USER MANUAL. Aquret MN Manual Color Dispenser Machine

Transcription

1 USER MANUAL Aquret MN Manual Color Dispenser Machine Manufactured by : PAR ENTERPRISES PVT. LTD (An ISO 9001 : 2015 certified company) Plot No. 89, Udayan Industrial Estate, 3, Pagladanga Road, Kolkata Phone Fax info@parenterprise.com Website

2 CONTENTS SL. NO. PARTICULARS PAGE NO. 1 INRODUCTION 3 2 TECHNICAL SPECIFICATION 4 3 INSTALLATION 5 4 OPERATION TROUBLESHOOTING 8 6 Connection Diagram 9 7 Canister Assembly 10 8 Valve Assembly 11 9 Component Main Assembly 13 2 Aquret MN User Manual

3 INTRODUCTION AQURET MN -Manual Color Dispenser Machine is designed and manufactured based on internationally accepted technology. The Manual Color Dispenser machine is built in compact and rounded design. DISPENSING SCALE The scale with Red top is known as Small scale. The small scale is graduated from 1 to 8 ml. one ml is divided into 10 divisions. So one graduation is 1/10 th of an ml i. e 0.1ml. The scale starts with 0.1ml, which is the minimum dispense of the machine. The scale with Black top is known as Big Scale. The big scale starts from 8 ml & goes up to 60 ml. Each graduation of this scale is equal to 1 ml. Specific Advantage: Durable Structure Specially designed Plastic Canister Stainless Steel Dual Pumps & Scales High Dispensing accuracy & repeatability. Individual stirring facility for each canister. User Friendly: Easy to operate Easy for maintenance. 3 Aquret MN User Manual

4 TECHNICAL SPECIFICATIONS Dimension of Machine (Height x Diameter)) 760mm x 860mm Canister Capacity 2.0 Ltr. No. off Canisters 16 Nos. Canister MOC Plastic Timer Settings 0-15 min. Dispensing Pump Dual Piston Pump with Bucket & Seal Pump / Piston / Scale MOC Stainless Steel Min. Dispense 0.07 ml for ounce and 0.1 ml for milliliter scale Max. Dispense 60 ml /2 ounce in a single dispense. Small Scale Minimum Graduation 1/10 th of an ml.( equivalent to.0.1 ml) Big Scale Minimum Graduation 1 ml Stirring Method SINGLE MOTOR ROTATION THROUGH SPECIALLY DESIGNED STAR PLATE. Stirrer Motor Rating 12 V DC,2.5 A, 17 W through SMPS & 2.5 A FUSE. Input Current 220 V AC, Single Phase, 50 Hz. 4 Aquret MN User Manual

5 GUIDELINES FOR INSTALLATION In case of Damage Contact PAR Receive AQURET (MN) MCD Machine in Wooden Box Unpack the Machine Inspect the Machine Visually for any Damage PUT ONE ELECTRICAL SOURCE HAVING 220V AC, 50HZ SUPPLY, WITH PROPER EARTHING & SURGE PROTECTON NEAR THE MACHINE. PLEASE KEEP IN MIND THAT DAILY OPERATION THROUGH THIS SOURCE WILL BE EASY. Count all loose items as per Packing Slip Unscrew the machine from wooden base, fit all four Nylon Leg, Ensure perfect machine level by adjusting the legs. Switch on the Machine, and check all stirrers are rotating properly Start fitting each CANNISTER ASSEMBLY ( stirring motors are factory mounted CENTRALLY ) one by one on Round Plate. Couple the stirrer (at the center of Canister) with STAR PLATE Screws are supplied with the machine. Don t use any other screw.make sure all canisters are properly tightened. STAR PLATE COVER MUST BE IN PLACE, BEFORE STARTING CANISTER FITTING NOW YOUR OPERATION MANUAL COLOUR DISPENSER MACHINE, MODEL AQURET (MN ) IS READY FOR OPERATION 5 Aquret MN User Manual

6 A. INITIAL PREPARATION 1. Pour colorants in the canister (Please ensure that canister is WIPED & CLEANED before filling). 2. Switch ON the main power supply. 3. Switch ON the MCB of the machine. 4. Set the timer. 5. Keep all the scales at home ( initial) position 6. Keep the lever in lock position. Lock Unlock 7. Set the time for Stirring through Timer, then Switch ON the ROCKER switch, Stirring will start. 8. Stirring continues inside the canisters. 9. The Timer becomes OFF after setting time( Stirring will stop) 10. Switch OFF the ROCKER switch. B. PURGING 11. Push the Red Bracket to raise the scale with red top and fix it at certain position by releasing the Red Bracket to lock the scale. 12. Pull up and push down the piston lever (without opening the valve ). Repeat the process 5 to 8 times to remove entrapped air inside the Small Pump Start and continue stirring. 14. Do the same procedure for Big pump also. 15. Now dispense the colorants 3-4 times in the empty cans with pulling the valve lever for testing and removing air if any. Note: This process is a must to do before starting dispensing. 6 Aquret MN User Manual

7 SETTING OF DISPENSING SCALE 1. Push the required Push Button ( in case of red scale push red & in case of black scale push Black ) and lift the scale up to desired reading, then release the button. Scale will get fixed in that specific position. DISPENSING Lock the table after positioning the desired Canister. 1 Set the scale at required position 2 Check whether the scale is locked or not. 3 Lift the Red Lever (located at the top of the pump) until it hits the red/black stopper of the scale. 4 Open the spring-loaded valve in anti clockwise direction, hold it, press the red lever smoothly (which is already lifted) until it hits the bottom base. Please ensure that before pushing the Red lever container is placed right at the bottom of the valve. 5 To take another dispensing from other canister, rotate the table (by unlocking) put the canister in proper position, then act as above ( from step 1 to 4). Lock Unlock 6. Do stirring on every six hours for minutes or as directed by colorant manufacturer. 7. Clean the nozzle every day before starting dispensing 7 Aquret MN User Manual

8 TROUBLE SHOOTING PROBLEM PROBABLE CAUSE ACTION Stirring not working Sound from motor Colorant is not dispensing smoothly Air bubble comes during dispensing 1.Faulty main power supply. 2. MCB switched off. 3.Stirrer not properly coupled with motor 4. Fuse Blown out Stirrier rod / star plate getting jammed.. Nozzle choked Air pocket is created in the pump 1.If found fault, repair it. 2.Switch on the MCB 3. Couple the stirrer with motor. 4. Replace the Fuse by new one & Check for any interference in star plate. Remove the reason of jamming. Pull out the nozzle. Poke the nozzle with fine wire, wash it & then fit. Please ensure that sealing ring is fitted properly with Nozzle. Purging required. Do Sl..no. 11 to 15 as stated in page 5. Leakage from Nozzle O ring Seal damaged / Valve Plunger damaged /Bucket of pump damaged Change the appropriate component, ensure right fitting when replacing by new one. Follow schematic diagram. Leakage from valve Handle O ring damaged Replace the O ring by new one. Follow the schematic diagram. Colorant in small Pump/ small pump piston Pump bucket damaged Replace by new one. Follow the schematic diagram. Leakage from bottom of adaptor. O ring damaged. Replace by new one, ensure proper tightness during refitting. Nozzle closer not coming back in proper position to close the nozzle. Spring tension of valve opening spring is less. Replace the spring by a new one. Ensure silicon seal at the top of nozzle closer is fitted. 8 Aquret MN User Manual

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12 COMPONANT DETAILS IDENTIFICATION NO PART NO NAME SPARE RECOMANDATION 1 CD-040.VA VALVE PLUNGER 2 CD-021.VA O-RING FOR VALVE BODY YES 3 CD-048.PA VALVE 4 CD-024.VA O-RING FOR NOZZLE YES 5 CD-044.VA NOZZLE YES 6 CD-022.VA O-RING FOR VALVE HANDLE YES 7 CD-023.VA O-RING FOR SNIFF PIN YES 8 CD-043.VA SNIFF PIN YES 9 MCD-211VA WASHER FOR VALVE HANDLE 10 CD-031.SP SPRING FOR VALVE HANDLE 11 CD-088.ND SPLIT PIN( 1/16 "X 3/4") 12 MCD-046.VA VALVE HANDLE YES 13 CD-045.VA NOZZLE CLOSER YES 14 MCD - 111ND 19 X 6 PHILIPS HEAD SCREW 15 CD-013.PA ADAPTER FOR BIG PUMP 16 CD-010.PA BIG PUMP 17 CD-039.PA PUMP SUPPORT 17A CD-023.VA O-RING FOR PUMP SUPPORT 17B CD-093.ND PLAIN WASHER 18 CD-090.ND NUT M4 19 CD-014.PNH NUT FOR SMALL PUMP 20 CD-025.VA O-RING FOR SMALL PUMP 21 CD-029.PA TEFLON BUCKET - BIG PUMP YES 22 CD-014.PA SMALL PUMP 23 MCD-038.PA BIG PUMP PISTON GUIDE 24 MCD-033.SP SPRING FOR LOCKING PIN HOLDER YES 25 MCD-011.PA PUSH CLAMP -BLACK 26 MCD-98.ND 4X4.5 TYPE- PHILIPS HEAD,SELF THD SC 27 MCD-085.ND GRAB SCREW 28 MCD-047.PA U BRACKET - BIG 29 MCD-011.PA PUSH CLAMP -RED 30 MCD-037.PA BIG PUMP LEVER 31 MCD-047.PA U BRACKET - SMALL 32 MCD-110.ND NAYLOCK NUT M3 33 MCD-030.PA TEFLON BUCKET - SMALL PUMP YES 34 MCD-050.PA SMALL PUMP PISTON 35 MCD-070.VA SMALL PUMP LEVER 12 Aquret MN User Manual

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