GROTNES ROTARY ROLL FORMING MACHINE TOOLS

Transcription

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2 GROTNES ROTARY ROLL FORMING MACHINE TOOLS GROTNES MACHINE WORKS, INC.

3 The forming rolls (tooling) are mounted on parallel spindles powered by a hydrostatic drive. In general the upper spindle (A) is a fixed member, while the lower spindle (B) is adjustable and elevates into position, transmitting the applied force (C). The hydrostatic spindle drive provides ideal torque distribution between the spindles. A hydraulic differential provides equal peripheral speed of the rolls, regardless of difference in diameter, size and shape of the part, through the entire rolling cycle. Infinite variable infeed control of the lower spindle and precise control over applied forces permits forming to close tolerances. The forming operation is accomplished through a combination of die rotation (forming rolls) and the upward feed of the lower spindle. GROTNES MODEL 400

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5 There are numerous engineering advances built into Grotnes rotary roll forming machines. Use of hydrostatic drives eliminated open gearing which had limited the diameter of the rolling spindle between the bearing mounts. The Grotnes method (Figure 1) allowed the diameter of the spindles to be increased and greatly reduce the deflection between rolls, resulting in control of quality in the finished product. Maximum spindle diameter between bearings to reduce deflection between rolls to absolute minimum Bearings spaced to balance load and provide maximum life I \ FIGURE 1. Trunion mount for tilting spindle To elevate and lower the lower spindle in a program sequence, Grotnes engineers designed a combination torque tube and toggle link system (Figure 2). This system is far superior, since it permits the reactive rolling forces to be absorbed within the torque tube, eliminating points of wear which could cause loss of tolerance and rigidity after sustained usage. It also provided the mechanical support required by the lower spindle at each point in the rolling cycle to sustain maximum rolling forces throughout the rolling cycle. AUTOMATED LOADING AND UNLOADING By designing the part handling equipment to be integrated with Grotnes rotary roll forming machine tools, it is possible to load and unload the machine in 1 to 3 ~ sees. depending on the piece part. For example, auto rim blanks can be loaded and unloaded in 1.05 seconds. The rolling cycle is 1.95 seconds. As a result, the production cycle is at a rate of 1200 per hour. Similar results can be achieved on other types of parts. The automated feeder (Figure 3) employs an elevator to position the ~oiled blank above the cradle. When the cradle retracts from the machine, it mechanically releases the part in the elevator while dropping the part that has been rolled into an out chute below. The elevating mechanism is hinged at its base and swings out to provide immmediate accessibility to the spindles for tool (rolling dies) changeover. Ruggedly constructed, the automatic loader and unloader is powered by the machine's hydraulic system, since it operates during the "dwell" period of the machine's rolling cycle. HYDRAULIC CYLINDER MOUNTING PADS for bearing blocks FIGURE 2. COMPLETE SPECIFICATIONS ON GROTNES ROTARY ROLL FORMING MACHINE TOOLS ARE SHOWN ON PAGE 6.

6 1'1--- ~ ~--~ GROTNES ROTARY ROLL FORMING MACHINE TOOLS SPECIFICATIONS MODEL No II Maximum rolling force 9,000 lbs. 22,000 lbs. 30,000 lbs. 44,000 lbs. 150,000 lbs. Maximum axial thrust 4,500 lbs. 8,000 lbs. 17,000 lbs. 30,000 lbs. 50,000 lbs. Maximum input torque continuous per spindle 1,000 inch lbs. 1,800 inch lbs. 4,800 inch lbs. 6,500 inch lbs. 25,000 inch lbs. Spindle RPH HP per spindle 480 RPM/ 7Y2 HP 400 RP,.M 110 HP 400 RPM / 30 HP 500 RPM/ 50 HP 150 RPM / 60 HP Maximum roll space: Diameter 3" 3W' 5" 5W' low' Length 4%" 6 ~" 9" 11%" 30" Minimum center distance with lower spindle in up position 7" 7" 10" low 17" Upper spindle-adjust. range 3W' 3W' 4" 3W' 4" Lower spindle travel 4" 4" 5W 5W 7" Lower spindle guides Hardened gibs, adjustable for wear Tilting of adjust-upper spindle Trunnion mounted bearing housings Adjustment mode Manual or optio nal Motor Dr iven Tilting range from horiz. IW IW IW IW IW Front bearings Rear bearings Bearing seals Lower spindle- vertical drive m Roller Bearings Taper Roller Bearings Lip Seals Torque tube actuated by hydraulic cylinder and toggle linkages. Cam controlled, adjustable speed control for upfeed and decelerat ion for down stroke. Cylinder: bore.. 2" 2" 3W 3W 6" stroke 5" 8" 7" 7" 12" ~ Hydraulic pressure at max. rated rolling force 900 psi 700 psi 900 psi 1300 psi 1000 psi Bearings in toggle linkage Oilite needle bearings Main spindle drives Hydrostatic Differentia I action " Hydraulic Deflection of spindles at center of 5" wide part at maximum rated load.010".010".015".022".050" Floor to centerl ine (lower spindle in rol ting pos.) 47W 34" 44W' 48X" 70" Approx. floor space reg. (measured from front face of mach in e) 4' X 5' 10' X 3' 9' X 5' 12' X 8' 7' X 18' Overall height (approx.) 6' 6' 6'-8" 8' 11'-5" Approx. weight 6,000 # 6000 # 16,000 # 24,000 # 60,000 # Electric motors 12X HP / 1800 RPM 20 HP 1800 RPM 75 HP RPM 2-60HPI 1200 RPN 75 HP 1740 RPM Double end Double end Double end 30 HP / 1200 RPM Double end 6

7 GROTNES MODEL 1018 (special) SPIN TYPE OFFSETIER... built for reducing and flanging the top end of automatic washer tubs. GROTNES MODEL 450 CHANNEL ROLL MACHI NE for flattening mill section type truck rims GROTNES MODEL 400 (special).. with automatic loadmg and unloading cradle with adjustable side guide rol.ls for forming stepped profile bead in open end of transformer tanks r-="""1p" close-up of Model10.18 showing washer tub 1n position during operation I GROTNES MODEL 100 (console type) special combination rotary roll former and shrinker for profiling sprag retainers for sprag clutch.by _roll forming and shnnkmg to final size. GROTNES MODEL 90-H (special) heavy duty, for roll forming pipe coup I ings 7

8 GROTNES MODEL 9 BULL WHEEL COlLER GROTNES MODEL 160 STRIP COlLER GROTNES MODEL 4 PYRAMID ROLL COlLER GROTNES MODEL 6 HEAVY DUTY RIM COlLER GROTNES MODEL 460 SHEET COlLER phone A.C CABLE: GROTMA GROTNES MACHINE WORKS, INC. GROTNES 5454 N. WOLCOTT AVE., CHICAGO, ILLINOIS Printed in U.S.A. 25C965