MITYFLEX PERISTALTIC PUMPS
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1 MITYFLEX PERISTALTIC PUMPS PERISTALTIC DOSING PUMP OPERATING MANUAL MODEL: 850DS Peristaltic Controlled Dosing Pump IdealSuppliesllc.com 3580 Progress Dr, Unit N Bensalem, PA
2 TABLE OF CONTENTS PUMP SPECIFICATIONS... 3 INSTALLATION... 4 USER INTERFACE DEFINITION... 5 OVERALL ENCLOSURE AND PUMP DIMENSION: DS ASSEMBLY... 7 MODEL 850DS WALL MOUNTING DISPENSER... 8 MODEL 850DS DISPOSABLE PUMP FEATURE... 9 GENERAL CONTROL LOGIC: TROUBLESHOOTING REPLACEMENT PARTS LIST WARRANTY AND CUSTOMER SERVICE WARNING RETURN AND REPAIR FOR YOUR RECORDS NOTICE Every precaution for accuracy has been taken in the preparation of this manual, however, ANKO PRODUCTS, INC. neither assumes responsibility for any omissions or errors that may appear nor assumes liability for any damages that result from the use of the products in accordance with the information contained in this manual. POTENTIAL RISK OF ELECTRIC SHOCK DO NOT use AC motor pump with a damaged or altered power cord or power supply. Contact the factory or an authorized service facility for repair. Disconnect power cord before moving or disposing of pump. CAUTION This Pump Has Been Evaluated for Use With Water Only. WARNING - Risk of electric shock This pump is supplied with a grounding conductor and grounding-type attachment plug. To reduce the risk of electric shock, be certain that it is connected only to a properly grounded, grounding-type receptacle. Before installing or servicing the pump, read the pump manual for all safety information and complete instructions. Installation and Product must adhere to all regulatory and compliance codes applicable to the area. 2
3 PUMP SPECIFICATIONS Model Number Technical Specifications: PUMPS Flow rate AC Power - Electrical Drive Speed Tube Material Inlet Vacuum Outlet Pressure System Enclosure Material Dimensions excluding pump Dimensions including pump Weight AC Power Version Programmable Controller Program duration Maximum number of events Dispense amount per event 2.2 oz./min (65 ml/min) 115 VAC / 60 Hz 36 RPM Food Grade Thermoplastic Elastomer 20+ in Hg 25 psi ABS with UL Flammability 5VA 5.1 W X 8.4 H X 3.1 D 5.1 W X 8.4 H X 4.5 D 2.1 lbs. Daily, Weekend, All, Week days 99 programmable events Unlimited NOTICE The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water at zero psi under a controlled testing environment. Many variables can affect the output of the pump. 3
4 INSTALLATION NOTICE Read all safety hazards before installing or servicing the pump. Use all required personal protective equipment when working on or near pump. Inspect tube frequently for leakage, deterioration, or wear. Schedule a regular pump tube maintenance change to prevent damage to pump and/or spillage. Pump is not recommended for installation in areas where leakage can cause personal injury or property damage. INSTALLATION INSTRUCTIONS Voltage and frequency of power supply must be the same as shown on unit specification label. The AC power Motor Pump must be connected to a Grounded Power Outlet (Grounded-Fault Circuit Interrupter GFCI). DO NOT run operate pump on an un-grounded circuit. WIRING CONNECTIONS: All wiring and electrical connections must comply with local and national electrical codes. Enclosure should be either placed on a dry flat surface or mount rear of enclosure to wall using wall mounting hardware provided. The ambient temperature should not exceed 35 C. CAUTION: Motor life will be drastically reduced if left in the stalled position for extended periods. 4
5 USER INTERFACE DEFINITION Turns pump ON independent of controls ON Turns pump OFF independent of controls OFF Decreases or moves backward in menu Increases or moves forward in menu Actions or accepts & moves to next field Moves back up the menu 5
6 OVERALL ENCLOSURE AND PUMP DIMENSION: 6
7 850DS ASSEMBLY Exploded View of AC Version Assembly BOM Enclosure Assembly ADAPTOR Power Supply Screw, 4-40 X ¼ Philips Washer, Rotor 0.13 ID Screw, 4-40 X ½ Philips Washer # 6 Split Lock Nut Hex # Overlay Machine Screw # XX-36-XX 850 Pump Assembly Strain Relief 13 PHA-850-XX Pump Head Assembly PWA DS Purchased 7
8 TUBING NOTICE Inspect all tubing regularly and replace if any sign of deterioration occurs. Always wear safety glasses. Pump can run dry without damage. WARNING ANKO PRODUCTS, INC. assumes no responsibility or liability for chemical compatibility of our tubing in specific applications. ALWAYS pretest tubing in accordance with tubing manufacture s specifications. Tubing that shows signs of swelling, embrittlement, or other deterioration should not be used. MODEL 850DS WALL MOUNTING DISPENSER NOTICE The 850DS Pump unit incorporates a DC motor, which has a limited life based on brush wear and is considered perishable - motors with worn out brushes are not considered defective and are not covered under warranty. Continuous operation, particularly at higher speeds, produces quicker brush wear and results in a shorter motor life. 8
9 MODEL 850DS DISPOSABLE PUMP FEATURE 1. Turn Pump Head counterclockwise to release Pump Head from Backing Plate. 2. Dispose of Pump Head. 3. To install new Pump Head, simply align the bayonet feature on back off Pump Head to the slots in the Backing Plate. Turn Pump Head clockwise until secure. 9
10 GENERAL CONTROL LOGIC: WHEN PRIMED Screen at Start up ANKO PRODUCTS PRIME? Prime or System Settings? System Settings? VALUES 0-23 HOUR? SET TIME? 0-59 MINUTES? 1-31 DAY? 1-12 MONTH? 2014 YEAR? DATE SET! 10
11 General Control Logic Continued: PT-STEP# 1-99 DAY-DAY OF WEEK TIME- 0:00-23:59 VIEW PROGRAM? SAVED PROGRAM? AMOUNT- ml SYSTEM CALIBRATED PT-STEP# 1-99 DAY-DAY OF WEEK TIME- 0:00-23:59 CHANGE PROGRAM? AMOUNT- ml ARE YOU SURE? CLEAR PROGRAM? ALL PROG. CLEARED TO START 20ML CALIBRATION 20 ML CALIBRATION DOSE AT 20ML CALIBRATION SET 11
12 General Control Logic Continued: LOCK SYSTEM? lock OR UNLOCK SYSTEM SECURITY MENU? SYSTEM LOCKED UNLOCK SYSTEM? 2001 SYSTEM UNLOCKED CODE INCORRECT 12
13 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Fluid Leaking Tube Life is Shortened Pump will not start Pump runs but does meet rated flow Pump tube worn Excessive back pressure Tube connections are not tight Roller bracket assembly worn out Fluid is not compatible with tubing Check for blown fuse Pump is not connected to specified voltage Motor brushes worn Gearbox assembly worn Tubing is worn Gearbox assembly worn Fluid viscosity is too high Head height is too high Pumping distance is too far Replace Pump Head Ensure system pressure does not exceed pressure rating Ensure tubing connections are properly connected Replace Pump Head Check fluid-to-tube compatibility Replace Fuse Ensure that the pump is connected to rated voltage Check brush wear, replace if necessary Replace unit Replace tubing Replace unit Lower viscosity Lower head height Reduce pumping distance REPLACEMENT PARTS LIST Contact Ideal Supplies to order. Please remember to include the complete model model number when you place your order for replacement parts. Item Tubing:.. 25 Ft / 50 Ft roll.. Unit Number TU Tubing Clamps: *Pump Kit:... PHA-850-XX *Includes tubing, housing, Backing Plate, roller bracket assembly, two clamps. Fuse (5/pack)... FU
14 WARRANTY AND CUSTOMER SERVICE LIMITED WARRANTY ANKO PRODUCTS, INC., warrants equipment of its manufacture and bearing its identification to be free from defects in workmanship and material. ANKO PRODUCTS, INC. s liability under this warranty extends for a period of one year from the date of delivery from our factory or authorized distributor. It is limited to repairing or replacing any device or part of any device which is returned, transportation prepaid, to the factory within one year of delivery to the original purchaser, and which is proven to be defective upon examination by us. ANKO PRODUCTS, INC. disclaims all liability for consequential damage of whatever nature, damage of equipment during transportation, damage, damage due to improper handling, installation or improper operation or for determining suitability for the particular use intended by a purchaser. Replaceable parts including tubes supplied with the product are not covered by any warranties either expressed or implied. ANKO PROD- UCTS, INC., makes no warranties either express or implied, including implied warranty or merchantability, other than those stated above. No representative has authority to change or modify this warranty in any respect. Jurisdiction and venue for enforcement of this warranty may be brought only in the State of Florida. This warrant gives you specific legal rights, and you may also have other rights which vary from state to state. WARNING ANKO PRODUCTS, INC. assumes no responsibility or liability for chemical compatibility of our tubing in specific applications. ALWAYS pretest tubing in accordance with tubing manufacturer s specifications. Tubing that shows signs of swelling, embrittlement, or other deterioration should not be used. DISCLAIMER The information contained in this manual is not intended for specific application purposes. ANKO PRODUCTS, INC., reserves the right to make changes to prices, products, and Specifications at any time, without prior notice. RETURN AND REPAIR WARRANTY RETURNS Please direct all warranty requests to the appropriate distributor the product was purchased from. 14
15 FOR YOUR RECORDS Model Date of Installation 15
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