CANADA POST DELIVERY TRUCK. Labor Time Guide

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1 CANADA POST DELIVERY TRUCK Labor Time Guide 1801 S. Nottawa Street Sturgis, MI Phone Fax ( )

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3 Page Table of Contents 3 Hood & Windshield Rail Installation 4 Windshield Frame & Glass 5 Windshield Washer * Wipers 5 Dash Panel Assembly 5 Drivers Seat 6 Engine Box Installation 6 Heater Assembly / Air Conditioning 6 Instrument Panel Installation 7 Step assembly - Left/Right Sides 7 Roof Assembly 7 Side Assembly 8 Floor Assembly 8 Back Assembly 9 Side Sliding Door 9 Door - Rear Roll Up 10 Front & Rear Bumper Assembly 10 Electrical 11 Sun Visor 11 Mirrors 11 Ventilators 11 Paint Guide 12 Latest version of all documents available at; Access code: usps2016 3

4 Hood & Windshield Rail QTY REMOVE REPLACE 1. Hood & Hinges Hood Skirt - Left Hood Skirt - Right Hood Casting - Left Hood Casting - Right Cab Skirt - Left Cab Skirt - Right Hood Hinge Windshield Rail Assembly Windshield Rail Casting - Left Windshield Rail Casting - Right Splash Pan - Verticle Right Splash Pan - Verticle Left Splash Pan - Forward - Right Splash Pan - Forward - Left Gas Spring Side Latch

5 Windshield Frame & Glass QTY REMOVE REPLACE 1. Windshield Frame - Left Windshield Frame - Right Windshield Center Post Stiffener Gusset to Stiffener Windshield Glass - Front Windshield Glass - Side Harness - Front Harness - Side Windshield Washer/Wipers QTY REMOVE REPLACE 1. Reservoir with Pump Windshield Wiper Assembly Windshield Wiper Arm Windshield Wiper Blade Windshield Wiper Bracket Tee - to Washer Dash Panel Assembly QTY REMOVE REPLACE 1. Toe Board - Right Dash - Center Dash Panel - Adaptor Left

6 Drivers Seat QTY REMOVE REPLACE 1. Hi-Back Seat Upper Pedestal Brace Seat Pedestal Point Seat Belt Seat Socket Engine Box Installation QTY REMOVE REPLACE 1. Engine Box Assembly a. Latch b. Seal Trim Floor Plate Heater Assembly QTY REMOVE REPLACE 1. Heater Core Blower Motor Plenum Defroster Diffuser Resistor Heater Switch Heater Valve TBD Air Conditioning QTY REMOVE REPLACE 6

7 Instrument Panel QTY REMOVE REPLACE 1. Instrument Pannel & Support Control Panel Dash Board Lamps Windshield Washer Switch Knob Step Assembly - Left & Right QTY REMOVE REPLACE 1. Step Assembly - Left Step Assembly - Right Roof Assembly QTY REMOVE REPLACE 1. Roof Skin Roof Nosing Roof Corner - Left Front Roof Corner - Right Front Lamp Marker Lamp Identification Roof to Side Panel - Left Roof to Side Panel - Right Roof O-Line Roof to Side Interlock - Left Roof to Side Interlock - Right Roof Nosing Interlock Roof Transom Interlock Roof Liner Front

8 Instrument Panel QTY REMOVE REPLACE 1. Upper Side Panel - Left/Right Side Lower Side Panel - Left/Right Side Rub Rail Rub Rail Cap - Front Rub Rail Cap - Rear Forward B Post - Right/Left Side Stiffener - Front/Rear Stiffener Over Wheel Box Door Pocket Casting - Upper Door Pocket Casting - Lower Side Door Upper Track - Left/Right Side Door Pockets - Left/Right Side Forward Door Post Door Pocket Channel Header Channel Floor Assembly QTY REMOVE REPLACE 1. Drop Sill Assembly Wheelbox Assembly Left/Right Side Floor/Side Angle at Door Pocket - Left/Right Side Forward Floor to Side Angle - Left/Right Side Rear Floor to Side Angle - Left/Right Side Rear Floor Panel

9 Back Assembly QTY REMOVE REPLACE 1. Back Panel - Left Side Back Panel - Right Side Corner Guard - Left Corner Guard - Right Jamb Post - Left/Right Side Transom Assembly a. Corner Casting - Left b. Corner Casting - Right c. Transom Extrusion Rear Sill Clip Angle Floor to Post Rear Lamp Guard - Left Side Rear Lamp Guard - Left Side Side Sliding Door QTY REMOVE REPLACE 1. Side Door Assembly - Left Side Side Door Assembly - Right Side Window Inner Panel Coated Wear Strip Hanger Assembly Forward Door Seal Black Brush Seal Latch Latch Adjust 1.1-9

10 Door - Rear Roll-Up QTY REMOVE REPLACE 1. Door Assembly Roller Seal - Verticle Seal - Horizontal Cable - Left Side Cable - Right Side Strap Handle Spring Spring Keeper Track Assembly Hinge Maximum Security Lock Top Door Panel All Other Door Panels Front & Rear Bumper Assembly QTY REMOVE REPLACE 1. Rear Bumper Assembly Front Bumper Assembly

11 Electrical QTY REMOVE REPLACE 1. Windshield Wiper Motor Parking Lamps/Tail Lamps Head Lamps/Clearance/ICC Lamps Dome Lamps Dome Lamp Switch Front Harness a. Roof Nosing Harness b. Instrument Panel Harness Rear Harness Roof Harness Sun Visor QTY REMOVE REPLACE 1. Sun Visor Installation Mirrors QTY REMOVE REPLACE 1. Mirror Assembly Mirror Head Ventilators QTY REMOVE REPLACE 1. 2 Way Hingeless

12 PAINT Roof QTY PARTIAL COAT REFINISH 1. Roof to Side Rail Roof Nosing Roof Nose Casting Upper Side QTY PARTIAL COAT REFINISH 1. Upper Side Header Panel B Post (Front Side Stiffener) Rub Rail Cap Lower Side QTY PARTIAL COAT REFINISH 1. Lower Side Rub Rail Cab Skirt QTY PARTIAL COAT REFINISH 1. Cab Skirt Skirt Tail Casting Forward Door Post Rear Door - Roll-Up QTY PARTIAL COAT REFINISH 1. Rear Door - Roll-Up Rear Transom QTY PARTIAL COAT REFINISH Hood Side Door Back Panel Windshield Frame Windshield Rail Windshield Rail Casting Rear Sill

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