INSTALLATION & OWNER S MANUAL

Transcription

1 Rev. A, p. of 0 INSTALLATION & OWNER S MANUAL MASSEY FERGUSON GC2400 cab kit p/n MFGC2400 Installation Instructions The contents of this envelope are the property of the owner. Be sure to leave with the owner when installation is complete. APPROXIMATE INSTALLATION TIME: 2 to 3 HOURS (excluding accessories) Available options: heater, hard rear panel, and rear window wiper. Note: a front windshield wiper comes standard with this cab kit. revised p/n: IM-MFGC2400

2 p. 2 of 0 DESIGN CONCEPT Curtis cabs feature an assembly of parts designed for your vehicle which require adjustment and alignment of components to accommodate vehicle variations and provide proper weather protection. For accurate installation, proper operation, and years of satisfaction, please read and understand the installation instructions. From all of us at Curtis, we thank you for choosing our product. ADDED WEIGHT Curtis Cabs, blades and general accessories add additional weight to the base vehicle. All Curtis accessory weights are listed in product brochures. Deduct the accessory's total weight from the vehicle's rated capacity and never exceed the vehicle's rated capacity including driver and passenger. Exposure to Carbon Monoxide can Cause illness, serious injury or death. Never operate vehicle if suspicious of Carbon Monoxide. Inspect exhaust system for leaks monthly. Leaks can result from loose connections, corrosion, cracks or other damage to the exhaust manifold. If leaks are found, repair or replace exhaust system. Do not use vehicle until repair or replacement is complete. CAB INSTALLATION BEFORE YOU START HELPFUL HINTS: A. Refer to parts diagram toward the back of this manual to help identify parts during the assembly process. B. To assist with the cab installation, leave all bolts loose for later adjustment unless otherwise specified. C. Read and understand all instructions before beginning. D. Plastic washers have been supplied to provide a weather seal under the heads of all exterior bolts. The plastic washer should be installed under each bolt head directly against the outside cab surface. Care should be taken not to over tighten the fasteners and damage the plastic washer. Also use steel washers as required. See diagram. E. Apply a silicone sealant to seal any minor gaps that may occur due to vehicle variations. F. Use caution to avoid damaging the factory installed threaded inserts. Begin the bolt engagement by hand to avoid or correct potential cross threading. Fastener Steel Washer Plastic Washer Cab Surface TOOLS REQUIRED Set of standard and metric sockets Set of standard and metric open end wrenches Drill 3/8" drill bit One Phillips Head Screwdriver Scissors One 3/8 Drive Ratchet One 3/6 Allen Wrench (preferably T handle type)

3 p. 3 of 0 Fig... VEHICLE PREP. Per figure. and.., remove the following items from the vehicle: the SMV sign, two plastic pine tree clips from each side of the floor mat, one rear fender to floorboard bolt from each side of the floor mat, and both turn signal lights from the roll bar. Save everything but the floor mat pine tree clips and the fender to floorboard bolts for re-use. 2. SIDE FRAME For ease of installation, remove the doors from side frames by opening and lifting up off of pin hinges. 2. Per figure 2. Install supplied expand-a-foam to bottom of rear mount on each side frame. Note: apply to clean dry surface at room temperature. 2.2 Reference Figure 2.2 Remove the nuts and lock washers from the front outside corners of the R.O.P.S. at the fender. Remove Fig With assistance, position the right side frame onto the vehicle. Reinstall nut and lock washer on R.O.P.S. stud. Attach floorboard to tractor with 5/6" x -/4" long button head bolt in rear hole of the floorboard. Note: Position rubber seal along top of fender as shown. 2.4 Repeat for left side frame. Right Side Shown Fig. 2. Expand-A-Foam Fig. 2.2 Fig Seal Remove R.O.P.S. stud Bolt

4 p. 4 of 0 Fig WINDSHIELD SUPPORT 3. See fig. 3.. With assistance, install the windshield support to the top front corner of the side frames oriented as shown with the 90 degree bent flanges on the bottom. In the lower holes only, use the following hardware per side frame: one 5/6-8 x 3/4 long button head bolt, 2 steel washers, one nylon washer, and one locknut. Refer to the helpful hints section on page two for the proper placement of the nylon washer. Note: upper holes will get hardware once the roof is installed. 4. OPTIONAL REAR PANEL 4. If not installing a hard rear panel, proceed to step number 5 on the next page. Fig Per fig. 4.2, Remove the 3 point hitch third link holder. 4.3 Per figure 4.3, With assistance position the rear panel and from the outside install to side frames with 3/4" long button head bolts and nylon washers in top 2 holes ( per side). Install 3/4" long hex head bolts (no nylon washers) from the inside in remaining holes (4 per side). Note: It may be necessary to push the rubber seal on the bottom of the rear panel back onto the metal's edge while positioning the panel. Once in position, the rear mounts on the side frame will hold it in place. Fig Per figure 4.4, Install the third link holder to the bottom of the rear panel with hardware removed in step 4.2 Fig. 4.4

5 p. 5 of 0 5. ROLL BAR BRACKETS 5. Per figure 5., Install the left and right roll bar brackets to the brackets on the R.O.P.S. where the lights were removed in Step, with " long button head bolts (2 per side). Install to side frames with 3/4" long button head bolts. 6. COWL 6. Per figure 6., position the cowl over the hood of the tractor. Attach to the side frames with 3/4" long button head bolts (4 per side). Align edges of cowl with outside of side frames and tighten bolts. 7. RADIATOR SHROUD 7. Per figure 7., Install the radiator shroud cover to the radiator shroud with supplied adhesive backed Velcro. Note: Make sure the areas where the supplied selfadhesive hook velcro will be applied are clean and dry and at room temperature for best adhesion. Fig. 5. (right side) Fig Per figure 7.2, position the radiator shroud. Attach to the cowl with four 3/4" long button head bolts. Note that the rubber seal at the top of the shroud should be tucked down underneath it for the best seal and that it may be necessary to push the ends of the rubber seal on the cowl into place while tightening the radiator shroud. Note: The cover should be removed when operating in warm temperatures to allow more air flow to the radiator in order to keep keep the engine from overheating. CAUTION: be sure the windshield is in the vent position, or the doors are removed, when operating with the cover off, so that dangerous carbon monoxide is not drawn into the cab. Fig. 7. Fig. 7.2

6 p. 6 of 0 8. WINDSHIELD 8. See fig. 8.. Have the following items ready: four 5/6-8 x 3/4 long flat head bolts, 4 steel washers, 4 locknuts, and 2 plastic spacer blocks. With assistance, install the windshield hinges to the windshield support with the two spacer blocks between the hinge and the windshield support. Attach windshield latches to windshield latch receivers on the cowl by squeezing tabs to retract spring loaded pins. See fig Lift up on bottom of windshield and close latches. Check alignment of windshield with side frames and tighten hinge hardware. CAUTION: hinges are plastic components. Do not overtighten hardware. Torque to 7 foot-pounds max.. Also tighten windshield support bolts (from Step 3). 9. ROOF 9. Use a Phillips head screwdriver to punch a hole through the headliner at any of the covered bolt hole locations. Punch holes from the inside out to avoid having the headliner pull away from its glued surface. 9.2 Install the roof oriented so the reflectors are towards the rear of the vehicle. Use the following hardware in the front corners: one 5/6-8 x long button head bolt, two steel washers, one nylon washer, and one locknut (locknuts on the inside surface). Install the bolt through the roof, windshield support, and mounting tab. See the helpful hints section on page two for placement of nylon washers. See figure The middle and rear bolt location on both the left and right sides uses the following hardware per side: two 5/6-8 x 3/4 long button head bolts, two steel washers, and two nylon washers. These bolts are installed into factory installed threaded inserts in the top of each side frame. NOTE: use caution to avoid damaging the internal threads on the factory installed threaded inserts. 9.4 The remaining two holes each use the following hardware: 5/6-8 x 3/4 long button head bolt, 2 steel washers, nylon washers, and locknut. Locknuts to be on the inside surface. 9.5 Make sure the slots in the side frame are centered on the 2 front corner bolts and tighten them at this time. Tighten all remaining bolts, lining up edges of components such as the cowl and windshield support with the outside of the side frames. sandwich the plastic spacer block here Fig. 8. Fig. 8.. latch receiver Fig. 9.2

7 p. 7 of 0 0. REAR CURTAIN. (If installing optional rear panel skip to step below. ) 0. See fig. 0., make sure the inside rear frame tubes are clean and dry and at room temperature. Apply the supplied self-adhesive Velcro along the inside face of the tube along the back edge. 0.2 Snap Curtain to rear edge of roof and Velcro to side frames. Per figure 0.2 use the Velcro sewn to the bottom of the rear panel to position adhesive backed Velcro on the tractor. Attach bottom of curtain.. LOADER VALVE FILLER. Fig.. shows the loader valve filler. Making sure all surfaces are clean, dry, and at room temperature attach velcro to the cowl, radiator shroud, loader valve, and floor as shown. 2. SECURE BOTTOM OF SIDE FRAMES 2. Per figure 2. use the slot in the right side frame floorboard, the hole in the tractor floor mat, and tractor floor as a guide to drill a 3/8" hole through the angle bracket under the front hole. WARNING: Check underneath for obstructions before drilling. Be sure not to drill through hoses or hydraulic lines. Install a -/2" long button head bolt through this hole with washers and locknut (locknut to be under floor). Tighten the bolt at this time. 2.2 Install the plastic pine tree clip supplied through the remaining hole in the right side of the floor mat. Apply Velcro here. Fig. 0. Fig. 0.2 Fig.. Fig. 2.

8 p. 8 of 0 2. SECURE BOTTOM OF SIDE FRAMES (cont.) Fig Per figure 2.3 bolt the left side frame floorboard and floor mat in place using two " long bolts. (Locknuts to be underneath.) 3. FINISHING TOUCHES 3. See fig. 3. Mount the turn signal lights to the roll bar brackets or optional hard rear panel, fish the wires back through the roll bar and reconnect the wires. 3.2 Install nut covers on all remaining nuts on the inside of the cab. Fig Apply grease to the pin hinges. With assistance, reinstall the doors onto the pin hinges. Work the doors back and forth until the hinges are completely seated. 3.4 Install the supplied cable door stops between the bracket on the door and the bracket on the side frame, see figure 3.4. Tighten hardware to engage the nylon lock nuts but loose enough to allow the cable ends to pivot. 3.5 Peel protective film from cowl windows 4. DOOR ADJUSTMENT 4. If necessary, specific adjustments can be made per steps 4.2 and 4.3. Note: Top of door should end up visually parallel with side of roof. The door latch is a rotary type with two positions to close. Adjust door so that when fully closed door latch clicks twice for total engagement. Fig Per fig. 4.2, the large striker bolt and nut can be loosened and reset higher or lower, in or out for better engagement and door seal. Use two 9mm open end wrenches. Note: finger guard to end up being centered and facing inward. Fig. 4.2

9 p. 9 of 0 4. DOOR ADJUSTMENT (continued) 4.3 Per fig. 4.3, the /4-20 hex head bolts on the door hinges can be loosened on the rear tube, or on the door itself, or in both places, in order to rotate or move the door up or down and forward or backward as necessary for proper alignment with side frame. Note: An assistant will be needed for this step. Keep the hinge sleeves fully seated on the pin hinges. Tighten all hinge bolts using caution to not over tighten. Over tightening will crush (damage) the structural tubing. Torque to 40 inch/pounds. 4.4 Reference figure 4.4 The inside latch can be moved forward or back for proper engagement with the striker bolt engagement. CAUTION: FOR SAFE OPERATION, DO NOT DRIVE WITH DOORS OPEN. MAKE SURE DOORS ARE CLOSED AND PROPERLY LATCHED WHEN DRIVING. 5. CARE AND MAINTENANCE 5. Once the doors are properly adjusted, lubrication (preferably grease) can be applied to the striker bolts and door latch assemblies. Re-apply periodically as needed (same goes for the door pin hinges as necessary). 5.2 Check and tighten hardware after 40 hours of operation. Periodically inspect and tighten hardware for the remainder of the unit s life. 5.3 Wash the painted surfaces of the unit with commercial automotive cleaning products. 5.4 Clean windows with glass cleaner. 5.5 Vinyl components should be washed with a mild solution of warm soapy water. 5.6 Clear vinyl can be easily scratched. Be careful cleaning frost or snow from rear curtain. Do not roll curtain in cold weather. The curtain becomes stiff and may crack. Keep curtain clean. EXTERIOR VIEW OF RIGHT SIDE DOOR Fig. 4.3 Fig. 4.4

10 LOGO ROOF WHITE MASSEY FERGUSON GC2400 SOFT SIDED CAB PARTS LIST MF24-0 REFLECTORS SNAPS (6) (INSIDE) WINDSHIELD HINGES MF24-02 SEAM BULB ROLL BAR BRACKETS RIGHT 5/8" SIDE BULB LEFT MF24-05L W/ /4" GRIP RIGHT MF24-05R LEFT RUBBER TYPES: /2" WEATHER SEAL HEADLINER TRIM-LOK ALL SIDES 3/4" SIDE BULB W/ /4" GRIP & 2 WIPERS 9PR20 TRIM LOK SIDE FRAMES WINDSHIELD SUPPORT 7/6" HEYCO PLUGS 5/6-8 INSERTS /SIDE RIGHT MF DECALS (INSIDE) (SERIAL #, R.O.P.S., /2" WEATHER & OPTIONS) SEAL (INSIDE) (L & R SIDES) LEFT RIGHT LEFT MF24-09L MF24-09R /2" WEATHER SEAL (INSIDE) (L & R SIDES) LATCHES COWL SIDE WINDOW W/ 7/6" SIDE BULB (/4" GRIP & 2 WIPERS) FIVE WINDOW CLIPS WINDSHIELD LATCH MOUNTS " FLAT BULB MF24-04 " FLAT " FLAT BULB BULB -/8" HEYCO PLUGS REG BULB SOFT DOORS (WITH VINYL RIGHT RADIATOR SHROUD LEFT RIGHT 3/6" TRIM-LOK MF24-07L MF24-07R " FLAT BULB MF24-06 /2" WEATHER SEAL (INSIDE) (L & R SIDES) HINGE SLEEVES 9PR0 3/6" TRIM LOK 9PR0B 3/4" SIDE BULB W/ /4" GRIP & 2 WIPERS " FLAT BULB 9PR05 9PR38 7/6" SIDE BULB W/ /4" GRIP & 2 WIPERS 9PR29 LATCH PIN REAR CURTAIN " FLAT BULB MF24-08 HEATER LABEL (INSIDE) HINGE PINS LH,RH & HINGE PLATES EXPAND A FOAM (BOTTOM OF REAR MOUNTS) RADIATOR SHROUD COVER DOOR LATCH CABS/BLADES/SPREADERS/ACCESSORIES LOADER VALVE COVER MF24-0 MF24- GRAB HANDLE OUTSIDE HANDLE LEFT ADDITIONAL SERVICE PARTS IN HOUSE APPLICATIONS DESCRIPTION MOLDED WINDSHIELD GLASS HARDWARE KIT CABLE DOOR STOP KIT UNITIZED FRAME HINGE KIT LEFT DOOR SKIN RIGHT DOOR SKIN ROTARY DOOR LATCH - LH ROTARY DOOR LATCH - RH OUTSIDE R-LATCH HANDLE W/ KEY WINDSHIELD LATCH KIT WINDSHIELD HINGE KIT 9GL-33X39 MF24-HWK 9DS02 9PH008 MF24-0L MF24-0R 9DL0A 9DL0B 9DL0C 9WL0 9PH007 & 9BLK0 /UNIT 5/8" SIDE BULB W/ /4" GRIP REG. BULB 9PR02 p. 0 of 0