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1 EMS RAM PUMPS
2 Industries Ltd Manufacturing Engineering Solutions RAM PUMPS CAN SAVE ENERGY AND MONEY
3 HOW CAN RAM PUMPS SAVE ENERGY AND MONEY?
4 PUMPING THICK SLUDGES PUMPING GRIT EFFECTIVELY PUMPING SEWERAGE
5 WHY PUMP THICK SLUDGES? REDUCES VOLUME OF SLUDGE PUMPED REDUCES STORAGE VOLUME REQUIRED ELIMINATES NEED FOR SECONDARY THICKENING REDUCES PUMP RUNNING TIME ENVIRONMENTAL BENEFITS
6 THE STOKE BARDOLPH TRIAL UNIT FEBRUARY 2009 WHAT WAS THE OBJECTIVE? INVESTIGATE THE FEASABILITY OF RELIABLY PUMPING THICK SLUDGES FROM THE PST EXPLORE THE ECONOMIC & PROCESS BENEFITS OF PUMPING THICK SLUDGE
7 THE TRIAL UNIT COMPONENTS WHAT WAS REQUIRED? FROM EMS - A hydraulic ramp pump with adaptive pumping control to replace the existing pump FROM HACH LANGE - Instrumentation to measure sludge density, sludge blanket level and a data logger unit FROM STW - Site time to investigate the various operating scenarios and gather data.
8 TRIAL PUMP INSTALLATION INSTALLED IN FEBRUARY 2009 EMS and HACH LANGE COLABORATION
9 ADAPTIVE PUMPING SYSTEM HMI UNIT SUCTION & DELIVERY MONITORS
10 SUMMARY OF RESULTS THE RESULTS DEMONSTRATE: Sludge in excess of 5.5% has been regularly pumped from the PST. The pump running time is typically 3 hrs/day. (Old system 12 hrs/day) Sludge blanket level stability has been maintained. Additional process benefits. There has been a 24-month period of reliable and repeatable results from the trial plant.
11 THE BIGGER PICTURE EXISTING INSTALLED SLUDGE PROCESS SYSTEM 3-off 90kW per stream PROPOSED PROCESS SYSTEM USING RAM PUMPS 90kW/hr saved per stream because we do not need secondary thickening. POTENTIAL SAVING 788kW/hr per year/stream OR 55K energy cost/yr/stream Chemical costs and maintenance costs not included
12 FINAL OUTCOME OF THE TRIAL EMS ARE SUPPLYING SEVEN NEW UNITS TO NOMENCA THIS YEAR FOR INSTALLATION ON THE OTHER SEVEN PST s
13 EFFECTIVE GRIT REMOVAL WILL. REDUCE WEAR ON ROTATING MACHINERY RESULT REDUCED MAINTENANCE AND OPEX SPEND REDUCTION OF GRIT PUMPED TO THE DIGESTERS RESULT EFFICIENT DIGESTERS MORE GENERATION
14 Inefficient technology Traditionally, grit has been pumped or dredged along with vast volumes of water,, which consume vast amounts of power.
15 Cumnock WwTW 2004 Grit pumps 22kW motors
16 EMS installed one pump with a 4kW motor
17 EMS dredging/grit pump Guaranteed, effective removal of grit from settlement Less power consumed by a more efficient pump Heavier grit/water solution = less pumping time Can dig itself out of neglected settlement chambers
18 SEVERN TRENT WATER OADBY STW EMS grit pump trialled successfully. New grit pump installed in October 2008
19 EMS GRIT PUMP ELIMINATES CONFINED SPACES Oadby STW - Grit pumps installed in a 4 metre deep well with no fixed access VRM175 GRIT PUMP INSTALLED OUTSIDE OF THE DRY WELL
20 EMS GRIT DREDGING PUMP ELIMINATES WORKING IN A HAZARDOUS AREA AT STRETFORD STW CHANNEL DEPTH 6 METRES ZONED GRIT PUMPS INSTALLED ON THE BOTTOM DECK MANUAL VALVE SELECTION OF GRIT LANES ON THE BOTTOM DECKING
21 EMS REDUCE ZONED EQUIPMENT REQUIREMENTS AND ELIMINATE WORKING IN A HAZARDOUS AREA THE BOTTOM DECK IS NOW CLEAR OF CLUTTER VRM175 GRIT PUMP INSTALLED ON THE TOP DECK NEW CONTROL PANEL AND PNUEMATIC SYSTEM INSTALLED
22 EMS GRIT PUMPS WILL PUMP GRIT VERY EFFECTIVIELY WILL REDUCE MANUAL INTERVENTIONS WILL REDUCE CONFINED SPACE WORKING WILL REDUCE ZONED AREAS THE RESULT IS SAVED ENERGY AND MONEY
23 EMS RAM PUMPS SEWERAGE PUMPING
24 FYLINGTHORPE PS 2009 EMS VRH250L PUMPING A 130 METRE HEAD AND LIFTING 8 METRES. ZERO PUMP BLOCKAGES STRATE UNIT INSTALLED IN AN EIGHT METRE DEEP WELL
25 HILLCREST AVENUE PS 2009 EMS RAM PUMP ON TRIAL AND THEN HIRED OUT TO PUMP DOWN A STORM OVER FLOW DETENTION TANK IN A RESIDENTIAL AREA.
26 EMS RAM PUMPS THE ADVANTAGES ARE. NOT INSTALLING PUMPS IN THE DRY WELL SAVED ENERGY MAJORILY IMPROVED PUMP UP TIME. THE RESULT IS SAVED ENERGY AND MONEY
27 Thank You for Your Time
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