ov-lifting_bolts_divider - Updated Lifting Bolts
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1 ov-lifting_bolts_divider - Updated Lifting Bolts
2 Technical Information roduct information Lifting Bolts roduct marking Compliant with 2006/42/EC, and with individual date of manufacture and batch number. Complies with 2006/42/CE Model No. Individual part no. date of manufacture Lifting angles Load 100% of load rating of bolt 45 Steel and Stainless steel (316) versions Load Approx 66% of load rating of bolt 60 Load Approx 50% of load rating of bolt For full information on lifting arrangements see technical pages Steel CE mark WLL weight limit Stainless (316L) Lifting Bolts from Automotion Components ov-lifting_bolts_product_information - Updated Tel: Fax: web: mechanicalcomponents.co.uk a website from Automotion Components 743
3 Lifting Bolts Technical Information Installation information ov-lifting_bolts_installation_information - Updated Lifting Bolts from Automotion Components Never use an oversized hook or other lifting device which will pry or tend to open the U shaped bar on centre pull hoist rings. After installation, check the hoist ring to be sure it swivels and pivots freely in all directions. The side of the ring must not contact anything. Always ensure full thread engagement when installing hoist rings. 744 Tel: Fax: web: mechanicalcomponents.co.uk a website from Automotion Components
4 Introduction Swivel Lifting Rings and Lifting Bolts Lifting Bolts Introduction to swivel lifting rings and Lifting Bolts ( ) Our swivel lifting rings fully comply with the EC directive 2006/42/EC. They are CE marked and are supplied with a Certifi cate of Conformity. There is a 100% check on anti-cracking, a proof load test of 2.5 x load limit and a safety factor of 5 on most parts. Each ring is individually marked to ensure full product traceability. The Swivel Lifting Rings come in three main forms depending on the number of axis required to swivel. The most popular type is the double swivel rings. Single swivel Threads M8 M48 Loads 0,3 tons to 15 tons Double swivel Threads M4 M100 Loads 0,05 tons to 50 tons Triple swivel Threads M8 M56 Loads 0,3 tons to 22 tons Swivel lifting rings operating instructions. lease follow these instructions carefully. Ensure all lifting bolts are CE marked. Ensure they are handled by qualifi ed personnel. Refer to the operating instructions particularly with regards to product selection, any possibility of the load swivelling, the effect of lifting angles on the load capacity (see relevant tables), etc. Never allow any personnel underneath a suspended load. Always heed the load rating of the lifting bolt. Always perform a visual inspection of the lifting rings prior to use. Checking for any damage to thread and/or swivelling system. Check for wear or corrosion, signs of stress or bending. Check CE mark and load rating. Ensure a yearly full service inspection is performed. Always ensure the full bottom face of the lifting bolts is in contact with a smooth, square surface. Ensure bolt is tightened to the correct torque. Ensure full and unrestricted movement of the lifting ring in all directions. Before each lift ensure the correct orientation of the shackle in the lift direction. Avoid using our standard steel lifting rings in corrosive environments eg sandy, chemical, acid, moisture etc. In this case consider using our stainless steel lifting rings. Note the thread length requirements: - 1 x thread diameter for steel (ST37 min.) x thread diameter for cast iron. - 2 x thread diameter for aluminium x thread diameter for other light metals. - If fi xing into low resistance material it is better to allow for a bigger diameter thread to compensate for the lower material resistance. Note: The full thread must be engaged. Longer thread lengths can be supplied on request or a bolt and washer/nut combination can be used. REORT OF THOROUGH EXAMINATION This report complies with the requirements of the Lifting Operations and Lifting Equipment Regulations 1998 Date of Thorough Examination: Sales Order number: Name and Address of customer for whom the thorough examination was made: Automotion Components Ltd Alexia House Description and identification of the equipment, including type, dimension and part number: Little Mead Industrial Estate Cranleigh Surrey GU6 8NE Quantity: Working Load Limit: in conjunction with this document. Original declaration of conformity is available on request Date of manufacture if known: Material: Was the examination carried out in accordance with an examination scheme: Batch : This part is CE marked in compliance with European Directive : Identification of any part found to have a defect which is or could become a danger to persons and a description of the defect: (If none state NONE) None. 2006/42/EC. YES NO articulars of any repair, renewal or alteration required to remedy the defect identified above: Is the above an existing or imminent danger to persons *Note-This is a reportable defect YES NO SECIMEN articulars of any tests carried out as part of the examination: (If none state NONE) Visual inspection and compliance. IS THIS EQUIMENT SAFE TO OERATE? YES NO Name of person making this report: Name of person authenticating this report: Latest date by which n N/A ov-lifting_bolts_rings_and_bolts - Updated Tel: Fax: web: mechanicalcomponents.co.uk a website from Automotion Components
5 Swivel Lifting Rings Safety Guide
6 Single swivel Threads M8 M48 Loads 0,3 tons to 15 tons Double swivel Threads M4 M100 Loads 0,05 tons to 50 tons Triple swivel Threads M8 M56 Loads 0,3 tons to 22 tons SECIMEN
7 4020 Threads M8 M30 Loads 0,3 tons to 3 tons Threads M30 M45 Loads 3,5 tons to 6 tons. Complies with 2006/42/CE CE mark Model No. WLL weight limit Individual part no. date of manufacture Never use an oversized hook or other lifting device which will pry or tend to open the U shaped bar on center pull hoist rings. Load Load Load 100% of load rating of bolt Approx 66% of load rating of bolt Approx 50% of load rating of bolt For full information on lifting arrangements see technical pages After installation, check the hoist ring to be sure it swivels and pivots freely in all directions. The side of the ring must not contact anything. Steel Stainless (316L) Always ensure full thread engagement when installing hoist rings. Also ensure face is flush.
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17 Lifting Bolts Safety Guide
18 Standard Lifting Bolts Standard lifting bolts (to DIN 580 and DIN 582) ( ) These are CE marked and are available with male or female threads in either steel or stainless steel (A4 AISI 316). They are meant only for use at a maximum angle of 45 from the thread. They are not meant for loads that might swivel. These are supplied with a generic Declaration of Conformity (DOC) stating that the parts have been manufactured to the relevant DIN standard and therefore suitable for lifting. Lifting Bolts Safety Overview 45 Do not lift Assembly instructions The lifting bolts are generally intended for permanent mounting to components such as motors, switchgear cabinets and gears, and for transporting these items of equipment 1. They must be used by qualifi ed personnel trained to current European Standards on the place of use. Lifting bolts must be permanently marked with a raised manufacturer s mark, material ID (e.g. C15E, A2 or A4), load-bearing capacity in axial direction (WLL in ), and with the CE symbol. Refer to the relevant table to determine the effect of lifting angles on the load capacity. 2. Check the fi xing points to ensure correct bolt seating, check for; corrosion, wear and tear, deformation etc. at regular intervals and before each use. 3. The fi xing point should be selected carefully such that the resultant forces are absorbed by the base material without any deformation. Screw-in depth for steel with a tensile strength of Rm >340 N/ mm², e.g. S235JR (1.0037); or GG 25 ( without cavities or shrinkage): 1.5 x thread diameter (=L). For screw-in material with lower strength, use fi xing points with greater screw-in length. Minimum screw-in depths recommended by the Liability Insurance Association: 2 x thread diameter in aluminum alloys 2.5 x thread diameter in light metal with low strength For light metals, non-ferrous metals and grey cast iron, select the thread such that the load-bearing capacity of the thread corresponds with the requirements involving the base material. For through-holes, a nut (0.8 x d) should be fully and fi rmly bolted from the opposite side. If the thread length of the screw is suffi cient, the use of an additional washer is recommended. 4. Select the location of fi xing points carefully to ensure that any rotational effects or load shifts are avoided. Arrange the fi xing point for a single strand sling perpendicularly above the center of the load. Arrange the fi xing points for a twin strand sling on both sides and above the load center. Caution: Avoid turning or rotating movements during the lift! osition the lifting bolt such that no shear tension acts on the bolt. Any introduced force must act in the direction of the eye bolt plane. Standard lifting bolts DIN 580 & DIN The attachment surface must be fl at. Maximum spot-facing of the thread hole = nominal diameter of the thread. Blind holes must be drilled to a suffi cient depth to ensure that the contact surface of the eye bolt is fully seated. 6. Shock loads, tugs or vibrations may cause inadvertent loosening. Consider using a liquid thread lock agent such as Loctite making sure to observe the manufacturer s recommendations. Always secure bolts which remain permanently at the fi xing point, e.g. by glueing. 7. The end attachment must be freely moveable in the lifting bolt. When slinging and removing the end attachments (sling chain, round sling, wire rope), make sure that no pinch, shear, catch or impact points occur. Avoid damage to the end attachments caused by sharpedged loads. 8. Temperature suitability: these lifting bolts may be used without restricting or impairing the load-bearing capacity within the temperature range from -20 C to +200 C. 9. The seating surface of the bolts must not be allowed to make contact with corrosive chemicals, acids or their vapours. 10. After initial installation and at intervals depending on use, however at least once every year, the continued suitability of the fi xing point must be checked and inspected by an expert. This should also be done after any damage or other unusual incidents. If there is any doubt with regard to safe use, the fi xing point and/or the lifting equipment must not be used for safety reasons. No person should operate under a suspended load and operators should not be distracted or put in danger in the handling area. Failure to observe these instructions may result in personal injury and material damage! F 1 F
19 F 1 Max. F 2 Max. F 1 Max. F 2 Max. F 1 Max. F 2 Max. M / M / M / M / M / M / M / M M / M / M / M / F 1 Max. F 2 Max. M M M M M M M M M72 x M80 x M100 x * F 1 Max. F 2 Max. F 1 Max. F 2 Max / / *For UNC, BS & BSW threads.
20 Auto 0496 Web: Tel.: Fax: Due diligence has been taken in preparing these safety instructions. Automotion Components Ltd can not be held legally responsible nor liable for any missing or incorrect information and the ensuing consequences. Automotion Components Ltd reserves the right, without prior notice to effect modifi cations and design changes to these products and associated documentation as part of a continuous program of product development.
21 Steel Shackles Lifting Bolts & Shackles 4081 Material Steel, zinc plated. Technical notes To DIN Form A. Order No. d 1 d 2 d 3 w 1 w 2 h Max. load , , , , , , , , , , , , , , , , , , , , , , , , , ,40 X Tel: Fax: info@automotioncomponents.co.uk Web: automotioncomponents.co.uk
22 Steel Shackles with split pin Lifting Bolts & Shackles 4082 Material Steel, zinc plated. Technical notes To DIN Form C. Order No. Material d 1 d 2 d 3 w 1 w 2 h Max. load Steel , , Steel , , Steel , , Steel , , Steel , , Steel , , Steel , , Steel , , Steel , , Steel , , Steel , , Steel , , Steel , , Steel , , Steel , , Steel , , Steel , , Steel , ,0 X Tel: Fax: info@automotioncomponents.co.uk Web: automotioncomponents.co.uk
23 Commercial D Shackles commercial Lifting Bolts & Shackles 4084 Material Steel, zinc plated or stainless steel (A4, AISI 316). Order No. Material d w h Max. load Steel , Steel , Steel , Steel , Steel , Steel , Steel , Steel , Steel , Steel , Steel , Steel , Steel , Steel , Steel , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless ,75 76 X Tel: Fax: info@automotioncomponents.co.uk Web: automotioncomponents.co.uk
24 Commercial Bow Shackles Lifting Bolts & Shackles 4086 Material Steel, zinc plated or stainless steel (A4, AISI 316). Order No. Material d w h Max. load Steel , Steel , Steel , Steel , Steel , Steel , Steel , Steel , Steel , Steel , Steel , Steel , Steel , Steel , Steel , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless , A4 Stainless ,00 76 X Tel: Fax: info@automotioncomponents.co.uk Web: automotioncomponents.co.uk
25 High-tensile Steel Shackles Lifting Bolts & Shackles 4096 Material High-tensile steel. in: hot-dip galvanized and lacquered; shackle: hot-dip galvanized. CE marked. Order No. d 1 d 2 d 3 w 1 w 2 h Max. load , , , , , , , , , , , , , , , , ,30 X Tel: Fax: info@automotioncomponents.co.uk Web: automotioncomponents.co.uk
26 High-tensile Steel Bow Shackles Lifting Bolts & Shackles 4097 Material High-tensile steel. in: hot-dip galvanized and lacquered; shackle: hot-dip galvanized. CE marked. Order No. d 1 d 2 d 3 w 1 w 2 w 3 h Max. load , , , , , , , , , , , , , , , , ,6 X Tel: Fax: info@automotioncomponents.co.uk Web: automotioncomponents.co.uk
27 High-tensile Steel D Shackles with pin, nut and cotter Lifting Bolts & Shackles 4098 Material High-tensile steel. in: hot-dip galvanized and lacquered; shackle: hot-dip galvanized. CE marked. Order No. d 1 d 2 d 3 w 1 w 2 h Max. load , , , , , , , , , , , , , ,10 X Tel: Fax: info@automotioncomponents.co.uk Web: automotioncomponents.co.uk
28 High-tensile Steel Bow Shackles with pin, nut and cotter Lifting Bolts & Shackles 4099 Material High-tensile steel. in: hot-dip galvanized and lacquered; shackle: hot-dip galvanized. CE marked. Order No. d 1 d 2 d 3 w 1 w 2 w 3 h Max. load , , , , , , , , , , , , , , , , , , ,1 X Tel: Fax: info@automotioncomponents.co.uk Web: automotioncomponents.co.uk
ov-lifting_bolts_divider - Updated Lifting Bolts
ov-lifting_bolts_divider - Updated - 09-01-2017 Lifting Bolts Technical Information roduct information Lifting Bolts roduct marking Compliant with 2006/42/EC, and with individual date of manufacture and
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