Title: INSTRUCTION MANUAL HIGH INTENSITY RUNWAY LIGHT/QUARTZ (HRLQ) FAA L-862. DOCUMENT 8922 August 28, 2012 Revision S

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Cooper Industries Crouse-Hinds Division Crouse-Hinds Airport Lighting Products 1200 Kennedy Road Windsor, CT 06095 860 683-4300 Fax 860 683-4354

1 Cooper Industries Crouse-Hinds Division Crouse-Hinds Airport Lighting Products 1200 Kennedy Road Windsor, CT Fax DOCUMENT 8922 August 28, 2012 Title: INSTRUCTION MANUAL HIGH INTENSITY RUNWAY LIGHT/QUARTZ (HRLQ) FAA L-862 Copyright 2012 Cooper Technologies Company

2 REVISION NUMBER F REVISIONS ISSUE/REISSUE LTR NUMBER DESCRIPTION CHKD APPROVED REVISED EXTENSIVELY, SEE RECORD 12/05/96 JMM COPIES.. EFL G A96-407/408 ADDED NOTE 2 WHICH LISTS THE P/N S THIS FIXTURE COULD LEVEL & ALIGN LOCATING DEVICE WAS DIA HOLES ADDED LEVELING DEVICE P/N TO PAGE 1 OF INSTALLATION INSTRUCTIONS. H A CHANGED FRANGIBLE COUPLINGS ON UNITS NON 14 STD. IN HEIGHT CREATED NEW DRAWING FOR UPPER SECTION OF SUPPORT COLUMN DELETED IN FAVOR OF TO ELIMINATE REDUNDANCY AND ADDED THE -12P VERSION. J A P/N ITEM 26 WAS ADDED ITEMS 48 & 49 K A ADDED ITEM 43 TO SHEET 4; ADDED ITEM 3 & 4 TO VIEW IN DIRECTION A ON SHEET 5; ADDED NOTE ON OPTICAL SUB-ASSY TO SHEET 6; ADDED PICTORAL PLUG TO SHEETS 6 & 7; ITEM 10 WAS 40988; ITEM 12 WAS 10A07-016D16, #8-32 X 1/2 LG.; ITEM 27, & -8 WERE -5 & -6 ON SHEET 9; ON SHEET 9, ITEM 47 WAS QTY 1 L A REVISED PICTURE OF VIEW IN DIRECTION A (SHEET 5) TO AGREE WITH LATEST MANUFACTURING PRACTICE. 01/10/97 EFL 02/19/97 EFL JMM 06/27/97 KWF EFL 3/19/99 KWF 11/8/99 DCW M A SHEET 8, ITEM 16 WAS /14/03 GFR BAC N A REVISED FIGURES ON SHEETS 4 THRU 7 TO AGREE WITH LATEST MANUFACTURING P A REVISED COPYRIGHT ON TITLE PAGE; REVISED ITEM 5 PICTORIAL ON PAGE 7 R A Page 4, added locking pin installation view; title page, updated copyright S A Deleted section 1.1, Installation of Std Ht (14 ) Light Fixtures; 1.2.3, deleted locknut (20) or (21); page 4, revised pictorial to delete 1 piece 14 std ht column/coupling; Parts List, deleted item 1, P/N , qty 1, item 2, P/N , qty 1, item 20, 40718, qty1, item 21, , qty 1 & added item 30 P/N P 6/18/03 GFR 8/24/06 PG 4/25/12 PG 8/28/12 PG ii

3 LIMITED PRODUCT WARRANTY THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT BY WAY OF LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Crouse-Hinds Airport Lighting Products (the Company ) warrants to each original Buyer of Products manufactured by the Company that such Products are, at the time of delivery to the Buyer, free of material and workmanship defects, provided that no warranty is made with respect to: (a) (b) (c) (d) any Product which has been repaired or altered in such a way, in Company's judgment, as to affect the Product adversely; any Product which has, in Company's judgment, been subject to negligence, accident or improper storage; any Product which has not been operated and maintained in accordance with normal practice and in conformity with recommendations and published specification of Company; and, any Products, component parts or accessories manufactured by others but supplied by Company (any claims should be submitted directly to the manufacturer thereof). Crouse-Hinds Airport Lighting Products obligation under this warranty is limited to use reasonable efforts to repair or, at its option, replace, during normal business hours at any authorized service facility of Company, any Products which in its judgment proved not to be as warranted within the applicable warranty period. All costs of transportation of Products claimed not to be as warranted and of repaired or replacement Products to or from such service facility shall be borne by Purchaser. Company may require the return of any Product claimed not to be as warranted to one of its facilities as designed by Company, transportation prepaid by Purchaser, to establish a claim under this warranty. The cost of labor for installing a repaired or replacement product shall be borne by Purchaser. Replacement parts provided warranty period of the Products upon which they are installed to the same extent as if such parts were original components thereof. Warranty services provided under the Agreement do not assure uninterrupted operations of Products; Company does not assume any liability for damages caused by any delays involving warranty service. The warranty period for the Products is 24 months from date of shipment or 12 months from date of first use whichever occurs first. iii

4 PART NUMBER ORDERING DATA HIGH INTENSITY RUNWAY LIGHT/QUARTZ (HRLQ) FAA L X - X XX - XXX - XX CATALOG NO. FIXTURE HEIGHT MODEL NO. BLANK = STD. 14 HGT HGT INCREASES IN 2 INCREMENTS UP TO 30 (16, 18, 24 ETC.) COUPLING 1 = 1 1/2-12 UNF 2 = 2 NPT LAMP WATTAGE APPLICATION E = ELEVATED T = THRESHOLD 120 = 120 W, BI-PIN 150 = 150 W, BI-PIN 200 = 200W, BI-PIN 201 = 200 W, PK-30d 101 = 100 W, PK-30d 122 = 115 W, DCR 202 = 200 W, DCR COLOR/COLOR C = CLEAR. B = BLUE G = GREEN R = RED Y = YELLOW X = OPAQUE/BLANK 1

5 1.0 INSTALLATION 1.2 Installation of Light Fixtures Slide extension (30) over wire assembly (7), (33), or (47) and into top of base (28) or (29). Slide frangible base (28) or (29) over wire assembly (7), (33) or (47) and onto extension (30) Make connection of wire assembly with L-823 plug (7), (33) or (47) into socket Turn frangible base (28) or (29) into base plate (Crouse-Hinds P/N 50044) or stake mount (Crouse-Hinds P/N 50056) and tighten With extension (30) bottomed in frangible base (28) or (29) and in a vertical position, tighten lower screw (31) Turn optical sub-assembly (3), (32) or (43) until arrow on top of outer lens is pointed towards Runway Centerline and tighten upper screw. 1.3 Leveling & Aligning Light Fixtures Prior to leveling, lockpin, clamp band, outer lens and gasket must be removed Leveling is achieved by adjusting appropriate screws (25) to maintain optical sub-assembly in a level position. Leveling and aligning may be expedited with the aid of two devices (Crouse-Hinds P/N & P/N 40999) which fit into flag holes and can be supplied upon request. 2

6 1.4 Installing Lamp Insert lamp (26) into lamp holder assembly (8) or (34) For DCR lamps, loosen the two screws (6) holding the lamp holder sub-assembly (44- sheet 7) and remove. Insert the DCR from the underside of this assembly. Attach the socket assembly (45) to the lamp socket and re-assemble. It should be noted that installation of the DCR lamps does not require removal of the inner dome assembly (14) If lamp glass is handled during installation, clean lamp with alcohol and dry with clean soft cloth prior to operating. Contamination of the quartz may result in reduced lamp performance. 1.5 Installing Inner Dome Assembly To replace lamp, remove lockpin (22), clamp ring (23) and outer lens (19) Loosen the two screws (6) holding the DCR lamp holder sub-assembly (44) and remove the entire sub-assembly including the inner dome (14). It is not necessary to remove the inner dome (14) from the lamp holder sub-assembly (44) Remove the Socket Assembly (45) from the lamp base. Remove the lamp (26) from the lamp holder sub-assembly, replace and re-assemble parts. 1.6 Re-Lamping (Bi-Pin and PK30d) To replace lamp, remove lockpin (22), clamp ring (23) and outer lens (19) Remove inner dome assemble (14) by loosening screws (12) holding spring clips Replace lamp (26) and reassemble parts. 1.7 Re-Lamping (DCR) To replace DCR lamp, remove lockpin (22), clamp ring (23) and outer lens (19) Loosen the two screws (6) holding the DCR lamp holder sub-assembly (44) and remove the entire sub-assembly including the inner dome (14). It is not necessary to remove the inner dome (14) from the lamp holder sub-assembly (44) Remove the socket assembly (45) from the lamp base. Remove the lamp (26) from the lamp holder sub-assembly (44), replace and re-assemble parts. 3

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INSTALLATION INSTRUCTIONS AND PARTS LIST SUPPLEMENTAL WIND CONE FIXTURE FAA L-806 PART NUMBER LIGHTED PART NUMBER UNLIGHTED

INSTALLATION INSTRUCTIONS AND PARTS LIST SUPPLEMENTAL WIND CONE FIXTURE FAA L-806 PART NUMBER LIGHTED PART NUMBER UNLIGHTED Cooper Industries Crouse-Hinds Division Crouse-Hinds Airport Lighting Products 1200 Kennedy Road Windsor, CT 06095 860 683-4300 Fax 860 683-4354 DOCUMENT 8512 May 3, 2004 Revision B Title: INSTALLATION