Safety Control HR1S-AC. Safety Relay HR1S-AC
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1 HRS-AC Safety Relay HRS-AC Key features: NC or 2NC safety input type, such as E-Stops or Interlock Switches EN ISO PLe, Safety Cat 3 compliant, and EN 6206 SIL 3 Fault diagnosis function with dual safety circuits. Internal relay operations can be moni tored with LED Indicator. Finger-safe protection.5mm wide, 35mm DIN rail mounting UL listed, CSA certified, TÜV NORD approved Part Numbers Part Number HRS-AC5 HRS-AC5P Specifications Operating Temperature Degree of Protection Terminal Style Integrated Terminal Block Removable Terminal Block 0 to 55 C (no freezing) Terminal: IP20, Housing: IP40 Rated Power Voltage 24V AC ( 20 to +0%) 50/60 Hz 24V DC (±20%) Power Consumption AC: 2.2 VA (24V AC) maximum DC:.2W (24V DC) maximum Overcurrent Protection Electronic Control Circuit Voltage 24V Performance Level (PL) e (EN ISO 3849-) Safety Category 3 (EN 954-) Safety Integrity Level (SIL) 3 (EN 6206) Response Time 00ms maximum Input Synchronization Time Unlimited Overvoltage Category III Pollution Degree 2 Rated Insulation Voltage 300V Safety Outputs Output Contact Ratings Instantaneous (Stop Cat 0) Auxiliary Contact Safety Circuit AC-5 DC-3 Transistor Circuit Minimum Applicable Load Operation Frequency Rated Current Wire Size Weight 3NO NO (transistor, PNP) C300: Ue= 240VAC, Ie=0.75A Ue=24VDC, Ie=2A 24V/20mA 7V/0mA (initial value) 200 operations/h maximum Safety circuit output total: 0.5A maximum HRS-AC5: 2.5mm 2, mm 2 maximum HRS-AC5P: 2.5mm 2, 2.5mm 2 maximum 60g Use a 4A fuse (Type gl) for power fuse protection. Use a 4A (Type gl) or a 6A fast blow fuse for output fuse protection Dimensions (mm).5 A/ Fuse / 4 LED Indicator A/ Fuse: Turns on when power circuit is normal. Turns off when power is interrupted or the electronic fuse blows. : Turns on when relay operates. : Turns on when relay operates. A A 4 23 Y 24 Y43 33 Y2 34 Y44 The HRS-AC5P terminal block can be removed and installed as shown, allowing for easy installation and replacement of modules. Terminal Arrangement A Y Y2 A Y43Y44 Overview XW Series E-Stops Interlock Switches Enabling Switches Light Curtains AS-Interface Safety at Work 4
2 HRS-AC HRS-AC Wiring Diagram Safety Category 3 Example Circuit (using an emergency stop switch with 2NC contacts) Overview L (+) F Fuse: 4A gl (3) S ESC (4) +24V DC ESC: External Start Condition S: : F: Protection fuse for the power of safety relay module, 5: Safety contactor XW Series E-Stops A Y Y HRS-AC + LOGIC A/ / T 33 Y43 The Safety Category is achieved by the entire control system. Take any connected safety equipment and wiring into consideration. Interlock Switches Enabling Switches N ( ) Y44 () (2) Safety Category 3 Example Circuit (using an emergency stop switch with 2NC contacts) L (+) S F (3) Fuses: 4A (gl) ESC A Y Y HRS-AC T + A/ (4) LOGIC / F2 (3) F3 (3) F4 (3) V DC Y43 () Three safety outputs (2) One transistor output (3) See the specifications for maximum fuse size (4) Jumper for terminal Y-Y2 (for automatic start) ESC: Exernal Start Condition S: : F: Protection fuse for the power of safety relay module F2 to F4: Protection fuse for the output of safety relay module Fuses: 4A (gl) or 6A fast blow type N ( ) Y44 () (2) () Three safety outputs (2) One transistor output (3) See the specifications for maximum fuse size Output Contact Electrical Life 00 Light Curtains AS-Interface Safety at Work Operating Current 0.A 0 DC3: 24V AC5: 230V AC: 230V DC: 24V Operations 4
3 HRS-AC HRS-AC Safety Relay Module Operation Chart When Using a A (NC) (NC2) Feedback Circuit with (Y-Y2) Output 3-4 (NO Contact) Output (NO Contact) Output (NO Contact) Transistor Output Y43-Y44 (NO Contact) When Not Using a A (NC) (NC2) Y-Y2 Jumper Output 3-4 (NO Contact) Output (NO Contact) Output (NO Contact) Transistor Output Y43-Y44 (NO Contact) Contact Status Contact Status Operated ON OFF ON ON Emergency Stop not Operated OFF Emergency Stop not Operated OFF Emergency Stop Operated OFF Emergency Stop Operated Overview XW Series E-Stops Interlock Switches Enabling Switches Light Curtains AS-Interface Safety at Work 423
4 HRS-AF Overview XW Series E-Stops Safety Relay HRS-AF Key features: 2NC safety input type, such as E-Stops or Interlock Switches EN ISO PLe, Safety Cat 4 compliant, and EN 6206 SIL 3 Welding detection of start switch Fault diagnosis function with dual safety circuits Internal relay operations can be moni tored with LED Indicator. Finger-safe protection.5mm wide, 35mm DIN rail mounting UL listed, CSA certified, TÜV NORD approved Part Numbers Dimensions (mm) Terminal Arrangement AS-Interface Safety at Work Light Curtains Enabling Switches Interlock Switches Part Number HRS-AF530B HRS-AF530PB Specifications Operating Temperature Degree of Protection Terminal Style Integrated Terminal Block Removable Terminal Block 25 to +55 C (no freezing) Terminal: IP20, Housing: IP40 Rated Power Voltage 24V AC ( 5 to +0%) 50/60 Hz 24V DC ( 5 to +0%) Power Consumption 5 VA maximum (24V AC) 2.5W maximum (24V DC) Overcurrent Protection Electronic (Note) Control Circuit Voltage 24V Performance Level (PL) e (EN ISO 3849-) Safety Category 4 (EN ISO 3849-) Safety Integrity Level (SIL) 3 (EN 6206) When S-S2, -2 are interrupted: Response Time 20 ms maximum When power is interrupted: 60 ms maximum Input Synchronization Time Unlimited Overvoltage Category III Pollution Degree 2 Rated Insulation Voltage 300V Safety Outputs Output Contact Ratings Instantaneous (Stop Cat 0) Safety Circuit AC-5 DC-3 Minimum Applicable Load Operation Frequency Rated Current Wire Size Weight 3NO C300: Ue= 240VAC, Ie=0.75A Ue=24VDC, Ie=2A 7V/0mA (initial value) 200 operations/h maximum Safety circuit output total: 8A maximum Each safety circuit output: 6A maximum HRS-AF530B: 2.5 mm 2, mm 2 maximum HRS-AF530PB: 2.5 mm 2, 2.5 mm 2 maximum 250g Note: Short-circuit of S and activates the overcurrent protection circuit, interrupting the power supply. The safety output turns off. Normal status is restored when the short-circuit is removed. Use a 4A fuse (Type gl) for power line protection. Use a 4A fuse (Type gl) or a 6A fast blow fuse for output line protection..5 A/ Fuse LED Indicator A/ Fuse: Turns on when power circuit is normal. Turns off when power is interrupted or the electronic fuse blows. : Turns on when relay operates. : Turns on when relay operates. 4 The HRS-AF530PB terminal block can be removed and installed as shown, allowing for easy installation and replacement of modules
5 HRS-AF HRS-AF Wiring Diagram Safety Category 4 Example Circuit (using an emergency stop switch) L (+) 24V AC/DC N ( ) The Safety Category is achieved by the entire control system. Take any connected safety equipment and wiring into consideration. F (Fuse: 4A gl) () A S33 S34 S39 HRS-AF S Emergency Stop Switch ESC S 2 Start Switch When monitoring LOGIC 3 () = Monitor ESC: External Start Condition F: Protection fuse for the power of safety relay module, 4: Safety contactor 4 When not monitoring S Safety Output 3 Circuits Safety Category 3 Example Circuit (using multiple emergency stop switches) L (+) 24V AC/DC N ( ) F (Fuse: 4A gl) A S33 S34 S HRS-AF S S3 ESC S When monitoring S4 S4 Start Switch LOGIC S When not monitoring S4 Emergency Stop Switch Emergency Stop Switch 2 Emergency Stop Switch 3 When not using a start switch (automatic start) A S33 S34 S When not monitoring the start switch (welding of start switch cannot be detected) A S S34 S39 3 When monitoring the start switch (detecting the OFF status of start switch) A S S34 S When not monitoring the start switch (welding of start switch cannot be detected) S Input A 3 S ESC: External Start Condition F: Protection fuse for the power of safety relay module, 4: Safety contactor S2 2 4 Safety Guard Open Input B Overview XW Series E-Stops Interlock Switches Enabling Switches Light Curtains AS-Interface Safety at Work 425
6 HRS-AF HRS-AF Operation Chart When Using the Overview S-S2 NC 0 Operation Emergency Stop Switch Operation -2 NC2 XW Series E-Stops S33-S34 NO S33-S39 NO Output 3-4(NO Contact) ➀ ➁ j When monitoring the start switch (detecting the OFF status of start switch) k When not monitoring the start switch (contact welding of start switch can not be detected) Output 23-24(NO Contact) Interlock Switches Output 33-34(NO Contact) When not Using the Safety Guard (Automatic Start) Switch S Operated Switch Operated Safety Guard Open Input A (-2) 0 Safety Guard Open Safety Guard Closed Enabling Switches Input B (-2) S33-S39 (short-circuit) Output 3-4 (NO contact) Output (NO contact) Output (NO contact) Output Contact Electrical Life 00 t = 0 to AC5: 230V AC: 230V DC: 24V Light Curtains Operating Current 0.A 0 DC3: 24V AS-Interface Safety at Work Operations 426
7 HRS-DM Safety Relay HRS-DM Key features: NO-NC safety input type, such as magnetic coded safety switches Fault diagnosis function with dual safety circuits. Internal relay operations can be moni tored with LED Indicator. Finger-safe protection.5 or 45mm wide, 35mm DIN rail mounting EN ISO PLe, Safety Cat 4 compliant, and EN 6206 SIL 3 UL listed, CSA certified, TÜV NORD approved HRS-DMB( )P Part Numbers Part Number Terminal Style Input HRS-DMB32 HRS-DMB32P HRS-DME32 HRS-DME32P Dimensions (mm) HRS-DMB Integrated Terminal Block Removable Terminal Block Integrated Terminal Block Removable Terminal Block.5 4 Dimensions (mm) HRS-DME Terminal Arrangement HRS-DMB S S2 S3 23 A Y Y2 3 Y34 Y HRS-DMB32P Terminal Arrangement HRS-DME HRS-DME32P Specifications Operating Temperature Degree of Protection 0 to 55 C (no freezing) Terminal: IP20, Housing: IP40 Rated Power Voltage 24V DC ( 20 to +20%) HRS-DMB HRS-DME Power Consumption HRS-DMB: 2.5W maximum (24V DC) HRS-DME: 3.5W maximum (24V DC) Overcurrent Protection Electronic Control Circuit Voltage 24V DC Performance Level (PL) e (EN ISO 3849-) Safety Category 4 (EN ISO 3849-) Safety Integrity Level (SIL) 3 (EN 6206) Response Time 20 ms maximum Input Synchronization Time 500ms max Overvoltage Category III Pollution Degree 2 Rated Insulation Voltage 300V Maximum Input Resistance 00Ω (per input point) No. of Outputs Output Contact Ratings Safety Circuit Auxilliary Contact Safety Circuit AC-5 Transistor Circuit Minimum Applicable Load Operation Frequency Rated Current 2NO 2NO (transistor PNP) C300: Ue= 240VAC, Ie=0.75A DC-3 Ue= 24V DC, Ie=.5A 24V/20 ma 7V/0 ma (initial value) 200 operations/hour maximum Output total 2A maximum Wire Size 0.4 to 2.5 mm 2 Weight HRS-DMB: 80g HRS-DME: 250g Use a 4A fuse (Type gl) for power fuse protection. Use a 4A (Type gl) or a 6A fast blow fuse for output fuse protection. Overview XW Series E-Stops Interlock Switches Enabling Switches Light Curtains AS-Interface Safety at Work 427
8 HRS-DM Enabling Switches Interlock Switches XW Series E-Stops Overview LED Indicator HRS-DMB Power A/: Turns on when power circuit is normal. Turns off when power is interrupted or the electronic fuse blows. Fault: Turns on when the HRS fails (see failure causes on page 694). /: Turns on when / relays operate. HRS-DME Power A/: Turns on when power circuit is normal. Turns off when power is interrupted or the electronic fuse blows. Fault: Turns on when the HRS fails (see failure causes on page 694) /: Turns on when / relays operate. S3: NO contact of non-contact interlock switch S2: NC contact of non-contact interlock switch 3: NO contact of non-contact interlock switch 2 2: NC contact of non-contact interlock switch 2 S33: NO contact of non-contact interlock switch 3 S32: NC contact of non-contact interlock switch 3 S43: NO contact of non-contact interlock switch 4 S42: NC contact of non-contact interlock switch 4 S53: NO contact of non-contact interlock switch 5 S52: NC contact of non-contact interlock switch 5 S63: NO contact of non-contact interlock switch 6 S62: NC contact of non-contact interlock switch 6 HRS-DM Operation Chart When Using the Causes of Fault LED Indication LED2: Fault Fault Type Fault Cause Measures Internal Fault External Fault External Fault Synchronization time excess of switch contact input The HRS-DM terminal block can be removed and installed as shown, allowing for easy installation and replacement of modules. Fault of the internal circuit Short circuit of the +24V power supply and input terminal Short-circuit of the non-contact interlock switch wiring Synchronization for the NO contact and NC con tact of the non-contact interlock switch (HS7A) is 0.5 seconds or longer. Fault of the noncontact interlock switch (HS7A) Replace the safety relay module. Remove the short circuit and reboot. Correct the wiring of the non-contact interlock switch and reboot. Open and close the door again. Replace the noncontact interlock switch. Non-contact Interlock Switch (S-S2) Self-diagnosis Completed Guard Closed (Non-contact Interlock Switch Actuated) ON Guard 2 Closed (Non-contact Interlock Switch 2 Actuated) Guard 2 Open (Non-contact Interlock Switch 2 De-actuated) Guard 2 Closed (Non-contact Interlock Switch 2 Actuated) Error Non-contact Interlock Switch (S-S3) Non-contact Interlock Switch 2 (-2) Light Curtains Non-contact Interlock Switch 2 (-3) (Y-Y2) Transistor Output Y34 (Fault) Transistor Output Y44 (/) AS-Interface Safety at Work Safety Output 3-4/23-24 (NO) 2 sec Contact Status of Non-contact Interlock Switch < 0.5 sec ON (0) OFF () < 0.5 sec 428
9 HRS-ATE Safety Relay HRS-ATE Key features: EN ISO performance level e, safety category 4 compliant, and EN 6206 safety integrity level 3 Integrated and removable teminal styles available Compact design: 45 mm in width Time delay outputs: 3NO Auxiliary output enables power supply monitoring, inputs (2 channels), and a time delay output Environmentally friendly, RoHs directive compliant UL Listed, CSA certified, TÜV NORD approved Part Numbers Part Number HRS-ATE50 HRS-ATE50P Terminal Style Integrated Terminal Block Removable Terminal Block Dimensions (mm) HRS-ATE50 Integrated Terminal Type 4 HRS-ATE50P Removable Terminal Type LED Indicator A/ Fuse Input A S2 Input B 2 Stop A/ Fuse: Input A S2: Input B 2: Stop: 45 Turns on when power circuit is normal. Turns on when S S2 is closed. Turns on when 2 is closed. Turns on when the time-delay output circuits 57-58, 67-68, and are closed. Note: Safety output contact Stop category 0 Time-delay output contact Stop category Specifications Applicable Standards Applicable Standards for Use Performance level (PL) e (EN ISO 3849-) Safety Category 4 (EN ISO 3849-) EN : 2007, EN : 2007, EN :2004, EN : 2005 EN : 2007, EN 6206: 2005 EN ISO 3849-: 2008, EN ISO : 2008 EN : 2006 EN ISO 3850: 2008 Safety Integrity Level (SIL) 3 (EN 6206) Stop Category 0, (EN ) (Note) Operating Temperature 0 to +55ºC (no freezing) Relative Humidity 30 to 85% RH (no condensation) Impulse Withstand Voltage 4 kv (IEC ) Shock Resistance 50 m/s 2, m sec, 3 shocks in each 3 axes Vibration Resistance 0 to 60 Hz, amplitude 0.35 mm 60 to 50 Hz, acceleration 50 m/s 2 Degree of Protection Terminal: IP20 Enclosure: IP40 Rated Voltage 24V AC 20% +0% 24V DC 20% +20% Power Consumption 24V AC: 8 VA max. 24V DC: 4W max. Overcurrent Protection Built-in, electronic Minimal Applicable Load 7V DC / 0 ma (initial value) Response Time ON to OFF: 20 ms max. (instantaneous output) Overvoltage Category III Pollution Degree 2 Rated Insulation Voltage 300V Ac Safety Circuit 2NO No of Time-delay Circuit 3NO Outputs Auxilliary Contact None Circuit Transistor 4 Safety AC5 C300 (230V AC / Ie=0.75A) Circuit DC3 24V DC / Ie=A Output AC5 C300 (230V AC/ Ie=0.75A) Contact Time-delay DC3 24V DC / Ie=A Ratings Circuit Preset Time 0, 0.5,, 2, 4, 6, 8, 0, 5, 20, 25, 30 sec. Auxilliary Circuit 24V DC / 20 ma (PNP) Mechanical Durability 0,000,000 operations Electrical Durability See page XX Rated Current Total output: 8A max. output 4A max. Wire Size HRS-ATE50 Single wire: 0.2 to 2.5 mm 2 max. (24~4 AWG) Multiple wires: 0.4 to 0.75 mm 2 max. HRS-ATE50P Single wire: 0.2 to 2.5 mm 2 max.(24~4 AWG) Multiple wires: 0.2 to.5 mm 2 max. Weight (approx.) 280g Use a 4A fuse (Type gg) for power protection.use a 6A fuse (Type gg) for safety output protection. Use a 4A fuse (Type gg) for time-delay output and auxiliary output protection. Overview XW Series E-Stops Interlock Switches Enabling Switches Light Curtains AS-Interface Safety at Work 429
10 HRS-ATE HRS-ATE Wiring Diagram Safety Category 4 (3) Circuit (using an emergency stop switch) (Note) Overview S-S2 NC -2 NC2 0 Operation Emergency Stop Switch Operation Safety category is achieved by the entire control system. Take the connected safety equipment and wiring into consideration. When not monitoring the start switch (Y3-Y4 short-circuited) (automatic start when S33-Y2 is short-circuited) HRS-ATE XW Series E-Stops S33-S34 NO S33-S39 NO Output 3-4(NO Contact) ➀ ➁ When monitoring the start switch (Y3-Y5 short-circuited) HRS-ATE Output 23-24(NO Contact) Interlock Switches Output 33-34(NO Contact). When monitoring the start switch, starts when switched off (default setting/recommended) 2. When monitoring the start switch, starts when switched on 3. Outputs must be fused (see the instruction manual for maximum fuse size) 4. To PLC, etc. Note: When using off-delay output, safety category becomes 3. S = Emergency stop switch with 2 NC contacts (recommended) = Start switch ESC = External start conditions Y (S33) Y2 = Feedback loop Emergency stop switch - Input channel When not detecting short-circuit (All failures such as short-circuit of emergency stop switch wiring not detected) Emergency stop switch - Input 2 channels When not detecting short-circuit(b-s2 short-circuit not detected) Enabling Switches HRS-ATE Safety Category 3 Example Circuit (using multiple emergency stop switches) HRS-ATE Light Curtains L (+) S F S6 HS9Z-A5 Actuator HS5E-D400 Interlock Switch with Solenoid XWE-BV402 Emergency stop switch Door Cover S S5 Read instructions before configuring circuits. (+) A( ) A S B S HRS-ATE Time (s) LOGIC T 2 Timer 2 Timer 77 S HS5E-D400 Interlock Switch with Solenoid, 3 XWE-BV402 S4 (HW series momentary) S5 Unlocking Enabling Switch S6 Limit Switch, etc. ESC External Start Condition to 8 Contactor (forced guided type) F Fuse 4A (gg) Operations of Interlock Switch with Solenoid (Stop) Machine stops Unlocking enabling switch ON Safety output OFF Door cover released (Start) Door cover closed Safety relay module start switch ON Safety output ON Machine starts Operations of Emergency stop switch (Stop) Press emergency stop switch Safety output OFF Machine stops (Reboot) Emergency stop switch reset Safety relay module start switch ON Safety output ON Machine starts +24V Y+ AS-Interface Safety at Work N ( ) S33 Y Y2 Y3 Y4 Y S4 ESC K6 K7 K8 K6 K7 K8 (A/) (S2) (2) (Stop) 78 Y88 Y89 Y90 Y9 External Output Circuit 430
11 HRS-ATE HRS-ATE Operation Chart With (NC) Transistor Output Y89 (S2) (NC2) Transistor Output Y90 (2) Without (NC2 or NC) Transistor Output Y89 (S2) (NC or NC2) Transistor Output Y90 (2) Output External Start Conditions Output 3-4 (NO) Output (NO) Output (NO) Output (NO) Output (NO) Transistor Output Y88 (A/) Transistor Output Y9 (Stop) Start Emergency Stop Not Operated ➀ ➁ tmax.= 75ms ➂ Emergency Stop Operated ➀ When monitoring the start switch, with Y3-Y5 jumpered (default setting/recommended) ➁ When monitoring the start switch, with Y3-Y4 jumpered When using without start switch, the input synchronization time should be 75 ms max. ➂ Without start switch, with Y3-Y4 and S33-Y jumpered Operation ON Tv = 0 to 30 seconds adjustable Residual Risk (En ISO/ISO00-) The wiring diagrams on previous page have been tested under actual operating conditions. The HRS-ATE safety relay module can be used in a safety circuit by connecting to safety equipment compliant to applicable standards. Consider residual risk in the following circumstances: a) When it is necessary to modify the recommended circuit and if added/modified components are not properly integrated into the control circuit. OFF Output Contact Electrical Life (Safety Circuit, Time-delay Circuit, Auxilliary Circuit) Operating Current 0.A AC5: 230V DC3: 24V (<0,Hz) DC: 24V AC: 230V Operations b) When applicable standards of machine operation are not observed, or when the machine is not adjusted or maintained properly (adhere to a strict maintenance schedule). c) When the contacts of relays and contactors for connected with safety outputs are not forced guided (compliant with EN 50205). Overview XW Series E-Stops Interlock Switches Enabling Switches Light Curtains AS-Interface Safety at Work 43
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