MODEL NSN EIC TRK, CAR., MTV, M1083 W/WN BT3 W/O WN BR2

Transcription

1 ARMY TM P-1 AIR FORCE T.O.36A12-1C *SUPERSEDES COPY DATED SEPT 1998 UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST FOR M1083 SERIES, 5-TON, 6X6, MEDIUM TACTICAL VEHICLE (MTV) VOLUME NO. 1 OF 2 MODEL NSN EIC TRK, CAR., MTV, M1083 W/WN BT3 W/O WN BR2 TRK, CAR., MTV, W/MATL HDLG EQPT (MHE), M BR3 TRK, CAR., MTV, LWB, M1085 W/WN BT5 W/O WN BR7 TRK, CAR., MTV, LWB, W/MATL HDLG EQPT (MHE), M BR8 TRK, TRACTOR, MTV, M1088 W/WN BTY W/O WN BTJ TRK, WKR, MTV, M BR4 TRK, DUMP, MTV, M1090 W/WN BTZ W/O WN BR5 TRK, CHAS, MTV, M BRZ TRK, CAR., MTV, AIRDROP, M1093 W/WN BT4 W/O WN BR9 TRK, DUMP, MTV, AIRDROP, M1094 W/WN BT2 W/O WN BTK TRK, CHAS, MTV, LWB, M BR6 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. HEADQUARTERS, DEPARTMENTS OF THE ARMY AND THE AIR FORCE 31 JULY 2001

2 TECHNICAL MANUAL NO P-1 ARMY TM P-1 AIR FORCE T.O. 36A12-1C HEADQUARTERS DEPARTMENTS OF THE ARMY AND THE AIR FORCE TECHNICAL ORDER Washington, DC 31 July 2001 NO. 36A12-1C UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST FOR M1083 SERIES, 5-TON, 6x6 MEDIUM TACTICAL VEHICLE (MTV) MODEL NSN EIC TRK, CAR., MTV, M1083 W/WN BT3 W/O WN BR2 TRK, CAR., MTV, W/MATL HDLG EQPT (MHE), M BR3 TRK, CAR., MTV, LWB, M1085 W/WN BT5 W/O WN BR7 TRK, CAR., MTV, LWB, W/MATL HDLG EQPT (MHE), M BR8 TRK, TRACTOR, MTV, M1088 W/WN BTY W/O WN BTJ TRK, WKR, MTV, M BR4 TRK, DUMP, MTV, M1090 W/WN BTZ W/O WN BR5 TRK, CHAS, MTV, M BRZ TRK, CAR., MTV, AIRDROP, M1093 W/WN BT4 W/O WN BR9 TRK, DUMP, MTV, AIRDROP, M1094 W/WN BT2 W/O WN BTK TRK, CHAS, MTV, LWB, M BR6 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes or if you know a way to improve the procedures, please let us know. Submit your DA Form 2028 (Recommended Changes to Equipment Technical Publications, through the Internet, on the Army Electronic Product Support (AEPS) website. The internet address is If you need a password, scroll down and click on ACCESS REQUEST FORM. The DA Form 2028 is located in the ONLINE FORMS PROCESSING section of the AEPS. Fill out the form and click on SUBMIT. Using this form on the AEPS will enable us to respond quicker to your comments and better manage the DA Form 2028 program. You may also mail, fax or your letter or DA Form 2028 direct to: AMSTA-LC-CI/TECH PUBS, TACOM-RI, 1 Rock Island Arsenal, Rock Island, IL The address is The fax number is DSN or Commercial (309) DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. *This publication supercedes TM P-1 DATED 15 Sept i/(ii Blank)

3 TM P-1 TABLE OF CONTENTS Page Illus./ Figure Section I. IINTRODUCTION Section II. REPAIR PARTS LIST Group 01 Engine 0100 Dressed Engine with Container Engine Mounts Engine Brackets Cylinder Head with Valves and Gasket Cylinder Block Crankshaft Pulley and Damper Flywheel, Housing and Flex Plates Piston and Push Rods Idler Gear Camshaft Front and Side Housing Covers and Cam Followers Valve Cover and Gasket Rocker Arms Push Rods, Valves and Valve Springs Oil Cooler Oil Pan and Oil Pump Oil Hoses and Tubes Engine Oil Filter and Filter Base Engine Oil Sampling Valve Engine Oil Dipstick and Filler Tube Crankcase Breather Inlet Manifold, Gasket and Cover Exhaust Manifold Group 03 Fuel System 0301 Fuel Injector Air Cleaner Turbocharger Charge Air Cooler, Pipes, Brackets and Hoses Fuel Regulating Valve,Tubes,Fittings and Hoses Fuel Tank, Clamps and Brackets Governor and Fuel Transfer Fuel Control Linkage Fuel Filter Fuel/Water Separator Ether Starting Aid Accelerator, Hand Throttle and Linkage Group 04 Exhaust System 0401 Exhaust Pipe Heat Shield Exhaust Pipes, Brackets and Clamps Muffler, Ejector, Clamps and Brackets Muffler Heat Shield, Clamps and Resilient Mounts iii

4 TM P-1 Page llus./ Figure Group 05 Group 06 Cooling System 0501 Radiator Overflow Tank, Hoses and Fittings Radiator Fan Shroud Thermostat and Cooling Tubes Water Pump and Drive Engine Fan and Clutch Assembly Electrical System AMP Alternator, Brackets and Belt AMP Voltage Regulator M MD Starter Motor and Solenoid M001770ME Starter and Solenoid Auxiliary Starter Solenoid Fuel Shutoff Solenoid Instrument Panel Auxiliary Panel and Switches WTEC II Dashboard Cable Assembly and Power Distribution Panel WTEC III Dashboard Cable Assembly and Power Distribution Panel Turn Signal Control Flasher Unit Fan and Differential Lock Solenoids CTIS Electronic Control Unit, ECU Dimmer Module and Frequency ECU A Reverse Polarity Relay and Starter Shunt K Winch Terminal Board Assembly M1089 Junction Box and Cables M1089 Remote Control Assembly M1084, M1086 and M1089 Remote Control Box Assembly M1084 and M1086 Junction Box and Cables Headlamp Assembly Cab and Door Clearance and Marker Lights Chassis Clearance and Marker Lights Backup Light M1088 and M1089 Stationary Worklight Composite Taillight Assembly Blackout Drive Light Composite Front Light Assembly Sensors, Switches and Transducers Air Brakes Pneumatic Switch M1089 Hoist Proximity Switch M1084 and M1086 Hoist/Jack Cylinder Proximity Sensors Horn Batteries, Box, Guard and Cables Engine Cable Routing Clamps and Insulators Engine Control Cable Assembly STE/ICE Cable Assembly Pin Intervehicle Cable Transmission Wiring Harness Transmission Harness WTEC III Transmission Wiring Harness M1090 and M1094 Solenoid Cable, Dump Body Switch, Clamps and Brackets iv

5 TM P-1 Page Illus./ Figure Group 06 Group 07 Electrical System (continued) 0613 Windshield Washer Pump/EMI Cable Pin Intervehicle Cable Cab Cable Routing Clamps and Brackets Warning Light Cable Assembly Door and Cab Marker Light Cable Assembly Air Drop Cab Clearance and Marker Lights Lower Cable Assembly Air Drop Cab Clearance and Marker Lights Upper Cable Assembly Winch Control Cable Assembly M1083, M1084, M1090, M1092, M1093 and M1094 Rear Lights Cable Assembly M1089 Rear Lights Cable Assembly M1088 Rear Lights Cable Assembly M1085, M1086 and M1096 Rear Lights Cable Assembly M1090 and M1094 Power Cable Assembly M1084 and M1086 Crane Power Control Cable Assembly M1084, M1086 and M1089 Remote Control Cable Front Lights Cable Assembly Start and Charge Cable Assembly PTO Cable Assembly Chemical Kit Cable Assembly Starter Ground Cable Assembly V Reverse Polarity Relay Cable Assembly V Alternator Cable Assembly V Power Distribution Panel Cable Assembly V Power Distribution Panel Cable Assembly Power Distribution Panel Ground Cable Assembly Starter Power Cable Assembly Battery Ground Cable Assembly V Alternator Cable Assembly V Reverse Polarity Relay Cable Assembly Clearance Light Cable Assembly CTIS Cable Assembly Windshield Wiper EMI Cable Assembly Starter to Chassis Ground Cable and Clamps Auxiliary Panel Cable Assembly M1089 Remote Control Vehicle Wiring Harness M1089 Control Panel Harness and Switches M1083, M1084, M1085, M1086, M1090, M1093 and M1094 Auxiliary Oil Cooler Fan Cable Assembly M1083, M1085, M1092, M1093 and M1096 Auxiliary Oil Cooler Fan Cable Assembly M1088 Auxiliary Oil Cooler Fan Cable Assembly M1084 and M1086 MHE Ground Cable Transmission 0705 WTEC II Transmission Electronic Control Unit WTEC II Vehicle Interface Module WTEC III Transmission Electronic Control Unit WTEC III Transmission Gear Selector v

6 TM P-1 Page Illus./ Figure Group 07 Group 08 Group 09 Group 10 Group 11 Group 12 Transmission (continued) 0708 Torque Converter Module Transmission with Container Transmission Mounts Transmission Dipstick Front Support Assembly P1 Planetary Carrier P2 Planetary Carrier P3 Planetary Carrier Converter Housing Module Mainshaft Module Adapter Housing Module C3, C4 and C5 Clutch Rotating Clutch Module Control Valve Module Transmission Oil Filters Transmission Oil Filler Tube and Cooler M1088 and M1089 Transmission Auxiliary Oil Cooler M1083, M1084, M1085, M1086, M1090 and M1094 Transmission Auxiliary Oil Cooler M1083, M1084, M1085, M1086, M1090 and M1094 Transmission Auxiliary Oil Cooler Brackets, Hoses and Fittings M1090 and M1094 Transmission Auxiliary Oil Cooler Hoses and Brackets Scavenge Pump, Hose and Fittings Transmission Oil Sampling Valve Transfer and Final Drive Assembly 0801 Transfer Case Module Propeller Shafts/Universal Joints Assembly 0900 M1083, M1084, M1085, M1088, M1092, M1093, M1094 and M1096 Driveshaft M1086, M1089, and M1090 Driveshafts Front Axle 1000 Front Axle and Wheel End Assembly Front Axle Differential Carrier Rear Axles 1100 Rear Axle and Wheel End Assembly Bogie Axle Rear Axle Differential Carrier Intermediate Axle Differential Carrier Brakes 1202 Brake Assembly Air Brake Chambers and Cage Bolts Front Gladhands, Hoses and Fittings Rear Gladhands, M1088 Selector Valves, Hoses and Fittings Front Axle Quick Release Valve, Hoses and Fittings Air Tanks, Clamps, Hoses and Fittings M1083, M1092 and M1093 Pressure Protection Valve, Hoses and Fittings M1090 and M1094 Pressure Protection Valve, Hoses and Fittings vi

7 TM P-1 Group 12 Group 13 Group 14 Illus./ Page Figure Brakes (continued) 1208 M1088 Pressure Protection Valve, Hoses and Fittings M1089 Pressure Protection Valve, Hoses and Fittings M1084, M1085, M1086 and M1096 Pressure Protection Valve, Hoses and Fittings Booster Valve, Hoses and Fittings CTIS Quick Release Valves, Vents, Clamps, Hoses and Fittings Air Brake Protection Valve, Hoses and Fittings Load Sensing Valve, Hoses and Fittings Anti-Compounding Relay Valve, Hoses, and Fittings Air Relay Valve, Hoses, and Fittings Two-way Check Valve, Hoses and Fittings Inversion Valve, Hoses and Fittings M1083, M1088, M1090, M1092, M1093 and M1094 Rear Brake Hoses and Fittings M1084, M1085, M1086 and M1096 Rear Brake Hoses and Fittings M1089 Rear Brake Hoses and Fittings M1083 and M1092 Rear Axle Hose Clamps and Brackets M1085 and M1096 Rear Axle Hose Clamps and Brackets M1084, M1088 and M1090 Rear Axle Hose Clamps and Brackets M1094 Rear Axle Hose Clamps and Brackets M1089 Rear Axle Hose Clamps and Brackets M1093 Rear Axle Hose Clamps and Brackets M1083 and M1092 Pneumatic Hose Routing Loop Clamps and Brackets M1086 Pneumatic Hose Routing Loop Clamps and Brackets M1085 and M1096 Pneumatic Hose Routing Loop Clamps and Brackets M1084 Pneumatic Hose Routing Loop Clamps and Brackets M1090 Pneumatic Hose Routing Loop Clamps and Brackets M1088 Pneumatic Hose Routing Loop Clamps and Brackets M1089 Pneumatic Hose Routing Loop Clamps and Brackets M1093 Pneumatic Hose Routing Loop Clamps and Brackets M1094 Pneumatic Hose Routing Loop Clamps and Brackets Brake Pedal, Foot Control Valve, Hoses and Fittings Park and Trailer Air Supply Valves, Hoses and Fittings Low Pressure Transmitter Two Way Check Valves, Hoses and Fittings Park Control, Emergency/Service Gladhand Two Way Check Valve, Hoses and Fittings Manifold Valve, Hoses and Fittings Air Compressor Trailer Service Brake Switch, Hoses and Fittings Wheels 1311 Wheel Assembly and CTIS Valve Tire Steering 1401 Tie Rod and Tie Rod Ends Steering Wheel and Column Steering Gear, Pitman Arm and Drag Link Power Steering Pump Power Steering Hoses vii

8 TM P-1 Page Illus./ Figure Group 14 Group 15 Group 16 Group 18 Steering (continued) 1413 Power Steering Reservoir Frame and Towing Attachments 1501 M1083 and M1092 Frame Assembly M1093 Frame Assembly M1088 Frame Assembly M1084 Frame Assembly M1089 Frame Assembly M1090 Frame Assembly M1094 Frame Assembly M1086 Frame Assembly M1085 and M1096 Frame Assembly M1089 Catwalk and Ladder M1089 Underplates Air Drop Parachute Suspension Assembly M1088 Platform M1089 Tool Box Support Assembly M1089 Stoplight and Worklight Mount Brackets M1089 Stowage Box Mount Brackets and Cushions Rear Light Carrier Front Bumper and Gravel Deflector Front Lift Beam Boom Rest Pintle Hook Spare Tire Retainer M1088 Fifth Wheel Assembly Springs and Shocks 1601 Front Leaf Spring Suspension Front Resilient Mount and Angle Brackets Rear Leaf Spring Suspension and Torque Rods Rear Resilient Mount and Mechanical Stop Front Shocks Rear Shocks Rear Stabilizer Bar Body and Cab 1801 Standard Cab Assembly, Doors and Hinges Air Drop Cab Assembly, Doors and Hinges Dashboard Roof Hatch and Front Grille Engine Splash Guards Cab Door Fittings Door Locks and Handles Air Drop Davit Boom Assembly Front Cab Supports Rear Cab Support, Leveling Valve, Latch, Air Spring, Hoses and Fittings Cab Fenders Standard Cab Windows Air Drop Cab Windows Cab Door Windows and Fittings M1083 Rear Fenders and Splash Guards M1084 Rear Fenders and Splash Guards M1085 Rear Fenders and Splash Guards viii

9 TM P-1 Page Illus./ Figure Group 18 Group 20 Body and Cab (continued) 1802 M1086 Rear Fenders and Splash Guards M1088 Rear Fenders and Splash Guards M1090 and M1094 Rear Fenders and Splash Guards Cab Steps Cab Drain Plugs Cab Floor Coverings and Door Seals Standard Cab Liners, Boarding Handles and Sun Visors Air Drop Panels, Visors and Boarding Handles Center Seat and Seat Belt Passenger Seat and Seat Belt Driver Seat and Seat Belt Tool Box Cab Storage Box Assembly M1083 Cargo Bed Assembly M1093 Cargo Bed Assembly M1086 Cargo Bed Assembly M1084 Cargo Bed Assembly M1085 Cargo Bed Assembly M1083, M1084 and M1093 Cargo Bed Doors, Latch and Fittings M1086 Cargo Bed Doors, Latch and Fittings M1085 Cargo Bed Doors, Latch and Fittings Cargo Bed Dropside Assembly Load Spreader Rear Lift Beam Bow Stowage Door, Hinge and Latch M1090 Tailgate and Fittings M1090 and M1094 Body M1090 and M1094 Sub-Frame Assembly M1094 Airdrop Rear Lifting Eye and Bed Hold Down Bracket M1090 and M1094 Ladder and Brackets M1089 Tool Boxes M1089 Ladder M1089 Vise Mount Hoist, Winch, Power Control Unit and Power Take-Off K Winch Brackets, Valves, Hoses and Fittings K Winch Pneumatic and Valve Manifold Assembly K Winch Assembly K Winch Hydraulic Motor M1089 Monoblock and Relief Valve K Self Recovery Winch Assembly K Self Recovery Winch Cable Guides, Rollers and Brackets M1089 Underlift Assembly and Splash Guards M1089 Underlift Crossbar Assembly and Front Towing Adapter M1089 Underlift Lower Arm Folding Boom Cylinder M1089 Underlift Stinger Cylinder Assembly M1089 Underlift Right and Left Stiffleg M1089 Payout Motor Assembly M1089 Underlift Stiffleg Cylinder Assembly M1089 Underlift Folding Boom Frame M1089 Underlift Fold Cylinder Assembly M1089 Underlift Upper and Lower Arm Assembly ix

10 TM P-1 Group 20 Illus./ Page Figure Hoist, Winch, Power Control Unit and Power Take-Off (continued) 2001 M1089 Underlift Telescope Lift Cylinder Assembly M1089 Underlift Camlock Assembly M1089 Underlift Hydraulic Valves, Hoses and Fittings M1089 Crane Hydraulic Pressure Tubes, Hoses and Clamps M1089 Crane and Outrigger Pads M1089 Hydraulic Tank and Manifold Assembly M1089 Turntable and Subframe M1089 Boom Base and Angle Indicator M1089 Boom Mid Section M1089 Boom Fly Section M1089 Lift Cylinder and Mounting Pins M1089 Erection Cylinder M1089 Tension Link Assembly M1089 Mast Assembly M1089 Hoist Assembly M1089 Hoist Hydraulic Motor M1089 Speed Gear Assembly M1089 Motor Control Valve M1089 Oil Filled Disc Brake M1089 Cable Follower Assembly M1089 Boom Telescopic Cylinder Assembly M1089 Overload Shutdown M1089 Swing Drive Assembly M1089 Swing Drive Hydraulic Motor and Cross Relief Valve M1089 Outrigger Beam, Hoses and Fittings M1089 Outrigger Extend Cylinder M1089 Outrigger Jack Cylinder M1089 Hand Pump Assembly, Hoses and Fittings M1089 Hydraulic Swing Hoses and Fittings M1089 Hydraulic Lift Hoses and Fittings M1089 Hydraulic Hoist Hoses and Fittings M1089 Hydraulic Telescope Hoses and Fittings M1089 Hydraulic Erection Hoses and Fittings M1089 Hook Block and Cable Assembly M1089 Eight Bank Valve Housing Assembly M1089 Eight Bank Valve Fittings M1089 Eight Bank Swing Control Valve Assembly M1089 Eight Bank Telescope Control Valve Assembly M1089 Eight Bank Boom Control Valve Assembly M1089 Eight Bank Hoist Control Valve Assembly M1089 Eight Bank Left Outrigger Jack Control Valve Assembly M1089 Eight Bank Mast Control Valve Assembly M1089 Eight Bank Outrigger Extend Control Valve Assembly M1089 Eight Bank Right Outrigger Jack Control Valve Assembly M1089 Eight Bank Unloader Control Valve Assembly M1089 Eight Bank Swing Control Valve Manifold Assembly and Fittings M1089 Hydraulic Hoses, Tubes and Fittings M1089 Three Stage Hydraulic Pump, Hoses and Fittings M1089 Control Panel Assembly, Tubes, Hoses and Fittings M1089 Selector Valve Assembly, Hoses and Fittings x

11 TM P-1 Page Illus./ Figure Group 20 Hoist, Winch, Power Control Unit and Power Take-Off (continued) 2001 M1089 Upper Control Valve Assembly and Handles M1089 Upper Control Valve Assembly M1089 Upper Directional Control Valve M1089 Upper Pump Valve M1089 Upper Pneumatic Actuator Valve M1089 Lower Control Valve Assembly and Handles M1089 Lower Control Valve Assembly M1089 Underlift Fold Control Valve M1089 Underlift Fold Position Control Valve M1089 Stinger Position Control Valve M1089 Lower Control Valve Tubes, Hoses and Fittings M1089 Linear Directional Control Valve Assembly M1084 and M1086 Crane and Jack Cylinder Pads M1084 and M1086 Remote Control and Cable Stowage Box M1084 and M1086 Hook Block Assembly and Cable M1084 and M1086 Tension Link Assembly M1084 and M1086 Mast Assembly M1084 and M1086 Hoist Assembly and Tension Load Cell M1084 and M1086 Hoist Hydraulic Motor M1084 and M1086 Speed Gear Assembly M1084 and M1086 Motor Control Valve M1084 and M1086 Oil Filled Disc Brake M1084 and M1086 Cable Follower Assembly M1084 and M1086 Lift Cylinder Assembly M1084 and M1086 Erection Cylinder Assembly M1084 and M1086 Boom Base, Angle Indicator and Cylinder Mount Pins M1084 and M1086 Boom Mid Section M1084 and M1086 Boom Fly Section and Boom Sheave M1084 and M1086 Telescope Cylinder Assembly M1084 and M1086 Overload Shutdown M1084 and M1086 Turntable, Lock Pin and Cylinder Mount Pins M1084 and M1086 Swing Drive Assembly, Hydraulic Motor and Cross Relief Valve M1084 and M1086 Supply and Return Tubes and Hoses M1084 and M1086 Hydraulic Swing Hoses and Fittings M1084 and M1086 Hydraulic Lift Hoses M1084 and M1086 Hydraulic Hoist Hoses M1084 and M1086 Hydraulic Telescope Hoses M1084 and M1086 Hydraulic Outrigger Hoses M1084 and M1086 Hydraulic Erection Hoses M1084 and M1086 Outrigger Jack Cylinder Assembly M1084 and M1086 Hand Pump Assembly M1084 and M1086 Hydraulic Control Valve Housing Assembly M1084 and M1086 Four Way Swing Control Valve Assembly M1084 and M1086 Four Way Telescope Control Valve Assembly M1084 and M1086 Four Way Lift Control Valve Assembly M1084 and M1086 Four Way Hoist Control Valve Assembly M1084 and M1086 Four Way Directional and Relief Valves M1084 and M1086 Four Way Lift/Hoist Valves Manifold M1084 and M1086 Four Way Center Manifold M1084 and M1086 Four Way Telescope/Swing Valves Manifold xi

12 TM P-1 Page Illus./ Figure Group 20 Group 21 Group 22 Group 24 Group 33 Hoist, Winch, Power Control Unit and Power Take Off (continued) 2001 M1084 and M1086 Three Way Left Stabilizer Control Valve Assembly M1084 and M1086 Three Way Mast Control Valve Assembly M1084 and M1086 Three Way Right Stabilizer Control Valve Assembly M1084 and M1086 Three Way Unloader Control Valve Assembly M1084 and M1086 Three Way Control Valve Manifold M1084 and M1086 Turntable Stop Power Take-Off Assembly Bumpers, Guards and Marine Fenders 2101 M1090 and M1094 Cab Protector Assembly Volume 2 of 2 Body Chassis and Accessories 2201 M1090 and M1094 Body Cover Windshield Washer Reservoir Windshield Wiper and Motor Cab Mirrors Front Reflectors Rear Reflectors Personnel Heater Assembly M1084 and M1086 Decals and Data Plates Data and Identification Plates M1089 Decals and Data Plates M1090 Data and Identification Plates Hydraulic and Fluid Systems 2401 Air/Hydraulic Power Unit, Hoses and Fittings Back-up Hydraulic Pump, Hoses and Fittings Four Way Relief Valve Hydraulic Manifold, Hoses and Fittings Hydraulic Manifold Assembly Hydraulic Manifold Assembly Spare Tire Retainer Lift Cylinder, Hoses and Fittings Cab Hydraulic Cylinder, Hoses and Fittings M1090 and M1094 Dump Body Lift Cylinder Hydraulic Rotary Pump, Winch Control Valve, Hoses and Fittings Winch Control Valve Assembly M1084 and M1086 Hydraulic Rotary Pump, Hoses and Fittings M1090 and M1094 Hydraulic Rotary Pump, Hoses and Fittings M1090 and M1094 Hydraulic Rotary Pump, Winch Control Valve, Hoses and Fittings M1089 External Hydraulic Power Ports Suspension Cylinder, Hoses and Fittings Hydraulic Reservoir and Filter Special Purpose Kits 3301 Engine Container Transmission Container Options Panel Kit Amber Warning Light Flywheel Housing Vent Kit M1083 and M1093 Troopseat Kit M1085 Troopseat Kit M1090 and M1094 Troopseat Kit xii

13 TM P-1 Page Illus./ Figure Group 33 Special Purpose Kits (continued) 3307 M1083, M1093 Soft Top Cover Kit M1090 and M1094 Soft Top Cover Kit M1085 Soft Top Cover Kit A Polarity Protection Device, Terminal Block, Cables and Brackets AMP Alternator and Regulator Reserve Fuel and Water Bottle Brackets Light Material Handling Crane Kit Light Material Handling Crane Winch Assembly Light Material Handling Crane Hoist Assembly Light Material Handling Crane Mast and Swing Assembly Light Material Handling Crane Handle Assembly Light Material Handling Crane Boom Assembly Light Material Handling Crane Cable Extension Light Material Handling Crane Plug and Circuit Breaker Shelter Tiedown Kit M1085 Shelter Tiedown Kit M1083, M1085 and M1093 Collapsible Drums Tiedown Kit Tank and Pump Unit Tiedown Kit Pintle Hook Extension Kit S-280 Shelter Ladder Adapter Kit Crane Adapter Kit Group 34 Armament, Sighting and Fire Control Material 3401 Machine Gun Mounting Kit Small Arms Mount Group 39 Searchlight and Electrical Illuminating Equipment 3901 M1089 Amber Warning Light Amber Light Mast Assembly Group 43 Gas, Air and Vacuum Systems 4316 M1090 and M1094 Tailgate Solenoid Valve, Manual Override Valve, Hoses and Fittings M1090 and M1094 Tailgate Pneumatic Cylinder Air Dryer, Hoses and Fittings Wet Air Tank, Clamps, Hoses and Fittings Group 47 Measuring Gages 4702 Air Filter Warning Indicator Group 94 Repair Kits 9401 Repair Kits... Kits-1 Group 95 Hardware Supplies and Bulk Material, Common 9501 Bulk Items... Bulk-1 Section III. SPECIAL TOOLS LIST Group 26 Tools and Test Equipment 2604 Unit Maintenance Special Tools Direct Support Maintenance Special Tools General Support Maintenance Special Tools Section IV. CROSS REFERENCE INDEX Part Number Index... I-1 National Stock Number Index... I-227 Figure and Item Number Index... I-329 xiii/(xiv Blank)

14 TM P-1 UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST SECTION I. INTRODUCTION 1. Scope. This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, diagnostic equipment (TMDE); and other special support equipment required for performance of unit, direct support, and general support maintenance of the M1083 Series MTV. It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools as indicated by the source, maintenance and recoverability (SMR) codes. 2. General. In addition to Section I, Introduction, this Repair Parts and Special Tools List is divided into the following sections: a. Section II. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. The lists also includes parts which must be removed for replacement of authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence. Bulk materials are listed by item name in FIG. BULK at the end of the section. Repair parts kits are listed separately in their own functional group within Section II. Repair parts for repairable special tools are also listed in this section. b. Section III. Special Tools List. A list of special tools, special TMDE, and other special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in DESCRIPTION AND USABLE ON CODE column) for the performance of maintenance. c. Section IV. Cross-Reference Index. A list, in National Item Identification Number (NIIN) sequence, of all National stock numbered items appearing in the listings, followed by a list in alphanumeric sequence of all part numbers appearing in the listings. National stock numbers and part numbers are cross-referenced to each illustration figure and item number appearance. The figure and item number index lists figure and item numbers in alphanumeric sequence and cross-references NSN, CAGEC and part numbers. 1

15 Section II. REPAIR PARTS LIST TM P-1

16 SECTION II TM P-1 FIGURE 1. DRESSED ENGINE WITH CONTAINER

17 SECTION II TM P-1 (1) (2) (3) (4) (5) (6) ITEM SMR PART DESCRIPTION AND NO CODE FSCM NUMBER USABLE ON CODE (UOC) QTY GROUP 0100: ENGINE ASSEMBLY FIG.1 DRESSED ENGINE WITH CONTAINER 1 PAFHH 0FW ENGINE,DIESEL... 1 END OF FIGURE 1-1

18 SECTION II TM P-1 FIGURE 2. ENGINE MOUNTS

19 SECTION II TM P-1 (1) (2) (3) (4) (5) (6) ITEM SMR PART DESCRIPTION AND NO CODE FSCM NUMBER USABLE ON CODE (UOC) QTY GROUP 0100: ENGINE ASSEMBLY FIG.2 ENGINE MOUNTS 1 PAFZZ BRACKET,ENGINE MOUN PAFZZ SCREW,CAP,HEXAGON H M14 X 2 X PAFZZ 0FW BRACKET,ANGLE PAFZZ SCREW,CAP,HEXAGON H M20 X 2.5 X PAFZZ BRACKET,ENGINE MOUN PAFZZ MOUNT,RESILIENT PAFZZ SPACER,SLEEVE PAFZZ WASHER,FLAT 1/ PAFZZ NUT,SELF-LOCKING,EX M12 X PAFZZ BOLT,MACHINE M8 X 1.25 X PAFZZ BOLT,MACHINE M12 X 1.5 X PAFZZ NUT,SELF-LOCKING,EX M8 X PAFZZ SPACER,PLATE PAFZZ BOLT,MACHINE M12 X 1.5 X PAFZZ BOLT,MACHINE M12 X 1.5 X PAFZZ BRACKET,ENGINE MOUN... 1 END OF FIGURE 2-1

20 SECTION II TM P-1 FIGURE 3. ENGINE BRACKETS

21 SECTION II TM P-1 (1) (2) (3) (4) (5) (6) ITEM SMR PART DESCRIPTION AND NO CODE FSCM NUMBER USABLE ON CODE (UOC) QTY GROUP 0100: ENGINE ASSEMBLY FIG.3 ENGINE BRACKETS 1 PAOZZ T4136 BOLT,MACHINE M10 X 1.5 X PAOZZ T4121 WASHER,FLAT M PAOZZ R9234 PLATE,MOUNTING PAOZZ BRACKET,ANGLE PAOZZ SCREW,CAP,HEXAGON H M14 X 2 X PAOZZ BRACKET,ENGINE MOUN PAOZZ R9233 BRACKET,ANGLE PAOZZ BRACKET,VEHICULAR C PAOZZ SCREW,CAP,HEXAGON H M14 X 2 X PAOZZ 0FW BRACKET,MOUNTING PAOZZ SCREW,CAP,HEXAGON H M6 X 1 X PAOZZ WASHER,FLAT M PAOZZ MS CLAMP,LOOP 1 IN PAOZZ DIN 934 ST M6 NUT,PLAIN,HEXAGON M6 X PAOZZ DIN933-M10X20-8. BOLT,MACHINE M10 X 1.5 X A4C 16 PAOZZ BRACKET,ENGINE MOUN... 1 END OF FIGURE 3-1

22 SECTION II TM P-1 FIGURE 4. CYLINDER HEAD WITH VALVES AND GASKET

23 SECTION II TM P-1 (1) (2) (3) (4) (5) (6) ITEM SMR PART DESCRIPTION AND NO CODE FSCM NUMBER USABLE ON CODE (UOC) QTY GROUP 0101: CRANKCASE, BLOCK, CYLINDER HEAD FIG.4 CYLINDER HEAD WITH VALVES AND GASKET 1 PAFZZ T3282 SPACER,RING PAFZZ T0657 SCREW,CAP,HEXAGON H M20 X 2.5 X PAFZZ T5030 SCREW,CAP,HEXAGON H M10 X 1.5 X PAFZZ J9671 PACKING,PREFORMED PART OF KIT P/N 3 9X PAFZZ S8003 PLUG,MACHINE THREAD PAFZZ M6471 PLUG,EXPANSION AHHHH CYLINDER HEAD,DIESE PAHHH CYLINDER HEAD,DIESE (WITH 1 GUIDES,INSERTS AND SLEEVES)... 9 PAFZZ P6930 GASKET PART OF KIT P/N 9X END OF FIGURE 4-1

24 SECTION II TM P-1 FIGURE 5. CYLINDER BLOCK

25 SECTION II TM P-1 (1) (2) (3) (4) (5) (6) ITEM SMR PART DESCRIPTION AND NO CODE FSCM NUMBER USABLE ON CODE (UOC) QTY GROUP 0101: CRANKCASE, BLOCK, CYLINDER HEAD FIG.5 CYLINDER BLOCK 1 PAHZZ W8407 BUSHING,SLEEVE PAHZZ ENGINE BLOCK,DIESEL PAFZZ M6471.PLUG,EXPANSION PAFZZ H5552.PLUG PAFZZ S8008.PLUG PAFZZ D2824.O-RING PART OF KIT P/N 7X2521, 2 7X2524, 7X2528, 9X PAFZZ T0293.BOLT,MACHINE M12 X 1.75 X PAFZZ F7062.WASHER,FLAT PART OF KIT P/N 2 7X XAHZZ E2968.CAP,PILLOW BLOCK PAHZZ P8247.WASHER,FLAT M PAHZZ X8916.BOLT,MACHINE M16 X 2 X PAHZZ S8006.PLUG PAHZZ M9780.PACKING,PREFORMED PAHZZ V3940 SCREW,CAP,HEXAGON H M8 X 1.25 X PAFZZ P5651 TUBE ASSEMBLY,METAL PAHZZ N5683 PIN,STRAIGHT,HEADLE PAHZZ V3538 PIN,STRAIGHT,HEADLE... 2 END OF FIGURE 5-1