Overview of 2014 Washington Commercial Driver Guide Revisions - CDL Skills Test Sections 11, 12, 13

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1 Pre-Trip Inspection Overview No. Page Number(s) Inspection Area & Item Change Overview Verbiage Change Overview of the CDL Driver Requirements Further Defined You can take your CDL skills test after passing the required Skills Test knowledge tests for the commercial class and vehicle type you - 1st Paragraph wish to be licensed for. CDL skills testing is conducted in English - 2nd Sentence only, use of interpreters or bi-lingual examiners is not allowed & Overview of the CDL Skills Test - 2nd Paragraph - 2nd Sentence 3 N/A General Test Rules - Skills Test Ground Rules Overview of the CDL Skills Test - 1st Paragraph - 3rd Sentence Driver Requirements Further Defined Information deleted from Overview of CDL Skills Test and repositioned under Skills Test Ground Rules Scored Criteria Revised English is required for test instructions and summarizing the results after completing the test as well. A valid medical certificate is required for operating a commercial vehicle on public roads. If you have been examined on or after May 21, 2014, your medical examination must be completed by a professional listed on the National Registry of Medical Examiners. Upon arriving for your scheduled skills test, your test will be postponed if: You have not passed all required knowledge tests. You do not present a Skills Test Results form. You do not present proof of vehicle insurance. Your vehicle has defective equipment-any equipment required by law that is not working, or there is the potential that a component may malfunction during the test. Your vehicle is not properly licensed. Your vehicle has not been properly purged after transporting hazardous materials. You bring a loaded vehicle to the test. Your vehicle has inspection items that are marked or labeled. The CDL skills test is conducted in three parts which includes a Pre-trip Inspection, a Basic Control Test, and a Road Test, performed in that order. If you disqualify on any one of these tests, the test will be stopped and you will need to reschedule. Also, failure to properly demonstrate and/or verbalize required numbers or ranges of the vehicle s air supply system will stop the pre-trip immediately after attempting those checks. 1

2 Pre-Trip Inspection Overview - Continued No. Page Number(s) Inspection Area & Item Change Overview Verbiage Change 5 N/A General Test Rules Information repositioned under Skills Test Ground Rules During the test: No smoking is allowed within 25 feet of the skills test parking area, in or outside of your vehicle. Your appointment may be cancelled for disregarding this requirement. No weapons are allowed in the vehicle. No passengers or animals are allowed in the vehicle. No memory aids are allowed. No portable audio or video recording devices are allowed. This does not apply to school buses that are equipped with an onboard camera to monitor students General Test Rules Driver Requirements Further Defined Note: Federal regulations do not allow the use of a tractor - After 3rd Paragraph (without trailer) to be used for CDL skills testing for a Class B - Note Comment commercial license & General Test Rules - Skills Test Ground Rules New sub-header added. Information repositioned under Skills Test Ground Rules Skills Test Ground Rules Below are important ground rules for taking your CDL Skills Test. Failure to follow these ground rules could result in your test being postponed and having to reschedule. Take the following to your test: A valid Washington driver s license. A valid Skills Test Results form-ensure you have passed all required knowledge tests for the type of vehicle you wish to test in. A valid Medical Examiner s Certificate. A vehicle that is properly licensed, in safe operating condition with no defective equipment the vehicle must also be equipped with emergency and safety equipment. Proof of vehicle insurance. If applicable, documentation/information verifying that your vehicle has been purged after hauling hazardous materials. Do not take the following to your test: A loaded vehicle. Hazardous materials. 2

3 Pre-Trip Inspection Overview - Continued No. Page Number(s) Inspection Area & Item Change Overview Verbiage Change General Test Rules During the test: - Skills Test Ground Rules & General Test Rules - Customer Ground Rules Information repositioned from General Test Rules to sub-header Skills Test Ground Rules Driver Requirements Further Defined No smoking is allowed within 25 feet of the skills test parking area, in or outside of your vehicle. Your appointment may be cancelled for disregarding this requirement. No weapons are allowed in the vehicle. No passengers or animals are allowed in the vehicle. No memory aids are allowed. No portable audio or video recording devices are allowed. This does not apply to school buses that are equipped with an onboard camera to monitor students. Customer Ground Rules English proficiency - follow instructions. CDL skills testing is conducted in English only. Use of interpreters or bilingual examiners in not allowed. No markings, labels or cues on vehicle components or inside the vehicle. No use of wireless headset, cell phone or other transmission devices. No use of portable tape/digital recorders, cameras, or video recorders. No interference from trainers, coworkers or others. They must stay in designated waiting area(s) and not give signals of any kind. No practicing backing at DOL Test Sites. Important: Failure to follow customer ground rules or interference from others may result in the test being stopped, including loss of test fees. Note: Due to limited space and security, DOL CDL Test Sites do not allow drivers or guests to wait inside mobile work units. Most sites have limited space for guests or waiting drivers. 3

4 Pre-Trip Inspection Overview - Continued No. Page Number(s) Inspection Area & Item Change Overview Verbiage Change Overview of the Pre- Trip Inspection Test Scored Criteria Revised You will be asked to perform a Pre-trip Inspection and explain what items you are inspecting and what type of defects you are - 2nd Paragraph looking for What the Examiner Will Look For - 2nd Paragraph What the Examiner Will Look For - Method 1 Driver Requirements Redefined First, the examiner will instruct you to activate your lighting components, perform your air supply system checks and next, complete the remainder of your in-cab/bus inspections. Upon successfully completing those checks, you may complete your pre-trip in any order you wish. During the Pre-trip Inspection, you must show that the vehicle is safe to drive. The examiner will score your ability to identify and inspect items on your vehicle. When completing the Pre-trip Inspection, there are a number of identical inspection or like items located in other areas of the vehicle that must be inspected, such as light lenses, rims, springs, U-bolts, etc. For test purposes, when inspecting like items, there are two acceptable methods as defined below: Driver Requirements Further Defined Method 1: Complete a full inspection of the first like item by naming the component, while pointing to or touching the item. Cover the inspection criteria. Repeat a full inspection of the other like items in each inspection zone where the component is located What the Examiner Will Look For - Method 2 Driver Requirements Further Defined Method 2: Complete a full inspection of the first like item by naming the component, while pointing to or touching the item. Cover the inspection criteria. Inform the examiner that you would complete the same inspection for other like items in each inspection zone where the component is located. If using Method 2, you will not receive credit for completing the inspection(s) if not all of a component s inspection criteria is covered or the criteria varies from an earlier inspected like item. 4

5 Pre-Trip Inspection Overview - Continued No. Page Number(s) Inspection Area & Item Change Overview Verbiage Change Passing Pre-Trip Inspection Test Scores Passing Score Values Redefined Listed below are the passing scores for the various commercial class and vehicle types used for obtaining or upgrading a Washington CDL. 67 or more for Class A vehicles with air brakes. 61 or more for Class A vehicles without air brakes. 43 or more for Class B/C trucks with air brakes. 39 or more for Class B/C trucks without air brakes. 49 or more for Class B/C school buses with air brakes. 45 or more for Class B/C school buses without air brakes. 46 or more for Class B/C buses (non-school bus) with air brakes. 42 or more for Class B/C buses (non-school bus) without air brakes. 20 or less, for Class A vehicles equipped with air brakes. 15 or less, for Class A vehicles not equipped with air brakes. 12 or less, for Class B/C trucks equipped with air brakes. 10 or less, for Class B/C trucks not equipped with air brakes. 14 or less, for Class B/C school buses equipped with air brakes. 12 or less, for Class B/C school buses not equipped with air brakes. 13 or less, for Class B/C buses (non-school bus) equipped with air brakes. 12 or less, for Class B/C buses (non-school bus) not equipped with air brakes. 5

6 Pre-Trip Inspection Scoring Criteria for the Pre-Trip Inspection Pre-Trip Inspection Zone (areas) Order Change Numbered Inspection Zones changed as outlined in right column. Current Order All Vehicles 1. Lights & Reflectors 2. Air Supply System 3. Brake Checks 4. In-Cab/Bus Inspections 5. Engine Compartment 6. Steering 7. Front Axle 8. Front Suspension 9. Front Axle Brakes 10. Driver, Fuel & Under Vehicle Areas 11. Rear Axle 12. Rear Suspension 13. Rear Axle Brakes 14. Rear of Single Vehicle/Tractor Combination Vehicles 15. Fifth Wheel Coupling System 16. Pintle Hook Coupling System 17. Miscellaneous Coupling Systems 18. Trailer Front 19. Trailer Side 20. Trailer Axle 21. Trailer Suspension 22. Trailer Brakes 23. Remainder of Trailer 24. External Inspection of Coach/Transit Bus 25. External Inspection of School Bus Revised Order All Vehicles 1. In-Cab/Bus Inspections 2. Air Supply System 3. Front of Vehicle 4. Engine Compartment 5. Steering 6. Front Axle 7. Front Suspension 8. Front Brakes 9. Driver, Fuel & Under Vehicle Areas 10. Rear Axle 11. Rear Suspension 12. Rear Brakes 13. Rear of Single Vehicle/Tractor Combination Vehicles 14. Tractor/Truck Coupling 15. Fifth Wheel Coupling System 16. Semi-Trailer Coupling 17. Pintle Hook Coupling System 18. Miscellaneous Coupling Systems 19. Non-Fifth Wheel Trailer Coupling 20. Trailer Front 21. Trailer Side 22. Trailer Axle 23. Trailer Suspension 24. Trailer Brakes 25. Rear of Trailer 26. Inspection of Coach/Transit Bus 27. External Inspection of School Bus 6

7 Inspection for All Vehicles No. Page Number(s) Inspection Area & Item Change Overview Verbiage Change 16 N/A Lights & Reflectors Inspection Zone Deleted Activate and check all external lights for the front, side and rear Activating light checks moved to a standalone scored item under In- Cab/Bus Inspection checks. Drivers must still inspect light lenses during outside checks. Inspecting/Scoring outside light lens inspections added to areas of the pre-trip where light/lens inspection(s) performed as outlined below: All Vehicles In-Cab/Bus Inspections Front of Vehicle Driver Fuel, & Under Vehicle Rear of Single Vehicle/Tractor Combination Vehicles Front of Trailer Rear of Trailer of the vehicle to ensure they work. During the outside inspection, check that light lenses are: - Clean. - Not missing or broken. - The proper color for where they are located. This includes: Front of the vehicle Headlights - High beam - Low beam Turn signals - Left - Right 4-way flashers Rear of vehicle Turn signals - Left - Right Taillights 4-way flashers Brake lights Clearance lights Activate and check all clearance lights work and are clean Check that there are no missing or broken lenses - Clearance lights-red on the rear, amber elsewhere Reflectors & Reflective tape Check all reflectors are clean Check that there are no missing or broken reflectors Check that reflective tape is clean and securely affixed to the vehicle 7

8 Inspection for All Vehicles - Continued In-Cab/Bus Inspections Inspection Zone & Score Criteria Order Change Current Order Seat belt In-Cab/Bus Inspections changed to 1 st Inspection Zone. Order of scored items in this section changed as outlined in right column. Activating Light checks and Brake checks added to this Inspection Zone. Emergency & Safety equipment Heater/Defroster Horn(s) Windshield & Mirrors Wipers & Washers Safety start Anti-lock braking system (ABS) check Dashboard indicator lights Air supply gauge Ammeter/Voltmeter gauge Oil pressure gauge Temperature gauge Revised Order Lights Seat belt Emergency & Safety equipment Safety start Anti-lock braking system (ABS) check Oil pressure gauge Temperature gauge Ammeter/Voltmeter gauge Air supply gauge Dashboard indicator lights Heater & Defroster Horn Wipers & Washers Windshield & Mirrors Parking brake Service brake Breakaway control module Hydraulic brake check Air-over-hydraulic brakes 8

9 Inspection for All Vehicles - Continued & 11 In-Cab/Bus Inspections Scored Criteria Expanded Activate and check all external lights for the front, side rear of - Lights the vehicle bus, truck, tractor and trailer when applicable. Activating Light checks moved to a While activating the lights, the examiner will check to ensure standalone scored item under In- Cab/Bus Inspection checks. that each light works but you must inform them what light(s) Drivers must still inspect light lenses, reflectors and reflective tape during outside checks. New Requirement - Activating lights and inspecting light lenses for the rear of the truck/tractor coupled to a trailer required. you are activating while turning them on. Front of the vehicle Headlights: High beam Low beam High beam Turn Signals: Left Right 4-Way flashers Rear of the vehicle bus, truck or tractor Turn Signals: Left Right Taillights 4-Way flashers Brake lights Rear of the trailer Turn Signals: Left Right Taillights 4-Way flashers Brake lights 9

10 Inspection for All Vehicles - Continued In-Cab/Bus Inspections Scored Criteria Revised With the engine running, check the air pressure gauge(s) are - Air Supply Gauge working properly In-Cab/Bus Inspections - Heater & Defroster In-Cab/Bus Inspections - Parking Brake In-Cab/Bus Inspections - Service Brake Check that the vehicle has adequate air supply in the tank reservoir(s). Build the air pressure to the governed cutout range between psi. If your vehicle has a higher cutout range, inform the tester. - Tell the tester when the air governor cutout activates Scored Criteria Revised Check that both the heater and defroster fan works. Score Criteria Repositioned Deleted from Brake Checks and repositioned under In-Cab/Bus Inspections. Score Criteria Repositioned Deleted from Brake Checks and repositioned under In-Cab/Bus Inspections. Apply the parking brake only and check that it will hold the vehicle by shifting into a lower gear and gently pulling against the brakes. For combination vehicles, set the trailer parking brakes only and perform the same check by pulling against the trailer brakes. Operate and check the service brakes by pulling forward slowly and applying the service brakes. 10

11 Inspection for All Vehicles - Continued In-Cab/Bus Inspections Score Criteria Repositioned & Revised This test will be performed only on a combination vehicle - Breakaway Control when the trailer has electric brakes. It is used to check Module Deleted from Brake Checks and that the breakaway control module works and will set the repositioned under In-Cab/Bus Inspections. trailer brakes. To correctly perform this test, following these steps In-Cab/Bus Inspections - Hydraulic Brake Check Score Criteria Repositioned & Revised Deleted from Brake Checks and repositioned under In-Cab/Bus Inspections. 1. Disconnect the breakaway wiring from its connector on the trailer. 2. Start the engine. 3. Place the transmission in first gear and drive forward. Note: If the trailer freely moves with no signs of braking on the trailer axle, the emergency breakaway control module is not working properly. If this occurs, the test will be postponed and recorded as an equipment failure. 4. The truck should not move forward without dragging the trailer tires. If the trailer moves forward without dragging the trailer tires, the emergency breakaway is not working and the test will be postponed. For vehicles with a hydraulic brake system, pump the brake pedal three times, and then hold it for 5 seconds. Tell the examiner that the brake pedal should not move (depress) during the 5 seconds. If equipped, with a hydraulic brake reserve (back-up system), with the key off on, depress the brake pedal and listen for the sound of the reserve system electric motor. Check that the warning buzzer or light is off. 11

12 Inspection for All Vehicles - Continued & 16 In-Cab/Bus Inspections Score Criteria Repositioned & Revised - Air-Over-Hydraulic Brakes Deleted from Brake Checks and repositioned under In-Cab/Bus Inspections. These systems are usually found on medium- sized commercial vehicles. They combine features of air brake and hydraulic brake systems by using air to boost the hydraulic brake pressure. An airover hydraulic system assist the service brakes, so a loss of air could mean the loss of service brakes, but the parking brake will continue to work. An air-over hydraulic system and a standard air supply system have many of the same parts including: Warning buzzer and/or warning light Compressor Governor Wet and dry air tanks A brake pedal These items are often where you would find them in a complete air brake system. You will likely see an air chamber or cylinder attached to the hydraulic master cylinder. Some systems may not have all of the parts you expect to see; to meet the definition of air brakes, the vehicle must have: Air pressure gauge(s) Low air-pressure warning devices(s) An air compressor If your vehicle does not have the three primary components listed above, it cannot be used as an air brake vehicle for the skills test. When testing in an air-over hydraulic vehicle, you must be able to properly inspect both the air and hydraulic brake systems items found on your vehicle. The tester will also ask how you would inspect other items that your vehicle may not be equipped with, but items you should have knowledge of if you are licensed to drive an air brake vehicle. Once these items are named, you will be required to explain the type of defects you would look for. If you are testing in an air-over hydraulic vehicle, study all components associated with a full air equipped vehicle. Because there are different types of air-over hydraulic systems, you should read your vehicle s operation manual for more information. 12

13 Inspection for All Vehicles - Continued Air Supply System Driver Requirements Further Defined 1. Shut off the engine. - Air Leak Check 2. Chock your wheels (if necessary). 3. Place the transmission into gear, neutral or park. 4. Release the parking brake and tractor protection valve if applicable (push in). 5. Fully apply the foot brake and hold it for 1 minute. 6. Check the air gauge to see that the air pressure drops no more than 3 psi in 1 minute in a single vehicle or no more than 4 psi in 1 minute in a combination vehicle & 17 Air Supply System Checks - Air Leak - Low Air Warning - Parking Brake & Tractor Protection Valve Scored Criteria Revised Incorrect verbal parameters for any one (1) of the Air Supply System Checks will each count as an Automatic Disqualification. Note: For combination vehicles - Check that both the Parking Brake and Tractor Protection Valve(s) if applicable, activate as part of the Air Supply System Checks. Note: If the vehicle is equipped with electronic gauges, the ignition key must be in the on or battery charge position during this check. Failure to correctly perform and/or verbalize bolded numbers or ranges listed for any of the three parts of the air supply system checks, will result in an automatic disqualification. If this occurs, the test will be stopped after attempting these checks. Failure to correctly verbalize the air supply system parameters (bolded numbers or ranges listed above), while performing these checks will result in an error for each check missed. If you correct perform these inspections, but miss any of the supply system s reference numbers/ranges, you will be allowed to continue with your Pre-trip Inspection. 13

14 Inspection for All Vehicles - Continued Brake Checks Score Criteria Sequence Change Trailer hand valve - Trailer Hand Valve Inspection item deleted from test - Parking Brake Brake checks changed as outlined in Parking brake checks - Service Brake right column. - Breakaway Control Repositioned under In Cab/Bus Inspections Module Service brake checks - Air-Over Hydraulics Repositioned under In Cab/Bus Inspections 29 N/A Brake Checks - Trailer Hand Valve Front of Vehicle - Lights & Reflectors Breakaway control module Repositioned under In Cab/Bus Inspections Hydraulic brake checks Repositioned under In Cab/Bus Inspections Air over hydraulic brake checks Repositioned under In Cab/Bus Inspections Deleted from Pre-Trip Inspection. If equipped, check the trailer brakes by pulling forward and Scored Criteria Revised Inspecting front light lenses, reflectors and reflective tape if applicable, listed as a standalone scored item as Inspection/Step 3, Front of Vehicle. applying the trailer hand valve only, or engage the hand valve and pull against the trailer brakes. Check that all front light lenses are: - Clean - Not missing or broken - Other light lenses are the proper color for their function and location Check that all reflectors are: - Clean - Not missing or broken If applicable, check that reflective tape is clean and securely affixed to the vehicle. 14

15 Inspection for All Vehicles - Continued Engine Compartment Score Criteria Sequence Change Current Order Engine Compartment - Power Steering Fluid Engine Compartment - Water Pump Order of scored items changed as outlined in right column. Oil level Coolant level Power steering fluid Air compressor Water pump Alternator Leaks (engine compartment) Engine compartment belts Revised Order Oil level Coolant level Power steering fluid Water pump Alternator Air compressor Engine compartment belts Leaks & Hoses Score Criteria Expanded Identify the power steering unit and tell the examiner if the power steering unit is belt or gear driven. Identify where the power steering dipstick is located. Explain that the power steering fluid is above the refill mark or in a safe operating range. Check that the power steering unit is securely mounted with no loose or missing bolts. Identify that the power steering unit is: - Operating properly. - Not damaged or leaking. Score Criteria Expanded Identify the water pump (if visible) and tell the examiner if the water pump is belt or gear driven. Check that the water pump is securely mounted with no loose or missing bolts. Identify that the water pump is: - Operating properly - Not damaged or leaking 15

16 Inspection for All Vehicles - Continued & 19 Engine Compartment Score Criteria Expanded Identify the alternator and tell the examiner if the - Alternator alternator is belt or gear driven Engine Compartment - Air Compressor Engine Compartment - Belts Check that the alternator is securely mounted with no loose or missing bolts. Check for loose electrical connections. Check for broken, exposed or burned wiring. Identify that the alternator is: - Operating properly - Not damaged Score Criteria Expanded Identify the air compressor (if visible) and tell the examiner if the air compressor is belt or gear driven. Check that the air compressor is securely mounted with no loose or missing bolts. Check for any fluid or air leaks from the compressor. Identify that the air compressor is: - Operating properly - Not damaged Score Criteria Expanded Identify the following belts, if applicable: - Power steering belt - Water pump belt - Alternator belt - Air compressor belt Check at least one belt the belts and explain their conditionthey should not be: - Cracked or show other signs of excessive wear - Frayed or show signs of loose fibers Check the tension of the belts- they should not deflect more than 1/2 to 3/4 of an inch from the center of the belt. Note: If any of the components listed above are not belt driven you must tell the examiner which components listed above are not belt driven. 16

17 Inspection for All Vehicles - Continued Engine Compartment Score Criteria Revised Check for fluid leaks on the ground, such as puddles of oil, - Leaks & Hoses coolant or fuel or check for dripping fluids on the underside Front Axle Rear Axle Trailer Axle - Rims Front Axle Rear Axle Trailer Axle - Lug Nuts Front Axle Only - Hub Oil/Axle Seals of the engine and transmission. Check for dripping fluids on the underside of the engine and transmission. Check engine hose clamps for leaks and that hoses show no signs of: - Cuts or cracks - Bulges or abrasive damage from rubbing against other parts Score Criteria Revised Check for dents or damage to the bead flange. Check for visible cracks or welding repairs. Check for cracks radiating from lug bolt holes or distortions of the bolt holes. Score Criteria Expanded Check for loose or missing lug nuts. No Change to Score Criteria Note/Comment Added Check that lug nuts show no signs of being loose, such as rust trails or shiny threads. Check for cracks radiating from lug bolt holes or distortions of the bolt holes. Check that hub oil/grease seals and axle seals are not leaking. If the wheel has a sight glass or removable seal, check the oil/grease is at the proper level. Note: Be prepared to perform suspension component inspections on the steer, drive and trailer axles (if applicable). 17

18 Inspection for All Vehicles - Continued No Change to Score Criteria Check that hub oil/grease seals and axle seals are not leaking Note/Comment Deleted Front Axle Rear Axle Trailer Axle - Hub Oil/Axle Seals Drivers must provide inspection criteria, regardless of presence of beauty cover or hub oil cover & 22 Front Suspension Only Score Criteria Sequence Change Front Suspension Only - Spring Mounts Front Suspension Only - U-Bolts 45 N/A Front Axle - Torque Arm Order of scored items changed as outlined in right column If the wheel has a sight glass or removable seal, check the oil/grease is at the proper level. If the hub/axle seal has a removable seal or beauty cap (hub/axles seal cover), a verbal explanation will be acceptable. Current Order Springs Mounts/Hangers U-Bolts Shock absorbers Air bags Torque arm Revised Order Springs Shock absorbers Spring mounts U-Bolts Score Criteria Revised Check for cracked or broken spring hangers. No Change to Score Criteria Note/Comment Added Score Criteria Deleted Deleted only from Front Suspension checks. Check for missing or damaged bushings. Check that spring attachments are securely mounted with no loose bolts or brackets. Check for other loose or broken axle-mounting parts. Check for cracked or broken U-bolts. Check for loose or missing U-bolts. Note: Be prepared to perform suspension component inspections on the steer, drive and trailer axles (if applicable). If equipped, check that torque arms, torsion bars or other types of suspension stabilizing part are: - Not cracked or broken - Securely mounted with no loose or missing bolts, or mounting parts 18

19 Inspection for All Vehicles - Continued Front Brakes Score Criteria Sequence Change Current Order Rear Brakes Brake drums/rotors Trailer Brakes Order of scored items changed as Brake linings outlined in right column. Brake chambers Front Brakes Rear Brakes Trailer Brakes - Slack Adjustors & Pushrods Driver, Fuel & Under Vehicle Areas Driver, Fuel Areas - Fuel Tank, Cap & Leaks Slack adjustors Brake hoses/lines Revised Order Brake hoses/lines Brake chambers Slack adjustors & Pushrods Brake drums/rotors Brake linings Score Criteria Revised Check that the slack adjustors are securely mounted with no Score Criteria Sequence Change Order of scored items changed as outlined in right column. Some scored items added/deleted. loose or missing nuts or bolts. Check that slack adjustors and pushrods: - Are not bent or broken - Have no loose or missing parts Explain for manual slack adjustors, the brake pushrod should not move more than 1 inch (with brakes released) when pulled by hand. Explain that you would check the brake adjustment and slack adjustor pushrod stroke according to the manufacturers specifications. Current Order Doors & Mirrors Fuel tank Header board/front end structure Drive shaft Exhaust system Frame tractor or straight vehicle Revised Order Doors & Mirrors Fuel tank, Cap & Leaks Lights & Reflectors Drive shaft Under Vehicle Exhaust system Frame - Tractor or straight vehicle Score Criteria Revised Check that fuel tanks are securely mounted with no missing nuts/bolts or mounting parts. Check fuel caps are tight. Check for signs of leaking from fuel tanks and fuel caps or fuel lines. 19

20 Inspection for All Vehicles - Continued 50 N/A Driver, Fuel Areas Score Criteria Repositioned If equipped, check that heard board or front end structure is - Header Board/Front not damaged. End Structure Deleted from Driver, Fuel & Under Check the header board or front end structure is securely Areas and repositioned under Trailer Front. mounted with no loose or missing bolts, mounting brackets or broken welds Driver, Fuel & Areas - Lights & Reflectors Driver, Fuel & Under Vehicle Areas - Frame - Tractor or Straight Vehicle & & 36 Rear Axle Trailer Axle If equipped, check the canvas or tarp carrier is securely mounted with no loose or missing nuts/bolts. New Scored Item Identify and check that side of vehicle marker lights, clearance lights and reflectors are: - Clean - Not missing or broken - Clearance lights are amber for the side of the vehicle - If applicable, other light lenses are the proper color for their function and location If applicable, check that reflective tape is clean and securely affixed to the vehicle. Score Criteria Revised Check for cracks or bends in longitudinal frame members. Score Criteria Sequence Change Order of scored items changed as outlined in right column. Some scored items repositioned. Check for damage such as loose, cracked, bent, broken or missing cross members. Check for loose or missing bolts. Check for cracks in the cross members. Current Order Tires Rims Lug nuts Hub oil/axle seals Mud flaps Spacers/Budd spacing Revised Order Tires Rims Lug nuts Hub oil/axle seals Budd spacing/spacers 20

21 Inspection for All Vehicles - Continued Score Criteria Revised Check the tread depth is at least 2/32 of an inch on the & 36 drive/trailer-axle tires and that tread is evening worn. Rear Axle Trailer Axle - Tires 55 N/A Rear Axle Trailer Axle - Mud Flaps Dual inspection criteria moved to Budd spacing/spacers. Score Criteria Repositioned Deleted from Rear and Trailer Axles. Repositioned under Rear of Straight Vehicle/Tractor and Rear of Trailer. Check for any signs of tread separation. Check for cuts, bumps, or abrasions to the sidewall. Check that valve stems are not missing, broken or damaged. Check for proper inflation by using a tire gauge. In between duals: - Check that dual tires are not touching - Check that dual tires having nothing lodged between them Check the mud flaps: - Are not excessively worn or torn - Hang down to at least the center of the axle - Are securely mounted with no loose or missing nuts/bolts & & 37 Rear Axle Trailer Axle - Budd spacing/spacers Rear Suspension Trailer Suspension No Change to Score Criteria. Score Criteria Revised Check disc (Budd) wheels for even spacing and signs of Score Criteria Sequence Change Order of scored items changed as outlined in right column. Some scored items deleted. damage. In between duals: - Check that dual tires are not touching - Check that dual tires having nothing lodged between them If equipped, check spacers are not bent, rusted through or show other signs of damage. Current Order Springs Mounts/Hangers U-Bolts Shock absorbers Air bags Torque arm (radius rod/torque spring) Revised Order Springs Shock absorbers Air bags U-Bolts Spring & Air mounts Torque arm (radius rod/torque spring) 21

22 Inspection for All Vehicles - Continued Rear Suspension Score Criteria Revised If equipped, check that the air-ride suspension: Trailer Suspension - Has no cuts or bulges - Air bags - Are not deflated or leaking & & & Rear Suspension Trailer Suspension - Spring/Air mounts Rear of Single Vehicle/Tractor Rear of Trailer Rear of Single Vehicle/Tractor - Doors (Side & Rear) Rear of Trailer - Doors (Side & Rear) Rear of Single Vehicle/Tractor - Mud flaps Rear of Trailer - Mud flaps - Are securely mounted with no loose or missing bolts Score Criteria Revised Check for cracked or broken spring hangers. Score Criteria Sequence Change Order of scored items changed as outlined in right column. Some scored items repositioned/added. Check for missing or damaged bushings. Check that spring attachments are securely mounted with no loose bolts or brackets. Check that air bag mounting bolts are secure and that brackets are not damaged. Check for other loose or broken axle-mounting parts. Current Order Ties/Straps/Chains Doors (rear & side) Cargo lift Revised Order Doors (side & rear) Ties/Straps/Chains Cargo lift Mud flaps Lights & Reflectors Score Criteria Revised Check that truck cargo door hinges and door(s). Score Criteria Repositioned Deleted from Rear and Trailer Axles. Repositioned under Rear of Vehicle/Trailer. No Change to Score Criteria. - Are not damaged - Opens, closes, and is securely latched Check that door hinges are secure with seals intact. If equipped with a rear tail or dump gate, check that the hinges and gate: - Are not damaged - Opens, closes, and is securely latched Check the mud flaps: - Are not excessively worn or torn - Hang down to at least the center of the axle - Are securely mounted with no loose or missing nuts/bolts 22

23 Inspection for All Vehicles - Continued Rear of Single Score Criteria Expanded Check that all rear light lenses, clearance lights and Vehicle/Tractor reflector are: - Lights & Reflectors - Clean - Not missing or broken - The proper color for their function and location Check that reflective tape is clean and securely affixed to the vehicle 23

24 Inspection for Combination Vehicles Checks for Combination Score Criteria Expanded Check that the catwalk/deck plate and steps are: Vehicles - Solid and securely mounted to the vehicle s frame with no - Catwalk/Deck Plate & loose or missing nuts/bolts Steps - Clear of loose objects & 31 Tractor/Truck Coupling Score Criteria Sequence Change Tractor/Truck Coupling - Air & Electrical Connectors & Lines Order of scored items changed as outlined in right column. Some scored items repositioned. Note that scored trailer coupling components moved to their own area under Trailer Coupling. Score Criteria Expanded Note: The Air & Electrical connector & lines inspections on the back of the tractor and Air & Electrical line inspections on trailer front do not follow each other in the guide, but are listed in order in this matrix due to likelihood that drivers will inspect these items together. Check that the storage area is: - Solid and secured and that cargo in the storage area is secured Current Order Air & Electrical lines Fifth Wheel Coupling System Mounting bolts Platform base Fifth wheel skid plate Release arm & Safety latch Kingpin & Locking jaws Apron Gap Sliding fifth wheel locking pins Check for air leaks. Revised Order Air & Electrical connectors & lines Fifth Wheel Coupling System Mounting bolts Platform base Locking jaws/lever Release arm & Safety latch Fifth wheel skid plate Sliding fifth wheel locking pins Check air hose fittings from the rear of the tractor/truck for signs of damage. Check the condition of the air hoses and electrical line insulation are not: - Cut or spliced - Cracked, chaffed or excessively worn (steel braid should not show through) Check that the air and electrical lines are not pinched or rubbing against truck/tractor parts. If not permanently mounted, check that the electrical plug is firmly seated and locked in place on the truck/tractor. 24

25 Inspection for Combination Vehicles - Continued Semi-Trailer Coupling Score Criteria Revised Check that the trailer air and electrical line connectors are - Air & Electrical Lines sealed and not damaged. Note: The Air & Electrical connector Check that the glad hands are locked in place, with no air & lines inspections on the back of the tractor and Air & Electrical line leaks. inspections on trailer front do not Check that the electrical plug is firmly seated and locked in follow each other in the guide, but place on the trailer. are listed in order in this matrix due If the trailer is equipped with electric brakes and if to the likelihood that drivers will applicable, check that the breakaway cable and battery inspect these items together. backup is not damaged or missing Fifth Wheel Coupling System - Mounting Bolts Score Criteria Revised Check for loose or missing mounting brackets, bolts, or nuts. Check that the fifth wheel and slide mounts (if applicable) are securely fastened Fifth Wheel Coupling System - Platform Base Fifth Wheel Coupling System - Locking Jaws/Lever & 32 Semi-Trailer Coupling - Air & Electrical Lines - Kingpin - Apron - Gap Score Criteria Revised Check for cracks or breaks on the platform base (above the upper mounting bolts) that support the fifth wheel skid plate. Check the platform is securely mounted to the frame or sliding assembly with no loose or missing nuts/bolts. Score Criteria Revised Check the kingpin is not bent. New Inspection Area Order of scored items changed as outlined in right column. Some scored items formerly placed under Fifth Wheel Coupling area repositioned to Semi-Trailer Coupling. Look into the fifth wheel gap and Check that the locking jaws are fully closed around the shank of the kingpin. Air & Electrical lines Repositioned under Semi-Trailer Coupling Kingpin Repositioned under Semi-Trailer Coupling Apron Repositioned under Semi-Trailer Coupling Gap Repositioned under Semi-Trailer Coupling 25

26 Inspection for Combination Vehicles - Continued Semi-Trailer Coupling Score Criteria Revised Check that the trailer air and electrical line connectors are - Air & Electrical Lines sealed and not damaged Semi-Trailer Coupling - Kingpin Pintle Hook Coupling Score Criteria Sequence Change Pintle Hook Coupling System - Mounting Bolts Pintle Hook Coupling System - Pintle Hook Pintle Hook Coupling System - Safety Latch/Hitch Release Lever Check that the glad hands are locked in place, with no air leaks. Check that the electrical plug is firmly seated and locked in place on the trailer. If the trailer is equipped with electric brakes and if applicable, check that the breakaway cable and battery backup is not damaged or missing. Score Criteria Repositioned Explain that the locking jaws hold the kingpin in place and Order of scored items changed as outlined in right column. Some scored items repositioned. that the kingpin is not bent or damaged. Current Order Mounting bolts Pintle hook Sliding pintle Safety chains/cables Tongue/Drawbar & Eye Tongue storage area Drawbar landing gear Revised Order Mounting bolts Pintle hook Sliding pintle Safety latch/hitch release lever Safety chains/cables Score Criteria Revised Check for loose or missing mounting nuts/bolts. If applicable, check for broken welds around the base of the pintle hook. Score Criteria Revised Check that the pintle hook is: New Scored Item Score criteria repositioned as a standalone scored item, if applicable. - Not cracked or broken - Not excessively worn If equipped, check the safety latch is engaged Check that the safety latch, hitch release lever or locking device is in place and securely latched. 26

27 Inspection for Combination Vehicles - Continued 78 N/A Pintle Hook Coupling Deleted from Pintle Hook Coupling Check the landing gear: System Area. - Is fully raised - Drawbar Landing Gear - Has no missing parts Inspection item still located on Trailer Side; no Change to Score Criteria. - Crank handle is secure - Support frame has not damage, such as cracks, broken & 33 Miscellaneous Coupling Systems (ball hitch, gooseneck), etc Miscellaneous Coupling Systems (ball hitch, gooseneck), etc - Mounting Bolts Miscellaneous Coupling Systems (ball hitch, gooseneck), etc - Coupling System Score Criteria Sequence Change Order of scored items changed as outlined in right column. Some scored items repositioned. Scored Criteria Revised Score criteria repositioned as a standalone scored item, if applicable. Scored Criteria Revised Score criteria repositioned as a standalone scored item. welds, missing nuts/bolts, or damage to the landing pads - If power operated, check for air or hydraulic leaks Current Order Coupling system & Mounting bolts Safety latch/hitch release lever Safety chains/cables Revised Order Mounting bolts Coupling system Safety latch/hitch release lever Check for loose or missing nuts/bolts. Safety chains/cables Check the coupling system has no cracks or broken welds. Check that the mounting brackets are secure with no loose or missing nuts/bolts. If equipped, check the nut on the shank of the ball is tight. Check the coupling system has no cracks or broken welds. Check that the mounting brackets are secure with no loose or missing nuts/bolts. If equipped, check the nut on the shank of the ball is tight. 27

28 Inspection for Combination Vehicles - Continued & 34 Non-5th Wheel Trailer New Inspection Area Air & Electrical lines Coupling Repositioned under Non-Fifth Wheel Coupling - Air & Electrical Lines Order of scored items changed as - Tongue Storage Area outlined in right column. Tongue Storage Area - Tongue/Drawbar & Eye Repositioned under Non-Fifth Wheel Coupling - Mounting Bolts Some items formerly placed under Tongue/Drawbar & Eye - Safety Chains Pintle Hook Coupling area and Repositioned under Non-Fifth Wheel Coupling repositioned to Non-Fifth Wheel Trailer Coupling. Mounting bolts New scored item on trailer front/coupler Non-5 th Wheel Trailer Coupling - Mounting Bolts Non-5 th Wheel Trailer Coupling - Safety Devices Trailer Front Score Criteria Sequence Change Safety Devices Repositioned under Non-Fifth Wheel Coupling New Scored Item on Trailer Front Check for loose or missing nuts/bolts. If applicable, check for broken welds. Score Criteria Revised Check that the safety chains or cables are: Order of scored items changed as outlined in right column. Some scored items repositioned. - Securely hooked and crisscrossed - Free of any kinks or excessive slack Check that the breakaway control module is working by: - Disconnecting the breakaway wiring from the connector to the trailer - Start the engine and place the vehicle into a low gear - Drive forward at a slow speed Current Order Air & Electrical lines Header board/bulkhead Revised Order Header board/bulkhead Lights & Reflectors 28

29 Inspection for Combination Vehicles - Continued Trailer Front Score Criteria Revised If equipped, check the header board or front end - Header structure is not damaged and strong enough to contain Board/Bulkhead cargo Trailer Front - Lights & Reflectors & 40 Rear of Trailer - Ties/Straps/Chains - ABS Light Check - Doors - Cargo Lift - Mud flaps - Lights & Reflectors Check that the header board or front end structure is securely mounted, such as no missing bolts, brackets or broken welds. On enclosed trailers, check that front end area for signs of damage, such as cracks, bulges, holes or missing rivets. If equipped, check the canvas or tarp carrier is securely mounted with no loose or missing nuts/bolts. Score Criteria Expanded Check that front trailer clearance lights and reflectors Score Criteria Sequence Change Trailer inspections changed as outlined in right column. are: - Clean - Not missing or broken - Amber for the front of the vehicle If applicable, check that reflective tape is clean and securely affixed to the vehicle. Ties/Straps/Chains Repositioned under Rear of Trailer Anti-lock braking system (ABS) light check Repositioned under Rear of Trailer Doors (side & rear) Repositioned under Rear of Trailer Cargo Lift Repositioned under Rear of Trailer Mud flaps Repositioned under Rear of Trailer Lights & Reflectors Applies to exterior light/lens & reflector inspections 29

30 Inspection for Combination Vehicles - Continued Rear of Trailer Score Criteria Expanded Check that all rear light lenses, clearance lights and - Lights & Reflectors reflector are: - Clean - Not missing or broken - The proper color for their function and location Check that reflective tape is clean and securely affixed to the vehicle If equipped, check the ABS light on the rear of the driver s side of the trailer does not stay illuminated. - Inform the examiner this check would be conducted with the ignition key in the on or battery charge position 30

31 Inspection for Coach/Transit & Other Buses 90 N/A Inspection of Coach/Transit Scored Criteria Combined with Check that entry doors are not damaged, operates Bus Passenger Entry smoothly and closes securely from the inside. - Doors & Mirrors Check that hinges are secure with seals intact. Mirror inspections deleted from this area due to inspection under Driver, Check that mirror brackets are: Fuel Area. - Not damaged Inspection of Coach/Transit Bus - Passenger Entry External Inspection of Coach/Transit Bus - Emergency Exits - Securely mounted with no loose fittings or missing parts Score Criteria Expanded Check that entry doors are not damaged, operates smoothly and closes securely from the inside. Check that the hinges are secure with seals intact. Check that the entry handrails are secure with no loose or missing bolts or screws. - If equipped, check that the entry step light(s) work Check the entry steps are clear and that step treads are not loose or excessively worn. Check that nothing is blocking the aisle-way. Score Criteria Revised Identify the location of all emergency exits. Demonstrate at least one emergency exit (other than primary entrance) operate smoothly, closes securely and is not damaged. - Explain how all other emergency exits operate If equipped, check the entry/exit door release handle can be operated from both inside and outside of the vehicle. - Check that the door s safety lock works properly (applies to school bus test only) If equipped, check that the emergency exit working device works. Check that hinges are secure with seals intact. 31

32 Inspection for Coach/Transit & Other Buses Grounds for Automatic Score Criteria Revised You will be automatically disqualified for any of the following: Disqualification Air supply system checks - Failure to properly - Air Supply System demonstrate or verbalize any of the required parameters Checks associated with the following air supply system checks: Grounds for Automatic Disqualification - Accident - Air leak check Score Criteria Expanded Accident: - Low air warning check - Parking brake & tractor protection valve - Class A only - Parking brake valve - Class B/C only - However slight, which includes contact with pedestrians, incidents in the area while positioning the vehicle for the Pre-trip Inspection, and contact with fixed objects 32

33 Basic Control Test No. Page Number(s) Scored Area & Item Change Overview Score Criteria The Basic Control Test Driver Requirements Deleted Backing boundaries are lined with cones. Treat the inside - 2nd Paragraph base of each cone as a vertical wall projecting upward. When - 3rd Sentence any part of your vehicle (excluding mirrors) crosses over the Scoring the Basic Control Test - Header Bullets 97 N/A 12.2 Scoring the Basic Control Test - Mirror Use 98 N/A 12.2 Scoring the Basic Control Test - Flashers 99 N/A 12.2 Scoring the Basic Control Test - Warning Devices Scoring the Basic Control Test - 1 st Paragraph Driver Requirements Deleted Mirror use Deleted Scored Item Deleted Scored Item Deleted Scored Item Passing Score Modified base of a cone or between cones, it will be scored as an error. If you stop your vehicle during an exercise, you must perform a vision check and sound the horn (if your vehicle does not have a backup alarm) before continuing the exercise. Flashers Warning devices Crossing boundaries (encroachments) Pull-ups Vehicle exits (looks) Final position The tester will score the following: Mirror Use: You must check both mirrors before backing and continue checking both mirrors during the entire exercise. Check both left and right mirrors at least once every ten seconds while backing. The tester will score the following: Flashers: You must use your 4-way flashers before you begin each backing exercise. The tester will score the following: Warning Devices: You must use your vehicle s horn unless your vehicle has a working backup alarm before backing your vehicle. You must have a passing score of points or less as a combined score for all three backing exercises. If more than points/errors are scored, the test will be stopped and you will not pass the Basic Control Test. 33