300 Gallon High Pressure Produce Sprayer Model TR300S Owner's Manual

Transcription

1 300 Gallon High Pressure Produce Sprayer Model TR300S Owner's Manual PaulB LLC 50 Woodcorner Rd. Lititz PA (717) A Paul B Zimmerman Inc. Company

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3 PaulB LLC thanks you for choosing to purchase one of our CropCare TM sprayer models. We appreciate your business and want to personally fill all of your sprayer needs. We also desire to provide you with the technical support and needed parts that will allow you to continue spraying without disruption. See the Contact Us section on page 51. Table of Contents Before You Begin...2 Safety Precautions...2 General Guidelines...2 Chemical Warnings...3 Towing the Sprayer...3 Before Operation...4 During Operation...4 Following Operation...5 Pump Safety Precautions...6 Calibrating the Sprayer...6 Calibration Chart...8 Alternative Nozzle Spacing Formulas...10 Operating Instructions...11 Before You Spray...11 Preparing the Sprayer...12 During Operation...12 Operating the Rinse System...13 Following Operation...13 Maintenance Instructions...14 Routine Maintenance...14 Grease Points Drawing...15 Pump Maintenance...16 Winterizing Your Sprayer...16 Warranty...17 Sprayer Breakdowns...18 Standard Trailer...18 Trailer Plumbing w/ Manual Controls...21 Trailer Plumbing w/ Manual Controls and Rinse System...24 Trailer Plumbing w/ Electronic Controls...28 Trailer Plumbing w/ Electronic Controls and Rinse System...32 Rear Boom Frame...37 Boom Assembly...39 Boom Plumbing...42 Pump Breakdown...44 Manual Control Breakdown...46 Plunger Valve Breakdown...47 Regulating Valve Breakdown...48 Electric Control Box Breakdown...49 Accessories...50 Contact Us...51 Page 1

4 Before You Begin Please read and understand this manual and its instructions and warnings completely before operating the sprayer. Be aware of all safety guidelines, warnings, and cautions including those of the tractor manufacturer. Read and understand the chemical manufacturer's labels, warnings, and instructions. Know and fulfill all state pesticide applicator license requirements. Familiarize yourself and other operators with the sprayer's components and how all parts are operated.! Safety Precautions! Every year many unnecessary accidents occur due to improper equipment handling and a disregard for safety precautions. The best defense against accidents is a careful and responsible operator. You, the operator, can avoid accidents by observing the precautions in this section. General Guidelines The operator should be a responsible adult. Do not allow persons to operate this sprayer until they have displayed a thorough understanding of sprayer safety precautions and operational use! Never attempt to operate this sprayer when under the influence of alcohol or drugs. Practicing safe PTO operation is immensely important! Failure to keep body parts or clothing clear of the sprayer's PTO drive shaft could result in serious injury or death. PaulB SM LLC assumes no liability for any possible injury. Be aware of the PTO warning decal on the PTO drive shaft. See figure 1. Never step over the PTO drive shaft or get near it. Always replace any missing or damaged PTO shields! Figure 1: PTO Warning Decal If there is any portion of this manual that you do not fully understand, please contact PaulB SM. Page 2

5 Chemical Warnings All operators must fulfill the state pesticide applicator licensing requirements! Be aware of the chemical warning decal Figure 2: Chemical Warning Decal(# DEMT3980) on the sprayer's tank. See figure 2. Read and follow chemical manufacturer's labels, warnings, and instructions! A material safety data sheet (MSDS) should be provided by the chemical manufacturer. To avoid injury from chemical hazards, wear the proper protective clothing. Each chemical manufacturer's clothing requirements are listed under the Personal Protective Equipment (PPE) section in the chemical instructions. Figure 3: Fresh Water Decal(# DE21) If your sprayer is equipped with a rinse system, clean water from the rinse tank can be dispensed through the drum valve on the side of the tank to cleanse yourself of harmful chemical contact. Never put chemicals or any substances other than clean fresh water in the rinse tank. Be aware of the fresh water warning decal. See figure 3. Towing The Sprayer When transporting the sprayer on public roads, always follow all state and local regulations regarding safety and transportation requirements. Use the necessary lights and slow moving vehicle (SMV) emblems. Never exceed your tractor's or alternative vehicle's load and/or tow ratings. The high pressure produce sprayer weighs approximately 1,520 lbs. When transporting the sprayer, the sprayer's boom must be down in the fully closed position. Ensure that the ball valve near the rear hydraulic cylinder is in the closed position before Figure 4: Hydraulic Valve Decal(# DE25) transportation. Be aware of the hydraulic valve warning decal. See figure 4. The sprayer can not exceed speeds of 25 MPH. Exceeding 25 MPH could harm the tires and/or increase the possibility of the sprayer overturning and voids the mfg.'s warranty. The left sprayer tire contains 13 gallons of RV antifreeze for counter-weight for the boom. When changing tires, always fill the left tire with RV antifreeze, failure to do so Page 3

6 voids manufacturer's warranty. See the Accessories section on page 50 for Antifreeze. Before Operation Be aware of the location of all safety and warning decals. The proper location of the decals can be found by referencing the parts breakdowns starting on page 18. Always replace any decals that are illegible or are missing. Carefully study and completely understand this owner's manual. Be aware of the owner's manual Figure 5: Owner's Manual Decal(# DE39) warning decal. See Figure 5. Have all operators practice operating the sprayer and its components until all persons are completely capable of safe operation. Do not wear loose-fitting clothing which may catch in moving parts. It is although recommended that operators wear suitable hearing and eye protection. Give the sprayer a visual inspection for any worn parts, leaking hydraulic hoses, loose bolts, or other visible problems, and make the necessary repairs. See the maintenance section(page 14). All sprayer maintenance should be performed with the sprayer unhooked from the tractor and clean of any harmful chemicals. NEVER check for hydraulic hose leaks with your hands! If oil would penetrate your skin and enter your blood stream, the results could be fatal! If there is any visible damage on any of the hoses, replace them immediately. Make sure the area is clear of any people or obstructions before using the sprayer. During Operation Figure 6: Pinch Point Decal(# DE22) Always be aware of bystanders, particularly children! Always look before moving the sprayer, altering the position of the boom, or engaging the PTO. Bystanders should never be allowed near the sprayer when it is in operation. Do not allow passengers on or in the tractor or sprayer at anytime. The sprayer's hydraulic boom, if improperly operated, can be very dangerous for the sprayer's Page 4 Figure 7: Swinging Boom Decal(# DE26)

7 operator and/or bystanders. Do not allow anyone near the sprayer's boom when it is in operation or when the hydraulic system is hooked up. Be aware of the boom's moving parts and the portions of the boom where the risk of pinching is high. It is also important to remember that boom extends and swings in a fast progression. When extending the boom be aware of any obstructions that could damage the boom. Be aware of all warning decals on the boom. See the sprayer breakdowns(page 18) to reference their position. See figures 6-9. If the boom's movement is too fast or jerky, the hydraulic pressure on many tractors can be adjusted. Proper pressure adjustment can further increase the safety of the sprayer. DO NOT operate the rinse system (if Figure 8: Pinch Point Decal(# DE23) applicable) at more than half throttle on your tractor. Excessive pressure could diminish performance and cause mechanical damage to the sprayer. Be aware of dangerous terrain such as holes, slopes, drop-offs, banks, rocks, and hidden hazards. Be very careful when operating your sprayer on inclines, due to the increased risk of rollover. Operate the tractor and sprayer up and down slopes, not across. Always remember to also consider the length of the boom when making turns. Figure 9: Moving Parts Decal(# DE24) When operating on inclines, it is especially important that your tractor is equipped with a Roll Over Protection System (ROPS). Remember: Never leave running equipment unattended! Following Operation Following operation, it is very important that you completely rinse the entire sprayer and its components of all chemical residue. Always remember to stop the tractor unit, set the brakes, disengage the PTO drive shaft, shut off the engine, and remove the ignition key. Park the sprayer on a hard level surface. Store the sprayer away from human and livestock activity. Do not permit children to play on or around sprayer. Page 5

8 Pump Safety Precautions NEVER operate the pump at a pressure over 290 PSI, as damage to the pump may occur and will void the manufacturer's warranty. Please Note: Shutting off the boom sections during operation will cause a spike in pump pressure. The recommended maximum operational pressure is 250 PSI. Any pump operation above 290 PSI will void the manufacturer's warranty. Never pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc. Never pump liquids at temperatures higher than the recommended maximum temperature (140 F / 60 C) Do not exceed this temperature. Never operate the pump above the recommended maximum RPM(550 RPM). Before servicing your pump, disconnect the power, release all pressure, and drain all liquids. Calibrating the Sprayer Note: All calibration needs to be done with water! The sprayer must be calibrated to ensure proper spray coverage and to combat over-application or under-application. The calibration process is simplified when broken up into the following three steps: 1. Calculate the speed of the tractor. 2. Determine the nozzle size and consult the calibration chart for the necessary pressure to achieve your desired or instructed gallons per acre (GPA). 3. Set the pressure accordingly using the pressure knob on the manual controls or the Page 6

9 pressure control toggle switch on the electric controls. 1. Calculating the Speed It is important to to determine what speed your tractor will be traveling at while spraying. While some tractors have speedometers, it is still recommended that speed is calculated for all tractors for accuracy purposes. To determine the speed follow the four following steps 1. Measure a 200 foot or 300 foot distance on a field or a surface similar to where you will be spraying. 2. Drive the tractor and sprayer (half-full is optimal) across the measured distance at a constant rate of speed. There can be no changes in speed while you are measuring the time. This should be a comfortable speed for spraying. 3. Have someone measure the amount of time(in seconds) it takes to travel the measured distance. 4. Your speed can be found by entering your data into the equation Speed(mph) = (Distance(ft) x 60) / (Time(seconds) x 88) or by consulting the table to the right. 2. Determining Nozzle Size and Using Calibration Chart Speed in MPH Time required(seconds) to travel a distance of: 200 feet 300 feet Note: It may be helpful for future references to record the exact RPM and gear used to find your speed. The spray nozzles on your sprayer are color-coded to match up with the calibration chart. After you have determined your nozzle size, you need to look at the calibration chart. Using your tractor speed, nozzle size, and desired gallons per acre (GPA), find the pressure (PSI) necessary to achieve your GPA. Example: Assume you have found your tractor speed to be 3 MPH, your nozzles are yellow (TXA8002VK), and you want to spray 60 GPA. Upon looking at the chart, you find that you should set the sprayer's pressure at 220 psi in order to apply 60 GPA. Page 7

10 3. Adjusting the Pressure on Your Sprayer Note: All calibration needs to be done with clean water! You have found the correct pressure setting, but must now adjust the sprayer to that pressure setting. Before you adjust the sprayer's pressure, it is important to set the tractor's RPM at the rate that was used to find the tractor's speed. On the manual control, the pressure is adjusted by turning the pressure knob on the control. On the electric control, the pressure is adjusted moving the pressure control toggle switch. You have successfully calibrated the sprayer! Note: Due to normal wear, Teejet recommends that you replace your spray nozzles after every spraying season. Nozzle replacement will ensure accurate accurate spraying and optimal performance. See the Accessories section on page 50 for replacement spray nozzles. Calibration Chart (15 Spacing) Please note: Flow rates are calculated using water. This table is only relevant for booms with 15 nozzle spacing. If your boom has an alternative nozzle spacing measurement, reference page 10 for a formula to calculate the relevant gallons per acre(gpa) figures. Nozzle Size TXA800050VK TXA800067VK PSI GPM of Gallons Per Acre(15 Spacing) one nozzle 2 MPH 3 MPH 4 MPH 5 MPH * Calibration chart continues on page 9. Page 8

11 Calibration Chart(15 Spacing) Cont. Nozzle Size TXA8001VK TXA80015VK TXA8002VK TXA8003VK TXA8004VK PSI GPM of Gallons Per Acre(15 Spacing) one nozzle 2 MPH 3 MPH 4 MPH 5 MPH Page 9

12 Alternative Boom Spacing Formulas: If your sprayer has a nozzle spacing measurement that is different than the 15 nozzle spacing used on the above calibration chart, you can use the following multipliers to find Gallons per Acre (GPA) figures that correspond to your sprayer. Relevant GPA figures can be simply found by using the Gallons per Acre(GPA) figures on the calibration chart and multiplying by the correct multiplier for your nozzle spacing. 16 Nozzle Spacing: Multiplier: Nozzle Spacing: Multiplier: Nozzle Spacing: Multiplier:.8333 Example: Assume you have found your tractor speed to be 3 MPH, your nozzles are spaced 17 apart, your nozzles are blue (TXA8003VK), and you want to spray 60 GPA. Upon looking at the calibration chart, you find that at a pressure of 120 PSI the GPA is To find your sprayer's GPA, multiply the calibration chart's GPA by the relevant multiplier(.8824) and you will find that your sprayer's GPA is 60.21(68.24 x.8824 = 60.21). Notes: Operating Instructions Before operating the sprayer, it is important that you read this entire manual and know all safety precautions. Always take your time and be alert when operating your sprayer. This will allow you to safely spray without accident or interruption. Before you Spray 1. Calibrate the sprayer using the preceding calibration instructions and calibration chart. This will determine what pressure to spray at and what nozzles to use in order to achieve the desired Gallons per Acre (GPA). Page 10

13 2. To avoid injury from chemical hazards, wear the proper protective clothing. Each chemical manufacturer's clothing requirements are listed under the Personal Protective Equipment (PPE) section in the chemical's instructions. 3. Hook the sprayer up to your tractor with a high stress hitch pin. See the Accessories section on page 50 for ordering an appropriate hitch pins. 4. Connect the four hydraulic hoses to the tractor's hydraulic ports. The hydraulic hoses come in pairs for height adjustment and for leveling and folding. The pairs must be connected together for proper operation. 5. Connect the sprayer's PTO drive shaft to the tractor's PTO shaft. The tractor's PTO shaft must be a 540 RPM shaft. Ensure the the sprayer's PTO shield is completely intact and has no damage. 6. It is very important to adjust your tractor's draw bar length to the correct length. The distance from the hitch point(hitch pin) to the pump U-joint should be equal to the distance from the hitch pin to the PTO U-joint. See figure 10 on page Prepare the sprayer controls for operation. If you sprayer is equipped with electric controls, mount the control box on the tractor, connect the boom section wiring harness to the extension wiring harness, connect the poly pressure tubing using the union adapter, and Figure 10: Correct hitch point placement connect the power wiring harness to the tractor's 12 volt battery or a appropriate power source. 8. Fill the sprayer's tank with clean fresh water in order to test the sprayer. Testing the sprayer before operation will give you a chance to familiarize yourself with all of the components and to test for any leaks or problems. 9. Engage the sprayer's pump and set the pressure using the sprayer's controls. Practice operating the sprayer's boom using the tractor's hydraulic controls. See the During Operation section on page 12 for detailed operational instructions. Inspect the sprayer for any leaks or problems. If you have any questions or concerns, completely read this owner's manual and/or contact PaulB SM. Page 11

14 Preparing the Sprayer 1. You may now fill the tank with the amount of water and chemicals recommended by the chemical being used. Before filling the tank make sure the tractor's PTO is disengaged. Fill the rinse tank with clean fresh water and close the rinse tank's valve (only applicable with rinse tank option). 2. After filling the tank you should allow for chemical agitation(mixing) time. Note: See chemical instructions for necessary agitation time. Open the ball valves to the spraying position. If your sprayer is equipped with a rinse system, reference the ball valve position decal (part #: DE42) to determine the correct ball valve positions. See figure 11. Engage the pump by engaging the tractor's PTO system and allow for an ample amount of time for the liquid to cycle in order to mix the water and chemicals. 3. Before transporting the sprayer, ensure that the ball valve near the rear hydraulic cylinder is in the closed position. You are now ready to proceed to the desired spray location. During Operation: 1. Upon arrival at the spray location, prepare the sprayer for spraying by opening the ball valve at the rear hydraulic cylinder to the open boom operation position. 2. Adjust the ball valves to the spraying position. If your sprayer is equipped with a rinse system, see figure 11. Rinsing Spraying Figure 11: Ball Valve Position Decal(# DE24) 3. Start the tractor and extend the boom to the fully extended position using the tractor's hydraulic controls. You will now need to flip out the boom tip on the end of the boom. 4. Use the tractor's hydraulic controls to raise and level the boom to the desired spray height. Please note: The sprayer's boom can extend to the ground, which could potentially cause damage and void the manufacturer's warranty. Be aware of obstructions that could harm the boom as it can be raised to a height of seven feet. If the boom's movement seems abnormally jerky or too fast, you may need to adjust your tractor's hydraulic pressure. 5. Engage the sprayer's pump by engaging the tractor's PTO system. The tractor should be running at the RPM rate determined when you calibrated your sprayer. Ensure that the pump is primed and that there are no leaks in any of the hoses. DE Page 12

15 6. Using the pressure adjustment on the sprayer's control(either the pressure knob on manual control or the pressure toggle switch on the electric control), adjust the sprayer's pressure to the pressure rating found when you calibrated your sprayer. The sprayer's pressure rating can be found by looking at the pressure gauge located on the sprayer's control. Note: When you open the boom sections, the pressure may fluctuate. 7. To engage the boom section, you need to turn on the boom sections using the sprayer's controls. On the electric control, the boom sections are labeled numerically on the control box and are turned on using the three toggle switches. On the manual control, the left boom lever is 1 st boom section and the boom sections are engaged by flipping the levers. 8. You are now ready to begin spraying. Remember to drive the same speed which was used during calibration. During spraying the boom can be raised and lowered as needed. It is also acceptable to run any combination of boom sections at a time. 9. Upon completion of spraying or if the tank is empty, turn off the boom sections using the sprayer's control. The electric control box is equipped with a master switch, which turns off all of the booms. Please note: Turning off the boom sections while the pump is engaged will cause the pump's pressure to spike. It is recommended to never operate the pump over 250 PSI. Allowing the pump to exceed 290PSI will void the manufacturer's warranty. Operating the Rinse System(Only applicable w/ Rinse System Option): 1. Following spraying, it is important to rinse out the sprayer's tank, rinsing can be completed with the help of the rinse system. Firstly, close all boom sections, disengage the pump, and turn off the tractor before adjusting the sprayer. 2. The ball valves need to be adjusted to the rinse position. The correct ball valve position is found on the side of the rinse tank mount or see figure Engage the sprayer's pump with the tractor's engine running at half-throttle. When the rinse tank is empty, disengage the pump, and change the ball valves to the spray position. Engage the pump and spray with all three boom sections until the system is completely cleaned out. Excess water can be drained out through the in-line filter. Following Operation: 1. Before transporting the sprayer the boom needs to be completely closed. Remember to close the flip out boom tip and proceed to fold up the boom. Close the ball valve near the rear hydraulic cylinder to allow for safe transportation of the sprayer. Page 13

16 2. Before storing the sprayer ensure that the sprayer's tank, pump, and boom are completely rinsed out. This can be done by using the rinse system(if applicable) or by manually rinsing the sprayer's tank and running the clean water through the sprayer's boom until the system is completely rinsed out. Excess water can be drained out through the sprayer's in-line filter. 3. Before removing hydraulic hoses, move the tractor's levers to any release hydraulic pressure. Unhook the sprayer and store the sprayer on a hard level surface in a location away from human and livestock activity. Maintenance Instructions Routine Maintenance It is very important to perform routine maintenance on your sprayer before and after each use. Good maintenance practices will help to guard against any sprayer breakdowns or accidents. 1. It is recommended to perform a visual and physical inspection for any worn parts, loose bolts, damaged hoses, or other visible problems. Make all necessary repairs before spraying. See the Contact Us section on page 51 for instructions on ordering parts and getting technical help. 2. After each use it is important to rinse the pump and all components by running water through the system. Rinsing the pump with fresh water will greatly improve the life of the pump! 3. The in-line filter on the inlet suction line should be taken out and rinsed. Note: Be careful not to lose the gasket in the filter bowl. A missing gasket will cause the strainer to leak. 4. Tip strainers should also be taken out and rinsed on a regular basis. Tip strainers are small screens that are located behind each spray nozzle on the boom.the left sprayer tire contains 13 gallons of RV antifreeze for counter weight for the boom. When changing tires, always fill the left tire with RV antifreeze. Failure to do so will void the manufacturer's warranty. See the Accessories section on page 50 for order RV antifreeze. 5. Grease the sprayer's grease points with general-purpose lithium grease on a regular basis. See the Accessories section on page 50 for ordering an appropriate grease. See figure 12 on page 15 for the location of the sprayer's 13 grease points. Page 14

17 Grease Points Grease Point Grease Point Grease Point Grease Point Grease Point Grease Point Grease Point Grease Point Grease Point Grease Point Grease Point Grease Point Figure 12: Grease Point Locations Page 15

18 Pump Maintenance 1. Follow all pump safety precautions and warnings (page 6). Following these guidelines will help to ensure many years of smooth and trouble-free pumping. 2. Always flush the pump out with fresh water after every use. It is also very important to winterize your pump to prevent freezing and corrosion. See below for the winterizing instructions. 3. Your Hypro pump comes with oil in the crankcase. Hypro recommends changing the oil after 40 hours of break-in operation and every three months or 500 hours, whichever comes first. We highly recommend using Hypro Oil, which is a specially formulated, high-grade non-detergent SAE 30 weight oil designed especially to prolong pump life. See the Accessories section on page 50 to order Hypro Oil. 4. Changing the Oil : To drain the oil from the pump, remove the oil drain plug on the bottom of the pump and rotate the pump shaft until the oil stops flowing out. Fill the pump with oil by slowly pouring oil into the pump's oil sight glass while turning the pump's shaft. The oil level should be between the maximum and minimum oil level notations on the pump's oil sight glass. 5. After many years of use you may find that your pump is leaking or has experienced a decrease in performance. You may need to change the valves, o-rings, or the diaphragms. See page 44 for the pump breakdown. Contact PaulB SM for parts, technical support, and for pump repair. Note: Do not under any Winterizing your Sprayer circumstances run oil through the sprayer. This will cause To avoid damage from freezing and corrosion, it is important the hoses to swell up. to winterize your sprayer before temperatures grow too cold. 1. Verify that the tank is empty and rinsed out. Dump 6 gallons of RV nontoxic antifreeze into the tank. See the Accessories section on page 50 for ordering RV nontoxic antifreeze. It is not recommended to use standard antifreeze. Standard antifreeze can be harmful to humans, animals, crops, and the environment. 2. Engage the pump and pump the RV antifreeze through the entire system. Ensure that the antifreeze has been pumped through the entire system. When using a rinse system, pour the RV antifreeze into the rinse tank and pump through the rinse system and subsequently the boom. Freezing voids mfg's warranty. 3. Store the sprayer in a dry location away from the elements and human and animal activity. 4. Before spraying in the spring, it is recommended to flush the sprayer with fresh water to cleanse it of the antifreeze and any other buildup. It would also be beneficial to do a thorough inspection of all sprayer components before spraying. Page 16

19 PaulB LLC Limited Warranty 300 Gallon High Pressure Produce Sprayer: Model TR300S Warranty Coverage PaulB LLC hereby provides a Limited One (1) Year Warranty on the 300 gallon high pressure produce sprayer, model TR300S, manufactured by PaulB LLC from the date of original purchase. High pressure produce sprayers built by PaulB LLC are warrantied against any manufacturer's defects that may occur to any of the sprayer's components in the 12 months following the original date of purchase. This warranty covers the purchaser of this sprayer and any other owners who own it during the one year warranty period. To retain the warranty, the sprayer must be operated and maintained as ascribed by its owner's manual. Warranty is void if: 1. The sprayer has been subjected to, in the opinion of PaulB LLC, negligent handling, misuse, an accident or if the instructions in the owner's manual were not completely followed. 2. The sprayer's components have been altered in any manner or repairs have taken place with unapproved parts. 3. The sprayer and its components(including the pump) were subject to freezing or freezing conditions. The sprayer must have been winterized as per the maintenance instructions to retain the warranty. 4. A non-compatible chemical was used and/or if the sprayer operator failed to rinse all chemical residue out of the sprayer's components after use. 5. A petroleum-based, oil-based, explosive, or flammable product was used and caused damage to the pump, tank, hoses, or any other components. 6. The hitch pin was not placed an equal distance from the PTO U-joint and the pump U- joint. 7. The sprayer's left tire did not contain 13 gallons of RV antifreeze for counter-weight at all times, which caused physical damage to the sprayer. The sprayer was operated at or towed at speeds greater than or equal to 25 MPH. 8. The pump was operated, for any amount of time, at a pressure exceeding the maximum operating pressure of 290 PSI. Getting Service All sprayer warranty claims must be made through PaulB LLC. All warranty claims must be submitted with an invoice or a proof of purchase that denotes the purchase date and place. If you have any questions or comments concerning this warranty, please contact PaulB LLC. Page 17

20 Standard Trailer Breakdown Page 18

21 Standard Trailer Ref # Qty. Part Number Description 1 1 T505L 300 gallon trailer frame, long, powder-coated 2 1 pr. T501 Complete trailer spindle assembly (includes ref# 3, 4) 3 1 pr. T501-P* Trailer spindle frame 4 2 SP4000* Spindle assembly, 4000 lbs, welded on ref# 3 (includes ref# 5-14, 18) VHY* Oil seal, 1.75" ID X 2.623" OD X.25 W 6 1 LM29749* Tapered bearing, ID 7 1 LM29710* Tapered bearing cup, 2.562" OD 8 1 N/A* Spindle hub, 6 hole (not available separately) 9 1 LM67010* Tapered bearing cup, 2.328" OD 10 1 LM67048* Tapered bearing, 1.250" ID 11 1 SW1* SAE washer, CNF1* Castle nut, fine thread, CT316*112* Cotter pin, 3/16 x 1 1/2 L * Hub cap, OD X D L** Rubber tire, Rubber air tube, fits 15 tire 17 2 R1015 Tire rim, 10 x 15, 6 hole, 3,800 lbs * Wheel bolt, 9/16-18 X 1.13" L H5C12*114 Hex cap bolt, 1/2 x 1 1/4, grade LW12 Lock washer, 1/ NC12 Hex nut, 1/2, coarse, grade T501STEP Trailer step and mount 23 4 H5C12*112 Hex cap bolt, 1/2 x 1 1/2, grade T505S Trailer saddle, 300 gallon 25 2 DE47 Crop Care logo decal 26 1 SP500 Stainless serial number plate 27 6 H5C12*1 Hex cap bolt, 1/2 x 1, grade FW12 Flat washer, 1/ gallon tank, yellow, 38 (includes ref# 30-33) * Part is included in a complete assembly. ** Left tire contains 13 gallons of RV antifreeze for counter-weight for the boom. When changing tires, always fill the left tire with antifreeze. See the Accessories section on page 50 for RV antifreeze. Page 19

22 Standard Trailer Cont. Ref # Qty. Part Number Description * Tank lid, 10, black 31 6 PT10*34* Tapping screw, #10 x 3/4, stainless steel * Tank lid tie down strap * Threaded tank well, 10, black 34 1 DEMT3980 Chemical warning decal 35 2 SS38B Tank strap with rail mount, 300 gallon tank 36 4 HTB38*4S Hex tap bolt, 3/8 x 4, stainless steel 37 8 NC38S Hex nut, 3/8, stainless steel 38 4 CA12G Cap, 1/2, galvanized 39 2 HANDRAIL Handrail, 1/2 x 41, galvanized 40 1 DE39 Owner's manual warning decal 41 1 T503H Manual control mounting stand 42 1 T517 Hose holder stand P Shaft collar, 1 3/ SHS38*1 Square head set screw, 3/8 x * Weld tube, 2 OD, 9/16 pin Tube mount jack, weld on, side wind (Includes ref# 45, 47-51) * Round tube cap, black * Complete crank & gear kit (includes gears, pins, and handle) * Thrust bearing, 2000 lbs 50 1 GF101* Grease fitting, 1/4 mpt, straight * Jack pin, 9/16 x 2 1/2 * Part is included in a complete assembly. Page 20

23 Trailer Plumbing with Manual Controls Breakdown To Boom To Tractor To Tractor Page 21

24 Trailer Plumbing with Manual Control Ref # Qty. Part Number Description Metric PTO drive shaft, series 1 (Parts and repair are available) 2 1 N/A PTO warning decal (Be aware of PTO safety precautions!) 3 1 TS22 Tarp strap, 22, black D135** Hypro three diaphragm pump, 32 gpm, 290 psi 5 4 H5C38*1 Hex cap bolt, 3/8 x 1, grade LW38 Lock washer, 3/8 7 4 NC38 Hex nut, 3/8, coarse thread, grade Hose clamp, 1-2, stainless steel 9 4' 3112 Suction hose, 1 1/2, blend, 50 PSI A Hose adapter, 1 1/4 mpt x 1 1/2 barb A In-line strainer, 1 1/4 fpt, 50 mesh, stainless (includes ref# 12-15) * Strainer head, 1 1/4 fpt * Stainer screen, 50 mesh, stainless steel * Strainer gasket, EPDM * Strainer bowl, black, poly M114 Pipe nipple, 1 1/4 x short, schedule STD Standard port ball valve, 1 1/4 fpt SE114 Street elbow, 1 1/4 mpt x 1 1/4 fpt, schedule N/A* Tank adapter threaded nut, poly (Not available separately) 20 2 N/A* Tank adapter washer, poly (Not available separately * Tank adapter gasket, EPDM Anti-vortex tank adapter, 1 1/4 (Includes ref# 19-21) A3458 Hose adapter, 3/4 mpt x 5/8 barb TT34 Tee, 3/4, schedule M11434 Reducing nipple, 1 1/4 mpt x 3/4 mpt Tank adapter, 1 1/4, double tap (Includes ref# 19-21) EL Elbow hose adapter, 1 1/4 mpt x 1 barb Hose clamp, 3/4-1 1/2, stainless steel 29 10' 1016 EPDM rubber hose, 1, 300 PSI Hypro hose adapter, 1 barb, straight * Part is included in a complete assembly. ** Hypro diaphragm pump parts breakdown is listed on pages 44. Page 22

25 Trailer Plumbing with Manual Control Ref # Qty. Part Number Description ** Hypro manual boom control unit 32 2 H5C516*1 Hex cap bolt, 5/16 x 1, grade LW516 Lock washer, 5/ NC516 Hex nut, 5/ Hose clamp, 7/16-7/8, stainless steel 36 21' 1008 EPDM rubber hose, 1/2 (Brown-connects to 1 st zone) 37 34' 1008 EPDM rubber hose, 1/2 (Orange-connects to 2 nd zone) 38 46' 1008 EPDM rubber hose, 1/2 (Red-connects to 3 rd zone) 39 5' 1116 Grizzly hose, 1, Nitrile, 500 PSI 40 4 S71-4 Hydraulic quick coupler, ISO5675, 1/2 fpt x male tip 41 22' Hydraulic hose, 1/4, 2750 PSI (Green hose-3/8, 1/2 mp hose ends) 42 22' Hydraulic hose, 1/4, 2750 PSI (Blue hose-two 1/2 mp hose ends) 43 19' Hydraulic hose, 1/4, 2750 PSI (Purple hose-3/8, 1/2 mp hose ends) 44 17' Hydraulic hose, 1/4, 2750 PSI (Pink hose-3/8, 1/2 mp hose ends) ** Hypro manual boom control parts breakdown is on page 46. Page 23

26 D E Trailer Plumbing with Manual Controls & Rinse System Breakdown Mount on Side Plate Rinsing Sp ra ying To Boom To Tractor To Tractor Page 24

27 Trailer Plumbing w/ Manual Control & Rinse System Ref # Qty. Part Number Description Metric PTO drive shaft, series 1 (Parts and repair are available) 2 1 N/A PTO warning decal (Be aware of PTO safety precautions!) 3 1 TS22 Tarp strap, 22, black D135** Hypro three diaphragm pump, 32 gpm, 290 psi 5 4 H5C38*1 Hex cap bolt, 3/8 x 1, grade LW38 Lock washer, 3/8 7 4 NC38 Hex nut, 3/8, coarse thread, grade Hose clamp, 1-2, stainless steel Blend suction hose, 1 1/2, 50 PSI A112 Hose adapter, 1 1/2 mpt x 1 1/2 barb 11 1 T532 Rinse system manifold, welded couplings, 1 1/2 fpt & 1 fpt 12 2 H5C516*2 Hex cap bolt, 5/16 x 2, grade LW516 Lock washer, 5/ NC516 Hex nut, 5/16, coarse thread M112 Pipe nipple, 1 1/2 mpt x 1 1/2 mpt, schedule SUBV 3 way union ball valve, 1 1/ EL112 Hose elbow adapter, 1 1/2 mpt x 1 /12 barb Blend suction hose, 1 1/2, 50 PSI A Hose adapter, 1 1/4 mpt x 1 1/2 barb A In-line strainer, 1 1/4 fpt, 50 mesh, stainless (includes ref# 21-24) * Strainer head, 1 1/4 fpt * Stainer screen, 50 mesh, stainless steel * Strainer gasket, EPDM * Strainer bowl, black, poly M114 Pipe nipple, 1 1/4 x short, schedule STD Standard port ball valve, 1 1/4 fpt SE114 Street elbow, 1 1/4 mpt x 1 1/4 fpt, schedule N/A* Tank adapter threaded nut, poly (Not available separately) 29 2 N/A* Tank adapter washer, poly (Not available separately * Tank adapter gasket, EPDM Anti-vortex tank adapter, 1 1/4 (Includes ref# 28-30) * Part is included in a complete assembly. ** Hypro diaphragm pump breakdown is listed on page 44. Page 25

28 Trailer Plumbing w/ Manual Control & Rinse System Cont. Ref # Qty. Part Number Description A3458 Hose adapter, 3/4 mpt x 5/8 barb TT34 Tee, 3/4, schedule M11434 Reducing nipple, 1 1/4 mpt x 3/4 mpt Tank adapter, 1 1/4, double tap (Includes ref# 28-30) EL Elbow hose adapter, 1 1/4 mpt x 1 barb Hose clamp, 3/4-1 1/2, stainless steel 38 10' 1016 EPDM rubber hose, 1, 300 PSI Hypro hose adapter, 1 barb, straight ** Hypro manual boom control unit 41 2 H5C516*1 Hex cap bolt, 5/16 x 1, grade LW516 Lock washer, 5/ NC516 Hex nut, 5/ Hose clamp, 7/16-7/8, stainless steel 45 21' 1008 EPDM rubber hose, 1/2 (Brown-connects to 1 st zone) 46 34' 1008 EPDM rubber hose, 1/2 (Orange-connects to 2 nd zone) 47 46' 1008 EPDM rubber hose, 1/2 (Red-connects to 3 rd zone) 48 4 S71-4 Hydraulic quick coupler, ISO5675, 1/2 fpt x male tip 49 22' Hydraulic hose, 1/4, 2750 PSI (Green hose-3/8, 1/2 mp hose ends) 50 22' Hydraulic hose, 1/4, 2750 PSI (Blue hose-two 1/2 mp hose ends) 51 19' Hydraulic hose, 1/4, 2750 PSI (Purple hose-3/8, 1/2 mp hose ends) 52 17' Hydraulic hose, 1/4, 2750 PSI (Pink hose-3/8, 1/2 mp hose ends) Grizzly hose, 1, Nitrile, 500 PSI A100 Hose adapter, 1 mpt x 1 barb way ball valve, 1, brass EL100 Hose elbow adapter, 1 mpt x 1 barb Grizzly hose, 1, Nitrile, 500 PSI M100 Pipe nipple, 1 x short, schedule A10034 Hose adapter, 1 mpt x 3/4 barb Hose clamp, 1/2-1 1/4, stainless steel EPDM rubber hose, 3/4, 300 PSI EL3434 Hose elbow adapter, 3/4 mpt x 3/4 barb * Part is included in a complete assembly. ** Hypro manual control breakdown is listed on page 46. Page 26

29 Trailer Plumbing w/ Manual Control & Rinse System Cont. Ref # Qty. Part Number Description 63 2 N/A* Tank adapter threaded nut, poly (Not available separately) 64 2 N/A* Tank adapter washer, poly (Not available separately * Tank adapter gasket, EPDM, 3/ Tank adapter, 3/4, double tap (Includes ref# 63-65) M34*6 Pipe nipple, 3/4 x 6, schedule E3418TEF Tank wash nozzle, 3/4, Teflon 69 1 T gallon rinse tank mounting frame 70 1 DE42 Ball valve position decal (located on side of rinse tank mount) 71 1 T516C Tank mount spacer, 1 x H5C12*212 Hex cap bolt, 1/2 x 2 1/2, grade LW12 Lock washer, 1/ NC12 Hex nut, 1/2, coarse thread 75 2 H5C38*212 Hex cap bolt, 3/8 x 2 1/2, grade T516B Tank mount clip, long 77 2 LW38 Lock washer, 3/ NC38 Hex nut, 3/8, coarse thread 79 2 SS54 Tank strap, 2 x 54 L 80 2 H516*114S Hex cap bolt, 5/16 x 1 1/4, stainless steel 81 8 NC516S Hex nut, 5/16, stainless steel 82 2 HTB516*4S Hex tap bolt, 5/16 x 4, stainless steel gallon PCO tank, yellow, sump (Includes ref# 84) 84 1 *62476 Threaded tank lid, 5 round 85 1 DE21 Fresh water only decal, 3 1/2 x Drum valve, 3/4, PVC Tank adapter, 1, double tap (Includes ref# 88-90) * Tank adapter gasket, 1, EPDM 89 1 N/A* Tank adapter washer, poly (Not available separately) 90 1 N/A* Tank adapter nut, poly (Not available separately) Blend suction hose, 1, 50 PSI RB Reducer bushing, 1 fpt x 1 1/2 fpt, schedule 80 * Part is included in a complete assembly. Page 27

30 Trailer Plumbing with Electric Controls Breakdown To Boom To Tractor To Tractor Page 28

31 Trailer Plumbing with Electric Control Ref # Qty. Part Number Description Metric PTO drive shaft, series 1 (Parts and repair are available) 2 1 N/A PTO warning decal (Be aware of PTO safety precautions!) 3 1 TS22 Tarp strap, 22, black D135** Hypro three diaphragm pump, 32 gpm, 290 psi 5 4 H5C38*1 Hex cap bolt, 3/8 x 1, grade LW38 Lock washer, 3/8 7 4 NC38 Hex nut, 3/8, coarse thread, grade Hose clamp, 1-2, stainless steel 9 4' 3112 Suction hose, 1 1/2, blend, 50 PSI A Hose adapter, 1 1/4 mpt x 1 1/2 barb A In-line strainer, 1 1/4 fpt, 50 mesh, stainless (includes ref# 12-15) * Strainer head, 1 1/4 fpt * Stainer screen, 50 mesh, stainless steel * Strainer gasket, EPDM * Strainer bowl, black, poly M114 Pipe nipple, 1 1/4 x short, schedule STD Standard port ball valve, 1 1/4 fpt SE114 Street elbow, 1 1/4 mpt x 1 1/4 fpt, schedule N/A* Tank adapter threaded nut, poly (Not available separately) 20 2 N/A* Tank adapter washer, poly (Not available separately * Tank adapter gasket, EPDM Anti-vortex tank adapter, 1 1/4 (Includes ref# 19-21) A3458 Hose adapter, 3/4 mpt x 5/8 barb TT34 Tee, 3/4, schedule M11434 Reducing nipple, 1 1/4 mpt x 3/4 mpt Tank adapter, 1 1/4, double tap (Includes ref# 19-21) EL Elbow hose adapter, 1 1/4 mpt x 1 barb Hose clamp, 3/4-1 1/2, stainless steel ' 1016 EPDM rubber hose, 1, 300 PSI * Part is included in a complete assembly. ** Hypro diaphragm pump breakdown is listed on page 44. Page 29

32 Trailer Plumbing with Electric Control Cont. Ref # Qty. Part Number Description Poly nut Hose adapter, 1 barb, straight O-ring ** Hypro 465 electric regulating valve 34 4 NNC516S Nylon lock nut, 5/16, stainless steel 35 1 G10071V Hypro manifold o-ring, Viton Hypro manifold inlet, 1 fpt 37 2 N/A* Valve mounting bracket 38 4 H516*1S Hex cap bolt, 5/16 x 1, stainless steel EL100 Hose elbow adapter, 1 mpt x 1 barb 40 2' 1116 Grizzly Hose, 1, Nitrile, 500 PSI (Cut to desired length) 41 4 H5C516*34 Hex cap bolt, 5/16 x 3/4, grade T537 Electric valve mounting assembly 43 4 LW516 Lock washer, 5/ NC516 Hex nut, 5/16, coarse thread 45 2 H5C12*114 Hex cap bolt, 1/2 x 1 1/4, grade LW12 Lock washer, 1/ NC12 Hex nut, 1/2, coarse, grade ' 1008 EPDM rubber hose, 1/2 (Red-connects to 1 st zone) ' 1008 EPDM rubber hose, 1/2 (Orange-connects to 2 nd zone) ' 1008 EPDM rubber hose, 1/2 (Brown-connects to 3 rd zone) Hose clamp, 7/16-7/8, stainless steel * Hypro hose barb, 1/2 (Includes ref# 53) V Hypro 463 series valve port o-ring Hypro 463 series outlet port clip ST** Hypro plunger valve, 290 PSI (Includes ref# 54) 56 3 G10071V* Hypro manifold o-ring, Viton Hypro stainless steel bolt kit (Includes ref# 37, 56, 58, 59, 61) 58 2 N/A* Valve bolt, stainless steel * Part is included in a complete assembly. ** Hypro motorized plunger valve and regulating valve breakdowns are listed on pages 47 & 48 respectively. Page 30

33 Trailer Plumbing with Electric Control Cont. Ref # Qty. Part Number Description 59 2 N/A* Valve washer, stainless steel Hypro 463 manifold outlet cap 61 2 N/A* Valve lock nuts, stainless steel * Hypro boom section wiring harness, 3 section * Hypro extension wiring harness, 3 section Hypro valve power cable OP300-3** Hypro control box, 3 section, 300 PSI (Includes ref# 62-64, 66-70) N* Hypro gauge coupler 67 1 N/A* Hypro tubing adapter 68 20' * Poly pressure tubing, 4mm (Cut to desired length) * Hypro tubing union connector * Hypro tubing adapter 71 4 S71-4 Hydraulic quick coupler, ISO5675, 1/2 fpt x male tip 72 17' Hydraulic hose, 1/4, 2750 PSI (Pink hose-3/8, 1/2 mp hose ends) 73 19' Hydraulic hose, 1/4, 2750 PSI (Purple hose-3/8, 1/2 mp hose ends) 74 22' Hydraulic hose, 1/4, 2750 PSI (Blue hose-two 1/2 mp hose ends) 75 22' Hydraulic hose, 1/4, 2750 PSI (Green hose-3/8, 1/2 mp hose ends) * Part is included in a complete assembly. ** Hypro electric control box breakdown is listed on page 49. Page 31

34 D E Trailer Plumbing w/ Electric Controls & Rinse System Breakdown Mount on Side Plate Rinsing Sp r aying To Boom To Tractor To Tractor Page 32

35 Trailer Plumbing w/ Electric Control & Rinse System Ref # Qty. Part Number Description Metric PTO drive shaft, series 1 (Parts and repair are available) 2 1 N/A PTO warning decal (Be aware of PTO safety precautions!) 3 1 TS22 Tarp strap, 22, black D135** Hypro three diaphragm pump, 32 gpm, 290 psi 5 4 H5C38*1 Hex cap bolt, 3/8 x 1, grade LW38 Lock washer, 3/8 7 4 NC38 Hex nut, 3/8, coarse thread, grade Hose clamp, 1-2, stainless steel Blend suction hose, 1 1/2, 50 PSI A112 Hose adapter, 1 1/2 mpt x 1 1/2 barb 11 1 T532 Rinse system manifold, welded couplings, 1 1/2 fpt & 1 fpt 12 2 H5C516*2 Hex cap bolt, 5/16 x 2, grade LW516 Lock washer, 5/ NC516 Hex nut, 5/16, coarse thread M112 Pipe nipple, 1 1/2 mpt x 1 1/2 mpt, schedule SUBV 3 way union ball valve, 1 1/ EL112 Hose elbow adapter, 1 1/2 mpt x 1 /12 barb Blend suction hose, 1 1/2, 50 PSI A Hose adapter, 1 1/4 mpt x 1 1/2 barb A In-line strainer, 1 1/4 fpt, 50 mesh, stainless (includes ref# 21-24) * Strainer head, 1 1/4 fpt * Stainer screen, 50 mesh, stainless steel * Strainer gasket, EPDM * Strainer bowl, black, poly M114 Pipe nipple, 1 1/4 x short, schedule STD Standard port ball valve, 1 1/4 fpt SE114 Street elbow, 1 1/4 mpt x 1 1/4 fpt, schedule N/A* Tank adapter threaded nut, poly (Not available separately) 29 2 N/A* Tank adapter washer, poly (Not available separately * Tank adapter gasket, EPDM Anti-vortex tank adapter, 1 1/4 (Includes ref# 28-30) * Part is included in a complete assembly. ** Hypro diaphragm pump breakdown is listed on page 44. Page 33

36 Trailer Plumbing w/ Electric Control & Rinse System Cont. Ref # Qty. Part Number Description A3458 Hose adapter, 3/4 mpt x 5/8 barb TT34 Tee, 3/4, schedule M11434 Reducing nipple, 1 1/4 mpt x 3/4 mpt Tank adapter, 1 1/4, double tap (Includes ref# 28-30) EL Elbow hose adapter, 1 1/4 mpt x 1 barb Hose clamp, 3/4-1 1/2, stainless steel ' 1016 EPDM rubber hose, 1, 300 PSI (Cut to desired length) Poly nut Hose adapter, 1 barb, straight O-ring ** Hypro 465 electric regulating valve 43 4 NNC516S Nylon lock nut, 5/16, stainless steel 44 1 G10071V Hypro manifold o-ring, Viton Hypro manifold inlet, 1 fpt 46 2 N/A* Valve mounting bracket 47 4 H516*1S Hex cap bolt, 5/16 x 1, stainless steel 48 2 H5C516*34 Hex cap bolt, 5/16 x 3/4, grade LW516 Lock washer, 5/ NC516 Hex nut, 5/16, coarse thread ' 1008 EPDM rubber hose, 1/2 (Red-connects to 1 st zone) ' 1008 EPDM rubber hose, 1/2 (Orange-connects to 2 nd zone) ' 1008 EPDM rubber hose, 1/2 (Brown-connects to 3 rd zone) Hose clamp, 7/16-7/8, stainless steel * Hypro hose barb, 1/2 (Includes ref# 56) V Hypro 463 series valve port o-ring Hypro 463 series outlet port clip ST** Hypro valve, 290 PSI (Includes ref# 57) 59 3 G10071V* Hypro manifold o-ring, Viton Hypro stainless steel bolt kit (Includes ref# 46, 59, 61, 62, 64) 61 2 N/A* Valve bolt, stainless steel 62 2 N/A* Valve washer, stainless steel * Part is included in a complete assembly. ** Hypro motorized plunger & regulating valve breakdowns are listed on page 47 & 48 respectively. Page 34

37 Trailer Plumbing w/ Electric Control & Rinse System Cont. Ref # Qty. Part Number Description Hypro 463 manifold outlet cap 64 2 N/A* Valve lock nuts, stainless steel * Hypro boom section wiring harness, 3 section * Hypro extension wiring harness, 3 section * Hypro valve power cable OP300-3** Hypro control box, 3 section, 300 PSI (Includes ref# 65-67, 69-73) N* Hypro gauge coupler 70 1 N/A* Hypro tubing adapter 71 20' * Poly pressure tubing, 4mm (Cut to desired length) * Hypro tubing union connector * Hypro tubing adapter EL100 Hose elbow adapter, 1 mpt x 1 barb ' 1116 Grizzly Hose, 1, Nitrile, 500 PSI (Cut to desired length) way ball valve, 1, brass Grizzly hose, 1, Nitrile, 500 PSI M100 Pipe nipple, 1 x short, schedule A10034 Hose adapter, 1 mpt x 3/4 barb Hose clamp, 1/2-1 1/4, stainless steel EPDM rubber hose, 3/4, 300 PSI EL3434 Hose elbow adapter, 3/4 mpt x 3/4 barb 83 2 N/A* Tank adapter threaded nut, poly (Not available separately) 84 2 N/A* Tank adapter washer, poly (Not available separately * Tank adapter gasket, EPDM, 3/ Tank adapter, 3/4, double tap (Includes ref# 83-85) M34*6 Pipe nipple, 3/4 x 6, schedule E3418TEF Tank wash nozzle, 3/4, Teflon 89 1 T gallon rinse tank mounting frame 90 1 DE42 Ball valve position decal (located on side of rinse tank mount) 91 1 T516C Tank mount spacer, 1 x 2 * Part is included in a complete assembly. ** Hypro control box breakdown is listed on page 49. Page 35

38 Trailer Plumbing w/ Electric Control & Rinse System Cont. Ref # Qty. Part Number Description 92 2 H5C12*212 Hex cap bolt, 1/2 x 2 1/2, grade LW12 Lock washer, 1/ NC12 Hex nut, 1/2, coarse thread 95 2 H5C38*212 Hex cap bolt, 3/8 x 2 1/2, grade T516B Tank mount clip, long 97 2 LW38 Lock washer, 3/ NC38 Hex nut, 3/8, coarse thread 99 2 SS54 Tank strap, 2 x 54 L H516*114S Hex cap bolt, 5/16 x 1 1/4, stainless steel NC516S Hex nut, 5/16, stainless steel HTB516*4S Hex tap bolt, 5/16 x 4, stainless steel gallon PCO tank, yellow, sump (Includes ref# 104) *62476 Threaded tank lid, 5 round DE21 Fresh water only decal, 3 1/2 x Drum valve, 3/4, PVC Tank adapter, 1, double tap (Includes ref# ) * Tank adapter gasket, 1, EPDM N/A* Tank adapter washer, poly (Not available separately) N/A* Tank adapter nut, poly (Not available separately) A100 Hose adapter, 1 mpt x 1 barb Blend suction hose, 1, 50 PSI RB Reducer bushing, 1 fpt x 1 1/2 fpt, schedule S71-4 Hydraulic quick coupler, ISO5675, 1/2 fpt x male tip ' Hydraulic hose, 1/4, 2750 PSI (Green hose-3/8, 1/2 mp hose ends) ' Hydraulic hose, 1/4, 2750 PSI (Blue hose-two 1/2 mp hose ends) ' Hydraulic hose, 1/4, 2750 PSI (Purple hose-3/8, 1/2 mp hose ends) ' Hydraulic hose, 1/4, 2750 PSI (Pink hose-3/8, 1/2 mp hose ends) * Part is included in a complete assembly. Page 36

39 Rear Boom Frame Breakdown Page

40 Rear Boom Frame Ref # Qty. Part Number Description 1 1 BF25SH27 Rear frame assembly 2 8 H5C38*1 Hex cap bolt, 3/8 x 1, grade FW38 Flat washer, 3/8 4 8 LW38 Lock washer, 3/8 5 8 NC38 Hex nut, 3/8, coarse thread 6 1 pr. BF25SH11 Boom brace (connected to trailer) 7 4 H5C12*114 Hex cap bolt, 1/2 x 1 1/4, grade LW12 Lock washer, 1/2 9 4 NC12 Hex nut, 1/2, coarse thread 10 1 BF25SH28 Lower parallel arm stop 11 1 BF25SH25 Upper parallel arm 12 1 BF25SH26 Lower parallel arm 13 2 DE24 Moving parts warning decal 14 8 GF101 Grease fitting, 1/4-28, straight 15 4 H5C34*212 Hex cap bolt, 3/4 x 2 1/2, grade LW34 Lock washer, 3/ NC34 Hex nut, 3/4, coarse thread TL18 Hydraulic cylinder, 2 x 18, 1 1/8 rod dia. (Includes ref# 19, 20) 19 4 CCP17* Hydraulic cylinder pin clip * Hydraulic cylinder pin (Includes ref# 19) 21 1 SMVP Slow moving vehicle(smv) sign, plastic (Includes ref# 22, 24) 22 2 SBR14*12* Stove bolt, 1/4 x 1/2, round 23 1 SMVB SMV spade 24 1 NC14* Hex nut, 1/4, coarse thread 25 2 CB516*34* Carriage bolt, 5/16* SMVS SMV socket (Includes ref# 25, 28) 27 2 LW516 Lock washer, 5/ NC516* Hex nut, 5/16, coarse thread * Part is included in a complete assembly Page 38

41 Boom Assembly Breakdown Front & Back Front & Back Front & Back Page 39

42 Boom Assembly Ref # Qty. Part Number Description 1 1 BF25SH30 Boom center frame 2 1 DE23 Pinch point warning decal, horizontal 3 3 DE22 Pinch point warning decal, vertical 4 4 H5C34*212 Hex cap bolt, 3/4 x 2 1/2, grade LW34 Lock washer, 3/4 6 5 NC34 Hex nut, 3/4, coarse thread 7 1 H5C1*212 Hex cap bolt, 1 x 2 1/2, grade LW1 Lock washer, NC1 Hex nut, 1, coarse thread 10 1 H5C1*312 Hex cap bolt, 1 x 3 1/2, grade WC Hydraulic cylinder, 2 x 14 x 1 1/8, welded 12 1 DE25 Hydraulic valve warning decal 13 1 H5C34*3 Hex cap bolt, 3/4 x 3, adjustment bolt 14 N/A MW34 Machine washer, 3/4 x 1 1/4 (Quantity as required) 15 1 BF45C19 Guide pin bushing 16 1 BF45C20 Guide pin (Includes ref# 17, 19, 20, 21) * Lift arm pin, forged steel 18 N/A MW78 Machine washer, 7/8 x 1 3/8 (Quantity as required) 19 1 GF111* Grease fitting, 3/16, straight 20 1 LW78* Lock washer, 7/ NF78* Hex nut, 7/8, fine thread 22 1 BF25SH29 Control arm link 23 2 H5C12*112 Hex cap bolt, 1/2 x 1 1/2, grade NNC12 Nylon lock hex nut, 1/2, coarse thread 25 2 GF101 Grease fitting, 1/4, straight 26 2 H5C12*114 Hex cap bolt, 1/2 x 1 1/4, grade 5 27 N/A FW12 Flat washer, 1/2 (Quantity as required) 28 1 BF45C18 Upper boom guide 29 2 LW12 Lock washer, 1/ NC12 Hex nut, 1/2, coarse thread 31 1 BF25SH31 Inner boom wing 32 1 DE24 Moving parts warning label * Part is included in a complete assembly Page 40

43 Boom Assembly Cont. Ref # Qty. Part Number Description 33 4 DE26 Swinging boom warning decal 34 2 BF45C9 Cable mounting bolt 35 2 NNC12 Nylon lock hex nut, 1/2, coarse thread 36 4 NC38 Hex nut, 3/8, coarse thread 37 2 N Eye bolt, 3/8 x 6, zinc 38 1 B118 Extension spring, 2 OD x 22 1/2 L x.331 wire 39 3 WRC316 Wire rope clamp, 3/ TS15 Tarp strap, ' CB316S Stainless steel cable, 3/16 x 7 x BF60C11 14 Cable pulley 43 1 H5C38*1 Hex cap bolt, 3/8 x 1, grade H5C38*112 Hex cap bolt, 3/8 x 1 1/2, grade LW38 Lock washer, 3/ NC38 Hex nut, 3/8, coarse thread 47 2 H5C58*3 Hex cap bolt, 5/8 x 3, grade Bushing, 5/8 ID x 3/4 OD x 3/4 L 49 2 NNC58 Nylon lock hex nut, 5/8, coarse thread 50 1 H5C12*314 Hex cap bolt, 1/2 x 3 1/4, grade LW12 Lock washer, 1/ NC12 Hex nut, 1/2, coarse thread 53 2 H8F38*114 Hex cap bolt, 3/8 x 1 1/4, grade 8, fine thread 54 2 FW38G8 Flat washer, 3/8, grade LW38 Lock washer, 3/ NF38G8 Hex nut, 3/8, grade 8, fine thread 57 1 BF25SH32 Outer boom wing 58 1 BF25SH33 Flip out boom tip 59 1 H5C38*234 Hex cap bolt, 3/8 x 2 3/4, grade NNC38 Nylon lock hex nut, 3/8, coarse thread Square lock pin, 3/8 x 3 Page 41

44 Page 42 Boom Plumbing Breakdown

45 Boom Plumbing Ref # Qty. Part Number Description 1 17' Hydraulic hose, 1/4, 2750 PSI (Pink hose-3/8, 1/2 mp hose ends) Hydraulic swivel elbow adapter, 3/8 mpt x 3/8 fpt, 90 degrees 3 19' Hydraulic hose, 1/4, 2750 PSI (Purple hose-3/8, 1/2 mp hose ends) R Hydraulic restrictor swivel, 3/8 mpt,.25 orifice 5 22' Hydraulic hose, 1/4, 2750 PSI (Green hose-3/8, 1/2 mp hose ends) 6 22' Hydraulic hose, 1/4, 2750 PSI (Blue hose-two 1/2 mp hose ends) 7 1 BF25SH35 Orifice check valve, 1/2 mpt x 1/2 fpt, # Hydraulic swivel adapter, 3/8 mpt x 1/2 fpt Ball valve, 3/8, carbon steel Hydraulic pipe elbow, 3/8 mpt Street tee, 3/8 mpt x 3/8 mpt x 3/8 fpt Hydraulic connector, 1/2 ORB x 3/8 mpt 13 1 PA20 Piston accumulator, 3000 PSI 14 N/A 1008 EPDM rubber hose, 1/2, 300 PSI (Hose is cut to necessary length) Hose clamp, 7/16-7/8, stainless steel 16 2 T12 Hose tee, 1/2 barb 17 16** NYB Nozzle body tee, 1/2 (Includes ref# 18,19) NYB* Chemsaver end cap assembly 19 1 CP21953EPR* EPDM rubber diaphragm PP50 Tip strainer, 50 mesh, stainless steel, red 21 1 CP19438EPR Seat washer, rubber 22 1 TXA8003*** Conejet spray nozzle, ceramic, blue 23 1 CP256076NY Round nozzle cap, yellow QJ11111/2 Nozzle body clamp, 1 1/2, stainless steel (Boom tip uses alt. size) 25 5** NYB Nozzle body elbow, 1/2 (Includes ref# 18,19) 26 3 QJ Round nozzle body clamp, 1 1/4 * Part is included in a complete assembly. ** The number of nozzle body assemblies is assuming 15 nozzle spacing. Variances in the nozzle spacing will cause the number of nozzle body tees and elbows to vary. *** Spray nozzle size will vary with application needs. Additional spray nozzles are available, see the Accessories section. Page 43

46 Hypro Diaphragm Pump Breakdown Part # 9910-D135 Diaphragm Pump Ref # Qty. Part Number Description Ref # Qty. Part Number Description Pump body with bolts Sleeve Manifold Piston ring DX right head Piston SX left head Pin Nut Pin ring * Diaphragm, Desmopan Connecting rod * Part is included in a complete kit. Page 44

47 Diaphragm Pump Cont. Ref # Qty. Part Number Description Ref # Qty. Part Number Description * O-ring Elbow, 1 1/ * Complete valve * O-ring Ring nut Seal ring * O-ring * O-ring Threaded adapter Oil drain plug Nut Plug Gasket DX right valve retainer Accumulator manifold SX left valve retainer * Accumulator diaphragm Shield Accumulator head Washer Air valve Washer * O-ring * O-ring Bolt Shaft Retainer ring Plate Gasket retainer Diaphragm bolt Spacer ring * O-ring Roller bearing Manifold with port Connecting rod ring O-ring Bolt Bolt Roller bushing Bolt Threaded adapter * O-ring * O-ring Oil sight glass Ring nut * O-ring Elbow, Black oil tank cap * Part is included in a complete kit. Repair Part Kits Desmopan Diaphragm Kit: Part # 9910-KIT1721 consists of: 3 pc. reference #8, 6 pc. reference #16, 1 pc. reference #26. Valve Kit: Part # 9910-KIT2370 consists of: 6 pc. reference #16, 6 pc. reference #17. O-ring Kit: Part # 9910-Kit2026 consists of: 6 pc. reference #16, 7 pc. reference #19, 1 pc. reference #29, 1 pc. reference #47, 1 pc. reference #52, 1 pc. reference #54, 1 pc. reference #62, 1 pc. reference #66, 1pc. reference #81, 1 pc. reference #83. Page 45

48 Hypro Manual Control Breakdown Part # Manual Control Ref # Qty. Part Number Description Ref # Qty. Part Number Description Valve assembly, 2 outlets O-ring Valve assembly, 3 outlets Outlet nipple Relief valve assembly O-ring Valve body 2 outlets, opt Clip Valve body, 3 outlets Hose barb, 1/2 (Standard) Lever Pin O-ring Snap ring O-ring Adjustment knob Spacer Compression pin Spring Spring Spacer Nut Valve stem Washer Page 46

49 Manual Control Cont. Ref # Qty. Part Number Description Ref # Qty. Part Number Description Adjustment body Pressure gauge Piston V O-ring Diaphragm Flange Valve O-ring Spring Hose barb nut Stud Hose barb, inlet Bolt Cover Body Adapter Clip Hose barb, bypass, Adapter Plug Ring nut Mounting bracket ARAG Motorized Plunger Valve Part # ST Ref # Qty Part Number Description S Valve motor O-ring Plunger guide 4 1 B10232 Nut Valve body Hose barb clip Plunger V O-ring Hose barb, * Hose barb, 3/ Hose barb, 1/2 * The 3/4 hose barb is included with the plunger valve. Alternative sizes need to be ordered separately. Page 47

50 ARAG Regulating Valve Breakdown Part # Ref # Qty Part Number Description Valve motor Spacer block, green Spring seat Spring Upper housing 6 4 B202H0 Flat washer 7 4 B10251 Nut 8 4 V1C24N Bolt 9 6 B202F0 Flat washer 10 2 V1C24R Bolt * Plunger * O-ring * Diaphragm * Diaphragm retainer 15 1 V1F24I* Screw Repair kit (Includes ref# 11-15) Diaphragm seat Lower housing 19 1 B10241 Nut * Part is included in a complete assembly. Page 48

51 ARAG Control Box Part # OP300-3 Ref # Qty. Part Number Description Ref # Qty. Part Number Description Boom wiring harness * Spacer Extension wiring harness * Control panel Power wiring harness 13 1 G10021V* O-ring * Fuse cover 14 1 ESC0003* Toggle switch 5 1 EFR310A* Fuse * Mounting frame 6 1 V2B34F* Screw 7 1 B10141* Nut CPV Complete control console (Includes ref # 4-15) * Mounting bolt Gauge spacer * Gasket P0300 Pressure gauge, 300 PSI * Spacer Gauge cover/frame Page 49