IDEC E-Stop Switches. Simply Safe. Smart Products. Simple Solutions.

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1 HW Switches In basic black or stylish metal, the HW series of mm switches from IDEC are available in several styles to dress up any panel. HW pushbuttons and pilot devices are internationally-rated, designed for use almost anywhere in the world, and have removable contact blocks, finger-safe terminals, and tamperproof construction. Choose simple black plastic bezels for clean uniformity or the new chrome-plated metallic bezels for a rugged industrial look. PS5R Slim Line Power Supplies IDEC PS5R Slim Line power supplies have all the features, all the power, and only half the size of traditional power supplies. Save valuable DIN Rail space with the 30W, 60W, 90W, 0W, or 40W models which can fit any of your power needs. The PS5R Slim Line models are UL508 and UL604 listed for hazardous locations. The 30W and 60W models are also NEC Class rated. The 0W and 40W models comply with SEMI F47 sag immunity requirements. Specifications and other descriptions in this catalog are subject to change without notice. Smart Products. Simple Solutions. IDEC E-Stop Switches Simply Safe IDEC Corporation 75 Elko Drive Sunnyvale, CA , USA Tel (408) Toll Free (800) 6-IDEC Fax (408) Toll Free Fax (800) opencontact@idec.com IDEC Australia Pty. Ltd. /3 Macro Court Rowville, Victoria 378, Australia Tel Toll Free (800) 68-IDEC Fax sales@au.idec.com IDEC Electronics Ltd. Unit Beechwood Chineham Business Park Basingstoke Hampshire RG4 8WA, United Kingdom Tel +44 (0) Fax +44 (0) sales@uk.idec.com IDEC IZUMI (H.K.) Co., Ltd. Unit , DCH Commercial Centre No. 5 Westlands Road Quarry Bay, Hong Kong Tel Fax info@hk.idec.com IDEC Taiwan Corporation 8F-, No.79, Hsin Tai Wu Road, Sec. Hsi-Chih, Taipei County, Taiwan Tel Fax service@idectwn.com.tw IDEC Canada Ltd. Unit -5 Brunel Road Mississauga, Ontario, L4Z X3, Canada Tel (905) Toll Free (888) 37-IDEC Fax (905) sales@ca.idec.com IDEC IZUMI Corporation 7-3, Nishi-Miyahara -Chome, Yodogawa-ku Osaka , Japan Tel Fax IDEC Elektrotechnik GmbH Wendenstraße 33 D-0537 Hamburg, Germany Tel Fax service@idec.de IDEC IZUMI Asia Pte. Ltd. No. 3, Tannery Lane #05-0 Dragon Land Building, Singapore Tel Fax generalinfo@idecasia.com.sg IDEC IZUMI (Shanghai) Co., Ltd. Room E, 5F, Majesty Building No. 38 Pudong Avenue Shanghai 000, P.R.C. Tel Fax idec@cn.idec.com Smart Products. Simple Solutions IDEC Corporation. All s Reserved. Catalog No. XW9Y-B00-09/04 5K

2 Revolutionary Safe Break Action Design Safest Emergency Stop Switches in the World! The emergency stop button is a critical component on any machine because its failure can have severe implications. A malfunction can cause equipment damage, personal injury, down time, etc., and may even lead to catastrophic failures like fires and life-threatening accidents. Malfunctions caused by dislocation of the contact blocks can occur due to improper installation of the switch, accidental removal of the contact block, improper wiring, and even from vibration during the transportation of a finished product. To reduce the risk of potential disaster, IDEC has designed the XA/XW series E-Stop switches. They reduce the impact of these failures, and not only comply with recent international safety standards (ISO3850 and EN ), but actually exceed the safety standards by automatically turning off when a part fails or the contact block and the actuator are improperly installed. By surpassing the current international standards, the XA/XW E-Stops have become the world s safest switches. IDEC has manufactured a variety of other innovative, high quality Emergency Stop switches for the last 50 years. For example, to eliminate the problem of contact borrowing the unique HW mm Unibody E-Stop has no removable contacts. Another example is the compact HAE 6mm E-Stop, which is the shortest behind-the-panel E-Stop to comply with the Direct Contact Opening directive (IEC , -5). IDEC is consistently leading the market in new technology and innovation for machine operator safety. The two new IDEC Emergency Stop switches, the XA & XW series, include revolutionary new technology that will change the way E-Stop switches are designed. This safe break action concept provides greater levels of human safety and is the first of its kind in the world! Conventional E-Stop switches are designed with spring pressure on the Normally Closed (NC) contacts, keeping them in the closed position and allowing the machine to operate. Improper installation or excessive force to the stop button in an emergency may break or dislodge a vital part, causing the spring loaded contact to stay closed. This situation renders the E-Stop incapable of stopping the machine, and can lead to catastrophic events, personal injury and possible loss of life. This one-of-a-kind safe break action design, found only in the IDEC XA & XW series, reverses the energy direction and uses the spring-pressure to assure that the NC contacts will open if the emergency switch is damaged or the contact blocks separate due to excessive force. The NC contacts will reliably open, even if they are welded, and stop the machine. Combined with IDEC quality, this is the E-Stop switch you want in a life threatening situation. Both the XA and XW switches include up to four contacts in a very compact package. In today s automated world, more customers are requiring E-Stop switches with at least three contacts. (Two of the contacts trip the power and the third contact is used to alert a safety-monitoring relay.) Both the XA and XW series switches offer up to four safe-break contacts with a depth behind the panel that is half the size of conventional E-Stop switches. This means that there is an additional contact available and the switches can be used in Level 4 safety category applications. Safety The emergency stop button is a critical component on any machine because its failure has the potential to cause severe injury or loss of life. To reduce the risk of potential disaster, IDEC has designed the XA/XW series E-Stops. The XA/XW Emergency Stop switches surpass the requirements of current international standards making them the world s safest switches! Innovation The XA/XW series of E-Stops utilize a revolutionary safe break action design that forcefully opens the NC contacts, even if they are welded, and stops the machine. This one-of-a-kind design reverses the energy direction and actually uses the spring-pressure to ensure that the NC contacts will open if the emergency switch is damaged or the contact blocks break off due to excessive force. Variety As a global leader of switches, IDEC manufactures a large selection of E-Stops for a variety of applications. If you need a compact rugged E-Stop or an E-Stop Station, there is a wide range of sizes and designs available. With additional choices from Illuminated Push-Pull to the Push Lock Key Reset, PCB Terminals to Screw Terminals, IDEC has just the right E-Stop for you. IDEC s new E-Stop switches are secured from the rear of the control panel so that the E-Stop cannot be removed from the front. Another unique feature of the XA & XW E-Stop switches is that either a push-turn or push-pull reset method can be used to reset the switches. This eliminates any possible confusion for operators when resetting the switch. The durability and quality of these new E-Stop switches make them extremely reliable. They can withstand the increased high stress caused by panic or a reaction to an emergency situation. 3

3 When Safety Matters... Reach for the World s Safest E-Stop Important Safety Information XA/XW E-Stops have lower internal energy in the Locked (Latching) position than in the Normal (Reset) position. When the switch is damaged from an excessive shock, the main contact (NC) moves toward the OFF (Safe) position. Normal Status Latched Normal Status Latched Direct Opening Action Even if the contacts are welded, the force applied on the button directly opens the contact. ON (machine can operate) OFF (machine cannot operate) ON (machine can operate) OFF (machine cannot operate) Rated Insulation Voltage: 50V minimum Rated Thermal Current:.5A minimum High High Safety Interlock Mechanism are opened when the operator is locked, and remain opened until the operator is unlocked intentionally. (IEC ; 6:) Energy Low NC contacts are always on standby to turn on (hazardous) Normal Operator Stroke Latched Normal Operator Stroke Latched Energy Low NC contacts are always on standby to turn off (safe) Two E-Stops in One XA & XW Series, The Safe Break Action E-Stops! Pushlock Pull or Turn Reset The XA/XW E-Stops can be reset either by pulling or turning the button. This ensures that the reset action will always be different from the make action. With traditional E-Stops, you need to choose between Push-Pull or Pushlock Turn Reset. With the IDEC XA/XW E-Stops you get both in one switch. Pull Reset Turn Reset Reach for the Safe Break Action When the contact block is removed from the operator the main contact (NC) is forced to open (OFF). When removing the contact block, the cam provides a direct opening action to open the contact. Operator Contact Block Internal view while removing the contact block 3 4 Compact Compact Body with Four Traditional E-Stop mm XW and 6mm XA Series NC Contact Closed (On) NC Contact Open (Off) 48.7mm 7.9mm ~0mm 4 5

4 XA & XW Information XA 6mm E-Stops XW mm Jumbo E-Stops XA 6mm Button with PCB Terminals NO NC s XAE-BV4V-R XAE-BV40V-R 3 XAE-BV43V-R 4 XAE-BV404V-R XW mm 60mm Jumbo Mushroom Button with Screw Terminals NO NC s XWE-BV5M-R XWE-BV50M-R 3 XWE-BV53M-R 4 XWE-BV504M-R Lead-free The depth behind the panel is only 48.7mm for 4 contacts (XW Series) IDEC s original Safe Break Action ensures the contacts open if the contact block is separated from the operator XA 6mm Button with Solder Terminals NO NC s XAE-BV4-R XAE-BV40-R 3 XAE-BV43-R 4 XAE-BV404-R XA and XW Dimensions XA Pushlock Reset and Push-Pull Direct opening action mechanism (IEC , 5., IEC , Annex K) XW mm E-Stops Safety lock mechanism (IEC , 6.) Degree of protection IP65 (IEC6059) Screw terminal is finger-safe (IP0) Two button sizes: 40mm and 60mm (XW Series) XW mm Illuminated* Button with Screw Terminals NO NC s XWE-LV4Q4M-R XWE-LV40Q4M-R Rated Insulation Voltage - 6mm 300V, mm 50V 3 XWE-LV43Q4M-R 4 XWE-LV404Q4M-R Rated Thermal Current 5A UL, c-ul approved. EN compliant * Illumination is with built-in 4V AC/DC XW mm Button with Screw Terminals XW NO NC s XWE-BV4M-R XWE-BV40M-R 3 XWE-BV43M-R 4 XWE-BV404M-R 6 7

5 IDEC Traditional E-Stops HA 6mm E-Stop TW mm E-Stops s TWTD 30mm E-Stops s HA 6mm Pushlock Turn Reset 9mm Mushroom NC Solder Terminals NC PCB Terminals NC Short Body Solder Terminals NC Short Body Solder Terminals HAB-VER HAB-VEVR HAE-VSR HAE-VSR TW mm Pushlock Turn Reset NO AVW40-R NC AVW40-R NO-NC AVW4-R NC AVW40-R TWTD 30mm Pushlock Turn Reset NO AVD30N-R NC AVD30N-R NO-NC AVD3N-R NC AVD30N-R IDEC also offers a wide range of traditional E-Stops. You can count on IDEC to maintain the highest quality and innovation in creating the best E-Stops available. There are a large number of sizes, applications, locking mechanisms, releases, designs and illumination choices. Without a doubt, IDEC has the right E-Stop for you. IDEC Innovations and Technologies: Direct Contact Opening (IEC , IEC Annex K) This positive action design ensures that the machine operator will absolutely be able to shut off the machine. Even if the contacts are welded, the force applied on the button directly opens the contact. Safety Interlock Mechanism (IEC , EN48, ISO3850) IDEC Emergency stop switches are fool-proof or tease-proof, meaning that the switch, when intended to be activated, will latch and will continue to remain latched until manually reset. Normally closed (NC) contacts are opened when the operator is locked, and will remain open until the operator is unlocked intentionally. Unibody Version An innovative design for E-Stops. The Unibody models are made with fixed contacts within single molded units that make it impossible for someone to borrow contacts from the E-Stop. HW mm & HN 30mm Unibody E-Stops HW mm Unibody Pushlock Turn Reset NO-NC HWE-BV4F-R NC HWE-BV4F0-R HW mm Illuminated Unibody Pushlock Turn Reset (4V AC/DC) NO-NC (INC) HWE-LV4FQ-R-4V NC (INC) HWE-LV4F0Q-R-4V NO-INC () HWE-LV4FQD-R-4V NC () HWE-LV4F0QD-R-4V HN 30mm Unibody Pushlock Turn Reset NO-NC HNE-BV4F-R NC HNE-BV4F0-R HN 30mm Illuminated Unibody Pushlock Turn Reset (4V AC/DC) NO-NC (INC) HNE-LV4FQ-R-4V NC (INC) HNE-BV4F0Q-R-4V NO-NC () HNE-LV4FQD-R-4V NC () HNE-BV4F0QD-R-4V TW mm Push-Pull NO NC NO-NC NC HW 40mm E-Stop Station AYW40-R AYW40-R AYW4-R AYW40-R TW mm Illuminated Pushlock Turn Reset (4V AC/DC) NO-NC (INC) AVLW499-R-4V NC (INC) AVLW4990-R-4V NO-NC () AVLW499D-R-4V NC () AVLW4990D-R-4V TW mm Illuminated Push-Pull (4V AC/DC) NO-NC (INC) AYLW499-R-4V NC (INC) AYLW4990-R-4V NO-NC () AYLW499D-R-4V NC () AYLW4990D-R-4V HW Series E-Stop Station TWTD 30mm Push-Pull NO NC NO-NC NC Style Contact Metal Bezel 40mm Pushlock Turn Reset NO-NC HWX-BV4-R HW4X-BV4-R NC HWX-BV40-R HW4X-BV40-R 40mm Push-Pull Reset NO-NC HWX-BY4-R HW4X-BY4-R NC HWX-BY40-R HW4X-BY40-R 40mm Pushlock Key Reset NO-NC HWX-BX4-R HW4X-BX4-R NC HWX-BX40-R HW4X-BX40-R AYD30N-R AYD30N-R AYD3N-R AYD30N-R TWTD 30mm Illuminated Pushlock Turn Reset (4V AC/DC) NO-NC (INC) AVLD399N-R-4V NC (INC) AVLD3990N-R-4V NO-NC () AVLD399DN-R-4V NC () AVLD3990DN-R-4V TWTD 30mm Illuminated Push-Pull (4V AC/DC) NO-NC (INC) AYLD399N-R-4V NC (INC) AYLD3990N-R-4V NO-NC () AYLD399DN-R-4V NC () AYLD3990DN-R-4V 8 9

6 IDEC Traditional E-Stops and Accessories XA & XW Technical Information HW mm E-Stops HW mm Pushlock Turn Reset Metal Bezel NO HWB-V4F0-R HW4B-V4F0-R NC HWB-V4F0-R HW4B-V4F0-R NO-NC HWB-V4F-R HW4B-V4F-R NC HWB-V4F0-R HW4B-V4F0-R HW mm Push-Pull Metal Bezel NO HWB-YF0-R HW4B-YF0-R NC HWB-YF0-R HW4B-YF0-R NO-NC HWB-YF-R HW4B-YF-R NC HWB-YF0-R HW4B-YF0-R HW mm Pushlock Turn Reset 40mm Yellow Mushroom* Metal Bezel NO HWB-V4F0-Y HW4B-V4F0-Y NC HWB-V4F0-Y HW4B-V4F0-Y NO-NC HWB-V4F-Y HW4B-V4F-Y NC HWB-V4F0-Y HW4B-V4F0-Y * Yellow button should not be used as an emergency stop switch E-Stop Accessories A B E-Stop Shrouds A B HW9Z-KG-TK0 HW9Z-KG-TK0 E-Stop Nameplates Size and Style ID OD 6mm Blank Ø60mm HAAV4-0 6mm 60mm 6mm Emergency Stop Ø60mm HAAV4-7 6mm 60mm mm Blank Ø60mm HWAV-0 mm 60mm mm Emergency Stop Ø60mm HWAV-7 mm 60mm mm Emergency Stop Ø80mm For Jumbo Mushroom ø HW mm Pushlock Key Reset Metal Bezel NO HWB-X4F0-R HW4B-X4F0-R NC HWB-X4F0-R HW4B-X4F0-R NO-NC HWB-X4F-R HW4B-X4F-R NC HWB-X4F0-R HW4B-X4F0-R HW mm EMO Pushlock Turn Reset Metal Bezel NO HWB-V4F0-R-EMO- HW4B-V4F0-R-EMO- NC HWB-V4F0-R-EMO- HW4B-V4F0-R-EMO- NO-NC HWB-V4F-R-EMO- HW4B-V4F-R-EMO- NC HWB-V4F0-R-EMO- HW4B-V4F0-R-EMO- HW mm Pushlock Turn Reset 60mm Jumbo Mushroom NO HWB-V5F0-R NC HWB-V5F0-R NO-NC HWB-V5F-R NC HWB-V5F0-R Gasket HWAV5-7 mm 80mm ø. ø90.0 ø ID ø.7 OD ø80 Specifications XA XW Conforming to Standards Standard Operating Condition Operating Force Pushlock: 0.5N Pull Reset: 0N Turn Reset: 0.6N-m IEC , EN , IEC , EN , JIS C80-5-, UL508, CSA C. No.4 Operating Temperature: Non-illuminated -5 to +60 C Without Freezing Illuminated -5 to +55 C Without Freezing Operating Humidity: 45 to 85%RH Without Condensing Storage Temperature: 45 to +80 C Minimum Force to Latch 60N 80N Maximum Travel to Latch Maximum Travel Shock Resistance Vibration Resistance Life Degree of Protection Short-Circuit Protection Terminal Shape Applicable Wire Size Soldering 4.0mm 4.5mm Operating Extremes: 50m/s (5G) Damage Limits: 000m/s (00 G) 0 to 500Hz, Amplitude 0.35mm Acceleration 50m/s (5G) 0 to 500Hz, Amplitude 0.35mm Acceleration 50m/s (5G) Mechanical: 50,000 Minimum Electrical: 00,000 Minimum 50,000 or more (4V AC/DC 00mA) IP65 (IEC6059) 50V/0A Fuse (Type am IEC6069-/IEC6069-) Solder Terminal PCB Terminal Solder/PCB Terminal:.5mm Maximum (AWG 6 Maximum) 0W/5sec Maximum 60ºc/3sec Maximum Pushlock: 3N Pull Reset: N Turn Reset: 0.7N-m M3 Screw Terminal Recommended Terminal Torque 0.6 to.0n-m Screw Terminal: 0.75 to.5mm (AWG 8 to 6) Weight (Approx.) 40mm Button: 8 grams 40mm Button: 7 grams 60mm Button: 8 grams Connection Diagrams and Panel Cutouts X 4NC NO-3NC NC NO-NC XA XW X X X X X X X 50mm 50mm Y ø X For Standard XW X=Y=50mm For Jumbo XW X=Y=70mm 0