Overhead Cranes, Jibs & End Trucks

Transcription

1 Overhead Cranes, Jibs & End Trucks Mazzella Lifting Technologies Phone: Progressive Crane Phone: CRANE Mazzella Crane Service Phone: CRANE Indusco Wire Rope & Supplies Phone:

2 Hoists Contractors Supply Cordage Wire Rope Lifting Services Engineered Overhead Cranes / Jibs Overhead Cranes, Jibs & End Trucks Progressive Crane, a Mazzella Company, continues a tradition of family, teamwork and customer loyalty. We partner with our customers and suppliers to deliver on time and on budget. The ability to address standard and special applications, including difficult installations, has established Progressive Crane as a respected leader in the industry. Progressive Crane opened its doors more than 40 years ago as Progressive Electrical Systems, Inc. It was started as a service organization focusing on crane repair and services. Equipment manufacturers, at the time, neglected this facet of the business, as it was cost prohibitive for manufacturers to bring service personnel to the installed customer base. Slings Hardware Load Securement J Henry Holland Phone: Alabama Sling Center Phone: Fall Protection Tennessee Sling Center Phone: (Memphis) Phone: (Chattanooga) KCI Crane Service Phone:

3 Overhead Cranes, Jibs & End Trucks Index Progressive Crane History...5 Crane Classifications...6 Building Cranes...7 Engineered Cranes & Runways...8 Overhead Cranes Modular / Under Running...9 Class E Cranes...10 Jib Cranes...11 Workstation Cranes...12 Monorail Cranes...12 Gantry Cranes Engineered / Light-Duty...13 End Trucks...14 Crane Upgrades / Modernization...15 Crane Parts...16 Built-Up Hoists...17 Crane Controls...18 Crane Radios...19 Electrification...20 Festoon Crane, Trolley & Dock Bumpers Stationary & Portable Davit Cranes...26 Crane Service Design-A-Jib Crane...29 For the complete catalog index, refer to the front of the book. Mazzella Lifting Technologies Phone: Progressive Crane Phone: CRANE Mazzella Crane Service Phone: CRANE Indusco Wire Rope & Supplies Phone:

4 Progressive Crane History Progressive Crane opened in 1968 as Progressive Electrical Systems, Inc. when president and founder, Wayne Goforth, decided to start a service organization focusing on crane repair and services. Progressive Electrical Systems, Inc. began its coverage in Cleveland and continued to blanket the state of Ohio, working on virtually every make, model and type of crane. Tens of thousands of cranes are currently serviced within the Progressive network of offices and through the Local Service Tech organization. Progressive started engineering and manufacturing cranes in Between 1972 and 1976, Progressive continued to grow and expand by adding additional products and services, and also concentrated on the manufacturing processes and offering customers quality field services. In 1976, Progressive Crane opened a manufacturing facility in Charlotte, North Carolina, to ease freight costs and improve local service to the southern states. In 1989, Progressive Crane purchased Cleveland Beacon Manufacturing, a crane manufacturer founded in This purchase allowed for a more diverse offering of product lines and components. Many crane assemblers and end users are consumers of Beacon Line products. In 2005, Progressive Crane was acquired by the Mazzella Companies, which has continued internal product and market development, making it a significant provider of a wide range of overhead cranes and end trucks. The company has on-staff engineering and computer-aided design, along with SolidWorks capability, to build customized indoor cranes and runway systems to a lifting capacity exceeding 150 tons. Today, there are thousands of Progressive Crane installations throughout the United States and abroad. We welcome the opportunity to address your overhead material handling needs and thank you for your lifting confidence. Overhead Cranes / Jibs Hoists Services Engineered Slings Hardware Lifting Wire Rope Cordage Load Securement Contractors Supply J Henry Holland Phone: Alabama Sling Center Phone: Tennessee Sling Center Phone: (Memphis) Phone: (Chattanooga) KCI Crane Service Phone: Fall Protection 5

5 Crane Classifications As to the types of cranes covered under CMAA Specification No. 70 (Top Running Bridge and Gantry Type Multiple Girder Electric Overhead Traveling Cranes), there are six (6) different classifications of cranes, each dependent on duty cycle. Within the CMAA Specification is a numerical method for determining exact crane class based on the expected load spectrum. Aside from this method, the different crane classifications, as generally described by CMAA, are as follows: Class A (Standby or Infrequent Service): This service class covers cranes where precise handling of equipment at slow speeds with long idle periods between lifts are required. Capacity loads may be handled for initial installation of equipment and for infrequent maintenance. Typical examples are cranes used in powerhouses, public utilities, turbine rooms, motor rooms and transformer stations. This is the lightest crane as far as duty cycle is concerned. Class B (Light Service): This service class covers cranes where service requirements are light and the speed is slow. Loads may vary from no load to occasional full-rated loads with 2 to 5 lifts per hour, averaging 10 feet per lift. Typical examples are cranes in repair shops, light assembly operations, service buildings, light warehousing, etc. Class C (Moderate Service): This service covers cranes where service requirements are deemed moderate, handling loads which average 50 percent of the rated capacity with 5 to 10 lifts per hour, averaging 15 feet, with not over 50 percent of the lifts at rated capacity. Typical examples are cranes used in machine shops, paper mill machine rooms, etc. Class D (Heavy Service): In this type of service, loads approaching 50 percent of the rated capacity will be handled constantly during the work period. High speeds are desirable for this type of service with 10 to 20 lifts per hour averaging 15 feet, with not over 65 percent of the lifts at rated capacity. Typical examples are cranes used in heavy machine shops, foundries, fabricating plants, steel warehouses, container yards, lumber mills, etc., and standard duty bucket and magnet operations where heavy duty production is required. Class E (Severe Service): This type of service requires a crane capable of handling loads approaching the rated capacity throughout its life with 20 or more lifts per hour at or near the rated capacity. Typical examples are magnet, bucket, magnet / bucket combination cranes for scrap yards, cement mills, lumber mills, fertilizer plants, container handling, etc. Class F (Continuous Severe Service): In this type of service, the crane must be capable of handling loads approaching rated capacity continuously under severe service conditions throughout its life. Typical examples are custom designed specialty cranes essential to performing the critical work tasks affecting the total production facility, providing the highest reliability with special attention to ease of maintenance features. Courtesy of Crane Manufacturers Association of America. Mazzella Lifting Technologies Phone: Progressive Crane Phone: CRANE Mazzella Crane Service Phone: CRANE Indusco Wire Rope & Supplies Phone:

6 Building Cranes With the acquisition of Crane Builders of America and Progressive Crane in the past 10 years, as well as continued internal product and market development, we have become a significant provider of a wide range of overhead cranes and end trucks. The company has on-staff engineering and computer-aided design, along with SolidWorks capability, to build customized indoor cranes and runway systems to a lifting capacity exceeding 150 tons. Contractors Supply Load Securement Overhead Cranes / Jibs Hoists Services Cordage Wire Rope Lifting Hardware Slings Engineered J Henry Holland Phone: Alabama Sling Center Phone: Fall Protection Tennessee Sling Center Phone: (Memphis) Phone: (Chattanooga) KCI Crane Service Phone:

7 Engineered Cranes & Runways Progressive Crane is a leading manufacturer of world-class overhead cranes with more than 40 years experience. We engineer and build custom solutions ranging from light-duty economical cranes to very large-capacity high-duty cycle cranes with welded plate-box girders. Our work is done in full compliance with CMAA, NEC, OSHA and ASME standards. We have extensive electrical capability, as well as AWS certified welders. In-House Engineering Progressive Crane provides in-house engineering and can also furnish PE (Professional Engineer) stamped drawings and calculations. All drawings are done in SolidWorks this reduces calculation time and increases productivity, which saves our customers money. Also, being electronic, the calculations and drawings may be ed to further save time. This is an ideal solution for companies with fabrication capabilities, but with no in-house engineering. Crane Runways We believe it s logical that the engineers who design your crane also design your runway structure. Our engineers utilize SolidWorks to create your runway designs, in strict accordance with CMAA, ANSI, Uniform Building Code, AISC and American Welding Institute standards and practices. Fabricated Runways The same rugged quality that goes into our cranes is applied to our runway structures. In many cases, the same craftsmen and welders who fabricate your crane also produce your runway structure. Install Runways A correctly installed runway structure ensures a smooth-running crane system. Our installers are runway experts with experience established over many years and hundreds of installations. They have developed unique skills and special tools to make installations quick and easy. Mazzella Lifting Technologies Phone: Progressive Crane Phone: CRANE Mazzella Crane Service Phone: CRANE Indusco Wire Rope & Supplies Phone:

8 Overhead Cranes Modular / Under Running Modular cranes provide safety, easy operation, versatility, reduced maintenance and durability. These are among the attributes that help make our modular crane packages the preferred, value-based solution for your needs. Crane packages are pre-engineered, complete crane component kits utilizing cutting edge technology, including the innovative electric wire rope hoist. Variable frequency drives are standard on trolley and bridge motions for smooth starts and stops. Plug-in electrical cabling and bolted structural connections simplify assembly. The package includes virtually everything but the bridge girder. We utilize quality crane components for our modular packages and have had proven success in providing customers with a quality product at a competitive price. Contractors Supply Overhead Cranes / Jibs Hoists Services Load Securement Cordage Wire Rope Lifting Hardware Slings Engineered J Henry Holland Phone: Alabama Sling Center Fall Protection Phone: Tennessee Sling Center Phone: (Memphis) Phone: (Chattanooga) KCI Crane Service Phone:

9 Class E Cranes Mazzella Lifting Technologies Phone: Progressive Crane Phone: CRANE Mazzella Crane Service Phone: CRANE Indusco Wire Rope & Supplies Phone:

10 Jib Cranes Model WC Wall Mounted Jib Crane 180 rotation wall mounted compression braced jib crane. This model is the least expensive where maximum under clearance is required. 220 rotation wall mounted tension braced jib crane. This model is the least expensive for applications where overall height is not restricted. Model SB Standard Jib Crane 360 rotation standard series self-supporting structural pipe mast base plate mounted. It has a heavy-duty steel construction and incorporates lighter, stiffer sections, while maintaining a conservative stress criteria resulting in less deflection. Overhead Cranes / Jibs Hoists Services Engineered Model SC Standard Jib Crane 360 rotation standard series self-supporting structural pipe mast concrete insert mounted. It has a heavy-duty steel construction and incorporates lighter, stiffer sections, while maintaining a conservative stress criteria resulting in less deflection. It has a heavy-duty Timken head roller bearing with adjustable lower roller bearing assembly for boom leveling at final installation. Model CT Floor Mounted Jib Crane 360 rotation axial floor ceiling mounted tension braced jib crane. It features bolted construction for ease of shipping and installation. The top bearing connection may be secured to ceiling, overhead truss or with proper support bracket from wall or column. Model CB Floor Mounted Jib Crane 360 rotation axial floor, ceiling mounted tension braced jib crane. The top bearing connection may be secured to ceiling, overhead truss or with proper support bracket from wall or column. Slings Hardware Contractors Supply Lifting Wire Rope Cordage Load Securement J Henry Holland Phone: Alabama Sling Center Phone: Tennessee Sling Center Phone: (Memphis) Phone: (Chattanooga) KCI Crane Service Phone: Fall Protection 11

11 Workstation Cranes Progressive Crane features Gorbel workstation cranes that increase productivity and are easily installed. Workstation crane capacities and features: Capacities from 150 to 4,000 lbs. Rectangular Coverage with up to 34' bridge and 124' runway standard Standard support distances of 20, 25 and 30 feet Custom support distances are available Easy to move and position loads Modular design for greater flexibility Doesn t require existing support structure Monorail Cranes By Gorbel Inc. With a monorail system, the hoist and trolley run on a single stationary beam. Our engineering staff can design monorail systems including curved tracks, multiple switches and interlocks, which permit monorails to interface with other material handling systems. Highly automated monorail systems, controlled by computers or programmable logic controllers, are also available. We design and build supporting structures, too both ceiling-suspended and floor-mounted self-supporting. This allows us to provide you with the most cost-competitive monorail system for your facility. Mazzella Lifting Technologies Phone: Progressive Crane Phone: CRANE Mazzella Crane Service Phone: CRANE Indusco Wire Rope & Supplies Phone:

12 Gantry Cranes Engineered / Light-Duty Progressive Crane's complete line of gantries and accessories provides a reliable and economical solution for your moving and lifting needs. Durable and portable, our gantries handle capacities from 1 to 15 tons, spans from 8 to 40 feet and heights from 6 to 35 feet. There s one to handle any application. Steel Gantries give you the greatest capacity and lifting height. Aluminum Alloy Gantries are ideal when you require a lightweight, quick knockdown gantry for easy portability or corrosion resistance. Portable, Economical, Versatile Lifting Solutions Overhead Cranes / Jibs Slings Hoists Services Engineered Moving and lifting heavy materials doesn t have to involve installing expensive equipment or permanently changing your facility. Progressive gantry cranes do the job efficiently and economically: No permanent installation required, making gantry cranes ideal if you rent or lease your facility. Quick, easy assembly. Portable design allows relocation for use in more than one facility or work area. Gantry construction incorporates standard American I-beams. All nuts, bolts and pins are plated for corrosion resistance. All gantries are painted yellow. Gantry cranes provide a wide range of lifting solutions for many types of applications Portable Gantries Plant maintenance applications requiring replacement and relocation of equipment and machinery. Service truck applications requiring quick knockdown for fast, easy movement to and from a work site. Adjustable Gantries Warehousing applications requiring the movement of loads through aisles, doorways, around obstacles and over or under obstructions. Welding and fabrication shop applications using fixed or adjustable gantries for lifting parts and equipment into position. Track-Mounted Gantries Applications requiring lifting and moving of heavy loads over a fixed route, either manual or motorized. Standard for Design Progressive gantries are designed to provide dependable, durable lifting solutions. Each gantry is manufactured in accordance with our interpretation of the following standards: Crane Manufacturers Association of America (CMAA) American Welding Society (AWS) Occupational Safety and Health Administration (OSHA) Users should check each installation for compliance with the applicable operating and maintenance requirements of these standards. Our equipment is intended for industrial use only and is not designed for transport of human cargo. Hardware Lifting Wire Rope Cordage Load Securement Contractors Supply J Henry Holland Phone: Alabama Sling Center Phone: Tennessee Sling Center Phone: (Memphis) Phone: (Chattanooga) KCI Crane Service Phone: Fall Protection 13

13 End Trucks All Cleveland Beacon end truck models are designed and manufactured in strict compliance with all applicable CMAA, NEC and OSHA requirements. They are computer-designed using custom designed software for long life and maximum operation efficiency, and manufactured from high-quality steel components, such as motors, reducers, etc., assures availability of replacement parts in years to come. Our end truck frames are jig fixture fit and line bored for true alignment. Machined components are precision CNC machined guaranteeing accuracy of fit of original parts and future replacement part requirements. Wheel gearing is designed for long life and quiet service with large face widths and large pitch diameter pinion gears supported by self-aligning pillow block bearings eliminating overhung gearing problems. Standard drive and dual drive arrangements, single and two speed, are U.S. manufactured components incorporating crane duty motors, precision oil bath lubricated gearing and mechanical braking for smooth deceleration and final stopping within recommended OSHA requirements. True flexible couplings are provided on gear reducer output shaft of single motor drive units with heavy-duty sleeve couplings on driven truck and both center drive truck pinion shafts. Specialty Engineered End Trucks Specialty End Trucks have become our standard. Cleveland Beacon has a wide range of quality under running end truck components. We pride ourselves on the capability to offer the best deliveries in the industry on both standard and special applications. Specials include: Progressive Crane / Cleveland Beacon end trucks are available with our heavy-duty polyurethane wheels, designed for small- and large-capacity cranes. These wheels are intended for use on suitable concrete floors where crane rail can not be used. The polyurethane wheels are typically applied in gantry crane and transfer car applications. Special flange widths Special wheel base for critical hook approaches Double girder under running Special speeds Special voltage Under Running End Trucks Capacities (up to 40 metric ton) Patented track applications up to 5 ton capacity Spark resistant applications Special environments End trucks Top Running Single-Girder Double-Girder Fixed Axle and Rotating Axle In addition to our standard components, we offer complete service for engineered products to meet your application requirements. Mazzella Lifting Technologies Phone: Progressive Crane Phone: CRANE Mazzella Crane Service Phone: CRANE Indusco Wire Rope & Supplies Phone:

14 Crane Upgrades / Modernization Progressive Crane can service any make or model crane. We pride ourselves on fast, quality service 24 hours a day. We comply with all OSHA and CMAA standards. One of our specialities is the modernization and upgrading of overhead cranes. Overhead crane investments can be extended and made more productive with new, more efficient hoists and drives, updates to electrification systems or drive control packages, including state-of-the-art variable frequency control. Upgraded electrical systems and new components will function better and, in turn, minimize future downtime. Whether it s new speed and motion controls or cab to pendent conversions, we can modernize your system for a fraction of the cost of a new system. Benefits of Crane Modernization & Upgrades Older cranes can be improved to a higher level of productivity and safety by one of our modernization upgrade and refurbishment programs. Our projects can include the following: Increase capacity New speed and motion controls Cab to pendant conversions Radio and infrared remote controls Electrification systems Major mechanical components Radio Control Installations & Upgrades Improve your existing crane control system with a radio control. These efficient and easy-to-use controls increase productivity, reduce costs and enhance worker safety by allowing operators to stand away from the load being transported. Radio controls can easily be integrated into existing cranes. This is an ideal upgrade to perform in conjunction with your annual crane inspection. Installing a VFD can save your business money on operating costs by varying the load and motor speed. A motor that operates at a lower speed will consume less energy. VFD s can also increase the lifespan of your equipment by preventing jarring stops and starts. VFD upgrades are one of our most popular upgrades, so call us today to schedule yours. Additional Services Operational and Maintenance Training Long-Term Preventative Maintenance Programs Equipment Evaluations OSHA Compliance Inspections Emergency Breakdown Repairs (24/7) Modifications Installations Upgrades and Rebuilds to all brands of cranes and hoists Engineering Support Training We offer crane operator training, and employ two "Top Trainer" award winners. Our class consists of classroom training and a certificate upon completion. Call us for more information and to schedule your training today. Overhead Cranes / Jibs Hoists Services Engineered Slings Hardware Lifting Wire Rope Cordage Load Securement Contractors Supply J Henry Holland Phone: Alabama Sling Center Phone: Tennessee Sling Center Phone: (Memphis) Phone: (Chattanooga) KCI Crane Service Phone: Fall Protection 15

15 Crane Parts Progressive Crane is your one-stop source for overhead crane parts. We maintain a large inventory of overhead crane parts and have quick access to those we don t stock. We feature Yale, Acco, Detroit Hoist, Dresser, Manning Maxwell Moore, Ace World Industries, R&M and Shaw-Box just to name a few. We are also the manufacturer for all replacement overhead crane parts and end trucks. We have our own fabrication shop that can make custom crane parts, such as: Hook Blocks Wheels Wire Rope Drums Sheaves Gears End Trucks (Cleveland Beacon Line) These custom crane parts can be engineered by our engineering group or made to your drawings. These products can be made with quick lead times when you cannot afford to wait six weeks or more for the manufacturers products. We have more than 150 years of customer service experience alone on our crane parts team. Mazzella Lifting Technologies Phone: Progressive Crane Phone: CRANE Mazzella Crane Service Phone: CRANE Indusco Wire Rope & Supplies Phone:

16 Built-Up Hoists Components and Details of Built-Up Hoists Hoist Reducer Housing horizontal split, all steel fabricated housing, stressrelieved, machined, foot mounted, over-sized inspection cover. Shafting SAE 4340 high alloy steel, through hardened. Gearing All helical, AGMA diametral pitches, full fillet, 25 degree pressure angles, SAE 4140 high alloy steel, through hardened, 35/44 RC. Bearings Double row spherical, self-aligning, minimum 15,000 hour L10 bearing life based on CMAA requirements. Bearing Capsules all bearings are housed in their own steel capsules. Seals Taconite style seals (double seals) on input and output running against a carburized and ground seal sleeve. Lubrication ISO VG220 gear oil. Sight Gages Included. Drain Valves Included. Breathers Canister type. Drum Couplers Construction Gear type coupling, AIST compliant. Service Factor 1.75 minimum. Mounting Flange mounted into a counter-bore machined into the drum flange. Cable Drums Construction All steel construction, flanges and drum are machined to a close tolerance fit between members. Flanges are locked onto the drum tube and then completely welded together. Flanges Pre-machined for location during welding, final machined after welding to eliminate distortion created during the welding process. Shaft Low carbon, low alloy shaft material is used to insure a fatigue resistant weld and eliminate the need for complicated and procedurally sensitive welding procedures. Shaft is machined after welding is complete. Grooving Standard 3/8 depth, 125 mirco-inch finish or better, 1/2 or full depth grooving also available Heat treated grooves available as an option. Cable Clamps Formed steel pieces, double bolted, machined to fit. Hoist Holding Brake Construction AC Thruster, Industrial Duty shoe type, other types are available upon request. Torque 150% motor torque as a standard. Brake Wheel Ductile iron, completely machined and balanced. Upper Limit Switches Construction 1686, weighted type. Mounting Mounted to the top of the trolley deck. Hoist Motor Construction Flux Vector, 60 min, Class H Ins, TENV, Klixon, foot mounted, 1.15 service factor, NEMA frame. Mounting Mounting - Via machined mounting pads. Motor Couplings Construction Gear type coupling, AIST complaint. Geared Limit Switch Construction Construction 3 pole geared limit, two upper and one lower limit, switch is driven by a jaw coupling attached to the drum shaft. Trolley Frame Construction one piece weldment, all steel members, gusseted to create low deflections and to eliminate stress, coped and fitted following good construction practices. Welding Meets all aspects of AWS D14.1 Drum Pillow-Block Bearings and Pedestal Construction Piloted flange, double row spherical type, capable of handling angular misalignments created during loading. Steel construction, machined to accept the piloted flange, permanently welded to the trolley structure, no alignment needed during drum installation or removal. Overhead Cranes / Jibs Hoists Services Engineered Slings Hardware Lifting Wire Rope Cordage Load Securement Contractors Supply J Henry Holland Phone: Alabama Sling Center Phone: Tennessee Sling Center Phone: (Memphis) Phone: (Chattanooga) KCI Crane Service Phone: Fall Protection 17

17 Crane Controls Drivecon has the products, knowledge, experience and technology to design, fabricate and support all your controls and electrification needs. Drivecon's products range from standard and custom Variable Frequency Drive (VFD) panels, motors, radio controls, pendant stations and quick festoon systems to complete turnkey modernization projects. Magnetek's family of Adjustable Frequency Drives is the industry leader. Magnetek designs them with versatility, reliability and safety in mind. Models range from basic, compact, low-cost units to advanced units featuring their exclusive crane and hoist software. Magnetek drives meet the demands of material handling applications from 1/4 HP to 1500 HP. PE products are known to be the most reliable in the industry. PE drives have the best ratings in the industry. The temperature rating alone is 50% higher. PE products are specifically engineered for crane and hoist use. Hardware and software are designed as one product you get the maximum reliability and usability. PE products are Made In America with high reliability circuitry not requiring extra parts or cards to make it work. Mazzella Lifting Technologies Phone: Progressive Crane Phone: CRANE Mazzella Crane Service Phone: CRANE Indusco Wire Rope & Supplies Phone:

18 Crane Radios Overhead Cranes / Jibs CERVIS overhead crane remote controls are manufactured to stringent quality assurance procedures resulting in the highest quality crane remote control equipment commercially available in the industry. These radio remote control systems meet the highest level of control directives for safety in the world (EU directives 99/5 and 98/3). Complete handheld and console transmitters allow CERVIS to provide the best hardware for your application. Cordage Wire Rope Hoists Services Engineered Hardware Slings The Remtron brand of industrial remote controls are used in material handling, electric overhead cranes, and commercial industries. In addition to the above, the Remtron brand products are also used for mobile equipment and construction applications, such as concrete pumps, conveyors, winches, booms and others. Lifting Magnetek offers the broadest range of radio remote control products for overhead material handling applications available in the industry. No matter what your radio remote control needs are, Magnetek can meet them with our Telemotive and Enrange TM brand controls. Users benefit from increased productivity, enhanced safety and reduced maintenance costs. Load Securement Contractors Supply J Henry Holland Phone: Alabama Sling Center Phone: Tennessee Sling Center Phone: (Memphis) Phone: (Chattanooga) Fall Protection KCI Crane Service Phone:

19 Electrification Conductor Bar Systems Conductix-Wampfler is a manufacturer of Conductor Bar Systems for crane electrification and other mobile equipment. Conductor bar is a safe and economical method to solve mobile electrification requirements. Conductix- Wampfler was the first to offer "8-bar" insulated conductor bar for crane electrification in the US. Now you can choose from six unique systems for virtually any need from 100 to 1,500 amperes and more. Conductix-Wampfler manufactures the brands you have trusted for the past 60 years: Insul-8, Wampfler and Saf-T-Bar now part of the Conductix-Wampfler conductor bar family. Cable Reels for Overhead Cranes Conductix-Wampfler is a major manufacturer of Spring-Driven Cable Reels designed for the demands of the industrial market. Conductix-Wampfler has been designing and building reels since 1945 under the names Industrial Electric Reels and Insul-8 Corporation, and now as Conductix-Wampfler. Their brands include Industrial Electric Reels (IER), Spring-O-Matic, PowerReel, and now Wampfler. They offer hundreds of standard configurations and designs, and build more custom designs than anyone. Magnetek knows the safety and performance of your overhead material handling system are top priorities. That s why they proudly introduce the Electrobar FS Conductor Bar System for electrification of cranes, monorails and automated storage and retrieval systems. Conductor Systems: Bottom contact Figure 8 conductors from 90 to 350 amp Side contact Figure 8 conductors from 90 to 350 amp Heavy duty conductors in 500, 1,000 and 1,500 amp ratings with stainless steel running surface for longer wear and higher speed operation Mazzella Lifting Technologies Phone: Progressive Crane Phone: CRANE Mazzella Crane Service Phone: CRANE Indusco Wire Rope & Supplies Phone:

20 Festoon Overhead Cranes / Jibs Slings Hardware Engineered Services Hoists Magnetek offers a complete line of festooning hardware and cable to efficiently complete the delivery of power or control in a variety of material handling applications. Festoon Systems: C-Track Heavy-Duty Aluminum Heavy-Duty I-Beam Mill Duty I-Beam Marine Terminal I-Beam Plug & Play Festoon Hardware Electromotive Cable These versatile systems can be furnished with a myriad of options, offering you maximum flexibility in the design of your festoon system. Components are also available from stock, allowing you to meet the needs of today's most demanding customers. In addition, Magnetek offers a full range of round, flat and specialty cable, designed specifically for festooning applications. Most sizes are available for same day shipment. Round and flat cable can also be ordered with your company's name, logo and phone number in full reel quantities, which reminds customers where you can be reached for new equipment, parts or service. Festoon Cable & Track Systems: 14 Gauge C-Track and 12 Gauge C-Track systems are available in galvanized or stainless steel for flat or round cable and air hoses. Factory pre-formed curves in 14 gauge systems are available in 4', 5', 6' and 7' radii. Aluminum track is available for pipe type trolleys for both straight and curved systems. Wire supported systems available for both flat and round cables. New pendant control trolleys with Quick Plug disconnects available. Special Applications & Services for Festoon Systems: Stainless steel and brass bearings for special applications. Precision bearing available in both 14 and 12 gauge sizes for long life wear and high speeds. Both steel and plastic saddles available for flat and round cables. Pre-assembled systems with cables on trolleys and packed for rapid installation. Standard cables available in sizes ranging from #2AWG to #16AWG. Cable fittings in both cast metal with grommets and non-metallic shrink type. Tiered saddles for special cable loads or configurations. Lifting Wire Rope Cordage Load Securement Contractors Supply J Henry Holland Phone: Alabama Sling Center Phone: Tennessee Sling Center Phone: (Memphis) Phone: (Chattanooga) KCI Crane Service Fall Protection Phone:

21 Festoon (Continued) Conductix-Wampfler offers a comprehensive range of Cable Festoon Systems to support, protect and manage power/data cables or air/fluid hoses. Regardless of the particular cable or hose package, the running speed, indoors or out, Conductix-Wampfler has the appropriate system for the job. Cable Festoon Systems are particularly suitable for demanding environments, such as in mills and at port facilities. Conductix-Wampfler systems are ideal for overhead cranes, gantry cranes, water treatment systems, car wash systems, bulk material conveyors, plating lines and many other types of moving equipment. You can choose from a complete array of cable and festoon hardware and accessories, such as cable connectors, tow cable, tow webbing, cable organizers, junction boxes, and Push Button Pendants. Conductix- Wampfler specializes in custom engineered systems. Conductix-Wampfler operates according to stringent quality systems to assure that you will get the right product every time. Their plants in the United States, Germany, France, and Italy are ISO 9001:2008 certified. In the USA, their company represents the Insul-8, Industrial Electric Reels (IER), Wampfler and Howell Corporation product brands. Mazzella Lifting Technologies Phone: Progressive Crane Phone: CRANE Mazzella Crane Service Phone: CRANE Indusco Wire Rope & Supplies Phone:

22 Crane, Trolley & Dock Bumpers See the chart below for ordering information. All bumpers are in stock and ready for delivery. Overhead Cranes / Jibs Slings Wire Rope Hardware Engineered Services Hoists Reference Part Dimensions (in.) Number Number A B C D 1 SBR / /4 3/8 2 SBR /4 3/8 3 SBR /2 2-1/4 1-1/4 1/2 4 SBR /4 1-1/4 1/2 M4 Heavy Duty Bumpers Lifting Part Number Length (in.) M4-4 ** 4 M4-6 ** 6 M4-8 ** 8 M4-10 ** 10 M4-12 ** 12 M4-14 ** 14 M-4 Goodyear Rubber Bumpers x long. A B C D E F G H 3-3/4 4-1/2 ** Replace Stars with: - 2H for Bottom Holes - 4H for Top & Bottom Holes - Leave Blank for No Holes Other lengths and/or hole arrangements available, contact your local Lifting Specialist for more details. Cordage Load Securement Contractors Supply J Henry Holland Phone: Alabama Sling Center Phone: Tennessee Sling Center Phone: (Memphis) Phone: (Chattanooga) Fall Protection KCI Crane Service Phone:

23 Crane Bumpers (Continued) Modern, heavy-duty production cranes have increased in size and speed over recent years. The hydraulic bumper was developed to transform the crane s impact or kinetic energy into heat. The device brings the crane to rest in a controlled manner, minimizing end forces. This has rendered simple mechanical devices, such as springs or rubber bumpers, obsolete on all but the lightest crane applications. Several codes and standards have evolved that specifically identify the criteria for safely decelerating a moving crane or transfer vehicle. Among these are AIST, CMAA, OSHA, DIN, CEM, etc. There has been a rapid development of hydraulic bumpers with capacities and stroke lengths to meet the demands of increasing crane weights and speeds. The hydraulic bumper is the most economic and reliable method for limiting the forces transmitted during an impact. Structural engineers can now confidently evaluate the forces from longitudinal impact and utilize the hydraulic bumper to reduce overall structural steel costs in a building. Crane and Industrial Buffers: Large versions of the Fluidicshok with coil spring reset. Capacities of up to 14,000,000 inch-pounds are available in a heavyduty mill-type design. Over 60 sizes are standard. Long stroke buffers are available with up to 120 inch deflections and capacities to one hundred million inch-pounds, making this the highest capacity standard shock absorber in the world. Mazzella Lifting Technologies Phone: Progressive Crane Phone: CRANE Mazzella Crane Service Phone: CRANE Indusco Wire Rope & Supplies Phone:

24 Crane Bumpers (Continued) Overhead Cranes / Jibs Contractors Supply Services Engineered Slings Hoists Self-Compensating ACE Controls self-compensating shock absorbers are highly engineered, fixed, multi-orifice units that decelerate moving weights smoothly, regardless of changing conditions, and require no adjustment. These versatile performers offer wide effective weight ranges for handling a wider range of applications and increased velocities. As a moving load impacts the shock absorber, the piston travels through the stroke and forces hydraulic fluid through the multi-orifice inner tube. The total orifice area decreases at a rate consistent with the decay of impact velocity, resulting in true linear deceleration. Adjustable The standard adjustable ACE shock absorber is based on the multiple-orifice design principle and includes a series of orifices machined along the length of a fixed inner tube. The MAGNUM Group adjustable shock absorber, shown to the right, has a stationary metering tube, with an inner tube that rotates upon adjustment. These unique models offer dual adjustability by turning the stop collar or the hex socket adjuster at the rear. The adjustable shock absorber offers flexibility in application design and selection procedure. When an effective weight change is required, one simply adjusts the setting. The total orifice area changes, providing true linear deceleration. Hardware Lifting Wire Rope Load Securement Cordage J Henry Holland Phone: Alabama Sling Center Phone: Tennessee Sling Center Phone: (Memphis) Phone: (Chattanooga) KCI Crane Service Fall Protection Phone:

25 Stationary Davit Cranes Lift up to 2,200 Lbs. Lift up to 2,200 lbs. with a stationary davit crane from Thern. Available with fixed or adjustable booms, Thern's stationary davit cranes provide the necessary stability for lifting larger loads through longer distances. Ideal for use in a variety of wastewater and bulk handling applications, Thern stationary davit cranes are designed for permanent installation to solid foundations. Each Thern stationary davit crane is mounted on a gusset style base for permanent installation and stability under load and includes the following features: Hand winch operated models include spur gear or worm gear hand winch with brake for load control. Power winch operated models include 115 volt 1 phase AC electric winch with pendant control and brake. Standard fixed boom is fixed in boom position C. Optional adjustable boom can be adjusted between boom positions A and D. Optional hand operated ratchet style screw jack adjusts height and reach. Mast and boom rotate 360 on tapered roller bearings for smooth load movement. Mast locks in one of four positions with hand tightened lock bolt. Wire rope assemblies are sold separately. 571 Series stationary davit cranes lift up to 1,500 lbs. 572 Series stationary davit cranes lift up to 2,200 lbs. Portable Davit Cranes Lift up to 1 Ton Lift up to 1 ton with one of these durable portable davit cranes. Thern davit cranes make any operation simple and affordable with trouble-free setup and breakdown for easy transport between multiple service sites. Thern offers a wide variety of options and accessories to meet your specific requirements. Each portable davit crane is designed for simple, affordable operation with the following features: Choose from spur gear hand winch, worm gear hand winch or power winch operation. Adjustable boom telescopes to 4 different lengths Height can be adjusted while under load with ratchet style screw-jack. Crane rotates 360 on Nylatron bearing sleeve in the base. Crane breaks down for easy storage or transport Available in your choice of three finishes: electrostatic powder coating, galvanized or stainless steel. Base options include: pedestal, socket or wall mount style or wheel base for floor crane operation. ENSIGN Series portable davit cranes lift up to 500 lbs Series portable davit cranes lift up to 500 lbs Series portable davit cranes lift up to 1,000 lbs Series portable davit cranes lifting up to 2,000 lbs. Mazzella Lifting Technologies Phone: Progressive Crane Phone: CRANE Mazzella Crane Service Phone: CRANE Indusco Wire Rope & Supplies Phone:

26 Crane Service Our services include scheduled preventative overhead crane maintenance, emergency overhead crane repair, authorized warranty repair, installation (entire overhead crane systems and spare parts), crane modernization, modifications and upgrades. Our factory-trained technicians are available 24/7 to perform emergency repairs as needed. We ll get your equipment up and running as soon as possible. Mazzella Crane Service / KCI Crane Service offers inspection and repair for overhead cranes. Our factorytrained technicians provide a variety of repair services for cranes, blocks, hoists and slings. These repairs can be done at your location or at our repair centers, whichever you prefer. Crane Inspections We provide crane inspections, field crane inspections, lifting inspections and hoist inspections. Mazzella Crane Service / KCI Crane Service can service any make or model crane. We pride ourselves in fast, quality service 24 hours a day. We comply with all OSHA and CMAA standards. Crane Repair Our crane repair services include scheduled preventative overhead crane maintenance, emergency overhead crane repair, authorized warranty repair, installation (entire overhead crane systems and spare parts), crane modernization, modifications and upgrades. Block Repair We repair and rebuild all manufacturer s blocks. A complete tear down, inspection and evaluation of all components is performed. Before Before After After Scheduled Preventative Maintenance We provide scheduled frequent inspections, as well as annual inspections and repair. Our repair programs will ensure you meet all OSHA guidelines. Emergency Repair Our factory-trained technicians are available 24/7 to perform emergency repairs as needed. We ll get your equipment up and running as soon as possible. Authorized Warranty Repair We provide authorized warranty repairs for many manufacturers of cranes and hoists. Overhead Cranes / Jibs Hoists Services Engineered Slings Hardware Lifting Wire Rope Cordage Load Securement Contractors Supply J Henry Holland Phone: Alabama Sling Center Phone: Tennessee Sling Center Phone: (Memphis) Phone: (Chattanooga) KCI Crane Service Phone: Fall Protection 27

27 Crane Service (Continued) Crane Upgrades / Modernizations One of our specialities is modernization and upgrades of overhead cranes. Overhead crane investments can be extended and made more productive with new, more efficient hoists and drives, updates to electrification systems or drive control packages, including state-of-the-art variable frequency control. Upgraded electrical systems and new components will function better, and in turn, minimize future downtime. Whether it s new speed and motion controls or cab to pendent conversions, we can modernize your system for a fraction of the cost of a new system. Benefits of Crane Modernization & Upgrades Older cranes can be improved to a higher level of productivity and safety by one of our modernization upgrade and refurbishment programs. Our projects can include the following: Increase capacity Cab to pendant conversions Electrification systems New speed and motion controls Radio and infrared remote controls Major mechanical components Radio Control Installations & Upgrades Improve your existing crane control system with a radio control. These efficient and easy-to-use controls increase productivity, reduce costs and enhance worker safety by allowing operators to stand away from the load being transported. Radio controls can easily be integrated into existing cranes. This is an ideal upgrade to perform in conjunction with your annual crane inspection. Installing a Variable Frequency Drive (VFD) can save your business money on operating costs by varying the load and motor speed. A motor that operates at a lower speed will consume less energy. VFDs can also increase the lifespan of your equipment by preventing jarring stops and starts. VFD upgrades are one of our most popular upgrades. Call us today to schedule yours. Overhead Crane Installation At Mazzella Crane Service / KCI Crane Service, we provide our customer with the best turn-key crane system. We offer complete installation, load testing and startup services on every crane we sell. Our experienced personnel will perform a complete field check, provide drawings and build each system to your specific needs. We then fabricate your runway and/or crane system per your specification and install it for you. There is no need to look any further than Mazzella Crane Service / KCI Crane Service for all your lifting needs. Installation of overhead lifting equipment requires experience and attention to detail to prevent potentially dangerous safety issues. Mazzella Crane Service / KCI Crane Service offers unparalleled experience and expertise in erection and start-up installation of the following: Cranes Electrification Systems Runways Hoists Mazzella Lifting Technologies Phone: Progressive Crane Phone: CRANE Mazzella Crane Service Phone: CRANE Indusco Wire Rope & Supplies Phone: