Seed Weigh EF325 USER S MANUAL

Transcription

1 Seed Weigh EF325 USER S MANUAL Par-Kan Company Phone: West 900 South Phone: Silver Lake, IN Fax: Contact: Sales Department GWSales@par-kan.com Website: *** Important *** Read User s Manual Completely Prior to Operating, Towing, or Servicing Tender

2 Seed Weigh EF 325 CUSTOMER: SERIAL # V.I.N. 2

3 Seed Weigh EF325 Manual Table of Contents Page 2... Product Information Page 3.. Table of Contents Page Warranty Page Cart Dimensions Page 9... Reporting Safety Defects Page General Specifications & Features Page Safety & Operating Precautions Page Operation Procedures Page Maintenance & Storage Page Wireless Remote Operation Page Operation of Maintenance Meter Page Trouble Shooting Page Replacement Parts Page Seed Tubes Page Decals Page Electrical Schematics Page Hydraulic System Page Towing Safety Page Shurco Replacement Parts Page Digi-Star Indicator Page Contact Information Additional User Manual s -Honda 390 Operator/Owner Manual -Shurco Owner s Manual -Digi-Star Model EX2500 User s Manual -KSI Conveyors Manual - Kar-Tech Owner s Manual Note: This manual supersedes any other information supplied by Par-Kan Company before this date, and is good only for serial numbers listed in the manual. 3

4 Par-Kan Company - Seed Weigh EF325 One Year Warranty Par-Kan Company s Equipment is warranted to the original purchaser to be free from defects in material and workmanship for a period of one year from the date of purchase as dated on the original invoice. Par-Kan Company will replace during the warranty period, subject to an examination by an authorized representative of Par-Kan Company, any warranted part which proves defective in material and/or workmanship under normal installation, use, and service. Parts must be returned, and transportation charges prepaid to our factory. Any changes to the equipment as a result of modifications, misuse, abuse, neglect, accident, vandalism, fire, flood, other acts of God, or improper installation will void this warranty. Treating seed in unit will void the warranty. Par-Kan is not responsible for seed used in any unit. If Par-Kan receives notice of any such defect during the warranty period. Par-Kan will, at its discretion, repair or replace components which prove to be defective. Other manufacturer s warranties may apply for components installed on the equipment. Par-Kan makes no other warranty, either expressed or implied, with respect to this product. Any special, incidental, or consequential damages arising from any breach of warranty are specifically excluded hereunder. Manufacturer s Warranties: Axles, 1 Year Warranty Honda 390, 3 Year Warranty Digi-Star EZ2500, 3 year Warranty KSI Conveyor All service work performed by KSI 4

5 Dimensions for a Gooseneck Trailer with a 20 ft. Conveyor 5

6 Dimensions for a Gooseneck Trailer with a 22 ft. Conveyor 6

7 Dimensions for a Bumper-pull Trailer with a 20 ft. Conveyor 7

8 Dimensions for a Bumper-pull Trailer with a 22 ft. Conveyor 8

9 Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Par-Kan. If NHTSA receives similar complaints, it may open an investigation and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Par-Kan. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at (TTY: ); go to or Write to: NHTSA, US Department of Transportation, 1200 New Jersey SE, Washington, DC You can also obtain other information about motor vehicle safety from 9

10 Seed Weigh EF325 General Specifications & Features 1. Total Compartment Volume: 375 ft 3 2. Discharge Rate: lbs/min 3. 2 equally split compartments. 6. Discharge height 12-9 for a 20 ft. conveyor, 13-9 for a 22 ft. conveyor. 7. Side reach 14 for a 20 ft. conveyor, 15 for a 22 ft. conveyor. 8. KSI conveyor 12 conveyor belt in 8 tube, 2 cleats, 20 long. 11. Honda Engine: 390cc 18 amp with electric start gallon gas tank gallon hydraulic tank. 22. Tongue weight empty on Bumper Pull: 900# empty, 1,000# full. 23. Tongue weight empty on Goose Neck: 1000# empty, 1450# full. 23. Empty weight of unit 6300# /16 ball coupler rated at 25,000 lbs ,000 Towing Capacity Maximum. 27. Towing Vehicle Hitch MUST be Rated at 21,000 lbs. 10

11 Seed Weigh EF325 Safety and Operating Precautions 1. Observe all safety precautions listed in this manual. 2. No riders. 3. Stand clear of all moving parts while in operation. 4. Make no adjustments while cart is running. 5. The tender must be hitched prior to loading, and should be on level ground while loading. 6. Do not load rear compartment only. 7. Do not touch or allow unit to come in contact with overhead electrical wires. 8. Gasoline tank should not be filled while engine is running or hot. 9. Consult the Honda manual for operating instructions before using. 10. Do not operate Honda Engine over 3,200 RPM. 11. Do not transport with conveyor in raised position /16 receiver must be adjusted for the unit to be level 13. Do not load in excess of tire manufacturer ratings for either the Seed Weigh EF325 or the towing vehicle. 14. Towing vehicle should be of adequate capacity. 15. The total tender weight should not exceed 22,000 lbs. 16. Wheel lug nuts must be torqued to ft.-lbs. 17. Never enter the bin at any time. 18. Be aware of all information, caution, warning, and danger signs on the unit. 19. Be aware of hot hydraulic fluid in case of a hydraulic line break. 20. Below 10 degrees F., change hydraulic oil to SAE 5W30 motor oil. 21. The operation of this tender must comply with all federal and state laws. 11

12 Seed Weigh EF325 Operating Procedures 1. Check engine oil and fuel before starting engine. 2. Run engine and hydraulic system for 5 minutes to pre-warm hydraulic fluid prior to operating conveyor unit. 3. Refer to the Digi-Star Users Manual for details on key functions on the EZ 2500V Indicator. 4. Digi-Star system will shut down if powered up prior to starting engine. 5. Receive grain into Seed Weigh. 6. Record weight data for yield comparison if desired. 7. Display the conveyor to deliver seed. 8. Select the front, or rear hopper by sliding the rear seed doors. Once the grain has entered the conveyor, turn the conveyor on and you are delivering seed. Always clean out bin and conveyor belt after using treated seed. 12

13 Daily Check List: Seed Weigh EF325 Maintenance & Storage -Check engine oil level (do not overfill). -Fill gas tank for daily operation. -Check for oil leaks. -Check hydraulic oil level, do not overfill (SAE 10W30). -Fill full (8 gallons). -Inspect for loose nuts and bolts. -Inspect for belt alignment and belt damage. -Inspect and check that lights are working properly. -Inspect safety chains for damage. -Grease top and bottom conveyor pulley bearings, refer to KSI manual. -Check tire pressure should be 80 PSI cold. -Check and inspect for loose wheel lug nuts, Re-torque Lug Nuts to ft./lbs. after 250 Miles. Seasonal Check List: -Inspect and pack wheel bearings. -Inspect for conveyor belt wear or damage. -Inspect discharge hood for excessive wear or damage, refer to KSI manual. -Grease top and bottom conveyor pulley bearings, refer to KSI manual. -Clean battery terminals. -Check Indicator for proper operation. (See Digi-Star manual.) -Service Honda engine. (See Honda manual.) -Empty gas tank for seasonal storage. -Change hydraulic filter after first 50 hrs. of operation and every 300 hrs. of operation, there after. -Wash and wax to maintain powder coat finish. -Check all fasteners for tightness. 13

14 Standard Wireless Remote Button Description Power On/Off Remote Tare Scroll Used for Automatic Dispense Front Seed Gate Open/Close Back Seed Gate Open/Close Reserved for Future Options Conveyor Up/Down Conveyor Rotate Left/Right Conveyor On/Off 14

15 Standard Wireless Remote Display Description Gross weight from weigh head *Press TARE on weigh head to reset Mode Indicator A for Automatic M for Manual Remote Weight *Press TARE on remote to reset Battery Level Indicator Turn on main power to control panel Turn on main power to weigh head 15

16 Standard Wireless Remote Operation Manual Operation 1.) Press the power button 2.) Unit is ready for manual operation Automatic Dispense 1.) Press the SCROLL button. 2.) Hold the SCROLL button for 3 seconds 3.) Hold the SCROLL button for 3 seconds 4.) Press the SCROLL button once more 5.) Unit is ready for automatic operation 6.) When ready, press the CONVEYOR button to begin dispensing The conveyor can be stopped at any time by pressing the POWER button 7.) Once the conveyor has completed dispensing, it is ready for the next dispense 8.) Mode can be switched back to Manual by pressing the POWER button Setting the Automatic Dispense Amount 1.) Press the SCROLL button. 2.) Hold the SCROLL button for 3 seconds 3.) Use the buttons to adjust the dispense weight. 4.) Hold the SCROLL button for 3 seconds to complete the adjustment 5.) Press the SCROLL button once more 6.) Unit is ready for automatic operation Changing the Dispense Amount Increment 1.) Press the SCROLL button twice 2.) Hold the SCROLL button for 3 seconds 3.) Use the buttons to adjust the dispense weight. 4.) Hold the SCROLL button for 3 seconds to complete the adjustment To turn OFF the remote, hold down the power button for 3 seconds 16

17 Deluxe Wireless Remote Button Description Signal Strength Red = Bad Green = Good Low Battery Light Power On/Off Scroll Used for Automatic Dispense Remote Tare Front Seed Gate Open/Close Back Seed Gate Open/Close Conveyor Speed Increase/Decrease Conveyor Up/Down Conveyor Rotate Front/Back Auto/Manual Toggle Conveyor On/Off 17

18 Deluxe Wireless Remote Display Description Gross weight from weigh head *Press TARE on weigh head to reset Seed Door Indicators 0 = Fully Closed 100 = Fully Opened Remote Weight *Press TARE on remote to reset Turn on main power to control panel Turn on main power to weigh head 18

19 Deluxe Wireless Remote Operation Manual Operation 1.) Press the power button 2.) Unit is ready for manual operation Automatic Dispense 1.) Press the AUTOMATIC/MANUAL button. 2.) Press again to return to Manual operation Setting the Automatic Dispense Amount 1.) Press the SCROLL button. 2.) Hold the SCROLL button for 3 seconds 3.) Use the buttons to adjust the dispense weight. 4.) Hold the SCROLL button for 3 seconds to complete the adjustment 5.) Press the SCROLL button once more 6.) Unit is ready for automatic operation Changing the Dispense Amount Increment 1.) Press the SCROLL button twice 2.) Hold the SCROLL button for 3 seconds 3.) Use the buttons to adjust the dispense weight. 4.) Hold the SCROLL button for 3 seconds to complete the adjustment Calibrating the Electronic Seed Gates 1.) Press the SCROLL button twice 2.) Hold the SCROLL button until the F-DOOR CALIBRATE display start blinking 3.) Press and hold the to move the gate to its closed position and release 4.) Press and hold the to move the gate to its fully opened position and release 5.) Press the SCROLL button and the R-DOOR CAIBRATE display should blink 6.) Repeat steps 3 & 4. 7.) Hold the SCROLL button for 3 seconds to complete the calibration To turn OFF the remote, hold down the power button for 3 seconds 19

20 Seed Weigh EF325 Operation of Maintenance Meter Multi-Function Maintenance Meter: Hour Meter, Tachometer, and Service Alarm Hour / Tachometer: These functions are fully automatic. Upon engine start the meter will show rpm's. At engine shutdown the meter displays the total accumulated running time (which cannot be reset). Service Alarms: This function is also fully automatic. The meter has a dual flash alert displaying CHG OIL & LUBE at 25 operation hour intervals. The meter will begin flashing 1 hour before the 25 hour increment, and stop flashing 1 hour after. Note: Consult the Honda Manual for the engine s proper maintenance schedule. Also, consult this manual for the proper system maintenance schedule. 20

21 Seed Weigh EF325 Trouble Shooting Problem Cause Test Correction Engine will not start No fuel Bad connections Dead Battery Starter Visual Meter Meter Meter Add fuel Clean or replace Charge or replace Repair or replace Selective hydraulic components not working (Conveyor Rotation, Conveyor up/down, or Conveyor Motor) Hydraulic Oil Solenoid or Electrical Connections Visual Check the meter connection or switch that is not working correctly. Add oil Fix faulty electrical connection or switch Hydraulic Components Replace faulty hydraulic component(s) Indicator will not power up Blown fuse Bad connections Dead Battery Other Meter Meter Meter Replace Clean or replace Charge or replace See Digi-Star Manual Conveyor speed slow Variable speed set too low. Visual Remote or Manifold valve Increase speed setting Hydraulic oil overheating Plugged oil filter Hyd. Motor bearings Engine over 3,000 RPM Visual Visual or Heat Replace Replace None Keep engine at 3,000 RPM All Hydraulics will not operate Blown Fuse Visual Replace 10 amp fuse behind weigh head. Oil Add Oil Cold Temperature Change Oil to 5W30 21

22 Seed Weigh EF325 Trouble Shooting (cont.) Problem: Incorrect Weights Cause: Check System -Verify unit is level so the weighing system works correctly. -Verify that the decal is on the bottom of the weighing bars for correct installation. -If Configuration Code Number (CCN) is entered properly do a visual inspection of the scale system and check for: -Cable damage to weigh bar cables or junction box cable -Verify the supporting structure and weighing structure do not touch at any other point except at the weigh bars. -Next if the scale is still not weighing properly, check for faulty weigh bars as follows: -Position a person or heavy object on the scale system above each weigh bar, one weigh bar at a time, and compare the weight readings. -All readings should be nearly identical to each other. If a reading is significantly different from the other readings, weigh bar could be defective and should be replaced. -Find the weigh bar that is not in the approximate weight as the other three and that is the faulty weigh bar. If the weigh bars are all approximately the same weight then a weigh head could be the issue. Please contact Par-Kan Company to continue with this issue. 22

23 Seed Weigh EF325 Engine Key # Part Number Description Honda 390 Gas Engine Seed Weigh EF325 Hydraulic Tank Battery Box Battery 23

24 Seed Weigh EF325 Frame & Body ( Rear View ) Key # Part Number Description Tail light assembly kit ( Includes: taillight, grommet, and pigtail plug ) License plate light License plate bracket Poly Tri-Axel Fender 5 SW-9W080 Fender Bracket Left Weldment Tire & Rim Assembly 3500 Load capacity per tire 7 SW-9P307 Fender Bracket Center Left 8 SW-9P308 Fender Bracket Center Right 9 SW-9W081 Fender Bracket Right Weldment 24

25 Seed Weigh EF325 Frame & Body ( Front View ) 25

26 Seed Weigh EF325 Frame & Body (cont.) Key # Part Number Description Bumper Pull Tongue Jack 2a 2b SW-6W Goose Neck Ladder Weldment SW-6W Bumper Pull Ladder Weldment 3 SW-7P700 Seed Skirt Conveyor Hopper Assembly Front Weigh Bar Rear Weigh Bar 7 SW-1P Sample Door Sample Door Knob 9 SW-1W Sample Door Frame Sight Glass Switch, Toggle, on/off Box Light Tachometer Switch, Toggle, on/off/on, momentary Switch, Toggle, on/off Digi-Star Indicator, Weigh Scale 17a Basic Wireless Remote Transmitter 17b Deluxe Wireless Remote Transmitter 18a Basic Wireless Remote Receiver 18b Wireless Receiver Not Shown Goose Neck Ball Coupler 2-5/16 Not Shown Bumper Pull Coupler 2 5/16 Not Shown Goose Neck, Tongue Jack With Handle Not Shown Goose Neck, Tongue Jack Without Handle Not Shown Goose Neck, Electric Motor 26

27 Seed Weigh EF325 Seed Tubes Key # Part Number Description X 4 ft. Bulk Fill Tube Replacement Clamp Seed Tube 8 Bulk 8-3 Stage 6ft. - 16ft. 27

28 Seed Weigh EF325 Decals 28

29 Seed Weigh EF325 Decals Number: Part Number: Description: Toggle Switch Long Decal Toggle Switch Short Decal Round Orange Reflector Round Red Reflector Decal, Treated Seed Decal, Caution: Pinch Point Decal, Warning: Read User s Manual (GW) Decal, Made In The USA Decal, Be Careful Overhead Wires (No Arrow) Decal, Watch Your Step 11 With Roll Tarp Decal, Roll Tarp Information Decal, Caution: Manual Replacement Decal, Par-Kan (6-1/4 X 4-1/2 ) Decal, Keep Hands Clear Decal, Conveyor Must be Stowed Decal, Front Hopper Decal, Rear Hopper 29

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37 Seed Weigh EF325 Trailer Electrical Schematic 37

38 Seed Weigh EF325 Hydraulic System 38

39 Seed Weigh EF325 Hydraulic Parts Listing Key # Part Number Description Up / Down Cylinder Adaptor /8 to 1/2 Adaptor Velocity Fuse Lift Cylinder Hose Rotate Motor Hose º Elbow Rotate Motor Conveyor Motor Conveyor Motor Port Adaptors Conveyor Motor Hoses Manifold Port Adaptors Manifold Port Adaptors Hydraulic Pump Pressure Hose Hydraulic Pump Pressure Port Adaptor Hydraulic Pump º Elbow Hydraulic Oil Filter with Spin on Cartridge Return Hose Tank Port Adaptor º Elbow Hydraulic Tank Hydraulic Flow Ezy Breather Hydraulic Strainer /4" to 1" Reducer º Elbow Supply Hose Hydraulic Pump Suction Port Adaptor 39

40 Seed Weigh EF325 Towing Safety Appendix Towing the Seed Weigh EF325 is designed to be safe if some basic precautions are taken. It is your responsibility to make sure these procedures are followed for the safety of yourself and others on the road. In addition, due to the variety of laws you should check local and/or state requirements. Some common reasons for towing accidents include the following: - Failure to properly connect the coupler and/or safety chains. - Overloading trailer, towing vehicle, or safety devices. - Towing with excessive speeds. - Damaged or improperly maintained towing equipment. Items to consider before towing the Seed Weigh EF325 unit: -You should check the payload rating on your towing vehicle(s), and equipment to ensure they can meet the requirements of pulling our trailer. - Regular inspections should be made to safeguard against failure due to damaged towing and safety equipment. Some of these items include safety chains, hydraulic brake system, and turn signals / taillights. If one or more of the links or fittings on the safety chain is stretched, broken, or deformed it should be replaced. Always replace entire chain assembly. - Safety chains shall be connected to the towing vehicle and trailer so that the slack for each length of chain is approximately the same when the vehicles are aligned on a common front to rear centerline. There shall be no more slack than necessary to permit proper turning of the vehicles. The safety chains shall be crossed under the trailer tongue and connected to the hitch assembly or to other towing vehicle members. Note: Crossing the chains under the tongue typically reduces the probability of stressing or breaking the chains when turning. Figure 3 Standard Ball Coupler 2 5/16 Part #

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42 Seed Weigh EF325 Shurco Replacement Parts ITEM PART # DESCRIPTION CRANK RETAINER_J HOOK VMI BUSHING_11/16 OD X.51 ID X 5/16 LG SS CABLE W/#5 INTERLOCK SNAP TARP STOP BODY_EOF_SUN TARP STOP_UPRIGHT_EOF_AL_CAST WASHER_PLASTIC_BLK_1/4 X.63 RD_ HDPE END CAP BRKT_LR_FACE MT_BLK CABLE HOOK CARTRIDGE SPACER_.875 LG REAR SPRING_LHW_ALL RED FRONT SPRING_RHW_BLK BRACKET_ADJUSTABLE RATCHET_AL_1.88 LG RATCHET STRAP ASSY_18 LG FLEX ARM JOINT ASSY_ CRANK ARM ASSY_CLK_STD CRANK ARM EXT ASSY_CLK_80_SHORT_OEM CRANK RETAINER WLDMT_20 STANDOFF_PKN STANDOFF SUPPORT_PKN SGL BOW BRKT_STL CAP_6RS_PKN_FACE MT_95.5_14_ND BOW WLDMT_PKN_CS_8RS_90.17 PTP_STD DUTY FIXED TUBE_CLK_1.13 X ROLL TUBE ASSY_CLK_3 X VMI CAP SCREW_HEX HD_3/8-16 X 1 3/4 LG VMI_SELF-DRILL SCREW_PN HD_1/4-14 X 3/ VMI_SELF-TAPP SCREW_HEX HD_3/8-16 X 1 LG VMI HEX NUT_FULL_3/ VMI HEX NUT_FULL_5/ VMI HEX NUT_CENTER LOCK_3/ VMI FLAT WASHER_5/16_USS VMI LOCK WASHER_5/16_HELICAL SPRING VMI LOCK WASHER_3/8_HELICAL SPRING END PLUG_1 1/8 OD_14-18GA_POLYETH VMI WIRE LOCK PIN_3/8 DIA X 2 1/2 LG CAP SCREW_HEX HD_5/16-18 X 1 3/4 LG VMI HEX NUT_FULL_NYLON LOCK_3/ HEX NUT_TOP LOCK_5/ VMI CAP SCREW_HEX HD_3/8-16 X 2 1/2 LG VMI CAP SCREW_HEX FLANGE_1/2-13 X 1 1/ VMI FLAT WASHER_3/8_SS VMI CLEVIS PIN_5/16 DIA X 2 7/8 LG_SHBK O-RING SEAL_SQ_RUBBER CABLE_GALV_139 LG BLIND RIVET_3/16 X 3/8 MX GRP_5/8 HD CABLE SPOOL_FRONT_LHW_3.625 OD X CABLE SPOOL_REAR_RHW_3.625 OD X VMI BOWTIE COTTER PIN_.072 DIA X 1 3/ WIRE LOCK PIN RD_3/8 DIA X 1 3/4 LG FLANGE BTN HD SCREW_5/16-18 X 1 LG TARP 12'6" x 110" BLACK 18 42

43 Model EZ2500 INDICATOR 43

44 Contact Information Par-Kan Company Phone: West 900 South Phone: Silver Lake, IN Fax: Contact: Sales Department Website: 44 Revised: