Pilot Inspection- MY2012 Ford F250-4WD/Morgan-Olson Cargo Body

Transcription

1 WW Global Vehicle Engineering Pilot Inspection- MY2012 Ford F250-4WD/Morgan-Olson Cargo Body Wayne Skinner 2/7/ FedEx. All rights reserved. 1

2 Table of Contents Product review Updated features Follow-up items 2

3 Product Review 2012 Ford F250 4WD Morgan-Olson Cargo Body w/curb-side sliding door Side views: Vehicle height: ~111 3

4 Product Review 2012 Ford F250 4WD Morgan-Olson Cargo Body w/curb-side sliding door Front / Rear views: Bumper to cargo floor: ~18 Ground to bumper: ~18 4

5 Product Review 2012 Ford F250 4WD Morgan-Olson Cargo Body w/curb-side sliding door Cargo interior views: Rear shelf height: ~17 5

6 Product Review Three separate keys Initial build requires three separate keys: 1. Ford chassis key (doors & ignition) 2. Kayson rear door key 3. Best Lock side door lock Future plans include adapting side and rear doors towards a common lock 6

7 Updated Features Curb side sliding door with angled lower shelf Curb side sliding door lock mechanism New rear door slam-lock design Rear handle height Rear cargo LED 7

8 Updated Features 2012 Ford F250 4WD Morgan-Olson Cargo Body w/curb-side sliding door Sliding Door views (exterior): 8

9 Updated Features 2012 Ford F250 4WD Morgan-Olson Cargo Body w/curb-side sliding door Sliding Door locking mechanism views: Best lock core missing- will be installed before completion Interior latch 9

10 Updated Features 2012 Ford F250 4WD Morgan-Olson Cargo Body w/curb-side sliding door Rear Door locking mechanism views: Slotted lock-rod allows slam-lock design Previous cable design updated with more durable lock-rods 10

11 Updated Features 2012 Ford F250 4WD Morgan-Olson Cargo Body w/curb-side sliding door Rear Door handle: Lowered to ~60 from ground for ease of rotating ~60 11

12 Updated Features 2012 Ford F250 4WD Morgan-Olson Cargo Body w/curb-side sliding door Rear cargo lamp: Updated incandescent lamp with LED & reduced bracket size to prevent rubbing roof skin Rear lamp wired to upfitter switch #3 12

13 Follow-up Items Fire extinguisher mount Tail pipe angle E-track height Sliding door rail Rear shelving edge Under dash wiring Additonal items 13

14 Follow-up Items Remount Safety Items Fire extinguisher needs to be mounted directly behind driver s seat with new metal bracket Triangles can be mounted behind seat on passenger side 14

15 Follow-up Items Increase exhaust pipe angle Need to increase distance from spring bumper < ~1.5 15

16 Follow-up Items Dangerous Goods / E-Track Need to lower bracket closer to wheel box to properly secure dangerous goods < ~3.5 16

17 Follow-up Items Sliding door guide Sharp edge on sliding door guide- instruct to add rubber sleeve on top of guide 17

18 Follow-up Items Rear shelving edge Rear shelving edges need to be de-burred and smoothed 18

19 Follow-up Items Monitor wiring Replace with heat shrink connector 19

20 Follow-up Items Additional items Rear door stops Mounting studs too long Two-wheel cart brackets Need to install strap eyelets Rear cargo lamp bracket Extend convoluted tubing on rear camera wiring beyond cargo lamp bracket Sliding panel mounting cap screw Cap screw trapped behind angles shelf- delete from installation 20

21 Follow-up Items Decals Loose Cargo decal Delete Interior cargo lamp decal Delete- use MO plastic label DOT #s Adjust schematic to fit body line No Cash On Board Adjust schematic to reflect body contour DD/DT Add additional decal to cargo box on rear door Asset # Asset number missing 1 Height decal Need to source height decal Payload decal Add payload decal (2,000 lbs) Remove rear bumper from schematic 21