V 503 SERIES PARTS CATALOGUE

Transcription

1 503, 503A, 503AP SERIES AIRCRAFT PROPELLERS AIA PROPELLER Ltd Praha 9 - Letňany, Czech Republic P/N Issue: November 2001 Revision: February 2009

2 CURRENT STATUS OF PAGES AS OF: JUNE 1998 THE ORIGINAL DATE OF THIS PUBLICATION IS JUNE 1998 INSERT LATEST PAGES DESTROY SUPERSEDED PAGES MODELS: 503, 503A, 503AP PAGE STATUS PAGE STATUS Page: i ii iii iv v Date: Feb Feb Dec Feb Dec Page: Date: Dec Dec Dec Feb ii Revision: Feb. 2009

3 INTRODUCTION This 503 propeller Parts Catalogue is intended for ordering spare parts. Together with 503 propeller Operator s, Installation and Maintenance Manual, this catalogue provides a better understanding of the constructural desing, function and assembly of this propeller. The spare parts mentioned in this catalogue will enable the customer to perform the repairs according to the Operator s, Installation and Maintenance Manual. A workshop equipped with the necessary documentation, and production and testing facilities will be able to carry out the medium repairs and overhauls. The parts which are recommended for repairs, have the notation O in the column SEP (separately for sale for each customer). The parts without any notation are intended for medium repairs and overhauls, which are to be carried out in authorised repair shops only. The tools and accessories used for medium and propeller repairs together with technical documentation of the 503 propeller are also included in this catalogue. Orders for spare parts are to be addressed to: AIA PROPELLER Ltd. Sales department Beranových Praha 9 - Letňany CZECH REPUBLIC tel.: +420/0/2/ fax.:+420/0/2/ bozena.linhartova@aviapropeller.cz When placing an order, the following must be stated: 1. Part number and description of spare part. In the case of ordering standard parts, include the number and description of the standard part. 2. Number of pieces ordered Example: , Propeller Blade (Set), 2pcs or 5.3 ČSN Washer, 4pcs. AIA PROPELLER Ltd. Revision: iii

4 TABLE OF CONTENTS SECTION PAGE Introduction iii Table of Contents iv Group Assembly - Parts List v Group: 0 Automatic Propeller Installation Automatic Propeller Parts Windmill Propeller Blade Propeller Hub Propeller Barrel Complete Propeller Blade Bushing Servo Piston with Pump Propeller Spinner Shipping Containers Set of the 503 Propeller Spare Parts Assembly Tools - Set A Technical and Operational Documentation Numerical Index iv Revision:

5 GROUP ASSEMBLY PARTS LIST Revision: v

6 GROUP 0 Fig. 1. Automatic Propeller Installation 0 1 Revision:

7 GROUP 0 AUTOMATIC PROPELLER INSTALLATION QUANTITY FIG. PART NUMBER DESCRIPTION SEP. REF A 503AP Automatic Propeller o Automatic Propeller o 1 Counter- Clockwise Automatic Propeller Clockwise o Propeller Flange Nut o 1 1* Locking Ring o 1 1* Nut o ** Nut o 6 5 2x22 ČSN Cotter Pin o x 500 ** Binding Wire o Ring o 1 1* Propeller Flange o 1 1* Flange 1 1* Driving Pin 6 6* Bolt o Washer o Insert o x5 OR O-Ring Busak + Shamban o 1 - This part is delivered optionally only. - Supersedes Revision: 0-2

8 GROUP 0 Fig. 2. Automatic Propeller Parts 0 3 Revision:

9 GROUP 0 FIG. REF. AUTOMATIC PROPELLER PARTS QUANTITY PART NUMBER DESCRIPTION SEP A 503 Automatic Propeller o Automatic Propeller Counter-clock. o Automatic Propeller Clockwise o 1 503AP Plug with Nut o Plug with Nut o Key o Washer o Washer o Lock Washer o Bolt o Washer o Windmill o Windmill o Windmill o /73 Propeller Blade ( Set )* o /75 Propeller Blade ( Set )* o /79 Propeller Blade ( Set )* o Propeller Blade ( Set )* o Propeller Hub Propeller Hub Propeller Hub Servo Servo Servo Propeller Spinner o Propeller Spinner o 1 12 LN Balancing Piece o A A A 12 LN Balancing Piece o A A A 12 LN Balancing Piece o A A A 12 LN Balancing Piece o A A A 13 M 5x12 ČSN Bolt o A A 13 M 5x16 ČSN Bolt o A A 13 M 5x18 ČSN Bolt o A A 13 M5x B2L ISO 4017 Bolt o A 13 M5x B2L ISO 4017 Bolt o A 13 M5x B2L ISO 4017 Bolt o A 14 M 5 ONL 3248 Self - Locking Nut o A A A ČSN Washer o A A A Cover o 1 17 M8x B2L ISO 4017 Bolt o ČSN Washer o 8 19 M 8 ČSN Self - Locking Nut o ČSN Retaining Ring o 1 * - Delivered on the sets only. Static balancing is necessary. A - According to balancing. Revision: Dec

10 GROUP 0 Fig. 3. Windmill 0 5 Revision:

11 GROUP 0 FIG. REF. WINDMILL QUANTITY PART NUMBER DESCRIPTION SEP A Windmill o Windmill o Windmill o 1 503AP ane o 8 1 * ane o ane o ane o 8 2 M 8 ČSN Nut o 8 2 M 8 ČSN Nut o ČSN Washer o ČSN Washer o Flange Flange Windmill Spinner Windmill Spinner Windmill Spinner Complete o Stiffening Ring Stiffening Ring Flange Fairing Flange Fairing x6 ČSN Rivet x8 ČSN Rivet x10 ČSN Rivet x8 ČSN Pin 1 * - Supersedes Revision: 0-6

12 GROUP 1 Fig. 4. Propeller Blade 1 1 Revision:

13 GROUP 1 FIG. REF. PROPELLER BLADE QUANTITY PART NUMBER DESCRIPTION SEP A Propeller Blade (of 2pcs Set) o Propeller Blade (of 2pcs Set) o Propeller Blade (of 2pcs Set) o 1 503AP Propeller Blade (ccw) Propeller Blade (ccw) Propeller Blade (cw) Collar R Collar OH OH OH 3 66x56 ČSN Packing Ring o ČSN Plug - Sheet Made A A A 5 20 ČSN Plug - Sheet Made A A A 6 Lead Roller, Dia 15x10 A 6 Lead Roller, Dia 18 A 6 Lead Roller, Dia 12 A A - According to balancing. OH - for Overhaul Revision: 1-2

14 GROUP 2 Fig. 5. Propeller Hub 2 1 Revision:

15 GROUP 2 FIG. REF. PROPELLER HUB QUANTITY PART NUMBER DESCRIPTION SEP A Propeller Hub Propeller Hub Propeller Hub 1 503AP Carrier Piston Rod Piston Rod Piston Rod ČSN Lock Ring ČSN Lock Ring Propeller Barrel Complete Propeller Barrel Complete Blade Bushing (Set) o Blade Bushing (Set) o Carrier Guide Insert Cylinder Retaining Bolt Bolt o Bolt o Sleeve (Set) o Sleeve Bolt o Sleeve Nut o x25 ČSN Cotter Pin o x10 ČSN Pin ISO 2338-A-4x10-St Pin Bolt o Bushing Cover o Flange Cover o Flange Cover o 1 Revision: 2-2

16 GROUP 2 Fig. 6. Propeller Barrell Complete 2 3 Revision:

17 GROUP 2 FIG. REF. PROPELLER BARREL COMPLETE QUANTITY PART NUMBER DESCRIPTION SEP A Propeller Barrel Complete Propeller Barrel Complete 1 503AP Propeller Barrel Propeller Barrel Gasket Retaining Bolt o Bolt R Bolt OH Bolt R Bolt OH 5 M6x12 ČSN Bolt ČSN Washer x10 ČSN Pin ISO 2338-A-4x10-St Pin x14 ČSN Packing Ring Rear Cover Rear Cover Bushing R Bushing OH OH 10 GR Bushing Propeller Spinner Flange Bolt o Bolt 4 15 LN O-Ring ČSN Washer o min ČSN Washer 4 OH - for Overhaul Revision: 2-4

18 GROUP 2 Fig. 7. Propeller Blade Bushing 2-5 Revision:

19 GROUP 2 FIG. REF. PROPELLER BLADE BUSHING QUANTITY PART NUMBER DESCRIPTION SEP A Propeller Blade Bushing Propeller Blade Bushing AP Blade Bushing or Blade Bushing ** Flange Adjusting Bolt Lock Piece Spring ** Pin (Set) ,05x1,78-NBR70 ** O - Ring x2-NBR70 O - Ring o Outer Ring Outer Ring Insert Insert Gasket 1 11 * 80x90 ČSN Gasket Gasket o Block R Block OH OH OH Washer x2-NBR70 O - Ring o DIN Plug - Sheet made I 5/16 ČSN Ball ČSN Ball DIN7993A-12 Lock Ring ČSN Lock Ring Ring o 1 1 OH - for Overhaul * - Supersedes ** - Only with blade bushing No Revision: Feb

20 GROUP 3 Fig. 8. Servo 3 1 Revision:

21 GROUP 3 FIG. REF. SERO QUANTITY PART NUMBER DESCRIPTION SEP A Servo Servo Servo 1 503AP Spring Support Spring Support Pin Packing Insert Washer A A Washer A A Washer A A Cylinder Cover Cylinder Cover Insert LN 6054 O - Ring Bearing Housing Bearing Housing P 63 Bearing ČSN Lock Ring Nut II 3 ČSN Ball ČSN Ball Bushing Bushing Bushing Spring Spring Spring Pin with Head O - Ring x2.5 OR O - Ring 1 17 LN 6061 O - Ring ČSN Lock Ring TPA ari Lip x1.5 OR O - Ring Bushing Ring 1 A - Number of pieces reguired according to assembly operation. Revision: 3-2

22 GROUP 3 Fig. 9. Servo (Ctd.) 3 3 Revision:

23 GROUP 3 SERO (Ctd.) QUANTITY FIG. PART NUMBER DESCRIPTION SEP. REF A 503AP Flange Flange Bushing R Bushing OH OH 24 GR Bushing x12 ČSN Pin ISO 2338-A-4x12-St Pin Cylinder Bushing Bushing Piston with Pump o Piston with Pump o Piston with Pump o Bolt o O - Ring o 1 30 LN 6064 Packing Ring o O - Ring o x2.5 OR O - Ring o ČSN Ring Locking o Cylinder Insert 2 OH - for Overhaul Revision: 3-4

24 GROUP 3 Fig. 10. Piston with Pump 3 5 Revision:

25 GROUP 3 FIG. REF. PISTON WITH PUMP QUANTITY PART NUMBER DESCRIPTION SEP A Piston with Pump Piston with Pump Piston with Pump 1 503AP Piston Piston Piston Bushing Bushing Bushing x12 ČSN Pin 1 4 3x8 ČSN Pin (Set) 2 4 ISO A - 3x8 - St Pin (Set) Pump Body Pump Cover Bushing Bushing Pin (Set) Tube Gear Bushing Pump Shaft Pump Shaft Pump Shaft Gear Bolt Bolt Insert II 3 ČSN Ball 3 16 DIN935-M5-8-B2L Nut ČSN Washer Revision: Dec

26 GROUP 4 Fig. 11. Propeller Spinner 4 1 Revision:

27 GROUP 4 FIG. REF. PROPELLER SPINNER QUANTITY PART NUMBER DESCRIPTION SEP A Propeller Spinner o Propeller Spinner o 1 503AP Spinner Spinner Spinner Bulkhead Spinner Bulkhead Reveting Nut Bolt Bolt x8 ČSN Rivet x 8 ČSN Rivet 20 Revision: 4-2

28 GROUP 7 Fig. 12. Shipping Containers 7 1 Revision:

29 GROUP 7 SHIPPING CONTAINERS QUANTITY FIG. PART NUMBER DESCRIPTION SEP. REF A 503AP Fibreboard Case o Transporting case o 1 2 Assembly Propeller Blades Box o Assembly Inlays o 1 3 Assembly Propeller Hub Box o Assembly Parts for the propeller hub fastening o Assembly Tools - Set A o Assembly Parts for the windmill fastening o 1 5 Assembly Loose and Spare Parts Box o Bag with a tool of set A o 1 6 Assembly Windmill Box o Assembly Box for the loose and spare o 1 parts 7 Assembly Lining o Assembly - Manufacturer Procedure Revision: 7-2

30 GROUP 8 SET OF THE 503 PROPELLER SPARE PARTS Spare parts used most often during regular repairs are grouped into sets. To order these parts, it is enought to state the order code of the spare parts set. The proper sets of spare parts are delivered in suitable packaging. FIG. REF. SET OF SPARE PARTS ( 1:1 ) QUANTITY PART NUMBER DESCRIPTION SEP A 503 Spare Parts Set (1:1) o 1 503A Spare Parts Set (1:1) o Spare Parts Set (1:1) o 1 503AP Lock Washer Bolt o Bolt o Nut o Bolt o ( ) ane o ane o ane o Washer o Washer o 2 7 3x25 ČSN Cotter Pin o x25 ČSN Cotter Pin o 2 8 2x22 ČSN Cotter Pin o M8 ČSN Nut o M8 ČSN Nut o ČSN Washer o l. Oil MK8 Oil Can o Funnel o ČSN Locking Ring o x 1000 Binding Wire o 1 Note: The above spare parts are delivered with every new propeller. 8 1 Revision:

31 GROUP 8 FIG. REF. ASSEMBLY TOOLS - SET A QUANTITY PART NUMBER DESCRIPTION SEP A Assembly Tools - Set A o Assembly Tools - Set A o 1 503AP Wrench No. 4 o Wrench No. 5 o Wrench No. 6 o P Wrench No. 7 o Wrench No. 9 o Bolt (Wrench No. 10) o Tube o Remover (Wrench No. 8) o Mounting Tube o Size 3 Screwdriver o PH code Screwdriver DIN 5262 o Lever o Wrench Body o Adapter o 1 14 TONA SN 2 Ratchet Adapter o 1 15 TONA UMO 10 Universal Torque Wrench o HMW Wrench 13 x 14 o ČSN Hexagonal Socket Wrench o ČSN Hexagonal Socket Wrench o 1 19 TONA 1219 (s = 19) Socket o 1 20 TONA 1217 (s = 17) Socket o 1 21 TONA 1113 (s = 13) Socket o 1 22 TONA 1320 (1/2-3/8 ) Adaptor o Assembly Tool Bag - Set A o Assembly Tool Bag - Set A o 1 Revision: 8-2

32 GROUP 8 TECHNICAL AND OPERATIONAL DOCUMENTATION Ref. n-r Description Application Drawing Part Number Propeller Operator s Installation and Maintenance Manual CZ ENG 2 503A Propeller Operator s Installation and Maintenance Manual CZ ENG RUS 3 503AP Propeller Operator s Installation and Maintenance Manual CZ ENG CZ Series Parts Catalog ENG 8 3 Revision:

33 NUMERICAL INDEX NUMERICAL INDEX Revision: 9-0

34 NUMERICAL INDEX INDEX OF SPARE PARTS ACCORDING TO PART NUMBERS Part Page Ref. Part Page Ref. Number Number Number Number Number Number Revision:

35 NUMERICAL INDEX Part Page Ref. Part Page Ref. Number Number Number Number Number Number Revision: 9-2

36 NUMERICAL INDEX Part Page Ref. Part Page Ref. Number Number Number Number Number Number ČSN M 5x M 5x M 5x ČSN M 6x ČSN M ČSN M ČSN M Revision:

37 NUMERICAL INDEX Part Page Ref. Part Page Ref. Number Number Number Number Number Number ČSN ČSN M ČSN ČSN ČSN ČSN ČSN ČSN ČSN ČSN x I 5/ x II ČSN x ČSN x ČSN x ČSN x x ČSN ČSN x x x ČSN ČSN x ČSN ČSN x x x DIN PH Code Revision: 9-4

38 NUMERICAL INDEX Part Page Ref. Part Page Ref. Number Number Number Number Number Number GR ONL M HMW OR x ISO A 3x8 - St OR x10 - St x OR x12 - St x ISO 4017 OR M 5x B2L x M 5x B2L M 5x B2L P M 8x B2L P LN TPA TONA UMO TONA SN TONA ,05x1,78-NBR TONA x2-NBR TONA TONA DIN935-M5-8-B2L Revision: Feb. 2009