PBS S4/S5 KIT PICK SHEET

Transcription

1 Updated 5/5/15 STANDARD OR OPTION (CIRCLE ONE) STANDARD ITEM OPTION DRIVE FLANGES S PBS-5930 BELL HOUSING + MATCHING INPUT SHAFT + MATCHING T/O BEARING PBS-615CHEV-KIT PBS-615VW-KIT STANDARD ITEMS are "auto-built" into the kit and do NOT need to be entered on the invoice. OPTIONS require a plus/minus entry on the invoice to correct price and inventory. RING & PINION RATIO WEDDLE PART # NOTES S4/S5 RING & PINION RATIO S45-RP### NOT PROVIDED BY PBS *NOTE: Ring & pinion ratio must be itemized on the invoice with a zero in the price column. SHORT CHEVY BH PARTS BAG WEDDLE PART # NOTES T/O BEARING EXTENDER WELDED TO SACHS T/O BRG HOUSING THROWOUT BEARING, CONVEX FACE SC.170 CROSS SHAFT FOR K ASSY K.5 CLEVIS ARM FOR CLUTCH CROSS SHAFT ASSEMBLY (MODIFIED BY PBS) BOLT TO HOLD ARM ON CROSS SHAFT H-BM8X20H WASHER FOR BOLT THAT HOLDS ARM ON CROSS SHAFT CLUTCH ARM RETURN SPRING CLUTCH ARM RETURN SPRING ANCHORS JAM NUTS FOR CLUTCH ARM RETURN SPRING ANCHORS DRAIN PLUG, 1/4" PIPE PLUG WITH MAGNET 3 1/4-20 X.500" HEX BOLT, GRADE 8, PLATED H-B H 5 SPLIT LOCK WASHER FOR 1/4" BOLT MD2D SET SCREW TO HOLD CLUTCH CROSS SHAFT BUSHING CUSTOM 8MM FLAT WASHER, PLATED, 14.3MM O.D. H-FW8S HEIM FOR HD 091 CLUTCH CROSS SHAFT ASSEMBLY K.1 PAGE 1 OF 5

2 SHORT CHEVY BH PARTS BAG (CONT.) WEDDLE PART # NOTES CLEVIS PIN FOR HD 091 CLUTCH CROSS SHAFT ASSEMBLY K.2 COTTER PIN/CLIP FOR HD 091 CLUTCH CROSS SHAFT ASSEMBLY K.3 BUSHING FOR K ASSY K.6 20MM WASHER FOR LATE CLUTCH CROSS SHAFT, NEW A INPUT SHAFT SEAL FOR S4/S5/S4D/S5D TRANS S THROWOUT BEARING GUIDE SLEEVE S DUST SHIELDS BOLTS FOR DUST SHIELDS 3 STUD FOR S4/S5 BELL HOUSING, 2 1/2" LONG S45-9SBH250 8 STUD FOR S4/S5 BELL HOUSING, 1-1/4" LONG S45-9SBH125 STUD FOR PBS LS BELL HOUSING, 2" LONG 13 5/16-24 NYLOC NUT H-NL MM HARDENED FLAT WASHER, PLATED, 17.6MM O.D. H-FW8 INDIVIDUAL PARTS WEDDLE PART # NOTES PBS MAIN CASE PBS-610 PBS PINION BEARING CARRIER PBS-402 SIDECOVER S GEAR/SHIFT HOUSING ASSEMBLY (PRE-BUILT BY PBS) PS4-607.ASSY END COVER FOR SHIFT HOUSING ASSEMBLY PBS-605 S4/S5 REVERSE DETENT ASSEMBLY S DIFF CARRIER BEARING CONE MD-421 DIFF CARRIER BEARING CUP MD-420 BALL BEARING FOR FINAL DRIVE FLANGE S DIFF SHIM SET (3x.003", 2x.004", 3x.005", 2x.006", 3x.007") MD-5003 TO 5007 NOT PROVIDED BY PBS DIFF HOUSING PBS-535 DIFF COVER S SIDE GEAR S SIDE GEAR THRUST WASHER S SPIDER GEAR S PBS CLUTCH CABLE GUIDE PBS-940 PAGE 2 OF 5

3 INDIVIDUAL PARTS (CONT.) WEDDLE PART # NOTES FINAL DRIVE SEALS MD ST-4TH IDER GEAR BEARINGS 4-45X50X27 6 PINION BEARING RETAINER BOLT, 3/8"-24 X 1.75" 12 POINT H-B FC 6 LOCK WASHER FOR PINION RETAINER BOLT MD-956 PINION BEARING CONE, SMALL MD-403 PINION BEARING CUP, SMALL MD-404 PINION BEARING CONE, LARGE MD-405 PINION BEARING CUP, LARGE MD-406 PINION BRG PRELOAD SPACER MD WASHER PLATES UNDER RING GEAR BOLTS 1 XHD RING GEAR BOLT FOR HV/MD/S4/S5/PBS H-B XHD NEEDLE BRG FOR REVERSE INTERMEDIATE IDLER GEAR S NOT PROVIDED BY PBS CIRCLIP FOR REV INTERMEDIATE IDLER GEAR BEARING S NOT PROVIDED BY PBS S4 SLIDER HUB, NEW 30T SPLINE S4-843A PBS SHIFTER ASSEMBLY MD SIDECOVER O-RING MD-922 GC STUD BAG WEDDLE PART # NOTES 10 5/16-24 NYLOC NUT H-NL /16' AN REGULAR WASHER H-FW8S 10 5/16" X 9 1/2" STUD DIFF BAG WEDDLE PART # NOTES SHORT DIFF CROSS SHAFT FOR PBS PBS-539 LONG DIFF CROSS SHAFT FOR PBS PBS-538 CENTER BLOCK FOR PBS DIFF PBS SPIDER GEAR THRUST WASHER FOR S4/S5/PBS S BEARING RETAINER PLATE FOR OUTPUT FLANGES MD S4/5/PBS SPIRAL LOCK FOR DRIVE FLANGE S BOLT FOR OUTPUT BEARING RETAINER PLATE HV BOLTS TO RETAIN CROSS SHAFTS IN DIFF PBS-537 PAGE 3 OF 5

4 SIDECOVER KIT BAG WEDDLE PART # NOTES SIDECOVER STUD 3/8 X 2" MD-9SCS SIDECOVER STUD 3/8 X 1 1/2" MD-9SCS /8-24 NYLOC NUT H-NL /8" AN FLAT WASHER H-FW38 SPACER WASHER FOR CLUTCH CABLE GUIDE MD SPEED SEQUENTIAL BAG WEDDLE PART # NOTES.156" THRUST WASHER FOR CENTER OF PINION SHAFT S " THICK THRUST WASHER FOR ENDS OF PINION SHAFT S WASHER FOR NUT ON END OF PINION SHAFT (1.140X1.630X.150") S WASHER FOR NUT ON END OF MAINSHAFT (.765X1.310X.140") S WASHER UNDER REVERSE ON MAIN SHAFT (1.190X1.770X.185").515" SPACER SLEEVE (BETWEEN 3RD AND SHOULDER ON MAINSHAFT) S4-901A 2ND-4TH SPACER SLEEVE FOR PBS S4 MAINSHAFT (1.370" LONG) S4-903 FRONT PINION BEARING INNER RACE (.925" LONG) S4-416A S4/S5 REAR MAINSHAFT BEARING (GOES IN MAIN CASE) S INNER SLEEVE FOR FR MS BRG S5-952 CIRCLIP FOR REAR MAINSHAFT BRG IN MAIN CASE S INPUT SHAFT CIRCLIP FOR S4/S5 S S4/S5 INPUT COUPLER S S4/S5 INPUT TO MAINSHAFT CONNECTOR STUD H-S CPS 3 3/4"-16 JAM NUT H-JN3416 JAM NUT FOR END OF PIN SHAFT.500" THICK (LEFT HAND THREAD) S JAM NUT FOR END OF PIN SHAFT.300" THICK (LEFT HAND THREAD) PBS DOWEL MAIN CASE TO BH (.500 X 1") H-D DOWEL MAIN CASE TO GC/SHIFT HSG ASSY. (.375 X.75") H-D /8" PIPE PLUG, INTERNAL SOCKET DRIVE (PLATED) H-PLUG-38PISD 3/4-16 FILL PLUG H-PLUG-34UNFH 3/4"-16 COPPER SEALING WASHER H-WCS34 HEAVY DUTY BRONZE LOAD BOLT FOR AGB/HV/MD/S4/S5 TRANS MD-945 PAGE 4 OF 5

5 5-SPEED SEQUENTIAL BAG WEDDLE PART # NOTES 3.125" THICK THRUST WASHER FOR ENDS OF PINION SHAFT S WASHER FOR NUT ON END OF PINION SHAFT (1.140X1.630X.150") S WASHER FOR NUT ON END OF MAINSHAFT (.765X1.310X.140") S WASHER UNDER REVERSE ON MAIN SHAFT (1.190X1.770X.185") 4TH-5TH SPACER SLEEVE FOR PBS S5 MAINSHAFT S5-903 FRONT PINION BEARING INNER RACE (.925" LONG) S5-416A INNER SLEEVE FOR FR MS BRG S5-952 S4/S5 REAR MAINSHAFT BEARING (GOES IN MAIN CASE) S CIRCLIP FOR REAR MAINSHAFT BRG IN MAIN CASE S INPUT SHAFT CIRCLIP FOR S4/S5 S S4/S5 INPUT COUPLER S S4/S5 INPUT TO MAINSHAFT CONNECTOR STUD S /4"-16 JAM NUT H-JN3416 JAM NUT FOR END OF PIN SHAFT.500" THICK (LEFT HAND THREAD) S JAM NUT FOR END OF PIN SHAFT.300" THICK (LEFT HAND THREAD) PBS DOWEL MAIN CASE TO BH (.500 X 1") H-D DOWEL MAIN CASE TO GC/SHIFT HSG ASSY. (.375 X.75") H-D /8" PIPE PLUG, INTERNAL SOCKET DRIVE (PLATED) H-PLUG-38PISD 3/4-16 FILL PLUG H-PLUG-34UNFH 3/4"-16 COPPER SEALING WASHER H-WCS34 HEAVY DUTY BRONZE LOAD BOLT FOR AGB/HV/MD/S4/S5 TRANS MD-945 PAGE 5 OF 5