51193_FK-Kat_U4_U1_GB.qxp :50 Uhr Seite 1 TEST PROBES

Transcription

1 51193_FK-Kat_U4_U1_GB.qxp :50 Uhr Seite 1 TEST PROBES

2 INNOVATIVE PRODUTS. PTRPTR offers a wide range of test probes. Switching test probes and screwing test probes with thread for the cable test, test probes for PB test (IT and FT), battery contacts and interface pins, high current test probes for SWITHING TEST PROBES Page 62 run in or burn in test, pneumatic test probes for functional test. For every application we will find the suitable solution, that s what we are strong for. PNEUMATI TEST PROBES Page 80 BATTERY TEST PROBES Page 84 OAXIAL TEST PROBES Page 86 HIGH URRENT TEST PROBES Page 77

3 51193_FK-Kat_D_GB_U2_S3.qxp :52 Uhr Seite 3 BATTERY Another application for test probes is the field of battery ONTATS contacts. Because of its good electrical performance and high durability it is a very effective alternative to solutions FK 5099 with spring bended parts. Battery probes are used for mobile devices or interfaces in telecommunication, medicine technique, aircraft and aerospace MEDIINE TEHNIQUE industry, and automotive industry as Special applications well. Simply everywhere, were for customer requirements charging current or signals have to be transmitted. Depart from the standard range PTR offers special designed solutions, exactely adjusted to customers requirements, complete interfaces or connectors included. AUTOMOTIVE INDUSTRY FK 5110 OMPUTER DEFENE TEHNOLOGY FK 5151 AEROSPAE TELEOMMUNIATION 3

4 ontent Page ONTENT Innovative PTR Products / Battery s 2-3 ontent 4-5 Technical information about test probes selection 10 Applications Pneumatic accessories 89 Tools The representations Product Range Test Probes for enters < 50 MIL / 1.27 mm enters Extension HeightWorking Travel Max. Travel Page mm / inches mm / inches mm / inches MIL/0.76 mm 5.50/ / / MIL/1.02 mm 5.30/ / / MIL/1.02 mm 5.30/ / / MIL/1.02 mm 10.5/ / / MIL/1.02 mm 16.76/ / / MIL/1.27 mm 6.70/ / / MIL/1.27 mm 17.00/ 1.35/ / MIL/1.27 mm 6.05/ / / MIL/1.27 mm 6.00/ / / /E 50 MIL/1.27 mm 16.0/ / / Test Probes for enters 75 MIL / 1.91 mm MIL/1.91 mm 8.30/ / / MIL/1.91 mm 6.54/ / / MIL/1.91 mm 8.20/ / / /Z 75 MIL/1.91 mm 15.6/ / / /E 75 MIL/1.91 mm 16.00/ / / /Z 75 MIL/1.91 mm 21.20/ / / Test Probes for enters 100 MIL / 2.54 mm MIL/2.54 mm 12.80/ / / MIL/2.54 mm 8.70/ / / MIL/2.54 mm 12.80/ / / /E 100 MIL/2.54 mm 16.30/ / / /Z 100 MIL/2.54 mm 15.90/ / / MIL/2.54 mm 19.50/ / / MIL/2.54 mm 8.11/ / / MIL/2.54 mm 10.50/ / / MIL/2.54 mm 16.20/ / / MIL/2.54 mm 10.50/ / / MIL/2.54 mm 16.20/ / / Flying Probe 5248/G 100 MIL/2.54 mm 19.60/ / / /G 100 MIL/2.54 mm 14.60/ / / Test Probes for enters > 100 MIL / 2.54 mm mm 16.30/ / / mm 19.60/ / / mm 13.30/ / / mm 10.70/ / / mm 10.20/ / / mm 17.00/ / /

5 Test Probes with Thread enters Extension Height Working Travel Max. Travel Page mm / inches mm / inches mm / inches 1010/G 1.50 mm 8.30/ / / /G 2.54 mm 12.80/ / / /G Position Test 2.54 mm 3.50/ / /G 2.54 mm 10.50/ / / /G Position Test 2.54 mm 4.00/ / /G 2.54 mm 10.50/ / / /G 4.50 mm 13.30/ / / /G 4.00 mm 10.70/ / / /G Position Test 4.00 mm 4.40/ / /G 4.00 mm 16.20/ / / /G 4.00 mm 7.30/ / / Non Rotating Test Probes 1021/GV-Y mm 10.50/ / / mm 18.20/ / / mm 16.20/ / / /G 4.00 mm Switching Test Probes - with and without thread 3010/2(G) 3010/10(G) 4.00 mm 10.20/ / / /2GW(5) 4.00 mm 10.20/ / / /2F 4.00 mm 10.20/ / / /2V 4.00 mm 10.20/ / / /2GS 4.00 mm 10.20/ / / /2GS 4.00 mm 10.20/ / / /2GS-FS mm 10.20/ / / /2G 4.00 mm 9.20/ / / /2G 2.54 mm 9.50/ / / /2GS 2.54 mm 10.40/ / / /2G 2.54 mm 9.20/ / / /2GW mm 9.50/ / / mm 16.40/ / / mm 9.30/ / / Push Back Test Probes mm 17.80/ / / mm 23.50/ / / mm 34.90/ / / mm 40.50/ / / High urrent Test Probes - with and without thread /G 2.54 mm 10.50/ / / /G 4.00 mm 10.70/ / / /G 5.00 mm 10.80/ / / Pneumatic Test Probes 4004/G 4.00 mm 8.50/ / / mm 5.50/ / / mm 10.50/ / / Pneumatik-Zubehör 89 Battery Test Probes ,50 mm 7,00/ / / mm 5.50/ / / /S 5110/S / mm 7.20/ / / oaxial-test Probes G 4.00 mm 7.20/ / / Tools The representations

6 Test Probes Fig. 1 Design of Test Probes Guide hollow plunger single dual turning secured high current contact probes s are used for electrical testing of printed boards, printed-board assemblies and components as well as wiring fields in the corresponding test adapters. Where test probes are used in special test modules they can also be applied for the testing of connector cable systems. Purpose/Design/ The typical design of the different functional principles of PTR test probes is illustrated in Fig. 1. s are either drawn from bronze or nickel silver, or are turned from brass. They are gold plated to improve their electrical and anti-corrosion characteristics. are made of hardened steel for maximum useful life. The significant feature here is a versatile range of effective probe heads, such as pointed tips. The plunger material is copper beryllium (ube) for the highest specification with regard to electrical conductivity over a long product life. contact probes with copper beryllium plungers are ideal for measuring applications, both where there is low potential difference and in peak current testing. s are alternatively enhanced with various layers of precious metal to meet additional anti-corrosion and abrasion requirements and give extra electrical conductivity and contact properties: 6

7 Hard gold has surface passivity, making it ideal for electrical contacts with hig chemical durability. With a hardness of up to 200 HV there are limits to its abrasion-resistance properties. Under favourable conditions, where radial movement is avoided, for example, its resistance to abrasion can be positively influenced. Volume resistance can then be regarded as constant. Rhodium sharp tips of the probe heads, with their high degree of penetration, can be upgraded. Because of their phosphorous content the electrical properties are less favourable than in the case of gold or rhodium. With regard to surface hardness chni lies between Au and Rh. The fact that layers are thicker means that is has better abrasion resistance than rhodium. onsiderably better surface quality is achieved by chemical plating than by electroplating, with the immersion which this requires. is one of the so-called platinum metals. Because of its extreme hardness, measuring up to 1000 HV, it is highly resistant to wear and tear. However, the trapped oxygen makes the individual layers rather more brittle. This factors is countered by reducing layer thickness, although any damage to thin and brittle rhodium layers can lead to a deterioration of their intrinsically good electrical contact properties. Nickel a distinction must be made here between electroplating and chemical plating (plating without current). Electroplated Nickel is characterised by extreme purity and a shiny metallic surface. However, there are limits to its application because of its inadequate adherence to contour and the brittleness of its layers caused by oxygen. These are typical features of electrolytic plating. hemical nickel trueness to contour and excellent adhesion to the underlying shape together with good chemical resistance Pneumatic test probe are the distinctive features of chni. Its hardness can be influenced in certain areas and can amount to 700 HV. The contour-true plating means that even the problematic 7

8 crimp termination solder cup wire - wrap post round pin pre-wired press ring up to the limit press ring variable chamfered open end with side-drilled hole threaded receptacle with solder cup (partial section) Types of s Fig. 3 s are manufactured from high-quality spring steel wire, with gold or silver being used for the surface. The operating temperature range of -30 to +120 also determines the operating temperature range of the whole spring contact. The rated spring power of the spring contact probe is in relation to the working travel (4/5 of the max. travel). s are inserted permanently into the respective probe location boards, so that worn-out spring contact probes can be replaced without any wiring work. Various receptacle types are available for wiring in the adapter (fig. 1). Bronze, nickel silver or brass are used as basic Assembly holes to ensure that the receptacles are fitted correctly in the probe location boards the assembly holes must be drilled with the greatest precision. The drill bit diameters specified on the data sheet reflect our own experience and are based on the following pre-conditions: Use of hard-metal bits Drill speed of rpm Rate of advance of 0,6-0,8 m/min. Material as specified on the data sheet Thickness of probe location board 10,0 mm Drilling with automatic removal of shavings Where these pre-conditions are not adhered to, different diameters could result. We recommend trial drilling. materials. s are gold plated to improve their electrical properties and protect them against corrosion. 8

9 Quality and Service Life during electrical testing, test probes are subjected to extreme demands with regard to performance and service life. With PTR test probes every phase of the Of course real durability also depends on the respective demands of the user, involving for example the limits on volume resistance, the level of dirt and the operational characteristics involved. production process, from the development to the delivery stage, is subjected to the most stringent controls. Quality assurance in accordance with EN 29001/DIN ISO 9001 guarantees the highest manufacturing standards. contact probes are subjected to loadchange tests for purposes of optimizing materials, design parameters and manufacturing processes. Performance and service life are subject to continuous monitoring in our reliability testing facilities. Our laboratory tests indicate that depending on dimensions and application, PTR test probes have a service life of between and 1 million load changes. As a rule the service life of a spring contact depends on the following factors: power in relation to spring diameter orrect axial load, avoidance of lateral stress Observance of the recommended working travel orrect insertion of the spring contact in the receptacle The extent of negative ambient influences such as dirt, humidity, aggressive materials and temperature extemes. -making in current/-voltage-free state current load 9

10 Head Styles Form A 90 taper bore For plug pins, wire-wrap pins and straight/curved connections. Applied with cleaned printed boards because of dirt risk. Form B pointed tip For strip conductors, throughplating, soldering points and test pads. Form BS flexible needle Applications as for BST. Form BST steel needle A sharp steel needle with a long implement life for reliable penetration of flux and dirt on uncleaned printed boards or component groups and for SMD contacts. Form waffle A universal head for straight or curved component leads, wire-wrap posts and connector pins. Form D round head For successful testing of strip conductors and mechanical connections, screws etc. with no risk of damage. Form EB steel tip insert As for B, but with additional penetration for uncleaned printed circuit boards. Form F flat head Especially suited to convex, clean contact points, to avoid surface damage. 10

11 Form G four-point crown For component leads, soldering points and test pads where there is no excessive dirt. Form H triangular head Throughplating contacts are no problem here, even with flux residues. Form K hexagonal head As for H, but with added contact penetration. Form M crown with central tip The combination of crown and central tip ensures contact reliability at almost all test points. Form Q self-cleaning head Applications as for G, but the undercut shape means that dirt is guided outwards. Form Q5 three-point crown, self-cleaning Application as for Q, with additionally favourable distribution of force over the contact points. Form V lance Tip with extra penetration of open and closed throughplating, and for level contact surfaces. Penetrates flux and dirt. Form Y spade For application with test probes in connector systems. 11

12 Lateral play/pinpointing (test point accuracy) laterel play S lateral play in assembled test probes is caused by the necessary manufacturing tolerances found between plunger and barrel. The result is that during application the tip of the probe can get out of alignment. The extent of the lateral play at the tip of the probe also depends on plunger length and on the type of plunger Fig. 1 guide (dual or single) used. The longer the guide and the shorter the spring, the less this lateral play will be. In determining test point accuracy, the tolerances present in the test adapter being used (play, displacement of the receptacle assembly holes) must be taken into account. Optimal pinpointing is achieved by a combination of spring contact probes with the shortest possible travel, double plunger guides and minimal adapter tolerance, or even perhaps the use of plate guides. The influence of lateral play on test point accuracy can, depending on the spring contact probe series and tip style being used, be reduced to 0.8 mm. able Test Especially for testing cables PTR Fig. 2 offers a wide range of switching probes, probes with thread and push back probes. All are available with a number of different tipstyles. 12

13 Presence Test for IT 1025 with headstyle 2S is designed for presence test. The plunger is equiped with an isolation cap and prevents the plunger from hitting the test pad area in case of absence of a component. Presence Test with Switching Test Probes PTR switching test probes are working on the principle closer. The test probe closes a circuit after a defined switching travel. In addition to the standards PTR offers a variant with an isolated head. Application: 0-potential when contacting with plastic head presence test of components or connectors, mostly for cable test secondary locking or plastic units variable height adjustment from mm 13

14 Detecting bent pins For detecting bent connector pins, special tipstyles with insulators are designed. They avoid electrical contact to the plunger and give no go signal to the system. Dimension and shape of insulator and plunger will be adjusted to the connector s configuration. Position Test Test Probes for Position test are designed to detect the right position of the sockets inside of a connector. The special head of the probe is equiped with a plate that sets up on the connector housing. The height of the edge is specified exactely according to the max. depth the socket should have. When the test probe do not make a contact to the socket, because it is missing or not in right position, the testsystem gets an information about a defect connector. Switching Test Probe Easy Replacement Design The new PTR receptacle system for switching test probes offers the possibility for rapid probe replacement without desoldering the wire. The wire has to be soldered once to the connector pin of the receptacle. The receptacle features an insulated dual-contact arrangement that allows a probe to be fitted and replaced in the receptacle without any wiring or de-soldering. This helps reducing the time in the replacement process. 14

15 Test Probes 1001 G3 60 0,28 Au Recommended working travel Pre-loaded spring force force at working travel 0,76 mm/30 mil 2,00 mm 1,35 mm 0,13 N 0,30 N SERIES 1001 max. current rating 0,5 A Typ. continuity resistance < 150 mohm stainless steel, gold plated steel, gold plated 0,53 mm (HSS-Drill, min.***1) G3-0,3 N - Au - 0, H 1001 V700 15

16 1002 B 0,37 Rh 1,02 mm/40 mil 2,00 mm Recommended working travel 1,35 mm Pre-loaded spring force 0,25 N SERIES 1002 force at working travel max. current rating Typ. continuity resistance 0,40 N 1,0 A < 100 mohm steel, rhodium plated 0,63 mm (HSS-Drill, min.***1) B - 0,4 N - Rh - 0, H 1002 V700 16

17 1003 B 0,50 Au Recommended working travel Pre-loaded spring force force at working travel 1,02 mm/40 mil 1,30 mm 1,00 mm 0,40 N 0,75 N SERIES 1003 max. current rating 1,0 A Typ. continuity resistance < 100 mohm steel, gold plated 0,63 mm (HSS-Drill, min.***1) B - 0,75 N - Au - 0, H 1003 V

18 1005 B 0,35 Au 1,00 mm/40 mil 3,80 mm Recommended working travel 3,00 mm Pre-loaded spring force 0,20 N SERIES 1005 force at working travel Max. current rating Typ. continuity resistance 0,80 N 3,0 A < 20 mohm ube, gold plated ø 0,35 10,5 5,0 ø 0,8 19,5 0,70 mm B - 0,8 N - Au - 0,35 Tip Material: ube ø 0,

19 1006 B D G 60 0,51 Au 0,53 Au 0,51 Au Recommended working travel Pre-loaded spring force force at working travel 1,02 mm/40 mil 2,29 mm 1,27 mm 0,17/0,15 N 0,37/0,45 N SERIES 1006 G3 60 0,28 Au max. current rating 3,0 A Typ. continuity resistance < 55 mohm bronze/stainless steel, gold plated ube, gold plated 0,97 mm (HSS-Drill, min.***1) B - 0,45 N - Au - 0,51 Tip Material: ube 1006 H

20 1007 A 0,90 Au 1,27 mm/50 mil 2,80 mm B 0,49 Au Recommended working travel Pre-loaded spring force 2,40 mm 0,25/0,25/0,40 N SERIES 1007 D D 0,90 Au 0,49 Au 0,85 Au force at working travel max. current rating Typ. continuity resistance 0,70/1,00/1,70 N 1,0 A < 30 mohm H 0,90 Au 1,50 Au steel/ube with inserted press ring with inserted press ring 0,86 mm 0,93 mm 0,88 mm 0,94 mm A - 0,7 N - Au - 0, H H 1007 H 1007 L 20

21 G3 60 0,51 Rh Recommended working travel Pre-loaded spring force force at working travel 1,27 mm/50 mil 2,00 mm 1,35 mm 0,35 N 0,75 N SERIES max. current rating 3,0 A Typ. continuity resistance < 75 mohm steel, rhodium plated 0,84 mm 0,84 mm G3-0,75 N - Rh - 0, H

22 B 0,50 Rh 1,27 mm/50 mil 2,54 mm SERIES E G3 K ,80 Rh 0,28 Rh 0,90 Rh Pre-loaded spring force force at working travel max. current rating Typ. continuity resistance 0,20/0,30 N 0,80/1,50 N 3,0 A < 50 mohm ube, rhodium plated with inserted press ring with inserted press ring 0,87 mm 0,95 mm 0,87 mm 0,95 mm K - 0,8 N - Rh - 0,9 Tip Material: ube H V700 22

23 B D G3 60 0,53 Au 0,89 Au 0,89 Au 0,28 Au Pre-loaded spring force force at working travel max. current rating 1,27 mm/50mil 1,27 mm 0,40/0,50 N 0,90/1,40 N 3,0 A SERIES Typ. continuity resistance < 25 mohm stainless steel/spring steel, gold plated ube, gold plated with inserted press ring with inserted press ring 0,87 mm 0,95 mm 0,87 mm 0,95 mm ,8 N - Au - 0,89 Tip Material: ube H V915 23

24 1008/E 0,90 Au 1,27 mm/50 mil 6,40 mm SERIES 1008/E D H Q V 0,50 Au 0,50 Au 0,90 Au 0,50 Au 0,50 Au Recommended working travel Pre-loaded spring force force at working travel max. current rating Typ. continuity resistance 4,30 mm 0,30/0,40/0,50 N 1,00/1,50/2,00 N 2,0-3,0 A < 20 mohm V ,50 Au steel or ube VL2 0,50 Au 0, ,96 mm 10 with inserted press ring 1,02 mm with inserted press ring 0, ,97 mm 1,03 mm 1008/E - - 1,5 N - Au - 0,9 Tip Diameter Tip Material: ube ø 0,5 ø 0,78 ø 0,5 0,5 6,9 16,0 43,2 ø 0, /E 7,9 ø 1,05 ø 0,95 40,6 ø 0,67 H 1008/E 0,5 H 1008/E-L 8,9 6,9 18,0 16,0 45,2 43,2 1008/E-VL2 ø 1,2 H 1008/E-ST ST 1008/E ST 1008/E 1008/E 12,0 24

25 1010 A B 1,50 Au 0,45 Au/Ni 1,50 Au Recommended working travel Pre-loaded spring force force at working travel 1,91 mm/75 mil 3,00 mm 2,40 mm 0,20 N 0,80 N SERIES 1010 D 1,00 Au max. current rating 2,0 A Typ. continuity resistance < 20 mohm F 1,50 Ni G 60 1,50 Rh stainless steel, nickel plated steel H 1,50 Ni with inserted press ring with inserted press ring 1,30 mm 1,46 mm 1,32 mm 1,47 mm A - 0,8 N - Au - 1, H 1010 H 1010 L H 1010 W 25

26 A 0,72 Rh 1,91 mm/75 mil 2,54 mm SERIES B G3 K 60 0,72 Rh 0,72 Rh 1,30 Rh 1,50 Rh Pre-loaded spring force force at working travel max. current rating Typ. continuity resistance 0,18/0,32 N 0,80/1,25 N 3,0 A < 50 mohm stainless steel, unplated ube, rhodium plated with inserted press ring with inserted press ring 1,30 mm 1,40 mm 1,31 mm 1,41 mm K - 1,25 N - Rh - 1,5 Tip Material: ube H W7 H W9 H WT9 26

27 1011 A 0,72 Rh Pre-loaded spring force force at working travel 1,91 mm/75 mil 4,20 mm 0,30/0,30 N 1,10/1,50 N SERIES 1011 max. current rating 3,0 A Typ. continuity resistance < 50 mohm stainless steel, unplated ube, rhodium plated with inserted press ring with inserted press ring 1,30 mm 1,40 mm 1,31 mm 1,41 mm A - 1,1 N - Rh - 0,72 Tip Material: ube 1011 H 1011 WT7 H 1011 WT9 27

28 /Z SERIES /Z B BS D H 0,78 Au 0,50 Au 1,20 Au 0,78 Au 0,89 Au 1,20 Au Recommended working travel Pre-loaded spring force force at working travel max. current rating Typ. continuity resistance 1,91 mm/75 mil 6,30 mm 5,00 mm 0,40/0,40/0,50 N 1,15/1,50/2,10 N 3,0 A < 30 mohm K/KL4 90 1,20 Au Q 0,78 Au steel/ube Q3 V/VL4 1,20 Au 0,78 Au/Ni 1,30 mm with inserted press ring 1,36 mm 1,32 mm with inserted press ring 1,37 mm ,15 N - Au - 1,2 15,6 2 ø 0,78 35,0 17,6 4 30,4 7,6 ø 1,41 ø 1,31 33,0 ø 1,0 5,7 ø 1,12 10,0 0,64 18, /Z L L4 H 1012 H 1012 H 1012 L H H W W H H W18 W18 28

29 1012/E A B BST1 BST2 D G ,20 Au 0,64 Au 0,64 Au 0,64 Au 1,00 Au 1,20 Au 0,64 Au 1,15 Au Recommended working travel Pre-loaded spring force force at working travel max. current rating Typ. continuity resistance 1,91 mm/75 mil 6,40 mm 4,30 mm 0,30/0,40/0,50/0,70 N 1,00/1,50/2,00/2,80 N 3,0-4,0 A < 20 mohm SERIES 1012/E H M1 0,64 Au 1,20 Au 1,20 Au steel or ube Q 0,50 Au 1,30 mm Q 0,64 Au with inserted press ring 1,36 mm 1,32 mm Q V V1 VL ,00 Au 1,15 Au 0,64 Au 0,64 Au 0,64 Au with inserted press ring 1012/E - - 1,5 N - Au - 1,0 1,37 mm Tip Material: ube ø 0,64 1,3 7,7 16,0 33,1 ø 1, /E 7,6 ø 1,41 ø 1,31 30,4 ø 1,12 5,7 H ,7 35,1 1012/E-VL2 0,64 H 1012 L 18,0 H 1012 W 7,7 35,1 1012/E2 10,0 29

30 1013/Z 1,15 Au 1,91 mm/75 mil 12,00 mm SERIES 1013/Z H Q V 10 1,15 Au 1,15 Au 0,64 Au Recommended working travel Pre-loaded spring force force at working travel max. current rating Typ. continuity resistance 9,60 mm 0,40/0,35 N 1,20/1,60 N 3,0 A < 30 mohm steel with inserted press ring with inserted press ring 1,30 mm 1,36 mm 1,32 mm 1,37 mm 1013/Z - - 1,6 N - Au - 1,15 2,0 ø 0,64 21,2 38,6 7,6 ø 1,41 ø 1,31 30,4 ø 1,0 5,7 ø 1,12 10,0 0,64 18,0 1013/Z H 1012 H 1012 LL H 1012 W H 1012 W18 W18 30

31 standard 1015-D7 A B BS D 1,80 Au/Ni 0,75 Au/Rh/Ni 0,38 Au/Ni 1,30 Au 1,80 Au/Ni 0,65 Au/Ni 0,75 Au/Rh 2,54 mm/100 mil 4,40 mm 2,75 mm Recommended working travel 3,50 mm 2,00 mm Pre-loaded spring force 0,25/0,4/0,4/0,3/0,7/0,6 N 0,25/0,40/ 0,40 N force at working travel 0,7/1,0/1,5/1,7/2,5/3,0 N 0,50/0,75/ 1,10 N max. current rating 3,0 A SERIES 1015 D D7* 1,25 Au/Ni 0,65 Au Typ. continuity resistance < 30 mohm E 1,80 Au/Ni steel/ube F F 0,75 Rh 1,80 Rh H ,67 mm G 60 1,30 Rh 1,80 Au/Ni with inserted press ring 1,75 mm 1,69 mm H K 90 1,30 Rh 3,00 Rh 1,80 Au/Ni 1,80 Au with inserted press ring 1,76 mm A - 1,5 N - Au - 1,8 Q 0,75 Au *short version for easy-pull-off of broken pins. Also available: H 1015 L-K H 1015 W-K D7* H 1015 H 1015 L H 1015 W H 1015 WR H K* 31

32 A 1,35 Rh 2,54 mm/100 mil 4,20 mm Pre-loaded spring force 0,35/0,50/0,70 N SERIES force at working travel max. current rating Typ. continuity resistance 1,00/1,50/2,50 N 3,0 A < 50 mohm stainless steel, unplated ube, rhodium plated with inserted press ring with inserted press ring 1,66 mm 1,81 mm 1,67 mm 1,82 mm A - 1,5 N - Rh - 1,35 Tip Material: ube H WT7 H WT9 32

33 1016 B D 1,00 Au 1,80 Ni 1,00 Au / B1* 1016-H2* 2,54 mm/100 mil 4,40 mm 3,10 mm 4,20 mm Recommended working travel 3,50 mm Pre-loaded spring force 0,40/0,70/0,90 N 0,55 N 0,40 N force at working travel 1,50/2,25/3,00 N 1,25 N 1,00 N SERIES E 1,80 Au/Rh max. current rating Typ. continuity resistance 3,0 A < 30 mohm F 1,80 Au H 1,80 Rh spring steel/stainless steel K Q 90 1,80 Rh 1,80 Ni/Rh (1016-H2), gold plated steel/ube(1016-b1/1016-h2) B1* 60 1,00 Au with inserted press ring 1,67 mm 1,75 mm H2* 1,00 Au with inserted press ring 1,69 mm 1,76mm 1018 K 90 1,90 Ni ,5 N - Au - 1,8 ()* K6 TA 60 1,90 Ni 1,20 Rh 1,90 Rh Tip Material: ube Available s see series 1015 at page 31 Interface for Rohde & Schwarz- Test Systems Test Probes for Luther & Maelzer- Text Fixtures B1* H2*

34 A 90 1,50 Au 2,00 Au K 1,70 Au SERIES 1025/E B BST1 BST2 BST3 60 7,0 29,1 0,90 Au 0,62 Au 0,90 Au 1,60 Au M M1 M6 Q 1,30 Au 1,30 Au 1,50 Au 1,30 Au 0,50 Au 0,80 Au 1,30 Au 2,00 Au 1,50 Au 2,50 Au Q 1,06 Au 1,30 Au 1,5 3,00 Au 2,30/3,10 Au Q5 1,06 Au 1 Q8 1,50 Au S1 0,9 1,60 Au V 10 0,90 Au D1 6,4 0,64 Au V1 25 0,90 Au D 0,90 Au F 1,50 Au HL2 0,90 Au G 60 1,06 Au 1,50 Au 1,30 Au VL2 10 0,90 Au H 0,90 Au H 1,50 Au 2,50 Au 34

35 1025/E 2,54 mm/100 mil 1,65 mm Recommended working travel Pre-loaded spring force force at working travel max. current rating Typ. continuity resistance 6,40 mm 4,30 mm 0,20/0,25/0,40/0,60/0,50/1,00/1,40 N 0,60/1,00/1,50/2,00/2,25/3,00/4,00 N 5,0-8,0 A < 20 mohm with inserted press ring with inserted press ring 1025/E - - 1,5 N - Au - 1,5 1,75 mm 1,67 mm 1,76 mm Tip Material: ube SERIES 1025/E steel ø 0,9 ø 1,37 ø 1,83 ø 1,66 ø 1,25 2 8,4 16,3 33,4 H 1025/E E 7,6 29,6 4,8 H ,4 1025/E-...L2 35,4 H 1025 L 18,3 0,64 8,4 1025/E2 10,0 H 1025 W 35,4 8,4 21,3 38,4 1025/E5 35

36 SERIES /Z A B BST 90 1,50 Au/Rh/Ni 1,00 Au/Rh/Ni 0,62 Au/Ni 1,50 Au 2,00 Au 3,00 Au 2,3/3,2 Au 1 2,40 Au (HTK) 2S Q5 V/VL4 1,00 Au/Ni 1,00 Au/Ni /Z Recommended working travel Pre-loaded spring force force at working travel 2,54 mm/100 mil 6,30 mm 5,00 mm 0,50/0,50/0,50/0,50 N only BST: 0,40/0,40/0,40 N 1,10/1,50/2,25/3,00 N only BST: 1,50/2,25/3,00 N D 1,00 Au 1,50 Au/Ni max. current rating 3,0 A D1 E 5,08 0,64 Au 1,50 Au/Ni Typ. continuity resistance < 25 mohm G 60 1,30 Au/Rh/Ni 1,50 Au/Ni steel H 1,50 Au/Rh/Ni K/KL4 90 1,50 Au 1,65 mm M M1 Q/QL4 1,50 Au 1,40 Au/Ni 1,30 Au/Rh/Ni 1,50 Au/Ni (nur Q) with inserted press ring with inserted press ring D - 1,5 N - Au - 1,5 1,75 mm 1,67 mm 1,76mm 15,9 2 ø 1,0 17,9 4 33,0 24,7 ø 1,37 35,0 29,6 7,6 ø 1,83 ø 1,66 27,6 5,6 *short version for easy-pulloff of broken pins. Also available: H 1025 L-K H 1025 W-K 4,8 ø 1,25 10,0 0, /Z L4 H 1025 H 1025 L H 1025 W H K* /Z L H 1025 W H K 36 1)

37 B 0,62 Ni BST 1,50 Au G 60 0,75 Au/Ni 1,50 Au FK 1034 FK ,54 mm/100 mil 10,00 mm 12,00 mm Recommended working travel 8,00 mm 10,00 mm Pre-loaded spring force 0,60/0,70 N 0,30/0,35 N force at working travel 1,50/2,25 N 1,50/2,25 N max. current rating 3,0 A 3,0 A SERIES H 1,50 Au Typ. continuity resistance < 25 mohm < 30mOhm M1 1,40 Au Q 1,00 Au/Rh steel Q V 1,30 Au 1,50 Au 0,75 Ni 1,65 mm with inserted press ring 1,75 mm 1,67 mm with inserted press ring 1,76 mm ,25 N - Au - 1,5 19,5 ø 0,75 21,5 36,6 24,6 ø1,37 38,6 29,6 4,8 7,6 ø1,83 ø1,66 ø1,24 27,6 5,6 *short version for easy-pull-off of broken pins. Also available: H 1025 L-K H 1025 W-K 10,0 0, H 1025 H 1025 L H 1025 W H K* 37

38 1064 A 1,96 Au 2,54 mm/100 mil 1,27 mm D 1,96 Au Recommended working travel Pre-loaded spring force to 1,27 mm 0,20/0,35/0,35 N SERIES 1064 D H H ,17 Au 1,96 Au 3,30 Au force at working travel max. current rating Typ. continuity resistance 0,60/1,25/1,85 N 5,0 A < mohm H 76 3,96 Au nickel silver, unplated spring steel/stainless steel, silver plated ube H1 53 1,57 Au nickel silver, unplated H1 66 2,49 Au 1,70 mm - 1,75 mm H2 1,96 Au 1,70 mm - 1,75 mm D - 0,6 N - Au - 1,96 Tip Material: ube for for for A/D and H1 H H H 1064 L H 1064 H 1064 W 38

39 A B BST 2,00 Au/Ni 0,80 Au/Ni 1,00 Au/Ni 0,80 Au/Ni 1,30 Au/Ni 1,80 Au/Ni 2,00 Au/Ni 3,00 Rh 0,80 Au 1,00 Au D ,54 mm/100 mil 5,30 mm Recommended working travel 4,00 mm Pre-loaded spring force 0,30/0,40/0,35/0,70/1,00/1,00 N force at working travel 0,70/1,00/1,50/2,25/3,00/5,00 N 2021/5: 0.70/1.00 N not available; 1021/X: 0.70 N not available max. current rating 3,0 A SERIES D D1 F 5 1,30 Au/Ni 1,80 Ni 0,65 Au/Ni 1,00 Au/Ni Typ. continuity resistance < 25 mohm bronze/ steel F 1,50 Au 2,00 Au F1 G ,65 Ni 1,30 Ni 2,00 Au/Ni 1,80 Au/Rh Recommended H 2021 Diameter of Drill 1,99 mm 2,00 mm H K 60 1,80 Rh 2,00 Rh 2,00 Rh 2021/5 - F - 1,5 N - Au - 2,0 M Q 1,80 Rh 1,00 Ni 1,30 Au/Ni Body Extension Body Extension X Mounting Height Y 15,5 16,5 18,5 Probe Length Z 37,3 38,3 40, /5 1021/X 1021/5R H 2021 L H 2021 W 39

40 SERIES B BST D G 60 1,00 Ni 0,80 Au 1,30 Rh 2,00 Ni 1,00 Ni 1,30 Ni 2,00 Ni Recommended working travel Pre-loaded spring force force at working travel max. current rating Typ. continuity resistance 2,54 mm/100 mil 10,00 mm 8,00 mm 0,40/0,50/1,00 N 1,50/2,50/3,00 N 3,0 A < 30 mohm H 1,30 Rh bronze/ steel K 90 2,00 Ni M 1,50 Au 1,99 mm Q 1,30 Ni 2,00 mm V 1,00 Ni G - 1,5 N - Ni - 1, Body Extension X Mounting Height Y 18,2 20,2 21,2 23,2 Probe Length Z /X H 2021 L 2024/X H 2021 W 40

41 A B 1,80 Ni 1,50 Au 1,30 Rh 0,80 Ni/Au BST 1,80 Rh 2,50 Rh ,54 mm/100 mil 5,30 mm Recommended working travel 4,00 mm Pre-loaded spring force 0,30/0,40/0,35/0,75/1,00/1,00 N force at working travel 0,70/1,00/1,50/2,25/3,00/5,00 N 2028/5: 0.70 / 1.00 N not available; 1028/5R: 0.70 N not available max. current rating 3,0 A SERIES D 1,40 Au Typ. continuity resistance < 25 mohm D1 EB 2,5 0,65 Ni 0,80 Ni 1,80 Au bronze/ steel G 60 1,30 Ni 1,50 Rh Recommended H 2021 Diameter of Drill 1,99 mm H 1,40 Au 2,00 mm V 1,30 Ni A - 1,5 N - Ni - 1, /5 1028/5R H 2021 L H 2021 W 41

42 2029 A 1,50 Ni 2,54 mm/100 mil 8,00 mm B 1,30 Rh Recommended working travel Pre-loaded spring force 6,40 mm 0,35/0,70/0,80 N SERIES 2029 BST D 0,80 Au/Ni 1,30 Ni 1,50 Rh 1,50 Au force at working travel max. current rating Typ. continuity resistance 1,50/2,25/3,00 N 3,0 A < 30 mohm EB 1,80 Au spring steel, silver plated steel G 60 1,30 Ni/Au 1,50 Ni H 1,30 Au 1,80 Au 1,50 Ni 1,99 mm M1 1,50 Au 2,00 mm Q Q5 V 1,50 Ni 1,30 Au/Ni 1,30 Ni 2029/ ,5 N - Rh - 1,5 Body Extension * only for headstyles B/BST/Q5/V 2029/5 2029/8* H 2021 L H 2021 W 42

43 A BST1 V 4, ,30 Au 1,00 Au 1,30 Au 5248/G Flying Probe 5248/G 5248/G-V 2,54 mm/100 mil 8,00 mm 6,50 mm Recommended working travel 6,40 mm 5,00 mm Pre-loaded spring force 0,50 N 0,50 N force at working travel 1,75 N 1,50 N max. force 1,75 N SERIES 5248/G max. current rating Typ. continuity resistance 3 A < 30 mohm stainless steel, gold plated steel 2,00 mm 2,03 mm 5248/G - A - 1,75N - Au - 1,3 Body Extension 45,0 19,6 35,0 2 8,9 ø 1,0 2,0 ø 2,5 ø 1,65 M1,6 3,5 33,0 10,0 0,2 ø 2,2 ø 2,01 ø 1,97 35,0 Due soldering the wire at the solder cup, the receptacle becomes vacuum tight. Please avoid that solder gets into the thread area of the receptacle. 5248/G 5248/G-V H 1021/GR- H 1021/GR-L H H1021/GRV-L 43

44 5257/G Flying Probe A 90 1,40 Au 2,54 mm/100 mil 5,30 mm SERIES 5257/G BST1 V ,00 Au 1,30 Au Recommended working travel Pre-loaded spring force force at working travel max. current rating Typ. continuity resistance 4,00 mm 0,60 N 1,75 N 3 A < 30 mohm stainless steel, gold plated steel 2,00 mm 2,03 mm 5257/G - A - 1,75N - Au - 1,4 Body Extension 40,0 14,6 30,7 4 4 ø 1,0 1,7 ø 2,2 ø 2,3 ø 1,65 M1,6 33,0 10,0 0,2 ø 2,01 ø 1,97 35,0 Due soldering the wire at the solder cup, the receptacle becomes vacuum tight. Please avoid that solder gets into the thread area of the receptacle. 5257/G 5257/G H 1021/GR- H 1021/GR-L H 1021/GRV-L 44

45 1030 A B 1,30 Rh 2,50 Rh 1,30 Au 2,50 Au/Ni Recommended working travel Pre-loaded spring force force at working travel 3,18 mm/125 mil 6,30 mm 5,00 mm 0,40/0,60/0,70 N 1,50/2,25/3,00 N SERIES 1030 D 1,30 Au 1,60 Au/Ni max. current rating 4,0 A E 2,50 Au Typ. continuity resistance < 30 mohm F 2,50 Au/Ni spring steel, silver/gold plated G 60 2,50 Rh steel H 2,50 Au/Ni 2,32 mm with inserted press ring 2,54 mm with inserted press ring 2,34 mm 2,56 mm A - 1,5 N - Rh - 2, H 1030 H 1030 L 45

46 1040 A 4,00 Au/Ni 4,00 mm 5,50 mm B 1,50 Au/Ni Recommended working travel Pre-loaded spring force 4,40 mm 0,50/0,70/0,80/1,50 N SERIES 1040 D E 4,00 Au/Ni 2,40 Au/Ni 4,00 Au/Ni force at working travel max. current rating Typ. continuity resistance 1,50/2,25/3,00/5,00 N 5,0 A < 30 mohm F 4,00 Au/Ni steel G 60 4,00 Ni H 4,00 Ni 2,99 mm 3,00 mm ,5 N - Au - 4, H H 1045 L 46

47 G 1042 F G 1,85 Ni 4,00 Au/Ni 4,00 Ni 1,85 Ni 4,50 mm 7,00 mm Recommended working travel 5,60 mm Pre-loaded spring force 0,40/0,50/0,60 N force at working travel 1,50/2,25/3,00 N connected to H connected to max. current rating 5,0 A 8,0 A Typ. continuity resistance < 30 mohm < 15 mohm SERIES 1042 H 4,00 Rh steel/ube, gold plated 1042/G 3,00 Au 4,00 Au 3,50 mm 3,52 mm 1042/G - - 1,5 N - Au - 4,0 Thread Tip Material: ube 13,25 2,0 4,0 ø1,85 ø1,8 ø3,5 ø3,85 ø3,9 38,0 19,0 ø3,0 0,25 22,0 20,7 ø3,5 8,0 ø1,42 M2,5 movable beweglich 5,0 movable beweglich 1042 H 1042 H 1042/S 1042/G H 1042/G 47

48 SERIES A B BA 6 D D D2 D3 F ,50 Ni 4,00 Au 1,80 Rh/Ni 1,80 Ni 2,30 Rh/Ni 2,50 Rh/Ni 3,00 Ni 4,00 Rh/Ni 3,50 Ni 1,00 Rh 2,30 Ni 2,50 Ni 3,00 Ni 0,80 Rh 1,40 Au 1,80 Ni 4,00 mm 4,00 mm 5,50 mm 5,50 mm Recommended working travel 4,40 mm 4,40 mm Pre-loaded spring force 0,20/0,20/0,40/1,00/1,00 N 1050 force at working travel 0,40/0,80/1,50/3,00/5,00 N 1050 Pre-loaded spring force 0,20/0,40/0,50/0,80/0,70 N 1060 force at working travel 0,60/1,50/2,25/3,00/5,00 N 1060 max. current rating 5,0 A Typ. continuity resistance < 30 mohm steel nickel silver, unplated 3,00 mm F 2,30 Rh 3,00 Au 2,50 Rh 4,00 Rh 3,01 mm F3 G ,00 Rh 1,40 Au 2,30 Rh 2,50 Rh/Ni 4,00 Au/Rh/Ni A - 1,5 N - Au - 4,0 H KF 2,50 Ni 3,00 Ni 4,20 Rh 2,60 Ni 4,00 Ni * with D2 ** with /5 H 2050 L H 2050 LST H 2060 LST 48

49 B BA 1,80 Ni 1,80 Rh ,00 mm 7,00 mm Recommended working travel 5,60 mm Pre-loaded spring force 0,15/0,25/0,40/0,60 N force at working travel 0,70/0,80/1,50/3,00 N SERIES max. current rating Typ. continuity resistance 5,0 A < 35 mohm steel nickel silver, blank 3,00 mm 3,01 mm B - 1,5 N - Ni - 1, /5 H 2050 L H 2050 LST H 2060 LST 49

50 1054 A 90 3,96 Au 3,50 mm 6,40 mm B 1,52 Rh Recommended working travel Pre-loaded spring force 5,10 mm 0,40/0,40/0,50/1,00 N SERIES 1054 D E 90 3,96 Au 1,45 Au 2,36 Au/Rh 3,96 Au force at working travel max. current rating Typ. continuity resistance 1,00/1,50/2,50/3,00 N 5,0 A < 20 mohm F 1,45 Au G 1,45 Ni ø 2,45 6,0 30,5 17,0 steel nickel silver, gold plated with inserted press ring with inserted press ring 2,71 mm 2,89 mm 2,67 mm 2,85 mm ,5 N - Au - 3,96 2,5 ø 1,45 (ø 1,52) 33,8 7,6 ø 2,87 24,9 ø 2,36 ø 2, H 1054 L 50

51 1010/G with thread B D D 0,45 Au 0,50 Au 1,00 Au/Ni Recommended working travel Pre-loaded spring force force at working travel 1,91 mm / 75 mil 3,00 mm 2,40 mm 0,20 N 0,80 N SERIES 1010/G max. current rating 2,0 A Typ. continuity resistance < 20 mohm stainless steel, nickel plated steel 1,25 mm 1,26 mm 1010/G - D - 0,8 N - Au - 1,0 Thread *Recommended fitting torque 1Ncm 1010/G H 1010/GR-L WFS 1010/G-1,5-1,0 51

52 1015/G with thread 1015-standard 1015-D7 A B 90 1,80 Au/Ni 0,75 Au/Rh/Ni 2,54 mm/100 mil 4,40 mm 2,75 mm Recommended working travel 3,50 mm 2,00 mm SERIES 1015/G BS D D D7 0,38 Au/Ni 1,30 Au 1,80 Au/Ni 0,65 Au/Ni 0,75 Au/Rh 1,25 Au/Ni 0,65 Au Pre-loaded spring force 0,25/0,4/0,4/0,3/ 0,25/0,4/0,4 0,7/0,6 N 0,4/0,7 N force at working travel 0,7/1,0/1,5/1,7/ 0,5/0,75/1,0 2,5/3,0 N 1,1/1,7 N max. current rating Typ. continuity resistance 3,0 A < 30 mohm E 1,80 Au/Ni steel/ube F F 0,75 Rh 1,80 Rh 1,68 mm... 1,70 mm G 60 1,30 Rh 1,80 Au/Ni 1,68 mm... 1,70 mm H K 90 1,30 Rh 1,80 Au 1,80 Au/Ni Screwing Tools and Recommended Torques see page 94/ /G - A - 1,5 N - Au - 1,8 Thread 12,8 2,5 2,5 ø 0,75 1,4 ø 1,93 12,0 3,35 2,7 ø 1,5 3,4 ø 1,85 27,9 21,0 ø 1,37 M 1,4 27,1 24,5 10,0 ø 1,67 Due soldering the wire at the solder cup, the receptacle becomes vacuum tight. Please avoid that solder gets into the thread area of the receptacle. 1015/G 1015/G-D7 H 1015/GR-L H 1015/GRV-L 52

53 Head style A B D E D ,65 1,50 4,00 29,90 14,80 D ,65 1,50 2,80 28,70 13,60 D1 xxx Head No. Head ø mm Plate ø mm Head Length mm Total Length mm Mounting Measure mm 1015/G for position test 2,54 mm/100 mil 4,40 mm Recommended working travel 3,50 mm Pre-loaded spring force 0,25/0,40/0,40/0,30/0,70/0,60 N force at working travel 0,70/1,00/1,50/1,70/2,50/3,00 N SERIES 1015/G max. current rating Typ. continuity resistance 3,0 A < 30 mohm steel, gold plated H 1015/GR 1,68-1,70 mm 1,68-1,70 mm 1015/G - D1001-1,5 N - Au - 0,65 x 4,0/1,5 Thread Head-No. Measure A Measure Measure B ø A ø B Abmessungen und Einbaumaße E ø 0,75 3,4 ø 1,85 2,5 ø 1,93 D ø 1,67 21,0 ø 1,37 24,5 M1,4 1015/G H 1015/GR-L 1015/G H 1015/GR-L 53

54 1021/G with thread A B 90 2,00 Au/Ni 0,80 Au/Ni 1,00 Au/Ni Recommended working travel 2,54 mm/100 mil 5,30 mm 4,00 mm SERIES 1021/G BST D D D1 5,0 0,80 Au/Ni 1,30 Au/Ni 1,80 Au/Ni 2,00 Au/Ni 3,00 Rh 0,80 Au 1,00 Au 1,30 Au/Ni 1,80 Ni 0,65 Au/Ni Pre-loaded spring force force at working travel max. current rating Typ. continuity resistance 0,30/0,40/0,35/0,70/1,00/1,00 N 0,70/1,00/1,50/2,25/3,00/5,00 N 3,0 A < 25 mohm F 1,00 Au/Ni steel F 1,50 Au 2,00 Au F1 5,0 0,65 Ni Recommended Diameter of Drill 2,00 mm G H K ,30 Ni 1,80 Au/Ni 2,00 Au/Ni 1,80 Rh 2,00 Rh 2,00 Rh M 1,80 Rh Q 1,00 Ni 1,30 Au/Ni 10,5 2 ø 1,0 1,72 ø 2,3 35,8 27,5 3 2,03 mm Screwing Tools and Recommended Torques see page 94/ /G - F - 1,5 N - Au - 2,0 Thread ø 1,65 M 1,6 35,0 Due soldering the wire at the solder cup, the receptacle becomes vacuum tight. Please avoid that solder gets into the thread area of the receptacle. 1021/G H 1021/GR-L H 1021/GRV-L 54

55 Head style Head No. Head ø mm Plate ø mm Head Length mm Total Length mm Mounting Measure mm A B D E D ,65 1,80 2,50 35,80 10,50 D ,65 3,00 3,40 36,70 11,40 D ,65 1,80 3,60 36,90 11,60 D ,65 1,50 5,00 38,30 13,00 D ,80 2,50 2,80 36,10 10,80 D ,80 1,95 2,80 36,10 10, /G for position test 2,54 mm/100 mil 5,30 mm Recommended working travel 4,00 mm Pre-loaded spring force 0,40/0,35/0,70/1,00/1,00 N force at working travel 1,00/1,50/2,25/3,00/5,00 N SERIES 1021/G D ,80 3,50 3,20 36,50 11,20 D ,80 2,30 3,20 36,50 11,20 max. current rating Typ. continuity resistance 3,0 A < 25 mohm D ,80 2,50 4,00 37,30 12,00 D ,80 2,50 4,60 37,90 12,60 D ,00 1,80 2,00 35,30 10,00 D ,00 2,50 2,60 35,90 10,60 steel, gold plated D1 xxx D ,65 1,50 2,70 36,00 10,70 2,00 mm D7 xxx 2,03 mm F ,70 1,80 2,00 35,30 10,00 F ,00 2,30 3,30 36,60 11,30 F ,00 2,50 3,50 36,80 11,50 F ,30 2,50 3,00 36,30 11,00 Screwing Tools and Recommended Torques see page 94/ /G - D1013-1,5 N - Au - 0,65 x 2,5/1,8 F ,50 3,00 2,50 35,80 10,50 F1 xxx Thread Head-No. Measure A Measure ø A Dimensions Abmessungen and Mounting und Einbaumaße Measures ø B E Measure B 2,0 ø 2,3 D 27,5 ø 1,65 2,7 M1,6 1021/G H 1021/GR-L 1021/G H 1021/GR-L 55

56 1028/G with thread A 1,80 Ni 2,54 mm/100 mil 5,30 mm SERIES 1028/G B BST D 1,30 Rh 0,80 Ni/Au 1,80 Rh 2,50 Rh 1,40 Au Recommended working travel Pre-loaded spring force force at working travel max. current rating Typ. continuity resistance 4,00 mm 0,30/0,40/0,35/0,75/1,00/1,00 N 0,70/1,00/1,50/2,25/3,00/5,00 N 3,0 A < 25 mohm D1 2,5 0,65 Ni 0,80 Ni steel EB 1,80 Au G 60 1,30 Ni 1,50 Rh Recommende Diameter of Drill H 1021/GR 2,00 mm H 1,40 Au 2,03 mm Screwing Tools and Recommended Torques see page 94/95 V 1,30 Ni 1028/G - A - 1,5 N - Ni - 1,8 Thread 1028/G H 1021/GR- H 1021/GR-L 56

57 1060/G with thread A B BA 6 5,0 90 2,50 Ni 4,00 Au 1,80 Rh/Ni 1,80 Ni 2,30 Rh/Ni 2,50 Rh/Ni 3,00 Ni 4,00 Rh/Ni 3,50 Ni Recommended working travel Pre-loaded spring force force at working travel max. current rating 4,00 mm 5,50 mm 4,40 mm 0,20/0,20/0,40/0,50/0,80/0,70 N 0,40/0,60/1,50/2,25/3,00/5,00 N 5,0 A SERIES 1060/G D 1,00 Rh Typ. continuity resistance < 30 mohm D D2 4,0 2,30 Ni 2,50 Ni 3,00 Ni steel D3 F 5,0 0,80 Rh 1,40 Au 1,80 Ni 3,00 mm F 2,30 Rh 3,00 Au 3 2,50 Rh 4,00 Rh 3,01 mm Screwing Tools and Recommended Torques see page 94/95 F3 G 5,0 60 1,00 Rh 1,40 Au 2,30 Rh 2,50 Rh/Ni 4,00 Au/Rh/Ni 1060/G - A - 1,5 N - Au - 4,0 H KF 2,50 Ni 3,00 Ni 4,20 Rh 2,60 Ni 4,00 Ni Thread 28,5 10,7 20,0 3 2 ø 1,8 3,0 (ø 3,6) M 2 4,0 (ø4,5) 5,0 (ø 5,4) 27,0 10,0 0,2 ø 3,2 ø 3,0 Due soldering the wire at the solder cup, the receptacle becomes vacuum tight. Please avoid that solder gets into the thread area of the receptacle. 1060/G 1060/G4 1060/G5 H H 1060/G-L H 1060/GR-L H 1060/GRV-L 57

58 SERIES 1060/G Head style A B D E D ,00 3,50 2,80 29,30 11,50 D ,00 3,50 4,00 30,50 12,70 D ,40 3,50 2,40 28,90 11,10 D ,40 3,50 3,30 29,80 12,00 D ,40 3,50 4,00 30,50 12,70 D1 xxx Head No. Head ø mm Plate ø mm Head Length mm Total Length mm Mounting Measure mm F ,30 4,70 2,70 29,20 11,40 F ,30 4,70 3,60 30,10 12, /G for position test 4,00 mm 5,50 mm Recommended working travel 4,40 mm Pre-loaded spring force 0,20/0,20/0,40/0,50/0,80/0,70 N force at working travel 0,40/0,60/1,50/2,25/3,00/5,00 N max. current rating 5,0 A Typ. continuity resistance < 30 mohm F ,30 4,70 5,30 31,80 14,00 F ,40 3,50 1,70 28,20 10,40 F ,40 3,50 2,00 28,50 10,70 F ,40 3,50 3,00 29,50 11,70 steel, gold plated F ,80 4,50 1,50 28,00 10,20 F ,30 3,50 1,80 28,30 10,50 3,00 mm F ,30 3,50 2,00 28,50 10,70 F ,00 5,00 2,00 28,50 10,70 F1 xxx 3,01 mm Screwing Tools and Recommended Torques see page 94/ /G - D1013-1,5 N - Au - 1,00 x 2,8/3,5 Thread Head-No. ø A ø B Abmessungen und Einbaumaße ø 3,2 ø 1,8 ø 3,0 2,0 E 10,0 0,2 (ø 3,6) D Measure A Measure Measure B 20,0 ø 2,65 27,0 3,0 M2 1060/G H 1060/G-L H H 1060/GR-L 58

59 1061/G with thread B BA 1,80 Ni 1,80 Rh Recommended working travel Pre-loaded spring force force at working travel 4,00 mm 7,00 mm 5,60 mm 0,15/0,25/0,40/0,60 N 0,70/0,80/1,50/3,00 N SERIES 1061/G max. current rating 5,0 A Typ. continuity resistance < 35 mohm Plunge steel 3,00 mm 3,01 mm Screwing Tools and Recommended Torques see page 94/ /G - B - 1,5 N - Ni - 1,8 Thread 1061/G 1060/G-L 1060/GR-L 59

60 5110/G with thread 2,30 Au 3,50 Au 4,00 mm 3,50 mm SERIES 5110/G D E F 2,30 Au 2,30 Au 2,30 Au Recommended working travel Pre-loaded spring force force at working travel max. current rating Typ. continuity resistance 2,80 mm 0,25/0,30/0,45/0,50 N 0,80/1,20/1,50/2,50 N 10,0 A < 10 mohm stainless steel, gold plated ube, gold plated Messing, gold plated 2,64 mm 2,65 mm Screwing Tools and Recommended Torques see page 94/ /G - D - 1,5 N - Au - 2,3 Thread Tip Material: ube 7,3 2,0 1,6 ø 1,8 3,0 ø 3,3 17,1 12,0 (ø 3,2) ø 2,65 M2 13,6 0,2 8,5 ø 3,03 ø 3,0 ø 2,0 5110/G H 5110/GR 60

61 1021/GV-Y4 turning secured Y4 0,5 5,2 ø1,5 1,50x0,50 Au Recommended working travel Pre-loaded spring force force at working travel 2,54 mm/100 mil 4,30 mm 4,00 mm 0,30 N 1,50 N SERIES 1021/GV max. current rating 3,0 A Typ. continuity resistance < 25 mohm steel, gold plated Recommended Diameterof Drill H 1021/GVR 2,00 mm (Hartglasgewebe) 2,03 mm Screwing Tools and Recommended Torques see page 94/ /GV - Y4-1,5 N - Au - 1,5x0,5 10,5 4,0 ø1,0 P1,72 ø2,2 2,0 ø2,3 0,2 ø2,0 41,6 ø1,65 27,5 33,0 Thread Tip width Tip strength 27,5 M1,6 5,8 ø0,7 ø0,45 ø1,7 1021/GV view rotated 90 H 1021/GVR 61

62 2053 Y1 0,58 4,5 ø2 2,0x0,58 Au 2,54 mm/100 mil 5,00 mm SERIES 2053 Y21 0,50 4,5 ø2 2,0x0,50 Au Recommended working travel Pre-loaded spring force force at working travel max. current rating Typ. continuity resistance 4,00 mm 0,45 N 1,50 N 3,0 A < 30 mohm steel 1,98...2,00 mm 1,98...2,00 mm Y1-1,5 N - Au - 2,0x0,58 Tip width Tip strength 2053 H 1021 L 62

63 1053 Y Y4 Y ,5 4,5 6 5 ø4 ø5 ø5 5,00x1,00 Au/Ni 4,00x1,00 Ni 5,00x0,50 Ni Recommended working travel Pre-loaded spring force force at working travel 5,00 mm 5,00 mm 4,00 mm 0,50/0,80/1,25 N 1,50/3,00/5,00 N SERIES 1053 Y5 0,65 6 ø4 4,00x0,65 Ni max. current rating Typ. continuity resistance 5,0 A < 20 mohm ube 3,00 mm 3,00 mm Y - 1,5 N - Ni - 5,0x1,0 Tip width Tip strength with Y und Y4 with Y3 und Y H 1050 L H 1050 L ST H 1050 W 63

64 1053/G turning secured in receptacle, optional: switching element Y 1,0 5,0x1,0 Au 4 ø5,0 4,00 mm SERIES 1053/G Y3 Y4 Y5 Y11 0,5 5,0x0,5 Au 3,0 ø5,0 1,0 4,0x1,0 Au ø4,0 0,65 4,0x0,65 Au 0,65 ø2,15 ø4,0 2,15x0,65 Au 5,00 mm Recommended working travel 4,00 mm Switching travel 2,50 mm (with switching element SEV) Pre-loaded spring force 0,30/0,40/0,50/0,80/0,80/1,00 N force at working travel 0,50/1,50/2,00/3,00/4,00/5,00 N force at working travel 1,50/2,50/3,00/4,00/5,00/6,00 N (with switching element SEV) max. current rating 5,0 A Typ. continuity resistance < 20 mohm ube, gold plated 3,01 mm 3,03 mm Screwing Tools and Recommended Torques see page 94/ /G - Y4-1,5 N - Au - 4,0x0,65 Tip width Tip strength Tip Material: ube 42,5 13,2 9,0 2 ø2,15 ø3,2 ø2,65 SW 2,6 12,0 0,2 ø3,2 ø3,02 26,0 4,9 M2,5 ø1,35 0,85 turning secured in receptacle only 40,0 47,8 soldering hole ø2,55x1,6 vacuum tight ø2,8 ø1,0 switching element vacuum tight 1053/G view rotated 90 H 1053/GVRV-L H 1053/GRV-SEV 64

65 A 90 2,30 Au 2,30 Au 4,00 Au 2,30 Au L 9,5 Switching Probe 3010/2(G) 3010/10(G) 4,00 mm 5,00 mm Recommended working travel 4,00 mm Switching travel (± 0,2mm) 1,70 mm 4,00 mm Pre-loaded spring force 0,12/0,30/1,80/1,70/ 2,70/ 5,00 N force at switching travel 1,70 mm: 0,18/0,70/3,60/4,40/ 5,40/ 8,00 N 4,00 mm: 0,25/1,30/6,00/8,00/ 9,00/12,00 N force at working travel 1,70 mm: 1,25/2,30/7,00/9,00/10,00/13,00 N 4,00 mm: 0,25/1,30/6,00/8,00/ 9,00/12,00 N SERIES 3010/2(G) 3010/10(G) 1 ø 3,0 1,00 Au - Pin- L1 ø 2,3 9,5 1,00 Au max. current rating 5,0 A 1,0 A Typ. continuity resistance < 15 mohm < 50mOhm Insulating Voltage 1000V L3 ø 2,0 14,0 1,00 Au F 1,80 Au steel, gold plated or gold plated with insulator F 2,30 Au Recommended H /22/S-23 H 3010/GS-26 Diameter of Drill F1 3,00 HTK 5,00 HTK 4,00 HTK 3,00 mm 3,28 mm 3,01 mm 3,29 mm Screwing Tools and Recommended Torques see page 94/ /2G - A - 2,3 N - Au - 2,3/1,0 x 4,0 Body Extension Thread onnector Pin Length onnector Pin-Diameter *Temperature range of the insulator (HTK) up to ,0 10,2 3 28,0 2 Y 1,7±0,2 ø 1,8 ø 3,0 42,5 ø 2,65 16,7 9,5 36,0 18,2 10,0 42,5 24,7 0,2 16,0 Anschlusspin-ø onnectorpin-ø Length Anschlusspinlänge 0,5 6,0 1,0 2,5 1,0 4,0 ø of on- X/mm nectorpiny/mm 3,2 ø X H H 3010/S /2 3010/2-L 3010/ /10-LH H H /2G 3010/10G H H 3010/GS-26 ø 3,0 22,0 10,0 23,0 3,0 (ø 3,6) M3x0,35 26,2 8,5 ø 3,6 ø 3,3 ø 3,0 65

66 SERIES 3010/2GW(5) A L 1 L 1 L3 F F F1 ø 3,0 ø 2,3 ø 2,0 90 9,5 9,5 14,0 2,30 Au 2,30 Au 4,00 Au 2,30 Au 1,00 Au 1,00 Au 1,00 Au 1,80 Au 2,30 Au 3,00 HTK 5,00 HTK Easy Replacement System Switching 3010/2GW interchangeable without soldering 4,00 HTK Switching Probe 3010/2GW(5) with thread, adjustable height, easy replacement system, interchangeable without soldering 4,00 mm 5,00 mm Recommended working travel 4,00 mm Switching travel (± 0,2mm) 1,70 mm 4,00 mm Pre-loaded spring force 0,12/0,30/1,80/1,70/ 2,70/5,00 N force at switching travel 1,70 mm: 0,18/0,70/3,60/4,40/ 5,40/ 8,00 N 4,00 mm: 0,25/1,30/6,00/8,00/ 9,00/12,00 N force at working travel 1,70 mm: 1,25/2,30/7,00/9,00/10,00/13,00 N 4,00 mm: 0,25/1,30/6,00/8,00/ 9,00/12,00 N - Pin- max. current rating 5,0 A 1,0 A Typ. continuity resistance < 15 mohm < 50 mohm Insulating Voltage 1000 V steel, gold plated or gold plated with insulator Recommended H 3010/GW Diameter of Drill H 3010/GW5 H 3010/GWR5 3,28 mm 3,31 mm 3,29 mm 3,32 mm Screwing Tools and Recommended Torques see page 94/ /2GW ,3 N - Au - 2,3/SH4,0 Body Extension Thread Easychange Adjustable Area only at switching travel 4,0 mm 10, ,0 28,0 1,7±0,2 ø 1,8 3,0 (ø 3,6) M3x0,35 ø 2,65 35,0 8,5 0,2 ø 3,6 ø 3,3 ø 3,0 *Temperature Temperaturbelastbarkeit range of the des insulator (HTK) Isolierstückes up to +300 aus HTK bis ,5 10,2...15,2 4,0 4,0 ø 1,0 7,5 3010/2GW H 3010/GW 3010/2GW5 adjustable Einbauhöhe height by scre- H 3010/GW5 H 3010/GWR5 wing 5mm range variabel 0-5,0 mm 66

67 Switching Probe 3010/2FType Opener L1 F1 ø 2,3 9,5 2,30 Au 1,00 Au 3,00 HTK 5,00 HTK 4,00 HTK 4,00 mm 5,00 mm Recommended working travel 4,00 mm Switching travel (± 0,2mm) 1,70 mm Pre-loaded spring force 0,40 force at switching travel 1,00 N force at working travel 2,30 N - Pin- SERIES 3010/2F max. current rating 5,0 A 1,0 A Typ. continuity resistance < 15 mohm < 50 mohm Insulating Voltage 1000 V steel, gold plated or gold plated with insulator Recommended Diameter of Drill 3,00 mm 3,01 mm 3010/2F - F - 2,3 N - Au - 2,3/1,0 x 4,0 Body Extension Type Opener onnector Pin Length onnector Pin-Diameter 10,2 2 3 ø 1,8 Ring ø 3,0 ø 3,2 37,5 29,5 Y ø 2,65 ø X 0,2 onnector Pin-ø Length of onnector PinY/mm X/mm Anschlusspin-ø 0,5 Anschlusspinlänge 2,5Y/mm 1,0 0,5 4,0 6,0 6,0 X/mm 1,0 1,0 2,5 1,0 4,0 *Temperature range of the insulator (HTK) up to +300 Temperaturbelastbarkeit des Isolierstückes aus HTK bis ,0 ø 3,0 22,0 10,0 23,0 3010/2F F H H H H 3010/S-23 67

68 Switching Probe 3010/2V turning secured Y 1,90x1,00 Au 4,00 mm 5,00 mm SERIES 3010/2V Y5 4,00x0,65 Au Recommended working travel 4,00 mm Switching travel (± 0,2mm) 1,70 mm Pre-loaded spring force 0,12/0,3/1,8/1,7/2,7/5,0 N force at switching travel 0,18/0,7/3,6/4,4/5,4/8,0 N force at working travel 1,25/2,3/7,0/9,0/10,0/13,0 N - Pin- max. current rating 5,0 A 1,0 A Typ. continuity resistance < 15 mohm < 50 mohm Insulating Voltage 1000 V steel Recommended Diameter of Drill H /22/S-23 3,00 mm 3,01 mm 3010/2V - Y - 2,3 N - Au - 1,9x1,0/1,0x4,0 Body Extension Distortion safety onnector Pin- Diameter onnector Pin Length onnectorpin-ø Length of on- X/mm nectorpiny/mm 0,5 6,0 1,0 2,5 1,0 4,0 *Temperature range of the insulator (HTK) up to /2V H H H 3010/S-23 68

69 Switching Probe 3011/2GS with thread, adjustable height, easy replacement system, interchangeable without soldering A L 1 ø 3,0 90 9,5 2,30 Au 2,30 Au 4,00 Au 2,30 Au 1,00 Au 4,00 mm 5,00 mm Recommended working travel 4,00 mm Switching travel (± 0,2mm) 1,70 mm 4,00 mm Pre-loaded spring force 0,25/0,40/0,60/1,40/ 2,00/ 4,00 N force at switching travel 1,70 mm:0,45/1,00/1,60/3,60/ 5,20/ 7,60 N 4,00 mm:0,75/1,80/3,00/6,50/ 9,50/12,50 N force at working travel 1,70 mm: 1,25/2,30/3,50/7,00/10,00/13,00 N 4,00 mm:0,75/1,80/3,00/6,50/ 9,50/12,50 N SERIES 3011/2GS L1 L3 F F F1 ø 2,3 ø 2,0 9,5 14,0 1,00 Au 1,00 Au 1,80 Au 2,30 Au 3,00 HTK 5,00 HTK Easy Replacement System Switching 3011/2GS interchangeable without soldering 4,00 HTK - Pin- max. current rating 5,0 A 1,0 A Typ. continuity resistance < 15 mohm < 50 mohm Insulating Voltage 1000 V steel, gold plated or gold plated with insulator Recommended H 3011/GWR5 Diameter of Drill H 3011/R, H 3011/RK H 3011/K 3,02 mm 3,01 mm 3,04 mm 3,02 mm Screwing Tools and Recommended Torques see page 94/ /2GS - - 1,8 N - Au - 2,3/SH 4,0 Body Thread Extension Easy Replacement Switching Travel 10,2 3 2 ø 1,8 3,0 (ø 3,6) ø 3,2 4,2 10,2...15,2 36,0 28,0 1,7±0,2 ø 2,65 M2,5 38,0 12,0 0,2 ø 3,02 21,0 15,2 ø 3,8 8,8 ø 0,73 1,7 ø 2,5 Temperaturbelastbarkeit *Temperature range of des the insulator Isolierstückes (HTK) up to aus +300 HTK: bis 300 ø 1,8 3011/2GS H 3011/GWR5 H 3011/R H 3011/K H 3011/RK HI HI 3011 *Adjustable height by screwing range 0-5,0 mm 69

70 SERIES 3012/2GS 3,00 Au 4,00 Au 1,00 Au 5 5,0 3,00 Au 4,00 Au F 4,50 Au 5,00 Au 2,30 HTK 3,00 HTK 3,50 HTK 4,00 HTK F1 4,50 HTK 5,00 HTK 5,50 HTK Switching Probe 3012/2GS with thread/adjustable height/integrated mounting meachanism 4,00 mm 4,20 mm Recommended working travel 4,00 mm Switching travel (± 0,2mm) 1,70 mm or 4,00 mm Pre-loaded spring force 0,25/0,40/0,60/1,40/ 2,00/ 4,00 N force at switching travel 1,70 mm: 0,45/1,00/1,60/3,60/ 5,20/ 7,60 N 4,00 mm: 0,75/1,80/3,00/6,50/ 9,50/12,50 N force at working travel 1,70 mm: 1,25/2,30/3,50/7,00/10,00/13,00 N 4,00 mm: 0,75/1,80/3,00/6,50/ 9,50/12,50 N - Pin- max. current rating 5,0 A 1,0 A Typ. continuity resistance < 15 mohm < 50 mohm Insulating Voltage 1000 V Easy Replacement System Switching 3012/2GS interchangeable without soldering ube, gold plated or gold plated with insulator Recommended H 3011/GWR5 Diameter of Drill H 3011/R, H 3011/RK H 3011/K 3,02 mm 3,01 mm 3,04 mm 3,02 mm Screwing Tools and Recommended Torques see page 94/ /2GS - F - 1,8 N - Au - 3,0/SH4,0 Body Thread Extension Easy Replacement Tip Material: ube Switching Travel 10,2 3 2 ø 2,27 SW 2,5 (ø 3,2) ø 3,2 4,2 10,2...15,2 36,0 28,0 1,7±0,2 ø 2,65 M 2,5 38,0 0,2 12,0 ø 3,02 21,0 15,2 ø 3,8 8,8 ø 0,73 1,7 ø 2,5 ø 1,8 *Temperature range of the insulator (HTK) up to +300 view 90 rotated 3012/2GS H 3011/GWR5 H 3011/R H 3011/K H 3011/RK HI 3011 adjustable height by screwing range 0-5,0 mm in H 3011/K and H 3011/RK 70

71 FS1 FLS1 3,00 4,00 5,00 5,90 Easy Replacement System Switching 3012/2GS interchangeable without soldering 3,50 4,50 5,50 3,00 3,50 Switching Probe 3012/2GS-FS1, FLS1 with thread/adjustable height/integrated mounting meachanism/isolated Tip 4,00 mm 4,50 mm Recommended working travel 4,00 mm Switching travel (± 0,2mm) 1,70 mm or 4,00 mm Pre-loaded spring force 0,12/0,25/0,30/0,40/0,60/1,80/1,40/1,70/2,00/2,70/2,00/5,00/4,00 N force at switching travel 1,70 mm: 0,20/0,45/0,75/1,00/1,60/3,60/3,60/4,40/4,80/5,40/5,20/8,00/7,60 N 4,00 mm: 0,25/0,75/1,30/1,80/3,00/6,00/6,50/8,00/8,50/9,00/9,50/12,00/12,50 N force at working travel 1,70 mm: 0,75/1,25/1,80/2,30/3,50/6,50/7,00/8,50/9,00/9,50/10,00/12,50/13,00 N 4,00 mm: 0,25/0,75/1,30/1,80/3,00/6,00/6,50/8,00/9,50/9,00/9,50/12,00/12,50 N - Pin- max. current rating 5,0 A 1,0 A Typ. continuity resistance < 15 mohm < 50 mohm Insulating Voltage 1000 V SERIES 3012/2GS-FS1 Isolator ube, gold plated or plastic ube Recommended H 3011/GWR5 Diameter of Drill H 3011/R, H 3011/RK H 3011/K 3,02 mm 3,01 mm 3,04 mm 3,02 mm Screwing Tools and Recommended Torques see page 94/ /2GS - FS1-3,0 N - Au/B - 3,0/SH4,0 Structure of the Tip isolation - Thread - Body Extension - Easy Replacement - - Tip Material: ube view 90 rotated only at switching travel 4,0 mm 10,2 3 2 ø 2,27 9,5 SW 2,5 (ø 3,2) 16,7 ø 3,2 4,2 10,2...15,2 36,0 28,0 8,8 1,7 0,2 ø 2,65 M2,5 ø 0,73 42,5 38,0 12,0 0,2 1,7 ø 3,02 ø 2,5 ø 1,8 3012/2GS-FS1 3012/2GS-FLS1 H 3011/GWR5 H 3011/R H 3011/K H 3011/RK HI HI ,0 *Temperature range of the insulator (HTK) up to ,2 ø 3,8 adjustable height by screwing range 0-5,0 mm in H 3011/K and H 3011/RK 71

72 SERIES 3014/2G A F F 90 3,00 Au 1,00 Au 2,00 Au 3,00 Au 1,00 Au Easy Replacement System Switching 3014/2G interchangeable without soldering 2,00 Au 3,00 Au Switching Probe 3014/2G with thread, easy replacement system, interchangeable without soldering with H 3014/GWR Recommended working travel Switching travel (± 0,2mm) Pre-loaded spring force force at switching travel force at working travel 4,00 mm 5,00 mm 4,00 mm 1,70 mm 0,50 N 0,90 N 1,50 N - Pin- max. current rating 3,0 A 1,0 A Typ. continuity resistance < 20 mohm < 40 mohm Insulating Voltage 1000 V ube Recommended Diameter of Drill 3,50 mm 3,51 mm Screwing Tools and Recommended Torques see page 94/ /2G - A - 1,5 N - Au - 3,0 Body Extension Thread Tip Material: ube 1,7 ø 1,8 9,2 2,2 3,0 ø 3,7 (ø 3,5) 24,5 15,3 M3x0,35 ø 2,46 13,4 8,0 0,2 ø 3,5 ø 3,2 19,5 15,9 ø 3,0 *Temperature range of the insulator (HTK) up to ,4 ø 0,84 ø 0,6 ø 2,6 ø 2,0 3014/2G H 3014/GR H 3014/GWR 72

73 1,50 Au 3,00 Au 0,80 Au F 1,50 Au F 1,50 HTK F1 Switching Probe /2G 2,54 mm/100 mil 5,30 mm Recommended working travel 4,00 mm Switching travel (± 0,2mm) 2,60 mm 4,00 mm Pre-loaded spring force 0,15/0,4/0,5/1,7 N 0,15/0,4/0,5/1,7 N force at switching travel 0,25/0,8/1,8/4,5 N 0,3/1,0/2,5/6,0 N force at working travel 0,8/1,5/3,0/6,5 N 0,3/1,0/2,5/6,0 N - Pin- max. current rating 3,0 A 1,0 A Typ. continuity resistance < 20 mohm < 50 mohm Insulating voltage 1000 V 1000 V SERIES /2G steel, gold plated or gold plated with insulator Recommended H 3020(/S-26) H 3020/GS-26 Diameter of Drill 2,00 mm 2,15 mm 2,01 mm 2,16 mm Screwing Tools and Recommended Torques see page 94/ /2G - F - 1,5 N - Au - 1,5/SH 4,0 Thread Body Extension Switching travel 35,3 9,5 28,0 2 2 ø0,8 ø2,0 ø1,65 16,0 0,2 ø2,2 ø2,0 26,0 2 1,72 ø2,3 M2 26,0 8,5 0,2 ø2,35 ø2,15 ø2,0 4,0 2,6±0,2 ø0,68 *Temperature range of the insulator (HTK) up to H 3020 H 3020/S-26 H 3020/2G H 3020/GS-26 73

74 SERIES 3023/2GS A D F F F1 90 1,80 Au 1,80 Au 1,00 Au 1,00 Au 1,80 Au 1,80 HTK Easy Replacement System Switching 3023/2G interchangeable without soldering Switching Probe 3023/2GS with thread, easy replacement system, interchangeable without soldering 2,54 mm/100 mil 5,00 mm Recommended working travel 4,00 mm Switching travel (± 0,2mm) 1,50 mm Pre-loaded spring force 0,12/0,30/0,50/0,80 N force at switching travel 0,20/0,50/0,80/1,60 N force at working travel 0,85/1,35/2,00/3,50 N - Pin- max. current rating 3,0 A 1,0 A Typ. continuity resistance < 20 mohm < 50 mohm Insulating voltage 1000 V steel, gold plated or gold plated with insulator Recommended Diameterof Drill 2,00 mm (Hartglasgewebe) 2,01 mm Screwing Tools and Recommended Torques see page 94/ /2GS - F - 3,5 N - Au - 1,8 Body Thread Extension Easy replacement 43,5 10,4 35,3 2 1,5±0,2 3 ø 1,0 1,72 ø 2,3 ø 1,65 42,9 15,0 0,2 ø 2,2 ø 2,0 30,3 10,2 0,2 ø 2,2 ø 2,0 30,3 5 23,2 0,2 ø 3,2 ø 2,8 10,4...15,4 *Temperature range of the insulator (HTK) up to +300 M1,6 7,1 ø 0,45 ø 1,4 3023/2GS H 3023/GWR5 H 3023/G H 3023/5G HI HI *Adjustable height by screwing range 0-5,0 mm 74

75 A D F F1 1,80 Au 1,00 Au 1,00 Au 1,80 HTK Easy Replacement System Switching 3024/2G interchangeable without soldering Switching Probe 3024/2G with thread, easy replacement system, interchangeable without soldering with H 3024/GW 2,54 mm/100 mil 5,00 mm Recommended working travel 4,00 mm Switching travel (± 0,2mm) 2,60 mm Pre-loaded spring force 0,30/0,50/0,50 N force at switching travel 1,00/1,50/1,80 N force at working travel 1,35/2,00/2,50 N - Pin- max. current rating 3,0 A 1,0 A Typ. continuity resistance < 20 mohm < 50 mohm Insulating Voltage 1000 V ube, gold plated or gold plated with insulator SERIES 3024/2G Recommended Diameter of Drill 2,15 mm 2,16 mm Screwing Tools and Recommended Torques see page 94/ /2G - - 2,0 N - Au - 1,8 Body Extension Thread Tip Material: ube 9,2 2,2 1,7 ø 1,0 1,72 ø 2,35 (ø 2,3) 24,5 15,3 M2x0,25 ø 1,65 13,0 8,0 0,2 ø 2,15 ø 2,0 19,5 2,4 ø 0,7 ø 0,52 ø 1,8 ø 1,4 3024/2G H 3024/G H 3024/GW 3024/2G 3024/2G 3024/2GW 75 *Temperature range of the insulator (HTK) up to +300

76 SERIES 3020/2GW5 F F F1 1,50 Au 3,00 Au 0,80 Au 1,50 Au 1,50 HTK Switching 3020/2GW5 interchangeable without soldering For replacement of standard switching contacts in test modules for testing harnesses of the automotive industry, in case of maintenance you have a to remove the complete module from the test table, to loose the wire and solder it again. The new PTR-System reduces the time for maintenance considerable. The switching contact and the receptacle are equiped with a special designed pin and a socket inside of the receptacle. The wire can be soldered directly at the connector pin of the receptacle once wired it must not be removed. The switching contact can be replaced inside the receptacle without loose the wire again. Switching Probe 3020/2GW5 with thread, threaded switching probe for easy replacement without wiring 2,54 mm/100mil 5,30 mm Recommended working travel 4,00 mm Switching travel (± 0,2mm) 2,60 mm 4,00 mm Pre-loaded spring force 0,15/0,4/0,5/1,7 N 0,15/0,4/0,5/1,7 N force at switching travel 0,25/0,8/1,8/4,5 N 0,3 /1,0/2,5/6,0 N force at working travel 0,8 /1,5/3,0/6,5 N 0,3 /1,0/2,5/6,0 N Recaptacle Pin- max. current rating 3,0 A 1,0 A Typ. continuity resistance < 20 mohm < 50 mohm Insulating Voltage 1000 V steel, gold plated or gold plated with insulator Recommended Diameter of Drill 2,15 mm 2,16 mm Screwing Tools and Recommended Torques see page 94/ /2GW5 - F - 1,5 N - Au - 1,5 Thread easychange Adjustable Area 2,0 *Temperature range of the insulator (HTK) up to ,3 9,5 28,0 2,0 ø0,8 1,72 ø2,3 M2x0,25 8,5 0,2 ø2,35 ø2,15 ø2,0 9,5...14,5 7,0 2,6±0,2 ø1,65 37,9 4,0 ø0,7 3020/2GW5 H 3020/GW5 H 3020/GWR5 *Adjustable height by screwing range 0-5,0 mm 76

77 Y 0,5 3,0 4,5 1,50x0,50 Au Push Back Probe turning security, vacuum closely 2,54 mm/100 mil 5,00 mm Recommended working travel 4,00 mm Switching travel (± 0,2mm) 2,60 mm Pre-loaded spring force 1,00/ 2,20/ 4,00 N force at switching travel 3,10/ 6,80/10,70 N force at working travel 5,00/10,00/15,00 N - Pin- max. current rating 3,0 A 1,0 A Typ. continuity resistance < 20 mohm < 50 mohm Insulating voltage 1000 V SERIES steel, gold plated 2,10 mm 2,11 mm Screwing tool WFS 1021/G - 2,54-1,8 max. recommended torques 5,00 Ncm Y - 15,0 N - Au - 1,5 x 0,5 Tip Diameter Tip strength Abmessungen und Einbaumaße *Temperature range of 7,5 FK the insulator (HTK) Single Verrastnadel, probe einfach Temperaturbelastbarkeit up to +300 des Isolierstückes aus HTK bis 300 ø 0,7 M1,6 ø 1,75 42,4 ø 2,3 1,72 ø 1,0 12,5 17,5 ø 0,68 4,0 ø 1,65 21,8 ø 1,96 M1,6 ø 2,1 24,7 61,5 0,3 ø 2,3 17,8 H 3028/R.01 Führungshülse SE Switching Schaltelement FK Probe Verrastnadel, complete with komplett mit receptacle and switching element Hülse + Schaltelement 77

78 Switching Probe ,00 Au 2,54 mm/100 mil 6,30 mm D 0,65 Au Recommended working travel Switching travel (± 0,2mm) Pre-loaded spring force 5,00 mm 4,00 mm 0,30 N SERIES 3030 F 1,00 Au force at switching travel 1,00 N force at working travel 2,00 N Pin- max. current rating 1,0 A Typ. continuity resistance < 50 mohm Insulating Voltage 1000 V steel, gold plated with inserted press ring with inserted press ring 1,65 mm 1,75 mm 1,67 mm 1,76 mm ,0 N - Au - 1,0/0,5 x 4,0 onnector Pin onnector Diameter Pin Length *Temperature range of the insulator (HTK) up to H 1025 (U) 78

79 0,80 Au 0,80 Au F Switching Probe ,91 mm/75 mil 5,00 mm Recommended working travel 4,00 mm Switching travel (± 0,2mm) 2,60 mm Pre-loaded spring force 0,30 N force at switching travel 1,10 N force at working travel 2,00 N max. current rating 1,0 A Typ. continuity resistance < 20 mohm Insulating Voltage 1000 V SERIES 3035 ube, gold plated with inserted press ring with inserted press ring F - 2,0 N - Au - 0,8 9,3 1,5 ø 0,65 ø 1,41 0,8 1,30 mm 1,36 mm 1,32 mm 1,37 mm Tip Material: ube 27,5 20,0 ø 1,0 18,0 ø 1,31 2,5 ø 0,38 *Temperature range of the insulator (HTK) up to H

80 SERIES 5087 Push Back Probe 5087 L 2,30 Au 3,00 Au 4,00 mm 10,00 mm 6,00 mm Recommended working travel 9,50 mm 5,00 mm D 1,45 Au Switching travel (± 0,2mm) 7,50 mm 3,00 mm Pre-loaded spring force 1,5/2,0/ 4,0 N 3,0/ 6,0/10,5 N 1,80 Au 2,30 Au force at switching travel 4,3/6,8/12,7 N 6,6/10,8/16,2 N D5 force at working travel 6,0/9,0/15,0 N 9,0/15,0/20,0 N 7,5 3,00 Au Recaptacle to Pin to F 1,00 Au 1,10 Au max. current rating 20,0 A 1,0 A 1,40 Au Typ. continuity resistance < 3 mohm < 25 mohm 1,80 Au Insulating voltage 1000 V F5 7,5 1,30 Au FL 10 ube/steel 1,80 Au F 3,00 mm (Tolerances depend to material, trial drillings recommended) F - 15 N - Au - 1,8 / 1,0 x 4,0 Tip width Tip strength onnector Pin Length *Temperature range of the insulator (HTK) up to +300 onnectorpin-ø Length of onnectorpiny/mm X/mm 0,5 6,0 1,0 2,5 1,0 4,0 80

81 3,00 Au A 3,00 Au 1,80 Au F Y Y Y1 1,6 0,8 0,8 3 2,5 2,2 2,20x1,60 Au 2,50x0,80 Au 3,00x0,80 Au Push Back Probe ,00 mm 7,00 mm Recommended working travel 5,00 mm Switching travel (± 0,2mm) 3,50 mm Pre-loaded spring force 0,50/1,50/ 3,00/ 5,00 /4,00 N force at switching travel 0,70/4,65/11,40/15,50/18,70 N force at working travel 1,50/6,75/15,75/20,75/25,75 N (without Switching element) 0,75/6,00/15,00/20,00/25,00 N Recaptacle to Pin to max. current rating 20,0 A 1,0 A Typ. continuity resistance < 3 mohm < 30mOhm Insulating voltage 1000 V 1000 V steel SERIES ,50 mm (Tolerances depend to material, trial drillings recommended) Y - 15,75 N - Au - 2,2x1,6/1,0 x 4,0 Also available in vacuum tight version = SEV Tip width Tip onnector strength Pin Diameter onnector Pin Length 5104 Single probe onnectorpin-ø Length of onnectorpiny/mm *Temperature range of X/mm 0,5 0,7 1,0 1,0 6,0 7,0 2,5 4,0 the insulator (HTK) up to +300 H 5104 (not for switching element) 5104/SE Probe with receptacle and switching element H 5104/SE for switching element 81

82 Push Back Probe 5203 Y 1,90x0,30 Au 1,90x0,50 Au 2,54 mm 5,50 mm Recommended working trave 5,00 mm Pre-loaded spring force 2,0 N SERIES 5203 force at working travel max. current rating 10,0/15,0 N < 5,0 A ube, gold plated Y - 10,0 N - Au - 1,9 x 0,3 Tip width Tip Material: ube Required screwing-tool: WFS H

83 2,00 Au X 1,00 Au DX 1,00 Au FX HX 1,40 Au High urrent Probe /G 2,54 mm/100 mil 5,30 mm Recommended working travel 4,00 mm Pre-loaded spring force 1,00 N force at working travel 3,00 N max. current rating 16,0 A SERIES /G Test onditions to Specify the max. current rating: - Test probe will be pulsed with raising current up to constant heating of max. 45 K (according to VDE 0609) - Test probe and test piece are free of dirt - Test probe is regulary mounted in corresponding receptacle Typ. continuity resistance < 10 mohm ube, gold plated Recommended H 1021 L H 1021/GR-L Diameter of Drill 1,98-2,00 mm 2,00 mm 1,98-2,01 mm 2,03 mm Screwing Tools and Recommended Torques see page 94/ /G - X - 3,0 N - Au - 2,0 Gewindeausführung High urrent Type Tip Material: ube 32,3 10,5 24,0 3 2 ø 1,0 ø 2,0 ø 1,65 30,0 8,0 0,2 ø 2,2 ø 2,0 35,8 27,5 1,72 ø 2,3 M 1,6 33,0 10,0 ø 2,01 35,0 Due soldering the wire at the solder cup, the receptacle becomes vacuum tight. Please avoid that solder gets into the thread area of the receptacle X-...X H 1021 L L 1021/G-...X -...X H 1021/GR-L - L H 1021/GRV-L H 1021/GRV-L 83

84 High urrent Probe /G SERIES /G BAX X DX FX HX 1,80 Au 3,00 Au 4,00 Au 2,30 Au 3,00 Au 2,30 Au 4,00 Au 6,00 Au 1,80 Au Recommended working travel Pre-loaded spring force force at working travel max. current rating Typ. continuity resistance 4,00 mm 5,50 mm 4,40 mm 0,70 N 3,00 N 24,0 A < 5 mohm Test onditions to Specify the max. current rating: - Test probe will be pulsed with raising current up to constant heating of max. 45 K (according to VDE 0609) - Test probe and test piece are free of dirt - Test probe is regulary mounted in corresponding receptacle ube Recommended Diameter H 1050 L of Drill H 1060/G-L H 1060/GRV-L 3,00 mm 3,00 mm 3,00 mm 3,01 mm Screwing Tools and Recommended Torques see page 94/ /G - F X - 3,0 N - Au - 4,0 Thread High urrent Type Tip Material: ube 27,5 10,7 19,0 2,0 3,0 ø 1,8 ø 3,0 ø 2,65 26,0 10,0 0,4 ø 3,2 ø 3,0 28,0 10,7 19,5 3,0 2,0 3,0 ø 1,8 3,0 (ø 3,6) ø 2,65 M2 27,0 10,0 0,4 ø 3,2 ø 3,0 Due soldering the wire at the solder cup, the receptacle becomes vacuum tight. Please avoid that solder gets into the thread area of the receptacle X H 1050 L 1060/G-...X H 1060/G-L H 1060/GRV-L 84

85 High urrent Probe /G AX X FX 90 4,00 Au 3,00 Au 4,00 Au 4,00 Au Recommended working travel Pre-loaded spring force force at working travel 4,50/5,00 mm 5,50 mm 4,40 mm 1,50/1,50 N 3,00/5,00 N SERIES 1075 max. current rating 50,0 A Test onditions to Specify the max. current rating: - Test probe will be pulsed with raising current up to constant heating of max. 45 K (according to VDE 0609) - Test probe and test piece are free of dirt - Test probe is regulary mounted in corresponding receptacle Typ. continuity resistance < 2 mohm stainless steel, silver ube, gold plated Recommended with without Diameter of Drill receptacle receptacle 3,98..3,99 mm 3,49..3,50 mm Screwing Tools and Recommended Torques see page 94/ /G - F X - 3,0 N - Au - 4,0 Thread High urrent Type Tip Material: ube 3,0 10,8 ø 2,5 ø 4,0 ø 4,3 3,5 (ø 4,3) 38,5 30,0 2,0 ø 3,5 15,0 0,3 ø 4,0 8,0 40,0 43,1 34,6 43,0 M X H 1075 L 1075/G H1075/G-L 85

86 Pneumatic Probe 4004/G with thread BST1 1,50 Rh 2,50 Rh 4,00 mm 10,00 mm Recommended working travel 6,00 mm SERIES 4004/G G V 60 1,30 Rh 1,00 Rh force at working travel 0,60 N Operating pressure 6 bar Operating medium compressed air (filtered, free of oil) max. current rating 3,0 A Typ. continuity resistance < 30 mohm The special construction of the FK 4004/G reduces time and costs of service and maintenance. The wire and tube will be connected directly to the receptacle. As the receptacle is wear resistant the wire and tube must not be disconnected again. The pneumatic part itself is interchangeable and will be screwed into the receptacle. An o-ring seals the pneumatic insert and the receptacle and makes both a functioning unit. steel 3,40 mm 3,41 mm The Pneumatic Probe 4004/G only operates in combination with receptacle H4004/GR... Pneumatik accessories see page /G - BST1-0,6 N - Rh - 1,5 Required screwing-tool: WFS 1060/G-4,0-3,0 4004/G H 4004/GR H 4004/GR(L) L

87 4004 3,00 Rh A 2,00 Rh BST1 G 60 1,30 Rh FK 4004 FK 4005 FK ,00 mm 3,50 mm 3,00 mm* 10,00 mm 10,00 mm 10,00 mm Recommended working travel 6,00 mm 6,00 mm 6,00 mm force at working travel 1,50 N 0,80 N 0,60 N Operating pressure 6 bar Operating medium compressed air (filtered, free of oil) * without receptacle = 2,54 mm SERIES BST1 1,50 Rh max. current rating Typ. continuity resistance 3,0 A < 30 mohm G 60 2,50 Rh 1,30 Rh steel 4006 BST1 1,50 Rh 3,40 mm 3,00 mm 2,40 mm 2,50 Rh 3,41 mm 3,01 mm 2,41 mm G V ,30 Rh 1,00 Rh BST1-1,6 N - Rh - 2,0 (L) for onnection of L 4000 Pneumatik accessories see page H H H L L

88 Pneumatic Probe 4034 A BST1 90 3,00 Au 2,00 Rh 4,00 mm Rated spring force 1,6 N at working travel 5,0 mm force 1,5 N at Switching travel 6,0 mm SERIES 4034 G 60 1,30 Rh force 1,1 N at full travel 10,0 mm Operating pressure 6 bar Operating medium compressed air (filtered, free of oil) receptacle- hose connection- max. current rating 3,0 A 1,0 A Typ. continuity resistance < 30 mohm < 50 mohm steel 3,40 mm 3,41 mm G - 1,6 N - Rh - 1,3 Pneumatik accessories see page 89 ø3,2 ø3,0 56,5 5,9 0,4 ø3,6 27,5 11,0 ø3,4 * Temperature range of the insulator (HTK) up to ,0 9,0 ø1,6 8, H 4004 L

89 Name and Order-No. Dimensions 1001 Reducer RS 3/1 pneumatic connection NW 1 11,5 pneumatic connection NW 3 Reducer RS 3/2 pneumatic connection NW 2 16,8 pneumatic connection NW 3 Threated sleeve (incl. 1 seal) AV M5/1 pneumatic connection NW 1 13 SW 8 M5 ø7,5 0,8 Threated sleeve (incl. 1 seal) AV M5/2 pneumatic connection NW 2 SW 7 M5 12,5 ø7,5 0,8 Threated sleeve (incl. 1 seal) AV M5/3 pneumatic connection NW 3 12,5 SW 7 M5 ø7,5 0,8 T-piece TS 3xM M5 M5 Tenfold distributor V 10xM5 20 G1/ Dummy plug for distributor (incl. 1 seal) BSV 1/8 SW 14 12,5 G1/8 ø13,5 16 Dummy plug for distributor (incl. 1 seal) BSV M5 SW 7 M5 6,6 ø7,5 0,8 ompressed air hose DS 1 ompressed air hose DS 2 89

90 5082 4,00 Au 6,50 mm 4,00 mm D 4,00M Au Recommended working travel Pre-loaded spring force 3,20 mm 0,20/0,40/1,00/0,80/1,60 N SERIES 5082 G 4,00 Au force at working travel max. current rating Typ. continuity resistance 0,60/1,50/3,00/4,00/8,00 N 5-8 A < 30 mohm stainless steel, gold plated steel or brass D - 3,0N - Au - 4,0M ø 6,0 ø 6,0 3,0 ø 6,0 ø 4,97 12,5 Recommended Diameter of Drill with without receptacle receptacle 5, ,60 mm 4,97 mm Tip Material: brass 7,0 1,0 15,0 10,0 1,0 ø 5, H 5082 ZRH 5082/3 90

91 D 0,6 D G 60 FK 5099 FK ,00 mm/120 mil 1,20 mm 4,00 mm 1,00 Au Recommended working travel 1,00 mm 3,30 mm Pre-loaded spring force 0,50/0,30 N 0,25 N 1,30 Au force at working travel 2,00/1,00 N 2,00 N 1,30 Au max. current rating 1,5 A 1,0 A SERIES 5099/ D4 1,30 Au Typ. continuity resistance < 10 mohm < 20 mohm ube, gold plated Recommended Diameter of Drill without receptacle with receptacle 1,99 mm 2,29 mm 2,00 mm 2,30 mm D4-2,0 N - Au - 1,3 Variant Tip Material: ube 2,8 5,1 3,1 0,6 ø 1,3 ø 2,5 ø 2,0 11,5 5,7 0,4 2,5 0,2 ø 2,5 6,4 ø 2,3 5, H H H

92 5110/S 5110/S /O /O /S 5110/S.02 4,00 mm 3,50 mm 5,50 mm 2,30 Au 3,50 Au Recommended working travel 2,80 mm 4,50 mm SERIES 5110 D E F 2,30 Au 2,30 Au 2,30 Au Pre-loaded spring force 0,25/0,30/0,45/0,50 N 0,60 N force at working travel 0,80/1,20/1,50/2,50 N 1,50 N max. current rating 10 A Typ. continuity resistance < 10 mohm 5110/O.03 D 2,30M Au stainless steel, gold plated ube, gold plated or Recommended Diameter of Drill 2,64 mm 2,65 mm 5110/O.03 - D - 1,5 N - Au - 2,3 M ollar Design Variant 2,0 Tip Material: uzn ube 15,2 7,2 10,1 2,1 1,6 ø 1,8 ø 3,5 ø 2,65 20,3 13,3 15,2 8,2 ø 3,0 22,5 16,0 15,0 8,5 13,6 0,2 ø 3,3 ø 3,0 ø 2, /S 5110/S /O.03 H

93 1,00x1,50 Au D 1,00x0,50 Au T oaxial-test Probe /G inner-contact ring-contact 6,50 mm 6,50 mm 3,50 mm 2,50 mm Recommended working travel 3,00 mm 2,00 mm Pre-loaded spring force 0,80 N 3,00 N force at working travel 1,50 N 5,00 N max. current rating 1,0 A 6,0 A SERIES /G Typ. continuity resistance < 10 mohm (inner) (ring) onnector ube, gold plated spring steel, silver plated steel, gold plated ube, gold plated brass, tin plated H5207 H5207/G 4,69 mm 5,49 mm 4,70 mm 5,50 mm Indication for screwing: hexagon socket 2,0 mm 5207/G - D - 1,5 N - Au - 1,0x1,5/6,0 Thread Tip Height Ring contactø Inner-contactø 1,5 30,5 7,8 20,0 4,0 1,0 ø6,0 ø3,65 ø4,5 ø4,3 ø3,15 ø0,8 15,0 10,0 0,3 ø5,0 ø4,7 11,3 4,9 ø1,83 ø1,5 ø1,14 0,4 ø6,0 M5x0,5 ø6,0 ø5, H 5207 A /G H 5207/G 93

94 Sleeve Insertion Tools Sleeve insertion tools (test fixture IT/FT) Sleeve Insertion Tools are used for the trouble-free fitting Sleeve insertion complete Einsatz of sleeves in the assembly holes. H 1007 WHE 1200/07 WHE 1200/007 Operational steps: H 1008 WHE 1200/08 WHE 1200/ Insert sleeve in the assembly hole. Insert H 1010 WHE 1200/12 WHE 1200/ Place insertion tool in the sleeve H 1012 WHE 1200/12 WHE 1200/012 and exert gentle pressure by hand. H 1015 WHE 1200/15 WHE 1200/ Gently tap the insertion tool with H 1021 WHE 1200/21 WHE 1200/021 a light-weight hammer until the H 1021/GV.. WHE 1200/21-V WHE 1200/021-V sleeve is fitted up to the hilt or, H 1025 WHE 1200/15 WHE 1200/015 if a guide ring is used, up to the Take-up H 1030 H 1050 H 1053/GRV H1053/GVRV H 2021 H 2050 WHE 1200/30 WHE 1200/030 WHE 1200/50 WHE 1200/050 WHE 1200/53-V WHE 1200/053-V WHE 1200/21 WHE 1200/021 WHE 1200/50 WHE 1200/050 required depth. As an alternative, the insert can be fitted into the chuck of a pillar drilling machine and then pushed H WHE 1200/5104 WHE 1200/05104 into the probe location board either manually or by advancing the spindle. Advantage: smoother and gentler than tapping with a hammer. Sleeve insertion tools (cable test) Disadvantage: more time-consuming. Sleeve insertion tool (complete) Take-up Screw-type tools permit threaded test probes to be H 1015 H 1021 H 1021/G H 1042 H 1050 WHE 137 WHE 165 WHE 165 WHE 300 WHE 265 fitted into or removed from their sleeves quickly, especially where the smallest possible spacings are being used. H 1060/G WHE 265 H 2021 WHE 165 H 2050 WHE 265 H 3010, H 3010/GS WHE 265 H 3011 WHE 265 Insert H 3020, H 3020/GS WHE

95 Insertion and extraction tools for test probes Test Probe Type Smallest spacing in mm Tipstyle diameter in mm Insertion tool Extraction tool ,54 up to 0,9 WFEA 1015 flat-nose-pliers ,54 0,9... 2,0* WFEA 1015 WFEA , ,54 up to 1,2 WFEA 1021 flat-nose-pliers 1021, ,54 1,2... 2,0* WFEA 1021 WFEA , ,0 up to 2,0 WFEA 1050 flat-nose-pliers 1050, ,0 2,0... 3,0* WFEA 1050 WFEA /.. 4,0 up to 2,0 WFEA 1050 flat-nose-pliers 3010/.. 4,0 2,0... 3,0* WFEA 1050 WFEA /2 2,54 up to 1,2 WFEA 1021 flat-nose-pliers Insert 3020/2 2,54 1,2... 2,0* WFEA 1021 WFEA ,54 up to 1,0 WFEA 3030 flat-nose-pliers ,54 1,0... 2,3* WFEA 3030 WFEA 3030 *When to use bigger headdiameters please order for special tools! When ordering please mention the test probe type! Screwing tools for screwing and push back probes Test Probe Type Smallest spacing in mm Largest possible tip diameter Screw-type tool Special max. Torque/Ncm 1010/G 1,5 1,0 WFS 1010/G-1,5-1,0 closed square section 1015/G 2,54 1,5 WFS 1015/G closed square section 1015/G 2,54 1,8 WFS 1015/G closed square section Suitable for 1021/G(V) 3020/2G 3023/2G 2,54 1,8 WFS 1021/G closed square section 2,54 2,0 WFS 1021/G closed square section 5 5 Suitable for 1060/G 3010/2G 3011/2G 4,0 3,0 WFS 1060/G closed square section 5,0 4,0 WFS 1060/G Z claw, only for two row position 6,0 5,0 WFS 1060/G Z claw, only for two row position 25 (3011: 20) 25 (3011: 20) 25 (3011: 20) A B 1060/G 5 6,0 5,0 WFS 1060/G closed square section with SW /G 1075/G (Kragen Ø4,3) 5,0 4,0 WFS 1070/G-5,0-4,0 closed square section ,0 2,5 WFS closed square section ,5 3,0 WFS Z claw, only for two row position ,0 2,5 WFS closed square section ,5 3,0 WFS Z claw, only for two row position Further tools on request! When ordering please mention the test probe type! 95

96 List of recommended torques for test probes with thread Attention: When you exceed this recommended torques the test probe or the screwing tool can be demaged. damage of the thread, compression of barrel or receptacle, damage of the square, breaking of the tool, widen of the tool in square area Recommended Torque Screwing Tools max. Torque 1010/G 1 Ncm WFS 1010/G-1,5-1,0 max. 1,5 Ncm 1015/G 2 Ncm WFS 1015/G-2,54-1,5 or WFS 1015/G-2,54-1,8 max. 3 Ncm 1021/G(/V) 3 Ncm WFS 1021/G-2,54-1,8 or WFS 1021/G-2,54-2,0 or 1021/G-2S-3,0-2,5-Z max. 5 Ncm 1042/G 4 Ncm Screwdriver 1,8x0,5 max. 15 Ncm 1053/G 4 Ncm WFS 1053/G-5,0-4,0-Z or WFS 1053/G-6,0-5,0-Z max. 15 Ncm 1060/G(4,5) 4 Ncm WFS 1060/G-4,0-3,0 or WFS 1060/G-5,0-4,0-Z or WFS 1060/G-6,0-5,0-Z max. 15 Ncm 1070/G 4 Ncm WFS 1070/G-5,0-4,0 max. 15 Ncm 1075/G 4 Ncm WFS 1070/G-5,0-4,0 (collar Ø4,3) or WFS 1075/G-5,0-4,0-Z (collar Ø4,0) max. 15 Ncm 3010/2G(W, W5) 4 Ncm WFS 1060/G-4,0-3,0 or WFS 1060/G-5,0-4,0-Z or WFS 1060/G-6,0-5,0-Z max. 15 Ncm 3010/10G 4 Ncm WFS 1060/G-4,0-3,0 or WFS 1060/G-5,0-4,0-Z or WFS 1060/G-6,0-5,0-Z max. 15 Ncm 3011/2GS 4 Ncm WFS 1060/G-4,0-3,0 or WFS 1060/G-5,0-4,0-Z or WFS 1060/G-6,0-5,0-Z max. 15 Ncm 3012/2GS 4 Ncm Screwdriver 1,8x0,5 max. 7 Ncm 3014/2G 4 Ncm WFS 1060/G-4,0-3,0 or WFS 1060/G-5,0-4,0-Z or WFS 1060/G-6,0-5,0-Z max. 15 Ncm 3020/2G(W5) 2 Ncm WFS 1021/G-2,54-1,8 or WFS 1021/G-2,54-2,0 or 1021/G-2S-3,0-2,5-Z max. 7 Ncm 3023/2G(S) 2 Ncm WFS 1021/G-2,54-1,8 or WFS 1021/G-2,54-2,0 or 1021/G-2S-3,0-2,5-Z max. 4 Ncm Ncm WFS 1021/G-2,54-1,8 or WFS 1021/G-2,54-2,0 or 1021/G-2S-3,0-2,5-Z max. 5 Ncm 4004/G 4 Ncm WFS 1060/G-4,0-3,0 or WFS 1060/G-5,0-4,0-Z or WFS 1060/G-6,0-5,0-Z max. 15 Ncm 5071/10G 4 Ncm WFS 1060/G-4,0-3,0 or WFS 1060/G-5,0-4,0-Z or WFS 1060/G-6,0-5,0-Z max. 15 Ncm 5110/G 3 Ncm WFS 1060/G-4,0-3,0 or WFS 1060/G-5,0-4,0-Z or WFS 1060/G-6,0-5,0-Z max. 10 Ncm 5207/G 4 Ncm Allan key 2mm max. 15 Ncm To combine the torque screwdriver and the screwing tools a special adapter is required. Order specification: Adapter for screwing tools AWFS Torque screwdriver 1 4 Ncm Safety against overtorking torque screwdriver with disenaging coupling independent from the user, because of Type Scale (Ncm) olour the automatic torque-disenaging- DMS gold DMS green DMS blue DMS red coupling (overtorquing is impossible) 96

97 97 NOTES

98 The Representations G L O B A L Wöhrleitner + Wöhrleitner GmbH Volksheimgasse 28 A Wiener Neudorf Tel. +43/22 36/ Fax +43/22 36/ office@woehrleitner.at Technik Partner s.r.o. Brandýská 103 Z Praha 8 Tel. +420/ Fax +420/ info@technikpartner.cz Phoenix Mecano Sarl 76, rue du Bois Galon F Fontenay Sous Bois edex Tel. +33/15/ Fax +33/15/ Info.ptr@phoenix-mecano.com Elincom electronics BV Klaverbaan KD apelle aan den Ijssel Tel. +31/10/ Fax +31/10/ info@elincom.nl Phoenix Mecano S.E. Asia Pte Ltd 53 Ubi Ave 3 #04-01 olourscan Bldg. SGP Singapore Tel. +65/6749/16 11 Fax +65/6749/67 66 DOTEST S.L. Gran Via de arles III, Baixos E Barcelona Tel. +34/93/ Fax +34/93/ dotest@dotestsl.com USA GTI General Test Industries P.O Box 50 Vale, N USA Tel. +704/ Fax +704/ info@generaltest.com Phoenix Mecano omercial e Tecnica Ltda. Av. Prof. Alceu Maynard de Araujo, 185 BR Sao Paulo Tel. +55/11/ Fax +55/11/ vendas@phoenix-mecano.com.br Hans Folsgaard A/S Ejby Industrivej 30 DK Glostrup Tel. +45/43/ Fax +45/43/ hf@hf.net HUNGARY Phoenix Mecano Kecskemét Istvan Kiraly krt. 24 H 6000 Kecskemét Tel. +36/12/ Fax +36/12/ info@phoenix-mecano.hu MEXIO Servicios y Distribuciones Insurgentes Sur 569,Oficina 302 olonia Napoles, Benito Juarez.P Mexico D.F. Tel.: +52/55/ Fax: +52/55/ averdejo@ptr-mexico.com Phoenix Mecano Komponenten AG Hofwisenstr. 6, Postfach 132 H Stein am Rhein Tel Fax zentrale.pmk@phoenix-mecano.com TUNISIA, MOROO, ALGERIA EP Technology Group 29-AV. Ahmed TLILI ZI Borj édria 2055 Bir el Bey Tunis, Tunisia Tel. +216/79/ / - 92 Fax +216/79/ info@ep-technologie.com 98 M.P.EL GmbH 30 Sofronii Vrachanski Str Sofia, Bulgaria Tel/Fax: +359/2/ sales@mpeltrade.com ENGLAND Peak Test Services 152 Front Street, hester-le-street GB o. Durham DH3 3AY Tel. +44/191/ Fax +44/191/ peak.test@thepeakgroup.com Fast Elettronica Italiana S.p.A. Via Rovetta 35 I Milano Tel. +390/2/ Fax +390/2/ sales@fastelettronica.com Semicon Sp. Z o.o. ul. Zwolenska 43 PL Warszawa Tel. +48/22/ Fax +48/22/ info@semicon.com.pl Wiltron Agencies P.O. Box ZA Hartbeespoort 0216 Tel. +27/12/ Fax +27/12/ wiltron@global.co.za Elopar Ltd. STI. Istanbul addesi Kavakli Köy Yolu TR-Beylikdüzü Kavakli/Büyükcekmece/Istanbul Tel. +90/212/ Fax +90/212/ elopar@elopar.com.tr

99 GERMANY H.J. Merck & o. GmbH Hasenhöhe Hamburg Tel. 0 40/ Fax 0 40/ info@hj-merck.de PTR MESSTEHNIK GMBH & O. KG Vertriebsbüro Werne Reimund Beumer Gewerbehof Werne Tel / Mobil 01 60/ Fax / rbeumer@ptr.eu PTR MESSTEHNIK GMBH & O. KG Vertriebsbüro Frankfurt Jürgen Bierent Asternweg 6 a Rödermark Tel /94803 Fax / jbierent@ptr.eu WERNE Hagen Köln Siegen 50 Aachen 54 Trier Bonn Saarbrücken Emden 48 Münster Koblenz 79 Oldenburg Mainz 65 Kaiserslautern Offenb. Freiburg Karls ruhe Bielefeld Giessen Bremen FFM Kassel Tübingen Herbert Altenberger OHG Industrievertretungen Römerweg Kuppenheim Tel / Fax / info@altenberger.de H.Biedermann GmbH Ingenieurbüro Dr.-Albert-David-Str Burgwedel Tel /80095 Fax / info@h-biedermann.de Flensburg Fulda 36 Heilbronn Stuttgart Kiel Hamburg 21 elle Hannover Göttingen Würzburg Ulm Friedrichshafen 89 Lübeck Kempten 99 Erfurt Suhl Ansbach 86 Schwerin 96 Bamberg 19 Nürnberg Augsburg Magdeburg Elmshorn Bremerhaven Osnabrück Braunschweig Ingolstadt Halle 06 Gera Rostock Hof Amberg 93 München Ingenieurbüro gedruckte Schaltungstechnik Jürgen Rennecke Achtbeeteweg 49 B Dresden Tel. 0351/ Fax 0351/ juergen.rennecke@t-online.de 92 Stralsund Potsdam Leipzig Zwickau Landshut 83 Rosenheim Neubrandenburg Oranienburg hemnitz Berlin Dresden Passau FF-Oder ottbus IS Sichinger Vertriebs GmbH Boschstr Puchheim Tel. 0 89/ Fax 0 89/ js@is-sichinger.de 02 Bautzen 99

100 PRODUT RANGE Test probes for PB and cable testing PB terminal blocks and multiconnector systems with screw or spring connection Terminal blocks for Din rail or direct mounting and transformer terminals PTR Messtechnik GmbH & o. KG Gewerbehof 38 D Werne P.O. Box 1462 D Werne Phone: + 49 (0) 23 89/ Fax: + 49 (0) 23 89/ info@ptr.eu Presented by ISO 9001 ZERTIFIZIERTES S Y S T E M The information given in this catalogue has been carefully checked for correctness. However, no liability can be accepted for any errors or incomplete data. This catalogue replaces all earlier editions. We reserve the right to make any changes which are in the interest of technical improvement. 07/07