B3S Screw driven ACTUATORS

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1 3S Screw driven ATUATORS ONTENTS Tolomatic... 2 Overview & Options. 3 Features Specifications ritical Speed Life apacities... 8 Actuator S Screw Specs Dimensions S5 Screw Specs Dimensions S2 Screw Specs Dimensions APF Switches Ordering MAXIMUM DURAILITY

2 The Tolomatic difference What you expect from the industry leader: Excellent customer service & Technical Support Our people make the difference Expect prompt, courteous replies to all of your application and product questions. Industry leading deliveries Standard catalog products are built to order and ready-to-ship in 5 days or less. Modified and custom products ship weeks ahead of the competition. Innovative products From standard catalog products... to modified products... to completely unique custom products, Tolomatic designs and builds the best solutions for your challenging applications. Sizing & Selection software Windows compatible, downloadable from our website FREE the best tool of its kind on the market Product selection has never been easier. 3D MODELS & 2D DRAWINGS AVAILALE ON THE WE Easy to access AD files are available in many popular formats. Also consider these other Tolomatic Products: Pneumatic Products RODLESS YLINDERS: and ylinders, able ylinders, Magnetically oupled ylinders/slides; Guided Rod ylinder Slides "Foldout" rochure # and cylinder rochure #99-45 atalog # Electric Products Rod & Guided Rod Style Actuators, High Thrust Actuators, Screw & elt Drive Rodless Actuators, Motors, Axiom Drives/ontrollers "foldout" rochure # Electric Products rochure #99-46 MXE rochure #83-4 Stepper rochure # POWER TRANSMISSION Products GEAROXES: Float-A-Shaft, Slide-Rite ; Disc one lutch; aliper Disc rake "foldout" rochure # atalog # ounty Road 6 Hamel, MN 5534 U.S.A. Phone: (763) Fax: (763) All brand and product names are trademarks or registered trademarks of their respective owners. Information in this document is believed accurate at time of printing. However, Tolomatic assumes no responsibility for its use or for any errors that may appear in this document. Tolomatic reserves the right to change the design or operation of the equipment described herein and any associated motion products without notice. Information in this document is subject to change without notice. Visit for the most up-to-date technical information 28 Tolomatic Toll-Free: help@tolomatic.com

3 3S Rodless Screw Driven Actuator OVERVIEW & OPTIONS APPLIATION ENEFITS Accommodate heavy loads Handle high moment loads with consistent, smooth operation ost-effective alternative to auxiliary rail systems onsistent work point deflection through life of product % duty cycle EARING SYSTEM Heavy duty recirculating bearings in gothic arch rail guide. Wear resistance with repeatable accuracy Patented* sealed bearing system for long life High load and moment capacities onsistent tracking for full actuator life STANDARD MOUNTING 3S actuators have T-nut mounting in the body base with four T-nuts for the first 24 inches of stroke. Two nuts are provided for each additional 2 inches. ATUATOR/MOTOR FATORS Actuator s operating temperature range (4-3 F, 4-54 ) should take into consideration heat generated by the motor and drive, linear velocity and work cycle time. For large frame motors or small actuators, cantilevered motors need to be supported, if subjected to continuous rapid reversing duty and/or under dynamic conditions. AVAILALE OPTIONS Tube Supports: Provide intermediate support of actuator body at the recommended intervals. Auxiliary arrier: Increases rigidity, loadcarrying capacity and bending moments. * U.S. Patent No. 5,555,789 Dual 8 arrier: Allows load to be rotated 9 from the cylinder s carrier, providing an additional load bearing surface. Requires its own proprietary tube supports and foot mounts. Auxiliary Dual 8 arrier: Substantially increases loads and moments. Mounting Plates: Provide clearance height for motors and motor mounts when mounting an actuator on a flush surface and provide the means for top mounting access. Kits include plates and mounting screws. Absolute Position Feedback: A linear transducer embedded within the cylinder extrusion in conjunction with the carrier magnet precisely measure and report carrier position. Motor Mounting and Gearbox Reduction: In-line Motor Mounting This motor mounting option uses a spacer and coupler to join the motor to the actuator shaft. Reverse-parallel Motor Mounting These factory assembled configurations allow offset mounting of the motor to either side of, or below the actuator. Available in : or 2: drive ratios, they offer quiet, zero-backlash coupling of the motor to the actuator screw shaft. Planetary Gearboxes Designed for applications requiring reduction for higher torque at lower speeds. Tolomatic, in partnership with Apex Dynamics, offers high precision, high speed, single stage, true planetary gearboxes. Gear ratios of 5: and : are available and compatible with our 23 and 34 frame MRV brushless servo and MRS stepper motors. Switches: Reed, dc Hall-effect and ac TRIA. ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + a mx-p GEAROX swith S_3

4 A 3S Rodless Screw Driven Actuator Look for this endurance technology symbol indicating our durability design features The 3S rodless style actuator is designed for carrying moderate to heavy loads and accommodating the associated bending and dynamic moments. ased upon our 3 pneumatic band cylinder, it utilizes a patented integral recirculating ball bearing guidance system that provides consistent and durable performance. ustomized stroke lengths up to 2 inches and multiple screw options are available. ontact your local distributor for more information. mx-p GEAROX ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + Recirculating ball bearing system provides guidance, high efficiency and durability Load and moments are transmitted directly to the actuator body Prevent contaminants from entering the sealing band area to protect internal components umpers protect the screw and nut assembly from damage at end of stroke FORMED END AP WIPERS INTERNAL UMPERS LOAD-EARING ARRIER DESIGN STAINLESS STEEL SEALING AND Prevents contaminants from entering the screw and nut area for extended performance Fatigue resistant stainless steel bands are specifically made to offer long life and will not elongate Provides IP44 protection for bearings and screw nut MULTIPLE SREW TEHNOLOGIES You can choose: Solid nuts of bronze or engineered resins offer quiet performance at the lowest cost; anti-backlash available all nuts offer positioning accuracy and repeatability with longer life; low-backlash available SwItH 3S_

5 TolOMatic maximum durability a SREW SUPPORT EARINGS Unique high thrust bearing assembly design eliminates runout and isolates the linear forces from the drive shaft lack anodized extrusion design is optimized for rigidity and strength External switch channels on both sides allow easy placement and adjustment of position indicating switches PATENTED WEDGE EARING SYSTEM Unique design incorporates hardened steel raceways integral to the aluminum extrusion earing surfaces are adjusted at the factory for optimum preload and smooth performance Lightweight aluminum design MOTOR ORIENTATION You can choose: Inline option directly couples the driving shafts and is a one-piece housing construction for optimum alignment and support of the motor Reverse-parallel option minimizes the overall length and offers a : or 2: belt ratio Options YOUR MOTOR HERE You can choose: Motor or gearbox supplied and installed by TOLOMATI Specify the device to be installed and actuator ships with proper mounting hardware Specify and ship your device to TOLOMATI for factory installation arrier options Auxiliary arrier D Dual 8 arrier D 2X higher load capacity High bending moment capacity Mounting options T-Nuts TN For direct mounting Tube Supports TS Mounting Plates MP learance for motor and mount Metric Option M Metric mounting Sensing options Absolute Position Feedback APF Realtime load position feedback Available in any stroke length Switches Styles include: reed, hall-effect or triac ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + mx-p GEAROX swith S_5

6 A mx-p GEAROX SwItH ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + 3S Rodless Screw Driven Actuator AME SREW/NUT OMINATIONS SPEED (in/sec) AME SREW RITIAL SPEED APAITIES TPI MAX MODEL NUT/ (turns/ THRUST* SREW in) (LS) 3S2 SN 3 3S2 SN S5 SN 3 3S5 SN S SN 7 3S SN(A) S SN S5 SN 3S SN 3S SN 3S2 SN 3S2 SN2 3S5 SN2 3S SN2 3S 3S SN5 SN RITIAL SPEED WITH INH (US standard) AME SREW STROKE (in) 3S2 SN2 3S5 SN2 3S SN2 SPEED (mm/sec), 5 75 SN25 SN25 M3S M3S * Maximum thrust is the maximum continuous dynamic thrust subject to Thrust x Velocity limitation. Dotted lines represent maximum stroke for screw selections. For Screw PV limits, refer to the individual charts located in the technical section for each actuator body size. RITIAL SPEED WITH METRI AME SREW LEAD MAX MODEL NUT/ (mm/ THRUST* SREW turn) (N) M3S2 SN2 2 4 M3S2 SN M3S5 SN2 2 9 M3S5 SN M3S SN2 2 8 M3S SN M3S5 SN STROKE (mm) SREW ODE SN SNA M3S2 SN25 M3S2 SN2 M3S5 M3S5 SN2 SN2 M3S M3S SN2 SN2 35 DESRIPTION Solid Nut Anti-backlash Solid Nut 3S_

7 3S Rodless Screw Driven Actuator ALL SREW/NUT OMINATIONS SPEED (in/sec) ALL SREW RITIAL SPEED APAITIES RITIAL SPEED WITH INH (US standard) ALL SREW S5N2 3S5N5 3SN8 TPI MAX MODEL NUT/ (turns/ THRUST* SREW in) (LS) 3S2 N(L) S2 N(L) S5 N(L) S5 N(L) S N S2N2 3S2N STROKE (in) SPEED (mm/sec) * Maximum thrust reflects 9% reliability for million linear inches of travel. Dotted lines represent maximum stroke for screw selections RITIAL SPEED WITH METRI ALL SREW STROKE (mm) SREW ODE N Nl LEAD MAX MODEL NUT/ (mm/ THRUST* SREW turn) (N) M3S2 N5 5 7 M3S5 N M3S N M3S2 N5 M3S5 N5 M3S N DESRIPTION all Nut low-acklash all Nut ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + a mx-p GEAROX swith S_7

8 A, 3S Rodless Screw Driven Actuator ALL SREW/NUT OMINATIONS LIFE APAITIES WITH INH (US standard) ALL SREW LIFE APAITIES WITH METRI ALL SREW, mx-p ROD STYLE ATUATORS RODLESS ATUATORS **LIFE (million in), 3S N8 TPI MAX MODEL NUT/ (turns/ THRUST* SREW in) (LS) 3S2 N(L) S2 N(L) S5 N(L) S5 N(L) S N8 8 3 **LIFE (million mm),, N2 M3S LEAD MAX MODEL NUT/ (mm/ THRUST* SREW turn) (N) M3S2 N5 5 7 M3S5 N M3S N M3S5 N5 M3S2 N5 GEAROX SwItH ONTROL SYSTEMS + 3S N8 3S5 N(L)2 & 3S5 N(L)5 3S5 N(L)2 & 3S5 N(L)5 3S2 N(L)5 5,,5 2, 2,5 3, ,7 THRUST (lbs) 3S2 3S2 N(L)2 N(L)2 * Maximum thrust reflects 9% reliability for million linear inches of travel. Dotted lines represent maximum thrust for screw selections. 2, 8 4, 6, 8, 7,3 THRUST (N), 2,,7 **Life indicates theoretical maximum life of screw only, under ideal conditions and does not indicate expected life of actuator. 3S_

9 3S Rodless Screw Driven Actuator OVERALL SERIES SPEIFIATIONS SPEIFIATIONS RELATED TO ATUATOR SIZE AND SREW SELETION inh (US standard) LEAD SREWS TPI LEAD MAXIMUM MAXIMUM inertia (lb-in ATUATOR SREW SREW AKLASH ) REAKAWAY (turns/ AURAY THRUST* STROKE ASE ATUATOR PER/in OF TORQUE SERIES DIA. TYPE (in) in) (in/ft) (in) (lb) (in) In Line Rev. Parallel STROKE (lb-in).375 N NL S.5 SN SN SNA SN N NL SN S5.625 N NL SN SN SN S2.75 N NL N NL METRI LEAD SREWS LEAD LEAD MAXIMUM MAXIMUM inertia (kg-m ATUATOR SREW SREW AKLASH x -6 ) REAKAWAY (mm/ AURAY THRUST* STROKE ASE ATUATOR PER/mm OF TORQUE SERIES DIA. TYPE (mm) turn) (mm/3) (mm) (N) (mm) In Line Rev. Parallel STROKE (N-m) N NL M3S 2 SN SN SN M3S5 6 N NL SN SN M3S2 9 SN N NL SREW ODE SN SNA N Nl DESRIPTION Solid Nut Anti-backlash Solid Nut all Nut low-acklash all Nut ontact the factory for higher accuracy and lower backlash options. * For Acme screws, maximum thrust is the maximum continuous dynamic thrust subject to Thrust x Velocity limitation. For ball screws, maximum thrust reflects 9% reliability for million linear inches of travel. ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + a mx-p GEAROX swith S_9

10 A mx-p GEAROX SwItH ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + 3S Rodless Screw Driven Actuator OVERALL SERIES SPEIFIATIONS GENERAL ATUATOR SPEIFIATIONS 3S INH (US standard) ATUATORS STRAIGHTNESS & TEMPERATURE ATUATOR ARRIER ASE WEIGHT PER/IN FLATNESS (in) SERIES WEIGHT (lb) WEIGHT (lb) OF STROKE (lb) RANGE 2 (Supported) (F ) IP RATING 3 3S x L* S x L* S x L* M3S METRI ATUATORS ATUATOR ARRIER ASE WEIGHT PER/mm STRAIGHTNESS & TEMP. FLATNESS (mm) SERIES WEIGHT (kg) WEIGHT (kg) OF STROKE (g) RANGE 2 (Supported) ( ) IP RATING 3 M3S x L* M3S x L* M3S x L* FRITION FORE (lb) The listed values relating to straightness/flatness are intended for reference purposes only, and not as an engineering standard of absolute tolerance for a given actuator. Appropriate installation is the single most important factor in reducing such deviation, so good engineering practices such as measurement, mapping, etc. must be employed in applications with stringent straightness/flatness requirements. 2 Heat generated by the motor and drive should be taken into consideration as well as linear velocity and work cycle time. For applications that require operation outside of the recommended temperature range, contact the factory. FRITION FORE LOAD WEIGHT (kg) ,,2,4,6,8 2, LOAD WEIGHT (lb) FRITION FORE (N) 3 Protected against ingress of solid particles greater than.39 in (mm) and splashing water. * "L" is maximum distance between supports See the support recommendation graph on page 2. LARGE FRAME MOTORS AND SMALLER SIZE ATUATORS: antilevered motors need to be supported, if subjected to continuous rapid reversing duty and/or under dynamic conditions. 3S_

11 3S Rodless Screw Driven Actuator OVERALL SERIES SPEIFIATIONS DYNAMI ENDING MOMENTS AND LOADS MAXIMUM ENDING MOMENTS AND LOADS INH (US standard) METRI STANDARD ARRIER 3S 3S5 3S2 M3S M3S5 M3S2 Mx Moment (Roll) (lb-in : N-m) , My Moment (Pitch) (lb-in : N-m) 269,33, Mz Moment (Yaw) (lb-in : N-m) Fy Load (Radial) (lb : N) 34 84,59,57 3,737 5,55 Fz Load (Lateral) (lb : N) ,629 6,468 8,932 AUXILIARY ARRIER: Increases rigidity, load-carrying capacity and moments 3S 3S5 3S2 M3S M3S5 M3S2 Mx Moment (Roll) *(lb-in : N-m) 5,78 3, My Moment (Pitch) *(lb-in : N-m) 2,825,734 6, ,325.8,837.7 Mz Moment (Yaw) *(lb-in : N-m),63 6,779 9, ,6.7 Fy Load (Radial) (lb : N) 682,68 2,38 3,34 7,473,3 Fz Load (Lateral) (lb : N),82 2,98 4,6 5,258 2,935 7,864 Minimum Dimension D (in : mm) DUAL 8 ARRIER: Allows 9 rotation of load, adds load bearing surface 3SD 3SD5 3SD2 M3SD M3SD5 M3SD2 Mx Moment (Roll) (lb-in : N-m) 657 2,468 4, My Moment (Pitch) (lb-in : N-m) 32,92, Mz Moment (Yaw) (lb-in : N-m) 538 2,66 2, Fy Load (Radial) (lb : N),82 2,98 4,6 5,258 2,935 7,864 Fz Load (Lateral) (lb : N) 682,68 2,38 3,34 7,473,3 AUXILIARY DUAL 8 ARRIER: Substantially increases moment and loads 3SD 3SD5 3SD2 M3SD M3SD5 M3SD2 Mx Moment (Roll) *(lb-in : N-m),34 4,936 9, ,23. My Moment (Pitch) *(lb-in : N-m) 3,328 3,558 8, ,53.9 2,2.4 Mz Moment (Yaw) *(lb-in : N-m) 5,768 23,468 32, ,65.5 3,675.4 Fy Load (Radial) (lb : N) 2,364 5,86 8,32,56 25,87 35,728 Fz Load (Lateral) (lb : N),364 3,36 4,636 6,67 4,946 2,622 Minimum Dimension D (in : mm) ROD STYLE ATUATORS RODLESS ATUATORS a mx-p The Dual 8 carrier requires its own proprietary tube supports and foot mounts. See dimensional information. reakaway torque will also increase when using the Auxiliary carrier or the Dual 8 carrier options. When ordering, determine your working stroke and enter this value into the configuration string. Overall actuator length will automatically be calculated. Deflection onsiderations: In applications where substantial Mx or My moments come into play, deflection of the cylinder tube, carrier and supports must be considered. The deflection factors shown in the Load Deflection charts on the following page, are based on cylinder mounted with tube supports at minimum recommended spacing. If more rigidity is desired, refer to the Auxiliary or Dual arrier options. *Loads shown in table are at minimum D dimension, for ratings with longer D dimension see graphs on page 3. The above ratings are the maximum values for shock-free, vibration-free operation in a typical industrial environment, which must not be exceeded even in dynamic operation. ontact Tolomatic for assistance in selecting the most appropriate actuator for your application. ONTROL SYSTEMS + GEAROX Life of the actuator will vary for each application depending on the combined loads, motion parameters and operating conditions. The load factor (L F ) ratios for each application must not exceed a value of (see formula at right). Exceeding a load factor of will diminish the actuator s rated life. My Mz Fy Fz L = Mx F + Mxmax Mymax + + Mzmax Fymax + < Fz max With combined loads, L f must not exceed the value. swith S_

12 A 3S Rodless Screw Driven Actuator OVERALL SERIES SPEIFIATIONS LOAD DEFLETION DEFLETION AOUT X AXIS DEFLETION AOUT Y AXIS DEFLETION TESTING WAS DONE UNDER THESE RITERIA:.) Actuator was properly mounted with distance between supports within recommendations (see Support Recommendations below) 2.) Deflection was measured from center of carrier as shown (Mx = 3", My = 8") mx-p GEAROX SwItH ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + DEFLETION at 3 in (in) LOAD WEIGHT (lbf) Mx (N-m) Mx (in-lb) SUPPORT REOMMENDATIONS MAX DISTANE ETWEEN SUPPORTS (mm) L ,,8,5, MAXIMUM LOAD MAXIMUM LOAD MAXIMUM LOAD MAX DISTANE ETWEEN SUPPORTS (in) L Weight , 8, 7, 6, 5, 4, 3, 2,, DEFLETION at 33 mm (mm) LOAD WEIGHT (N) DEFLETION at 8 in (in) My (N-m) My (in-lb) DEFLETION at 23 mm (mm) 3S_ L

13 3S Rodless Screw Driven Actuator OVERALL SERIES SPEIFIATIONS MOMENT lb-in (in thousands) MOMENT lb-in (in thousands) AUXILIARY ARRIER: ENDING MOMENT AT D DISTANE AUXILIARY DUAL 8 ARRIER: ENDING MOMENT AT D DISTANE Rates shown on both graphs were calculated with these assumptions:.) oupling between carriers is rigid. 2.) Load is equally distributed between carriers. 3.) oupling device applies no misalignment loads to carriers. DIMENSION D * (mm) Mya Mza DIMENSION D * (in) 5 Mya 5 Mza 2 Mya 2 Mza DIMENSION D * (mm) D Mza D Mya DIMENSION D * (in) 5D Mza 5D Mya 2D Mza 2D Mya MOMENT N-m (in thousands) MOMENT N-m (in thousands) * ustomer must specify Dimension "D" (Distance between carrier center lines) when ordering ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + a mx-p GEAROX Life of the actuator will vary for each application depending on the combined loads, motion parameters and operating conditions. The load factor (L F ) ratios for each application must not exceed a value of (see formula at right). Exceeding a load factor of will diminish the actuator s rated life. My Mz Fy Fz L = Mx F + Mxmax Mymax + + Mzmax Fymax + < Fz max With combined loads, L f must not exceed the value. swith S_3

14 A mx-p GEAROX SwItH ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + 3S Rodless Screw Driven Actuator AME SREW SPEIFIATIONS SPEED (in/sec) 3S/M3S AME SREW RITIAL SPEED AND PV LIMITS 3S ritical Speed for.5 AME, all TPI ritical Speed for 2mm AME, 2 and 25 LEADS STROKE (in) THRUST (lb) THRUST (lb) THRUST (lb) RITIAL SPEED WITH /2" INH (US standard) AME SREW MAX THRUST*: 3 7 L /2" TPI AME Screw PV Limits PV LIMITS: /2" TPI INH (US standard) AME SREW 3SSN SN SN SN SN(A)2 SN5 SN SPEED (in/sec) 3SSN/SNA2 MAXIMUM STROKE PV LIMITS: /2" /2" 2TPI 2 TPI AME INH Screw (US standard) PV Limits AME SREW 3SSN5 SN(A)2 SPEED (in/sec) PV LIMITS: /2" /2" 5TPI 5 TPI AME INH Screw (US standard) PV Limits AME SREW SN SPEED (in/sec) 3 2 MAXIMUM STROKE 35 4, 5 75 SPEED (mm/sec) THRUST (N) THRUST (N) RITIAL SPEED WITH 2mm METRI AME SREW MAX THRUST*: 8 N SN25 SN STROKE (mm) MAXIMUM STROKE PV 2mm LIMITS: 25mm 2mm Lead AME AME METRI Screw SREW PV Limits w/25mm LEAD SN SPEED (mm/sec) PV 2mm LIMITS: w/2mm AME Lead METRI AME SREW Screw w/2mm PV Limits LEAD Thrust (newtons) SN SPEED (mm/sec) MAXIMUM STROKE 35 SN = Solid Nut SNA = Solid Anti-backlash Nut * Maximum thrust is the maximum continuous dynamic thrust subject to Thrust x Velocity limitation. PV LIMITS: Any material which carries a sliding load is limited by heat buildup. The factors that affect heat generation rate in an application are the pressure on the nut in pounds per square inch and the surface velocity in feet per minute. The product of these factors provides a measure of the severity of an application. P x V <. Thrust Speed ( (Max. Thrust Rating) ) x ( (Max. Speed Rating) ) <. 3S_

15 3S Rodless Screw Driven Actuator ALL SREW SPEIFIATIONS SPEED (in/sec) 6 RITIAL SPEED WITH 3/8" INH (US standard) ALL SREW N8 MAXIMUM STROKE MAX THRUST*: 3 L STROKE (in) LIFE ALULATION: 3S: 3/8" 8TPI all INH Screw (US standard) Life Vs. ALL Thrust SREW,, **LIFE (million in),,, 3S/M3S ALL SREW SPEIFIATIONS N THRUST (lbs) N = all Nut MAXIMUM THRUST* SPEED (mm/sec), 32,, RITIAL SPEED WITH mm METRI ALL SREW STROKE (mm) 348,,,,,, * Maximum thrust reflects 9% reliability for million linear inches of travel. **LIFE (million mm) MAX THRUST*: N N2 LIFE ALULATION: mm METRI ALL SREW w/2.5mm LEAD, MAXIMUM STROKE THRUST (N) **Life indicates theoretical maximum life of screw only, under ideal conditions and does not indicate expected life of actuator. N2 MAXIMUM THRUST* ROD STYLE ATUATORS RODLESS ATUATORS a mx-p ONTROL SYSTEMS + GEAROX swith S_5

16 A 3S Rodless Screw Driven Actuator DIMENSIONS 3S/M3S ATUATOR AND OPTIONS 2.22 (56.4).5 (2.7) Ø.25 (6.35) /4-2 x.37 DP (M6-. x 9.4 DP) TAPPED HOLE (4).54 (39.) VIEW (54.8) Ø #-24 (M5x8) TAPPED THRU [8] 4 AS SHOWN 4 OPPOSITE.557 (4.5) mx-p 3.67 (93.3) 2.25 (57.5).8 (2.6).775 (45.85) 2.25 (57.2).557 (4.5) GEAROX SwItH ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + STROKE A.2 (5.2) OPTIONAL TUE SUPPORTS A NUTS FOR SIDE SLOTS (lear Zinc Finish) Ø#-24 (M5-.8) TAPPED HOLE (ENTERED) ORE ENTER LINE.76 (9.3).27 (6.8).9 (27.6) Ø.26 (5.23) THRU [4] In-line mounting.55 (3.8) Extended shaft for RP & 23-frame motor.99 (5.5) Extended shaft for RP & 34-frame motor 2.2 (55.9) Extended shaft for purchases prior to 6/24/2.63 (4.4) A.53 (38.8).78 (45.24) A.25 (6.4) (57.5) (69.8).76 (44.7) NUTS FOR OTTOM SLOTS (Yellow Zinc Finish).35 (8.9) Ø#-24 (M5-.8).37 (9.4) TAPPED HOLE.66 (6.8).25 (6.4) (ENTERED).75 (9.).88 (4.8) SETION A-A.9 (27.8).93 (49.) 2.9 (55.6).76 (9.3).2 (5.) SENSING SURFAE.25 (3.75).5 (2.7) #-24 UN-2 (M5 x.8) THRU (4) 2.44 (62.).23 (5.8) MOTOR MOUNTING.87 (47.5) Ø.57/.59 x.3 (3.99/4.4 x 7.6) DEEP (2) FROM OTHER SIDE. (25.65).298 (7.57) OPTIONAL TUE SUPPORTS OPTIONAL MOUNTING PLATES Ø.2 (5.2) THRU (2) 3.6 (77.72).656 (42.6) 3.52 (89.4).88 (4.7).75 (9.5) Ø.22 THRU, ORE Ø.38 X.22 DP [2] Ø (5.6) THRU, ORE Ø (9.6) X (5.8) DP [2] Unless otherwise noted, all dimensions shown are in inches (Dimensions in parenthesis are in millimeters) 3S_

17 3S Rodless Screw Driven Actuator DIMENSIONS 3SD/M3SD DUAL 8 OPTION.3 (.8) 2.86 (72.6) 2.25 (57.2).5 (2.7) Ø.25 (6.35) Ø /4-2 THRU (M6 X. THRU) 2.87 (72.9).25 (6.35).67 (4.82).63 (6.) Ø #-24 X.375 DP (M5 X.8 X DP) a 3.67 (93.2) ARRIER (6.9) (77.8) (3.6) mx-p STROKE.52 (3.) NUTS FOR SIDE SLOTS (lear Zinc Finish) Ø#-24 (M5-.8) TAPPED HOLE (ENTERED).2 (5.) A.66 (6.8).25 (6.4) SETION A-A SENSING SURFAE.76 (9.3).76 (9.3) ORE ENTER LINE.37 (9.4).9 (27.8) A.25 (3.75) OPTIONAL TUE SUPPORT.5 (2.7) Ø.266 THRU, ORE.44 X.28 DP (7.76 THRU, ORE.2 X 7. DP).4 (3.6).775 (45.9) A.46 (37.) 2.8 (55.5) (74.63) END VIEW 4.3 (9.5).4 (28.3) A.28 (7.) (65.) (7.8) (57.2) Ø #-24 THRU (M5 X.8 THRU) [8] 4 AS SHOWN, 4 OPPOSITE 3.3 (79.4).28 (7.) ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + GEAROX In-line mounting.55 (3.8) Extended shaft for RP & 23-frame motor.99 (5.5) Extended shaft for RP & 34-frame motor 2.2 (55.9) Extended shaft for purchases prior to 6/24/2.63 (4.4) swith S_7

18 A mx-p ROD STYLE ATUATORS RODLESS ATUATORS 3S Rodless Screw Driven Actuator DIMENSIONS 3S/M3S: IN-LINE MOUNT FOR MOTORS OR Gearboxes Ø.22 THRU (4) (5.6) (25.7) (7.6) (52.3).8 (2.3) 2.38 (6.5).87 (47.5).87 (47.5) Ø.56 x.23 DP [2] Ø.4 (35.6) (4. x 5.8).34 (34.) Ø.4 (35.6) 3.25 (82.6) MRS34x, MR3x 2.8 (7.) All Others 3S/M3S: REVERSE PARALLEL MOUNTING STANDARD ARRIER OTTOM (RP) OTTOM MOUNT TOP MOUNT SIDE MOUNT (Right Shown) G H F A L K J 45 For Gearbox dimensions and specifications, refer to GEAROX section DIMENSIONS Motor A d F G H J K l in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm MRV MRV MRV MRV RUSHLESS DUAL 8 ARRIER TOP (RPT) LEFT (RPL) RIGHT (RPR) D Specifications: Motor MRV2,22,23,24 Reduction Drive Weight : & 2: Ratio 2.6 lb kg. Reduction Inertia at Motor Shaft : Ratio : Ratio lb-in 2 kg-cm 2 Reduction Efficiency:.95 D GEAROX SwItH ONTROL SYSTEMS + OTTOM (RP) TOP (RPT) LEFT (RPL) RIGHT (RPR) 3S_

19 3S5 Rodless Screw Driven Actuator AME SREW SPEIFIATIONS 35 SPEED (in/sec) THRUST (lb) 3S5 INH (US standard) AME SREW SPEIFIATIONS RITIAL SPEED WITH 5/8" INH (US standard) AME SREW MAX THRUST*: 2 8 L STROKE (in) SN2 SN2 PV LIMITS: 5/8" 5/8" 2TPI 2TPI AME INH (US Screw standard) PV Limits AME SREW SN2 SN2 SPEED (in/sec) 35 MAXIMUM STROKE 4 SN = Solid Nut SNA = Solid Anti-backlash Nut 6 SPEED (in/sec) RITIAL SPEED WITH 3/4" INH (US standard) AME SREW MAX THRUST*: 3 8 L SN SN STROKE (in) * Maximum thrust is the maximum continuous dynamic thrust subject to Thrust x Velocity limitation PV LIMITS: 3/4" 3/4" TPI TPI AME INH (US Screw standard) PV Limits AME SREW SPEED (in/sec) PV LIMITS: Any material which carries a sliding load is limited by heat buildup. The factors that affect heat generation rate in an application are the pressure on the nut in pounds per square inch and the surface velocity in feet per minute. The product of these factors provides a measure of the severity of an application. P x V <. Thrust Speed ( (Max. Thrust Rating) ) x ( (Max. Speed Rating) ) <. THRUST (lb) SN SN 6 MAXIMUM STROKE 7 ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + a mx-p GEAROX swith S_9

20 A 3S5 Rodless Screw Driven Actuator ALL SREW SPEIFIATIONS 3S5/M3S5 ALL SREW SPEIFIATIONS RITIAL SPEED WITH /2" INH (US standard) ALL SREW 3S5 ritical Speed for.5" all Screw, 2TPI RITIAL SPEED WITH 6mm METRI ALL SREW mx-p GEAROX SwItH ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + SPEED (in/sec) SPEED (in/sec) 5 N(L)2 MAX THRUST*: 8 L MAXIMUM STROKE STROKE (in) 5 **LIFE (million in) RITIAL SPEED WITH 5/8" INH (US standard) ALL SREW N(L)5 MAXIMUM STROKE MAX THRUST*: 8 3 L STROKE (in) LIFE ALULATION: 3S5: /2" and w/2tpi 5/8" & 5/8" all w/5tpi Screw INH (US Life standard) Vs. Thrust ALL SREW,,,,, N(L)2 N(L) THRUST (lbs) MAXIMUM THRUST* SPEED (mm/sec) **LIFE (million mm), 33 MAX THRUST*: N N STROKE (mm) 348 LIFE ALULATION: 6mm METRI ALL SREW w/5mm LEAD Life Vs. Thrust M3S5 6mm, 5mm LEAD,,,,,,,,, N THRUST (N) N = all Nut NL = all Nut with Low-acklash * Maximum thrust reflects 9% reliability for million linear inches of travel. **Life indicates theoretical maximum life of screw only, under ideal conditions and does not indicate expected life of actuator. MAXIMUM STROKE MAXIMUM THRUST* 3S_

21 M3S5 Rodless Screw Driven Actuator AME SREW SPEIFIATIONS M3S5 METRI AME SREW SPEIFIATIONS RITIAL SPEED WITH 5mm METRI AME SREW RITIAL SPEED WITH 9mm METRI AME SREW a SPEED (mm/sec), 75 MAX THRUST*: 9 N SN2 MAXIMUM STROKE, 5 SPEED (mm/sec) MAX THRUST*: 73 4 N SN25 MAXIMUM STROKE mx-p THRUST (N) STROKE (mm) PV LIMITS: 5mm 5mm 2mm METRI Lead AME SREW Screw w/2mm PV Limits LEAD SN SPEED (mm/sec) SN = Solid Nut THRUST (N) STROKE (mm) PV LIMITS: 9mm METRI AME SREW w/25mm LEAD SN SPEED (mm/sec) ROD STYLE ATUATORS RODLESS ATUATORS * Maximum thrust is the maximum continuous dynamic thrust subject to Thrust x Velocity limitation. PV LIMITS: Any material which carries a sliding load is limited by heat buildup. The factors that affect heat generation rate in an application are the pressure on the nut in pounds per square inch and the surface velocity in feet per minute. The product of these factors provides a measure of the severity of an application. P x V <. Thrust Speed ( (Max. Thrust Rating) ) x ( (Max. Speed Rating) ) <. ONTROL SYSTEMS + GEAROX swith S_2

22 A mx-p ROD STYLE ATUATORS RODLESS ATUATORS 3S5 Rodless Screw Driven Actuator DIMENSIONS 4.2 (6.9) STROKE 4.2 (6.9) ORE ENTER LINE 3S5/M3S5 ATUATOR AND OPTIONS.6 (29.5) 3.8 (8.8) NUTS FOR SLOTS Ø /4-2 (M6-.) TAPPED HOLE (ENTERED) SETION A-A.44 (36.6).5 (2.7) 6.75 (7.5).25 (6.4) OPTIONAL TUE SUPPORTS Ø.266 (6.76) THRU [4].94 (23.8).25 (6.4).6 (4.6) 2.56 (54.76) A.43 (.92).97 (5.) /4-2 x.4 DP (M6-. x.2 DP) Tapped Hole [4] 2.25 (57.5) A 2.9 (56.4).25 (3.75).5 (2.7) 4.5 (4.3).38 (9.7) 3. (76.2) 3.75 (95.3).44(36.6) 2. (53.4).37 (34.7) VIEW (73.) MOTOR MOUNTING Ø.88/.9 x.3 (4.78/4.83 x 7.6) DEEP (2) 2.9 (55.6).9 (27.7).9 (27.7) #-24 UN-2 x.5 (M5 x.8 x 2.7) DEEP[4] EQUALLY SPAED ON A Ø (Ø 63.2).. OPTIONAL TUE SUPPORTS 3.62 (92.).22 (5.6) 5 5 Ø /4-2 [4] (M6-.) TAPPED HOLES OTH ENDS 2.9 (55.6) OPTIONAL MOUNTING PLATES (.3) 2.88 (55.58).88 (4.7).75 (9.5) GEAROX SwItH ONTROL SYSTEMS +.37 (34.8).35 (8.9) 2.53 (64.3) 2.88 (7.3).58 (4.) In-line mounting.69 (7.5) Extended shaft for RP & 23-frame motor.99 (5.5) Extended shaft for RP & 34-frame motor 2.2 (55.9) Extended shaft for purchases prior to 6/24/2.95 (49.5) SENSING SURFAE. (25.4) Ø.27 (6.8) THRU[2] Ø.28 THRU, ORE Ø.44 X.22 DP [2] Ø (7.) THRU, ORE Ø (.2) X (5.8) DP[2] 4.38 (.3) Unless otherwise noted, all dimensions shown are in inches (Dimensions in parenthesis are in millimeters) 3S_

23 3S5 Rodless Screw Driven Actuator DIMENSIONS 3SD5/M3SD5 DUAL 8 OPTION a.6 (.6) 3.74 (94.9) 3. (76.2).5 (2.7) Ø 5/6-8 THRU (M8 X.25 THRU) 4.4 (2.6) 3.28 (8.74).4 (.4).25 (6.35) Ø #-24 X.375 DP (M5 X.8 X DP) [2 AS SHOWN, 2 OPPOSITE] 4.2 (6.9) STROKE 4.2 (6.9).66 NUTS FOR SLOTS Ø /4-2 (M6 X.) TAPPED HOLE (ENTERED).6 (4.6) 6.25 (58.8) (6.7) A A SETION A-A SENSING SURFAE.37 (34.8).94 (23.9).25 (6.4).58 (4.) ORE ENTER LINE.43 (.29).44 (36.6) OPTIONAL TUE SUPPORT.25 (3.75) ARRIER.5 (2.7) Ø.252/.25 x.25 (6.45/6.2 x 6.4 ) DOWEL HOLE Ø.328 THRU, ORE.53 X.34 DP (8.33 THRU, ORE 3.5 X 8.6 DP).4 (3.6) 2.88 (55.58) 2.22 (56.4) 2.98 (4.) (85.73) (2.73) END VIEW 6. (52.4) 2.88 (55.58) (4.3) (7.5).38 (8.9) 2.25 (57.5) (2.6) (76.2) Ø /4-2 THRU (M6 X. THRU) [8] 4 AS SHOWN, 4 OPPOSITE 3. (76.2).33 (8.3) ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + mx-p GEAROX.3 (8mm) M In-line mounting.69 (7.5) Extended shaft for RP & 23-frame motor.99 (5.5) Extended shaft for RP & 34-frame motor 2.2 (55.9) Extended shaft for purchases prior to 6/24/2.95 (49.5) swith S_23

24 A mx-p GEAROX ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + 3S5 Rodless Screw Driven Actuator DIMENSIONS 2.88 (73.2) 2.88 (73.2) (63.2) Ø.87 (4.7) x.28 (7.) DP [2] 5 5 Ø.22 (5.6) THRU (4) EQ SPAED ON Ø (63.2) OLT IRLE KEY A MRV3, 32, 33; GHK3, GHJ3, GHJ3 MRV2, 22, 23, 24 GHK2, GHJ2, GHJ2 D MR4, 42 E MR2, MRS2 F MR3, MRS3 A 2.38 (6.5) 2.63 (66.8) 2.38 (6.5).45 (.4).47 (37.3) Ø A,D.7 (43.2),.5 (38.) #-24 (M5 x.8) x.75 (9.) DP [4] EQUALLY SPAED ON Ø A (98.4), (66.7) D (6.7) OLT IRLE E.94 (49.3) F 2.38 (6.5) 3S5/M3S5: REVERSE PARALLEL MOUNTING A,D 3.75 (95.3), 2.63 (66.8) 45 A,D 3.75 (95.3), 2.63 (66.8) Ø A,D (73.) x.5 (3.8) DP,.54 (38.2) x.5 (3.8) DP For Gearbox dimensions and specifications, refer to GEAROX section DIMENSIONS Motor A d F G H J K l in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm MRV MRV MRV MRV MRV MRV MRV RUSHLESS 3S5/M3S5: IN-LINE MOUNT FOR MOTORS OR Gearboxes STANDARD ARRIER OTTOM (RP) OTTOM MOUNT TOP MOUNT SIDE MOUNT (Right Shown) G H DUAL 8 ARRIER F TOP (RPT) A L LEFT (RPL) K J RIGHT (RPR) D Specifications: Motor MRV2, 22, 23, 24, 3, 32, 33 Reduction Drive Weight : Ratio 2.7 lb..98 kg. 2: Ratio 2.4 lb..9 kg Reduction Inertia at Motor Shaft : Ratio : Ratio lb-in 2 kg-cm 2 Reduction Efficiency:.95 D SwItH OTTOM (RP) TOP (RPT) LEFT (RPL) RIGHT (RPR) 3S_

25 3S2 Rodless Screw Driven Actuator AME SREW SPEIFIATIONS SPEED (in/sec) THRUST (lb) 3 THRUST (lb) S2/M3S2 AME SREW SPEIFIATIONS RITIAL SPEED WITH 3/4" INH (US standard) AME SREW PV LIMITS: 3/4" 3/4" TPI TPI AME INH Screw (US standard) PV Limits AME SREW SN MAX THRUST*: 3 L SPEED (in/sec) PV LIMITS: 3/4" 3/4" 2TPI 2TPI AME INH (US Screw standard) PV Limits AME SREW SN2 SN SN STROKE (in) SPEED (in/sec) SN = Solid Nut SNA = Solid Anti-backlash Nut * Maximum thrust is the maximum continuous dynamic thrust subject to Thrust x Velocity limitation. 6 MAXIMUM STROKE SPEED (mm/sec) THRUST (N) 4 THRUST (N) PV LIMITS: 9mm 9mm 2mm METRI LEAD AME AME SREW SREW w/2mm PV LEAD LIMITS RITIAL SPEED WITH 9mm METRI AME SREW SN SPEED (mm/sec) SN2 MAX THRUST*: 4 N SN25 SN STROKE (mm) 348 PV LIMITS: 9mm METRI AME SREW w/25mm LEAD SPEED (mm/sec) PV LIMITS: Any material which carries a sliding load is limited by heat buildup. The factors that affect heat generation rate in an application are the pressure on the nut in pounds per square inch and the surface velocity in feet per minute. The product of these factors provides a measure of the severity of an application. P x V <. Thrust Speed ( (Max. Thrust Rating) ) x ( (Max. Speed Rating) ) <. MAXIMUM STROKE 3S_25 ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + a mx-p GEAROX swith

26 A 3S2 Rodless Screw Driven Actuator ALL SREW SPEIFIATIONS 3S2/M3S2 ALL SREW SPEIFIATIONS RITIAL SPEED WITH 3/4" INH (US standard) ALL SREW RITIAL SPEED WITH 2mm METRI ALL SREW mx-p SPEED (in/sec) 3 3 N(L)2 N(L)5 MAX THRUST*: 27 L MAXIMUM STROKE, 4 SPEED (mm/sec) MAX THRUST:,7 N N(L)5 MAXIMUM STROKE GEAROX SwItH ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + **LIFE (million in) **LIFE (million in) STROKE (in) LIFE ALULATION: Life Vs. 3/4" Thrust INH (US standard) 3S2N2 ALL SREW, 2TPI,,,,,,,,,, N(L) THRUST (lbs) LIFE ALULATION: 3/4" INH (US standard) ALL SREW, 5TPI N(L) THRUST (lbs) MAXIMUM THRUST* MAXIMUM THRUST* STROKE (mm) 348,,,,,,, N = all Nut NL = all Nut with Low-acklash * Maximum thrust reflects 9% reliability for million linear inches of travel. **LIFE (million mm) LIFE ALULATION: 2mm METRI ALL SREW w/5mm LEAD,, N(L) THRUST (N) **Life indicates theoretical maximum life of screw only, under ideal conditions and does not indicate expected life of actuator. MAXIMUM THRUST* 4 3S_

27 3S2 Rodless Screw Driven Actuator DIMENSIONS 5.26 (33.6) STROKE 5.26 (33.6) ORE ENTER LINE 3S2/M3S2 ATUATOR AND OPTIONS.5 (38.) NUTS FOR SLOTS 4.2 (6.6) OPTIONAL TUE SUPPORTS Ø 5/6-8 (M6-.) TAPPED HOLE (ENTERED) SETION A-A.97 (5.).3 (33.2) 7.25 (84.).25 (6.35) [2] Ø.328 (8.33) THRU [4].563 (39.65) 3.25 (79.3) A Ø.5 (2.7).94 (23.8).4(.4).36 (.9) 2.56 (65.) 5/6-8 x.56 DP (M8-.25 x 4.2 DP) Tapped Hole [4] (6.33) A 2.84 (72.).6 (5.5).25 (3.75).5 (2.7) 4.75 (2.65).3 (7.9) (85.73) (.6) 2.66 (67.5).78 (45.2) 2.3 (54.) VIEW (7.9) 3.84 (92.5) MOTOR MOUNTING Ø.88/.9 x.3 (4.78/4.83 x 7.6) DEEP [2] Ø /4-2 [4] (68.28) (M6-.) TAPPED HOLES OTH ENDS (68.28) OPTIONAL TUE SUPPORTS 4.53 (5.).28 (7.) 5 5 #-24 UN-2 x.5 DEEP [4] (M5 x.8 x 2.7) EQUALLY SPAED ON A Ø 3. (Ø 76.45).. OPTIONAL MOUNTING PLATES 5.25 (3.8) (74.63).88 (4.7).75 (9.5) ROD STYLE ATUATORS RODLESS ATUATORS a mx-p.78 (45.2).5 (2.7) 3.44 (87.3) 3.94 (.) 2.4 (54.4) SENSING SURFAE.5 (2.7) Ø.33 (8.3) THRU (2) Ø.34 THRU, ORE Ø.53 X.34 DP [2] Ø (8.7) THRU, ORE Ø (3.5) X (8.6) DP [2] 5.69 (44.5) ONTROL SYSTEMS + GEAROX swith S_27

28 A 3S2 Rodless Screw Driven Actuator DIMENSIONS 3SD2/M3SD2 DUAL 8 OPTION.6 (4.) 4.83 (22.7) 4.25 (8.).3 (33.3) 5.25 (33.4) Ø.5 (2.7) (97.66).66 (6.8) Ø 3/8-6 THRU (M X.5 THRU) Ø /4-2 X.5 DP (M6 X. X 2 DP) mx-p GEAROX SwItH ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS (33.6) STROKE 5.26 (33.6) NUTS FOR SLOTS Ø 5/6-8 (M8 X.25) TAPPED HOLE (ENTERED).36 (.9) 6.75 (7.5) Ø.252/.25 x.25 (6.45/6.2 x 6.4 ).62 DOWEL HOLE (5.9) A A.94 (23.9).4 (.4) SETION A-A SENSING SURFAE 2.4 (54.4).78 (45.2) ORE ENTER LINE.97 (5.).6 (5.5) ARRIER OPTIONAL TUE SUPPORT.25 (3.75) Ø.39 THRU, ORE.63 X.4 DP (9.93 THRU, ORE 6. X.4 DP).3 (3.2).5 (2.7) (68.28) 2.42 (6.5) 3.5 (88.9) 5.25 (3.8) 5.25 (33.4) END VIEW 7.4 (88.2) (68.28) (52.4) (84.2).38 (8.9) 2.25 (57.5) 3. (76.2).38 (8.9) (2.9) (8.) 3S_

29 3S2 Rodless Screw Driven Actuator DIMENSIONS DIMENSIONS Motor A d F G H J K l in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm MRV MRV MRV MRV MRV MRV MRV RUSHLESS Ø 3.39 (86.) 3S2/M3S2: IN-LINE MOUNT FOR MOTORS OR Gearboxes 3. (76.4) Ø.22 (5.6) THRU (4) EQ SPAED ON Ø 3. (76.4) OLT IRLE Ø.87 (4.7) x.89 (22.6) DP (2) 5 5 3S2/M3S2: REVERSE PARALLEL MOUNTING STANDARD ARRIER OTTOM (RP) KEY.38 (9.6).56 (39.6) OTTOM MOUNT TOP MOUNT SIDE MOUNT (Right Shown) G H DUAL 8 ARRIER F TOP (RPT) A L 45 LEFT (RPL) K J RIGHT (RPR) D For Gearbox dimensions and specifications, refer to GEAROX section D Specifications: Motor MRV2, 22, 23, 24 Reduction Drive Weight : Ratio 3.7 lb..39 kg. 2: Ratio 3.23 lb..47 kg Motor MRV3, 32, 33, Reduction Drive Weight : Ratio 3.3 lb..42 kg. 2: Ratio 3.29 lb..49 kg Reduction Inertia at Motor Shaft : Ratio : Ratio lb-in 2 kg-cm 2 Reduction Efficiency:.95 ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + a mx-p GEAROX OTTOM (RP) TOP (RPT) LEFT (RPL) RIGHT (RPR) swith S_29

30 A mx-p GEAROX SwItH ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + 3S Rodless Screw Driven Actuator APF Absolute Position Feedback Option How it works An initial pulse is generated that runs through the length of the linear transducer. This pulse generates a circular magnetic field which rotates around the length of the transducer. A permanent magnet (embedded in the carrier) is mounted so its lines of field run at right angles to the electromagnetic field induced in the transducer. At the point where the two fields intersect, a magnetostrictive effect causes an elastic deformation of the transducer. This deformation moves in both directions from the magnet in the form of a mechanical wave. Generation of the ultrasonic torsion pulse in a metallic conductor based on the principle of magnetostriction Initial pulse opper conductor Initial Pulse Ultrasonic signal in the receiver Stop pulse End measuring time Measuring time = Measured length > design Advantages Linear displacement transducer is embedded within the extrusion of the actuator for protection and space savings. The carrier protects the permanent magnet. An extruded aluminum housing protects the electronics. ompact design does not interfere with carrier movement or mounting. Performance is factory verified for each unit before shipping. Signal converter Receiver Position marker (magnet) Mechanical wave The velocity of the mechanical wave is 9285 feet per second and is nearly insensitive to environmental effects (temperature, shock, etc.) The mechanical wave that moves to the far end of the actuator is dampened. The mechanical wave that moves to the signal converter is changed to an electric signal. The wave travel time is directly proportional to the distance between the magnet and the signal converter. y measuring the travel time, the position of the carrier can be determined with extremely high accuracy. Alternate technologies Electromagnetic field Damping Mechanical wave Magnet embedded in carrier Linear displacement transducer embedded within cylinder extrusion TechnoloGY disadvantage Linear onductive wiper rides Wear spots often form, Potentiometers on resistive element impacting performance Incremental Measures position by Requires reference run to Linear Encoders counting lines from determine absolute position reference point home Any interruption in power requires reference run before work is resumed able Extension Metal cable connected Prone to mechanical Transducers to rotary feedback device inaccuracies (backlash) String Pots Exposed to environment Linear Variable Moveable core changes A operated, requiring Differential inductance of transformer additional electronics to Transformers convert signal to required D LVDT s Optical Type Sensor attached to External cables attached to moving Sensor carrier tracks position carrier and sensor required for power and sending signals 3S_

31 3S Rodless Screw Driven Actuator APF Absolute Position Feedback Option Features, advantages, benefits FEATURE AdvANTAGE enefit Absolute position Provides load Saves time no homing sequence feedback signal position feedback required at power up sent as analog In power loss condition, eliminates output to control the need for homing move and system or PL possible damage Accommo dates work point variances without stoppage for manual set-ups Saves money no loss of parts while waiting for homing routine to complete Each APF option Transducer Assurance that each actuator will installed is performance has meet specifications factory tested been tested, before shipping after installation, on each actuator Feature Advantage enefit Analog signal of Select appropriate voltage Makes full use of controller s to +Vdc or - to +Vdc based on control device A to D resolution capacity Transducer is embedded Reduces chance of damage to Eliminates need for complex external within the actuator the transducer mounting and offers protection Non-contact linear Magnetostrictive system has no High life expectancy, speed, displacement transducer mechanical wear linearity and repeatability when Transducer directly measures compared to linear potentiometers load position Limits the effects of screw/nut backlash and lead screw lead error. Transducer may be Does not limit stroke Order in any incremental stroke ordered in any length length from 2 to 56 inches, limited only by screw type selected ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + a mx-p GEAROX swith S_3

32 A mx-p GEAROX SwItH ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + 3S Rodless Screw Driven Actuator APF Absolute Position Feedback Option specifications ALE ALE DIMENSION DIMENSIONS 3S/M3S - APF OPTION Sensor Type: Magnetostrictive Linear Displacement Transducer Stroke Range: 2 in. to 2 in. [5 mm to 3,48 mm] Operating Temperature: -4 to 85 F [-4 to 85 ] Supply/Operating Voltage: 24 Vdc ±2% Output Signal Interface/Type: Analog/Voltage ( to + Vdc -or- ± Vdc) Resolution: <. mv *Linearity: ±.5 in. [.3 mm] up to 2 in. [58 mm] stroke, ±.25% (of full stroke) over 2 in. [58 mm] stroke *Repeatability: <.3 in. [.8 mm] *Linearity and repeatability specifications are based on empirical data. ALE LENGTH APPROXIMATELY 6.4 FT. [5 meters]. [2.7].5 [2.8] 3.76 [95.5].53 [38.8] 4.23 [7.5].42 [.7].48 [2.].93 [48.9].48 [37.6] ALE PINOUT - APF OPTION.2 [5.2].59 [4.9].73 [8.5] NOTE: The Axidyne APF option is not recommended as a replacement for closed-loop servo systems. Please contact a Tolomatic Axidyne application engineer with questions regarding your application Yellow: 2 Gray: Analog ommon 3 Pink: Analog Output, Falling 4 Not Used 5 Green: Analog Output, Rising 6 lue: Ground 7 rown: +24 V 8 White: Ground.6 [5.5] 3S_

33 3S Rodless Screw Driven Actuator APF Absolute Position Feedback Option DIMENSIONS 3S5/M3S5 - APF OPTION a.46 [37.].24 [6.].52 [38.5].47 [.9] 2.99 [75.9].54 [39.] 3S2/M3S2 - APF OPTION.56 [39.7].63 [6.] 2.36 [6.] 3.8 [96.8].36 [34.5].3 [33.4]. [2.7].5 [2.8] 3.76 [95.5] 4.23 [7.5]. [2.7] 3.76 [95.5] 4.23 [7.5].59 [4.9].28 [7.].59 [4.9].73 [8.5].73 [8.5].6 [5.5].6 [5.5] ROD STYLE ATUATORS RODLESS ATUATORS mx-p Unless otherwise noted, all dimensions are in inches [dimensions in brackets are in millimeters] ONTROL SYSTEMS + GEAROX swith S_33

34 A 3S Rodless Screw Driven Actuator Switches mx-p QUIK-DISONNET OUPLER - MALE END D Reed, A REED (TRIA) AND Hall-effect QUIK-DISONNET OUPLER - FEMALE END There are sensing choices for this actuator: D reed, form A (open) or form (open or closed); A reed (Triac, open); Hall-effect, sourcing, PNP (open); Hall effect, sinking, NPN (open); each with eiter flying leads or QD (quick disconnect). ommonly used to send analog signals to PL (programmable logic controllers), TLL, MOS circuit or other controller device. These switches are activated by the actuator s internal magnet. Switches contain reverse polarity protection. QD cables are shielded; shield should be terminated at flying lead end. If necessary to remove factory installed switches, be sure to reinstall on the same of side of actuator with scored face of switch toward internal magnet. GEAROX SwItH ROD STYLE ATUATORS RODLESS ATUATORS ONTROL SYSTEMS + REED D REED A HALL- EFFET D SPEIFIATIONS Order ode Part Number Lead Switching Logic able Shielding.63" RT m A Unshielded [6mm] Normally RM QD* Open Shielded.63" [6mm].63" T m Normally Unshielded [6mm] Open or M QD* losed Shielded.63" [6mm].63" T m Triac Unshielded [6mm] Normally M QD* Open Shielded.63" [6mm] TT m PNP.63" Unshielded (Sourcing) [6mm] Normally TM QD* Open Shielded.63" [6mm] KT m NPN.63" Unshielded (Sinking) [6mm] Normally KM QD* Open Shielded.63" [6mm] able Minimum end Radius Static Dynamic not recommended.26" [32mm] not recommended.26" [32mm] not recommended.26" [32mm] not recommended.26" [32mm] not recommended.26" [32mm] Power LED None None None None None AUTION: DO NOT OVER TIGHTEN SWITH HARDWARE WHEN INSTALLING Signal LED Red None None Red Operating Voltage 2 Vdc max. 2 Vdc max. 2 Vac max Vdc ** warning: Do not exceed power rating (Watt = Voltage X Amperage). Permanent damage to sensor will occur. Red **Power Rating (Watts) Voltage Drop. 2.6 V typical at ma 3. NA. 5. urrent onsumption Amp at 86 F [3 ].5 Amp at 4 F [6 ] *QD = Quick Disconnect; Male coupler is located 6" [52mm} from sensor, Female coupler to flying lead (part #253-25) distance is 97" [5m] also see able Shielding specification above replacement of QD switches manufactured before July, 997: It will be necessary to replace or rewire the female end coupler. URRENT Quick disconnect Wiring - LUE LAK SIGNAL + ROWN OLD Quick disconnect Wiring LUE SIGNAL + LAK - ROWN Shielded from the female quick disconnect coupler to the flying leads. Shield should be terminated at flying lead end. Maximum current 5mA (not to exceed VA) Refer to Temperature vs. urrent graph and Voltage Derating graph Maximum current 25mA (not to exceed 3VA) Refer to Temperature vs. urrent graph and Voltage Derating graph Reed Switch Life Expectancy: Up to 2,, cycles (depending on load current, duty cycle and environmental conditions) Temp. Range -4 to 58 F [-4 to 7 ] 3S_

35 3S Rodless Screw Driven Actuator Switches Temp. vs current, D reed Temp. vs current, A reed LOAD URRENT (ma) 6 5 REED FORM A REED FORM OPERATING TEMPERATURE ( F) LOAD URENT (ma) 8 TRIA OPERATING TEMPERATURE ( F) voltage derating, D reed VOLTAGE A.. or D REE D FORM REED FORM A URRENT D. (ma) a Wiring DiagramS D reed, form a (+) ROWN LOAD (+) (-) LUE (-) OR (+) ROWN (+) LOAD (-) LUE (-) D reed, form OMMON NORMALLY LOSED NORMALLY OPEN REED SWITH REED SWITH ROWN LAK LUE A reed, triac 2Vac Max. LUE REED SWITH MOV TRIA SWITH ROWN A OM LOAD INPUT Hall-effect, sourcing, pnp HALL-EFFET SOURING SWITH HALL-EFFET SINKING SWITH ROWN (+) LAK LUE (-) LAK LUE (-) (+) (-) Hall-effect, sinking, npn ROWN (+) (+) (-) LOAD LOAD ROD STYLE ATUATORS RODLESS ATUATORS mx-p The Notched face of the switch indicates the sensing surface and must face toward the magnet. The notched groove in the actuator indicates the groove to install the switch. ontact Tolomatic if switches are required on another side of actuator. ONTROL SYSTEMS + GEAROX swith S_35

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