or it will fall. Roof Bracket Outside Roof Bracket Inside Drill Holes Step 2: Drill 7/16 holes in top plastic for the support bracket of the windshield on both the left and right side of the front roll cage. Place the 5/16 x1-1/4 stainless steel socket head screw with the black washer through the single hole on Bracket A and then thread on the flanged nut. Place the Top Backing Plate with the two carriage bolts on the front of the machine and BRACKET A on the inside of the machine so the single hole is on the outside. Hands tighten all your hardware with washer and nuts. Leave the bracket loose to fit the windshield in the upright position. You will tighten these later. Bracket A Top backing plate Step 3: Stuff bubble wrap in gap between the cage and roll bar to hold nuts in place or you will lose them in the body. Remove Stock metric bolts from cage. Place BRACKET B with the seal installed on the bottom onto the left and right side and install with the 4 Black M10 1-1/2 Flange Bolts Ryfab has provided. Bracket B

4 Step 4: Reach under the fender of the front and pop out the vent piece on the hood. Now you re going to take brackets C F E to fill in the vent section of the hood. Take Bracket C with the arrow that is stamped in the bracket so it faced up to the sky. Place under the fender and make sure the welded nut is towards the back of the machine. Now place bracket E on top of bracket C on the outside of the machine with the flat smooth side facing out. Place Bracket F on top of Bracket E and use your 5/16x 1-1/2 Stainless steel socket head screws and black washers to hold in place. Do not tighten these you still have to move them for correct fitment of the windshield. Make sure not to cross thread. Repeat on other side. Review step by step with install video. Step 5: Take Bracket D with 5/16x1-1/2 stainless steel socket head screw. This is going to be under the fender. Line up the holes with the side that has the welded nut on it to the back of the hood mount brackets installed in step 4. Repeat on other side. Step 6: Take your triangle nut bracket with the nut facing the ground and the 5/16 Grade 8 1-1/2 bolt and washers. Your bolt with small washer and large washer go down through the bracket and frame and to the triangle piece. Tighten and secure in place. Repeat on other side. Front of Machine Step 7: Take your hood pin piece with one nut on it and place through bracket F and hand tighten with your second nut. Leave loose to fit the windshield in the down position.

5 Step 8: We have provided a bottom vent seal. Go ahead and notch out about a 1 section on each end of the seal for the vent to shut properly. Make sure to push on the seal tight between the corner sections as best you can. The seal will want to push back a bit. It will form over time. Step 9: This is where you will want to install the wiper if you have one. See wiper install attached below. Step 10: Next is installing your Sliders for the vent. You have a left and right side. There should be the bottom bracket bolted to the vent already in place. Take the slider for each side and bolt together as seen below. Step 11: You re now ready to install your windshield. You will need to have a second person help you out. Take your 4 carriage bolts with washers and black nylock nuts. The hinge on the windshield needs to go inside of the brackets bolted on the roll cage. Center up the windshield with the top brackets and bottom brackets on the cage. At this point you can start to tighten bolts when they are lined up just right. Start with the bottom brackets and the roll cage. Then tighten top pin first then center that pin in the slotted hole best you can and tight bolt on the top bracket. Next install the rubber grommets to the pins. Put the big hole of the grommet on the bolt and rest the windshield on the grommet then the t knob secures windshield in place. Step 12: Now you need to lay the windshield down and center the hood brackets. Line up the holes and adjust the brackets if needed. With the windshield laying down and in the right position you can now tighten the brackets and hood pins. Don t forget to put your grommet on the pins so your windshield doesn t rattle. Step 13: If you have a stock Polaris roof on your machine you will need to trim the front lip about 1 in order for the window to fold down properly. We will provide a second seal that will cover the cut edge. Step14: Reinstall your roof after its trimmed and secure the back bracket on the back of your machine. Now you re ready to ride!

6 WIPER INSTALLATION 1. Install Velcro strap in position using ¼ cap screw. Insert thru ¼ hole on the top passenger side of windshield. Run screw thru Velcro then thru hole then tighten with nylon nut. (This is to secure arm into position.) 2. Remove the sm. nut and splyne nut from handle assembly; remove aluminum sleeve from wiper handle remove the one nut & rubber washer. Run sleeve thru outside of windshield replace rubber washer from the inside then the nut, tighten to secure.(do not over tighten) 3. Run wiper handle back thru sleeve from inside to outside. Replace sm. nut & splyne nut, tighten to secure. (do not over tighten) 4. Attach wiper arm to splyne nut, align handle & arm parallel, attach blade. **WATCH OUR INSTALL VIDEO ALONG WITH INSTALL SHEET.