Chem-Feed Installation Instructions

Transcription

1 Chem-Feed Installation Instructions Model C-800, Noir Jr. Positive Displacement Injector Pump PT SARANA PRIMA ENGUNA Jl.Gunung Sahari Raya 84 C Jakarta Phn Fax /30/2004

2 Introduction Page 2 Thank you for purchasing the C-800 positive displacement metering pump. The C-800 is designed to inject chemicals into piping systems. All models are equipped with a top mounted mechanical feed rate adjustment knob. Specifications Maximum Working Pressure Maximum Fluid Temperature Output Accuracy 80 psig / 5.5 bar* o o 130 F / 54 C +/- 10% of maximum o 70 F, 0 psig, and 5 suction lift) Ambient Temperature Range Duty Cycle Continuous Maximum Viscosity 1,000 Centipoise Maximum Suction Lift up to 6 ft. water Power Requirements 115V60Hz 45 Watts 230V60Hz 45 Watts 24V60Hz 45 Watts C-800 Features All ball bearing motor (permanently lubricated). Built-in priming valve. Maximum outlet pressure capability of 80 PSIG. Pumphead material = Polypropylene Diaphragm material = Teflon coated EP O-ring material = Viton Corrosion and weather resistant Valox housing. Includes: Foot valve & strainer Weight (for suction tube) 5 suction tubing 5 discharge tubing Injection fitting with internal back-flow check valve o o 14 to 110 F / -10 to 43 C Model Number C8101 Strokes Per Minute 30 GPH ML/Min Oz/Min Max PSI C C Feed rates shown are at 0 PSI. As pressure increases maximum feed rate will decrease. 80

3 Page 3 How To Install the C-800 Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing the C-800 into specialized systems. The C-800 should be serviced by qualified persons only. Mounting Location CAUTION: PROPER EYE AND SKIN PROTECTION MUST BE WORN WHEN INSTALLING AND SERVICING THE C-800 Choose an area located near the chemical supply tank, chemical injection point and electrical supply. Although the pump is designed to withstand outdoor conditions, a cool, dry, well ventilated location is recommended. Install the pump where it can be easily serviced. Mount the pump to a secure surface or wall using the enclosed hardware. Wall mount to a solid surface only. Mounting to drywall with anchors is not recommended. Keep the outlet (discharge) tubing as short as possible. Longer tubing increases the back pressure at the pump tube. Do not mount the pump directly over your chemical container. Chemical fumes may damage the unit. Mount the pump off to the side or at a lower level than the chemical container. Mounting the pump lower than the chemical container will gravity feed the chemical into the pump. This flooded suction installation can reduce the time required to prime the pump. Install a shut-off valve, pinch clamp or other means to halt the gravity feed to the pump during servicing. Your solution tank should be sturdy. Keep the tank covered to reduce fumes. Be sure your installation does not constitute a cross connection with the drinking water supply. Check your local plumbing codes. Outlet (discharge) Inlet (suction)

4 Fluid Connections Page 4 Caution: Be sure your installation does not constitute a cross connection. Check your local plumbing codes. A. Connect the suction tubing (from chemical supply) to the inlet valve on the pumphead (bottom valve). B. A strainer assembly should be used if particles, which can clog the pumphead valves, are present in the solution being injected. C. Connect the discharge tubing to the outlet valve on the pumphead (top valve). D. Trim the discharge tubing leaving only enough slack to connect it to the injection point. Note: for best results, install the discharge tubing in a continual up slope. Primming Caution: The use of protective clothing and goggles is recommended. A. To aid in priming and to reduce vapor lock, hold the discharge tubing in a continual upward slope AWAY FROM YOUR FACE AND BODY. B. Loosen the Lock Screw (1) and then turn the Adjustment Knob (2) to MAX. C. Turn on the injector. D. When the fluid nears the injection end of the discharge tubing, turn OFF the injector and connect the tubing to the injection point. E. Check all connections for leaks. DO NOT OVER TIGHTEN. Adjusting the Feed Rate. A. Turn the pump ON. B. Loosen the Lock Screw (1) and then turn the Adjustment Knob (2) to desired setting. C. Tighten the Lock Screw (1) 1) Lock Screw 2) Adjustment Knob Pump Head Top View of Pump

5 CYCLE TIME PRIME 99 SEC. CYCLE RESET TUBE LIFE WARNING TIMER RECOMMEND TUBE CHANGE WHEN DISPLAY BLINKS ADJUSTMENT Page 5 Motor Wiring Color Codes Voltage Hot Common Ground 115V Black Blue N/A 230V Black Red N/A 24V Blue White N/A Pump Calibration (volumetric testing) A. With the pump installed under normal operating conditions, place the suction tubing in a graduated container. Blue-White Injection Fitting B. Fill the container with the same chemical normally injected, and run the pump until all air is removed. (Prime the pump). C. Refill the container if necessary, and with the foot valve in the solution, note the amount of chemical in the container. D. Using a stopwatch or timer, run the pump for a measured amount of time (example: 1 minute). Note the amount of chemical pumped during that time. Tip: The longer the testing time, the more accurate the measurement. Discharge Tubing Suction Tubing Graduated Container (not provided) R Blue-White Pump Example: During your 1 minute calibration period, say your injector pumped 2.5 ounces. 60 (minutes per hour) 2.5 (your output, OZM) 150 (ounces per hour) GPH (gallons per hour) 150 (ounces per hour) Ounces in a US gallon Your pump is calibrated to pump 1.17 GPH - or GPD.

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7 Page 7 C-800 Parts List Key Part No. Catalog No. Description Amt C Cover S/A W/Cord and feet 115v C Cover S/A W/Cord and feet 230v C Cover S/A W/Cord and feet 24v C Power cord 115v C Power cord 230v C Power cord 24v C-833 Cord connector 115v A-033 Cord connector 230v/24v C-1517 Rubber cover feet C-825N Screw, cover, 6-32 x 2.00 phil hd C-612PB Bearing bracket with bracket C-830 Nut, bearing bracket, 8-32 Hex C-815P-1 Stator S/A M v Blue/Black C-815P-2 Stator S/A M v Red/Black C-815P-4 Stator S/A M-31 24v Blue/White C-816PN Rotor M-31 with shaft and spacers C-818K-30 Kit, gear replace, 30 RPM C-818K-45 Kit, gear replace, 45 RPM C-818K-60 Kit, gear replace, 60 RPM C-825 Screw, motor, 8-32 x 2.25 phil hd C-818 Gear-case body with bearing and pins C-801 Gear-case cover with bearing C-813 Stirrup.125 stroke C-1514N Spring, stirrup return C-805N Adjusting rod.125 stroke C-802 Knob S/A with spring and retainer C-824 Screw, gear-case cover #10 x C-1507A Drive cam S/A with bearing C-803N Cover, drive assembly C-819 Screw, drive cover,#8 x C-806ET Diaphragm S/A EP-Teflon C-825L Pump head faceplate C Pump head Pump head S/A complete ceramic/vit C-807V O-ring, valve seat, viton C-807E O-ring, valve seat, EP C-807S O-ring, valve seat, silicone C-808C Ball valve, ceramic C-808T Ball valve, teflon C-854 Spring, valve C-810 Cartridge valve insert C-827-4V Adapter with O-ring, viton C-827-4E Adapter with O-ring,EP C-827-4S Adapter with O-ring, silicone C Tube nut 1/4 OD tubing C-820 Screw, pump head #10 x C-822K Wall mounting kit Lock nut Pressure relief valve body O-ring / viton Pressure relief valve stem 1

8 How to clean your pump and fittings Page 8 Periodically clean the injection fitting / check valve assembly, especially when injecting fluids that calcify such as sodium hypochlorite. These lime deposits and other build ups can clog the fitting, which will increase the back pressure and interfere with the pump accuracy. Warning: Severe cases can physically damage the injection fitting and the increase back pressure can cause increased wear on the pump components; gears, bearings and tubes. Cleaning your injection fitting / check valves. 1. Wash the pump, tubing and fittings out with clean water. To do this, place the "suction tubing" and "discharge tubing" (injection fitting too) in a container full of clean water. 2. Let the pump run in the clean water for a couple of minutes to remove all traces of chemical. 3. Remove the lime deposits with undiluted vinegar. To do this, place the "suction tubing" and "discharge tubing" in a container full of undiluted vinegar. See image to the right. 4. Let the pump run in the undiluted vinegar for 5 to 10 minutes (longer if needed). Blue-White Injection Fitting 5. Flush out your pump, tubing and fittings to remove any excess vinegar. To do this, repeat steps 1 and 2. Tip: If you have a diaphragm pump head that needs cleaning, follow the same steps above. Refer to the exploded view in your instruction manual when assembling the pump head. Tip: Follow the same steps above to clean a foot valve. Tip: Standard Injection Fittings are made of Polypropylene. PVDF Injection Fittings are recommended for use with aggressive chemicals which are not compatible with Polypropylene. PVDF Injection Fittings should be considered for use with chlorine at elevated temperatures. Tip: Blue-White recommends that you purchase a spare Injection Fitting for your pump. This is commonly the most neglected part of most pump installations. You can purchase a spare Injection Fitting. Go to our website for more information.

9 Page 9 Injection Fitting (check Valve) installation. The Injection Fitting is designed to install directly into either 1/4" or 1/2" female pipe threads (NPT). You can trim the injection point (nose) if needed. See image to the right. The nose section is designed to inject the chemical away from the wall of your pipe. We do offer another Injector Fitting for smaller pipe sizes (such as 1/2" and 1/4"). This fitting does not have the same length at the injection point (nose). See images to the right. 2 in. 1-1/2 in. 1 in. 1/2 Male NPT 1/4 Male NPT Injection Point (nose) A-014HD, 1/2 pound cracking pressure C-395HD, 6 pound cracking pressure A-014PHD, 1/2 pound cracking pressure C-395PHD, 6 pound cracking pressure Install the Injection Fitting directly into a tee fitting. The solution must inject directly into the flow stream. Use Teflon thread sealing tape on the pipe threads of the Injection Fitting. This illustration shows the Injection Fitting installed in a tee fitting using the 1/2" threads. Chemical Chemical is injected away from pipe wall You can install the Injection Fitting directly into your pipe. Drill the correct size hole and then tap the hole for 1/4" or 1/2" NPT. Use Teflon thread sealing tape on the pipe threads of the Injection Fitting. This illustration shows the Injection Fitting installed directly into pipe using the 1/4" threads. Exploded View (ball check valve) Cut an appropriate length of discharge tubing (opaque tube). Push one side of the tubing onto the compression barb of the Injection Fitting. Use the tube nut to secure the tube. Hand tighten only. The exploded view drawing above shows the "tube nut" on the far right hand side. The part to the left side of the "tube nut" is the "compression fitting" that the tube must fit onto. Cleaning: The Injection Fitting (check valve) will require periodic cleaning, especially when injecting fluids that calcify such as sodium hypochlorite.

10 Page 10 Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing the Chem-Feed/FlexFlo pump on specialized systems. The Chem-Feed/FlexFlo should be serviced by qualified persons only. Caution: Always wear protective clothing, face shield, safety glasses and gloves when working on or near your metering pump. Additional precautions should be taken depending on the solution being pumped. Refer to MSDS precautions from your solution supplier.

11 LIMITED WARRANTY Your new pump is a quality product and is warranted to be free of defects as set down in this policy. All parts, including rubberized goods, and labor are covered under warranty for 90 days from the date of purchase. Used peristaltic pump tube assemblies are not warranted. Parts, excluding rubberized goods, are covered under warranty for 12 months from the date of purchase. Warranty coverage does not include damage to the pump that results from misuse, carelessness, abuse or alteration. Only the repair or the replacement of the pump is covered. Blue-White Industries does not assume responsibility for any other loss or damage. Warranty status is determined by the pump s serial label and the sales invoice or receipt. The serial label must be on the pump and the pump must be accompanied by the sales invoice or receipt to obtain warranty coverage. The warranty status of the pump will be verified by Blue-White or a factory authorized service center. Please be advised; injection and metering devices are not intended as a means of treating water to render it suitable for human consumption. When used as hypochlorinators, they are meant to destroy bacteria and algae contamination, before it s removal by filtration. Acid and soda injectors are used for PH control (balance). Blue-White injectors are factory tested with water only for pressure and performance. Installers and operators of these devices must be well informed and aware of the precautions to be taken when injecting various chemicals - especially those considered hazardous or dangerous. Should it become necessary to return an injector for repair or service, you must attach information regarding the chemical used as some residue may be present within the unit which could be a hazard to service personnel. Blue-White Industries will not be liable for any damage that may result by the use of chemicals with their injectors and it s components. Thank you. PROCEDURE FOR IN WARRANTY REPAIR Carefully pack the pump to be repaired, include the foot strainer and injection/check valve fitting. Enclose a brief description of the problem as well as the original invoice or sales receipt showing the date of purchase. The receipt will be returned with the unit. Prepay all shipping costs. COD shipments will not be accepted. Warranty service must be performed by the factory or an authorized service center. Damage caused by improper packaging is the responsibility of the sender. PT SARANA PRIMA ENGUNA Jl.Gunung Sahari Raya 84 C Jakarta Phn Fax /30/2003