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9 ;/ 0%# + 8 %5 #!<#*$ ; ( % %!' $ 8!! Pour appropriate amount of hot water into solution tank ;/ 0%#7!@!!3+!%!! >.GH8? %#+ ; 8( 7%%!-+> ( 4I,@? ( /4+ %I! &&%55%!#%#:?%#%#&%!%!!9; Proportioning Valve Add appropriate amount of chemical to water in solution tank Chemical Feed Hose $

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11 / + + o ) &. >(? o %! $3 ><)6K)6?!!4%5?%!!9+ )*!.! o! o!.!! 7% Connect the Auto-Fill Water Supply Hose to Solution Inlet (Male quick connect on the front of the machine.) 3/8 id X 25 with F Quick Connect & F Garden Hose Fitting %! %! Chain Chemical Feed Hose Connect the Auto-Fill Water Supply Hose to a faucet and turn on the water Float Valve Float Bottle

12 $;%%3+ %!+ >(? 9! B & % % % 7 ( %! + 9!!! K!! & % & % %% 7 % % >?% %I 7! %!! Place end of prime hose and use vacuum to prime the solution pump. Pump Prime Hose NM5080 Keep prime hose connected and run pump until flow is strong and steady

13 ';!#!!&!!!+ >(?( & % B );!#!!&2#!+ )IH$/CF H /C F =!IH &!%! B&!!%! B HP Solution Hose Assembly AH79D 1/4 id X 25 with M-F Quick Connects Connect the male end of the HP Solution Hose Assembly to the female solution outlet fitting on the machine. Connect the female end to the cleaning tool. Vacuum Hose 1-1/2 x 25 with 2 & 1-1/2 cuffs

14 ,;!!3!3!#!!&3!!+ /C3I,H ;! 8. G&!!?&!63#!?9#!9&!8! &!?#; &!% B 7!!!55#%3!%!#!#%6!!!; Pump-out Hose AH65 3/4 id X 50 with M-F Garden Hose Fittings,;/ 9%!&+ Connect the Female Garden Hose Fitting end of the Pump-out Hose to the outlet fitting on the back of the recovery tank. Place the other end of the pump-out hose in a sanitary drain. 7( ) 8. %!& %!! & o o!! 7 %!! Float Shutoff Assembly NM5037 9;

15 -;4+ %!!&%!46;7$ '% $ 45*@ *3/* *. * 1*$! *% -3%0//,%@*!>-%0/K?!>3%/K,?@@! *, / /,),,,>.!? 9*>-%-3K-,?@ 9*@>-/%0//K/? * 7!!%!! Tee Jets and Vee Jets Equiv. Dia. Flow Capacity (Gallons Per Minute) Orifice Size in inches 40psi 60psi 100psi 200psi 300psi 500psi 1000psi / / *%*

16 .;+ %! B!!9:#!#!!%!!!6&!%; )! /! & $ $0A% + +.( $ %5%!! 9#!<#*$ ; + %!!!!!! *!!.D )'$

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18 % & Troubleshooting Olympus M200H Problem Cause Solution Machine not Building circuit breaker tripped. Reset breaker or move cord to other outlet turning on - Faulty power cord Replace cord (AX32) No power Faulty switches or internal wiring Check wiring & test switches - Repair as needed * Solution Building circuit breaker tripped. Reset breaker or move cord to other outlet. Pump Faulty power cord Replace cord (AX32) Not Running Faulty switches or internal wiring Check wiring & test switches - Repair as needed * Pump motor faulty Replace pump (AP25) Pump seized - trips breaker Repair or replace pump (AP25) Low Solution Jets too large for pressure desired Check jets size & flow rates use smaller jets or lower pressure Pressure and/or Jets worn allowing too much flow Replace jets Pulsation Solution inlet filter plugged Clean or replace filter Hose from solution tank restricted Repair or replace hose Pump intake hose or fittings leaking Repair or replace hose. Tighten clamps or replace fittings Pressure Regulator Sticking Repair or Replace pressure regulator (PT048A or PT048) Pressure Regulator Faulty Repair or Replace pressure regulator (PT048A or PT048) Filter screen or jets plugged on tool Clean out filter or jets Solution tank empty Add water to tank - Check & repair auto fill assembly Pump not primed Perform pump priming procedure Pump faulty Repair or replace pump (AP50) Tool valve faulty Repair or replace valve Quick connects or hoses restricted Clean out or replace quick connects and/or hoses Can't connect Pressure in lines Release pressure solution hose Quick connects faulty Replace quick connects (100008, ) to machine Wrong style/size quick connects Replace quick connects to match connects on machine * To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by experienced service technicians. If you are not experienced in checking electrical wiring contact your nearest authorized service center to perform tests and repairs to wiring and switches.!

19 Problem Cause Solution Pump-out Building circuit breaker tripped. Reset breaker or move cord to other outlet. not working Faulty power cord Replace cord (AX32) Faulty switches or internal wiring Check wiring & test switches - Repair as needed * (NM5008) Optional Pump-out pump faulty Replace pump-out pump (NM5053) Auto Pump-Out Pump-out pump clogged Clean pump-out - Keep recovery tank clean - Use Hydro- Filter Outlet check valve stuck Clean or replace check valve Discharge hose restricted Un-kink, clean out or replace hose Float switch stuck Clean switch make sure float slides up & down easily Float switch faulty Replace float switch (NM5054) Vacuum Building circuit breaker tripped. Reset breaker or move cord to other outlet Motor Faulty power cord Replace cord (AX32) not running Faulty switches or internal wiring Check wiring & test switches - Repair as needed * Vacuum motor faulty Replace vacuum motor (AV010) Loss of Vacuum motor faulty Replace vacuum motor (AV010) Vacuum Vacuum motor gasket damaged Replace gasket (PA010) Recovery tank lid gasket damaged Replace gasket (NM5059) Drain valve open Close valve Drain valve leaking Repair or replace drain valve (PEA11) Vacuum motor hoses loose / leaking Reconnect or replace vacuum motor hoses Vacuum hose or tool clogged Clean out vacuum hoses and tool Vacuum hoses or cuffs leaking Replace vacuum hoses, cuffs & connectors as needed Recovery tank full Drain tank Float shutoff filter clogged Clean float shutoff filter Ball stuck in float shutoff Repair or replace float shutoff (NM5037) Pump-out Check Valve stuck open Clean out or replace check valve(nm5052) Recovery tank damaged Replace recovery tank Chemical not Solution tank not filling Check & repair auto fill assembly feeding Chemical hose restricted Un-kink, shorten, clean out or replace hose Filter screen plugged Clean or replace filter (PDE100-11P) Optional Auto-Fill Low Incoming Water Pressure Set chemical bottle on top of machine Shorten Chemical hose Find other water source. Wrong size metering tip Change metering tip Chemical proportioner faulty Replace chemical proportioner (PDE ) Check valve in filter faulty Replace filter (PDE100-11P) Tool won't Jets clogged Clean out or replace jets spray - low or Inline filter clogged Clean out or replace filter uneven spray Jets worn Replace jets Jets not aligned properly Re-align jets Tool valve faulty Repair or replace valve Quick connects or hoses restricted Clean out or replace quick connects and/or hoses * To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by experienced service technicians. If you are not experienced in checking electrical wiring contact your nearest authorized service center to perform tests and repairs to wiring and switches. $

20 Problem Cause Solution Solution Tank Water source turned off Turn on faucet or find other water source not filling Float not on valve arm Reconnect float to valve arm - Adjust to proper height/level Float valve faulty Repair or replace float valve (NM5055) Optional Water hose restricted Un-kink, clean out or replace hose Auto Fill Quick connects faulty Clean out or replace quick connects (100008, ) Solution tank Float too heavy/ Filled with water Replace float (PHY ) overflowing Float & chain tangled Make sure float chain free & hanging properly Optional Float too high Adjust chain to set float at proper level Auto Fill Float valve faulty Repair or replace float valve (NM5055) Chemical Jug Foot valve in Filter stuck Clean out foot valve and filter Filling with Foot valve in Filter faulty Replace foot valve and filter (PDE100-11P) water - Overflowing Optional Auto Fill Heater Building circuit breaker tripped. Reset breakers or move cords to other outlets not getting Faulty power cord Replace cord (AX32) Water hot Heater Switch not ON Turn switch ON Water start temperature too low Use hot water in solution tank - 130ºF maximum Heater not given time to preheat Turn heater ON and wait 5 minutes before spraying tool Tool jets too large High Flow Replace tool jets with smaller jets to reduce flow rate Water usage too high Slow down cleaning more drying strokes less spraying Temp switches faulty Test 190ºF & 230º switches & replace as needed* Heating Element Faulty Replace heater (NM5043) Faulty switches or internal wiring Check wiring & test switches - Repair as needed * * To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by experienced service technicians. If you are not experienced in checking electrical wiring contact your nearest authorized service center to perform tests and repairs to wiring and switches. Contact your distributor for additional troubleshooting assistance, to order parts, or for advice and assistance in performing necessary repairs.

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30 / G 3GG + B/ %!!!3C = &8 %!& 8! ) %8 & 8! ' & % & B 2 &8 B 1 & 8 2 &8 % %! GGA7G + 8 & % ( 9!!! B B 1! 7!!%;% 6&!%5!%6!!!&%9; 8! ' 7! %%%! >;DD;8.B11& 7B:8):D? )!% ;8 B! 1! 7!!%;% 6&!%5!%6!!!&%9; ( 9!!! B B1! 8! Pour 2 or 3 gallons of clean water into Solution Tank

31 GGA7G +B#!&!?!C G > )8 7 ( ; Direct the end of the prime hose into the recovery tank vacuum barb Solution Tank 8 7 8D0- Vacuum acid solution out of Solution Tank

32 G L + B/ %!!!3C! ; >! %!? ;! ) &. >(? Place Chemical Feed Hose into Rinse Solution 1! $!! % ) &. 8%!!% <% &!% 8! Connect Auto-Fill Water Supply Hose to machine and faucet Vacuum water out of Solution Tank Drain water from Recovery Tank

33 >2>LA7> 9! 2 %! ( 7%#!?96&!!?#%??; 2!! 2%! %.!% Remove four bolts holding valve assembly to flange fitting DRAIN VALVE PEA11 D$! 9 ; D$ % ;% 1.!!!!! ;!!!% %!! ;!! 9! VALVE BODY FLANGE FITTING Unless damaged or leaking between tank and flange, the flange fitting does not have to be removed GASKET NM3019 OUTLET ADAPTER Clean debris from slot in bottom of valve body. Valve slide must be able to slide to bottom.

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36 #.(#045#.(#/# 7D 9D.;787B L# 8);B2=D; E7)812B:D;K.D)1. 8 E7=F)1FD.K;7B:. 8/ B. E7)K=D);7B: 83 3 )B719,,3, 828D)9, / ;D)7BD;81)D, 4 D)9=1 4 =1I,6I, B=1, =1I,6I... - &).D;1)4.)7B1D...DD1 &.1)4.. 0 B2I,B#1END)9=1 4 B2I,B#1J8 B DD& 7; )8/ B DD& 72; 8/ B. ; 84 # /#! DESCRIPTION 1 REGULATOR COMPLETE (PT048) 2 REGULATOR BODY 3 PISTON 4 PISTON SEAL 5 SPRING PLATE 6 SPRING 7 KNOB NS REPAIR KIT INCLUDES # 3 & 4 (PT048A) 5 3, / 4

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