Procedure for the Installation of the Fuser Maintenance Kit CX3535/CX4545 MFP
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1 Procedure for the Installation of the Fuser Maintenance Kit / MFP Step 1 Unit Disassembly Step 2 Unit Re-assembly Step 3 PM Counter Reset Fuser Kit Part Number Contents Fuser belt BT-FC35-FU 1 FR-KIT-FC28 KIT: MAINTENANCE FUSER FR-KIT-FC28 Fuser roller FR-FC28-U 1 Press roller HR-FC28-L 1 Separation finger SCRAPR-FUS Fuser belt guide COLLAR-HR-T1 2
2 Step 1 - Unit Disassembly 1 Remove Unit 2 Remove Front Side Cover 3 Remove Rear Side Cover 4 Remove Heat Roller Cover 5 Remove Pressure Roller Cover (3 screws) 6 Release Harness Clamp & Disconnect Connector 7 Remove Transport Guide Remove Separation Finger Unit 7 8 Remove Separation Finger Cover 9 Replace Separation Fingers 10 Release Harness Clamp & Disconnect Connector 11 Release 2 Harness Clamps & Disconnect Connector (Black) PM Part
3 Release Harness Clamp & Disconnect Connector (White) Loosen Pressure Screws & Remove Springs 14 Loosen Screw & Move Bracket 15 Remove Lamp & Roller 16 Transfer Bushings/Bearings to New Roller & Replace Roller 17 Remove Leaf Springs PM Part 18 Remove Separation Plate 19 Release 3 Harness Clamps & Disconnect 4 Connectors () 5 Connectors () 20 Remove 2 Screws () 3 Screws () Release 4 Harness Clamps 21 Release Harness Clamp & Remove Bracket (1 Screw) 22 Remove the Heater Lamps (), Heater Lamp () 23 Remove the Fuser Belt Front Thermistor Bracket
4 Disconnect 2 Connectors Release 3 Harness Clamps & Disconnect Connector Remove 4 Screws, Release Harness Clamp, Remove Belt Sensor & Rear Lamp Bracket 27 Remove 2 E-rings, 2 Washers, 2 Bushings, & 2 Bearings 28 Remove Fuser Belt Unit 29 Remove 2 C-rings & 2 Bearings 30 Install the New Fuser Belt, Heat Roller, & Fuser Roller 31 Install the New Fuser Belt Guides PM Part PM Part
5 Step 2 - Unit Re-assembly 1 Replace 2 C-rings & 2 Bearings 2 Re-install Fuser Belt Unit 3 Replace 2 E-rings, 2 Washers, 2 Bushings, & 2 Bearings 4 Re-install Belt Sensor & Rear Lamp Bracket using 4 Screws. Re-install Harness in Harness Clamp 5 Re-connect Connector. Re-install 3 Harness Clamps 6 Re-connect 2 Connectors 7 Re-install the Fuser Belt Re-install the Heater Lamps 8 Front Thermistor Bracket (), Heater Lamp () 9 Re-install Bracket (1 Screw). Re-install Harness Clamp 10 Install 2 Screws () 3 Screws () R-install 4 Harness Clamps 11 Re-connect 4 Connectors () 5 Connectors () 12 Re-install 3 Harness Clamps & Re-install Separation Plate
6 13 Install Leaf Springs 14 Re-install Springs & Tighten Pressure Screws 15 Re-connect Connector (White) & Install Harness Clamp 16 Re-connect Connector & Install Harness Clamp 17 Re-connect Connector & Install 2 Harness Clamps 18 Re-install Separation Finger Unit 19 Re-install Transport Guide 20 Install Harness Clamp & Reconnect Connector 21 Install Pressure Roller Cover (3 screws) 22 Install Heat Roller Cover Install Rear Side Cover Install Front Side Cover
7 Step 3 - PM Counter Reset (1)Enter PM Support Mode Enter Service Mode [6]+[START]+[POWER]ON (2)Authentication screen If a service password has been registered enter the service password and select OK. If a service password has NOT been registered leave password blank and select OK. (3)Use the page down to go to page 2 of 4. Highlight FUSER and select RESET.
8 (3)Select INITIALIZE. This function resets: Fuser Belt Press Roller Fuser Roller Press Roller Fingers Fuser Belt Guides (4) To complete turn the main power switch OFF/ON.
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