Johnson Products. Crane Blocks Snatch Blocks Oilfield Blocks Swivels Custom Engineered Products

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1 Crane locks Snatch locks Oilfield locks Swivels Custom Engineered Products

2 Snatch locks 6:2-6:5 Manhandler Snatch lock 6:5 Derrick lock, Galvanized 6:5 Oilfield locks 6:6-6:7 Swivels 6:8-6:11 Overhaul alls 6:12 Open Wedge Sockets 6:13 Wire Rope s 6:14 Quick Reeve, Mobile Crane lock 6:15 Shorty J Crane locks 6:15 Marine Rigging locks 6:15 6 WRNING: ailure to read, understand and comply with the following instructions, working load limits and specifications in this publication may result in serious injury or damage to property.

3 Snatch locks Johnson Snatch locks have the convenient side opening feature. This is true even of our heavy duty top dead-end models, and makes it easy to reeve the block without removing any fitting from the end of the wire rope. Other features include choice of swivel hook, shackle, eye fittings or Tailboard locks which have no fittings at all. Standard eatures Rugged and reliable 4:1 design factor Easy-open side plates Metric rated Large hand nuts Retainer on latch pin ow shackle with retainer pin ronze bushing Optional eatures Proof load Roller bearings Marine epoxy paint Heavy duty J-latch Larger sizes Customized blocks Wide Range Now over 250 models and sizes, from 2 to 30. sizes from 80 to 600 mm in diameter. Multiple rope sizes and end fittings available. Rugged Johnson s famous durability is well established in the industry. These blocks stand up to the toughest applications, whether in blistering sun or under icy blizzard conditions. Reliable rom built-in strength comes the reliability long associated with the Johnson name. These blocks are performers, day after day and year after year. merican quality you can count on. Many Choices Singles, doubles, top dead end, towing, oilfield, pipe laying and general construction. Sizes and specific models for all. Convenient Large, easy to grip hand nuts on all models, especially on the smallest models. Makes it easier to open and close under all conditions without removing gloves, and easy to tap with a hammer to loosen or lock down. Secondary Securement ll hand nuts and shackles are fitted with R pins as a secondary securement device, for example where inspection is limited or infrequent due to location or other factors. Snatch lock - Tailboard Single 4:1 design factor, CE marked Diameter Wire Rope Size QR3 S2S3T 2 3 / 80 mm Suits 8-10 mm wire rope QR3 S4S4T 4 4 / 100 mm Suits mm wire rope QR3 S4S6T 4 6 / 150 mm Suits mm wire rope QR3 S4S8T 4 8 / 200 mm Suits mm wire rope QR3 S8S6T 8 6 / 150 mm Suits mm wire rope QR3 S8S8T 8 8 / 200 mm Suits mm wire rope QR3 S8S10T 8 10 / 250 mm Suits mm wire rope QR3 S8S12T 8 12 / 300 mm Suits mm wire rope QR3 S12S6T 12 6 / 150 mm Suits mm wire rope QR3 S12S8T 12 8 / 200 mm Suits mm wire rope QR3 S12S10T / 250 mm Suits mm wire rope QR3 S20S8T 20 8 / 200 mm Suits mm wire rope QR3 S20S10T / 250 mm Suits mm wire rope :2

4 Snatch lock with Shackle Single 4:1 design factor, CE marked diameter Wire Rope Size QR3 S2S3S 2 3 / 80 mm Suits 8-10 mm wire rope QR3 S4S4S 4 4 / 100 mm Suits mm wire rope QR3 S4S6S 4 6 / 150 mm Suits mm wire rope QR3 S4S8S 4 8 / 200 mm Suits mm wire rope QR3 S4S10S 4 10 / 250 mm Suits mm wire rope QR3 S8S6S 8 6 / 150 mm Suits mm wire rope QR3 S8S8S 8 8 / 200 mm Suits mm wire rope QR3 S8S10S 8 10 / 250 mm Suits mm wire rope QR3 S8S12S 8 12 / 300 mm Suits mm wire rope QR3 S12S6S 12 6 / 150 mm Suits mm wire rope QR3 S12S8S 12 8 / 200 mm Suits mm wire rope QR3 S12S10S / 250 mm Suits mm wire rope QR3 S12S12S / 300 mm Suits mm wire rope QR3 S12S14S / 350 mm Suits mm wire rope QR3 S15S8S 15 8 / 200 mm Suits mm wire rope QR3 S1510S / 250 mm Suits mm wire rope QR3 S20S8S 20 8 / 200 mm Suits mm wire rope QR3 S20S10S / 250 mm Suits mm wire rope QR3 S20S12S / 300 mm Suits mm wire rope QR3 S20S14S / 350 mm Suits mm wire rope QR3 S20S16S / 400 mm Suits mm wire rope QR3 S30S20S / 500 mm Suits mm wire rope Snatch lock with Hook Single 4:1 design factor, CE marked diameter Wire Rope Size QR3 S2S3H 2 3 / 80 mm Suits 8-10 mm wire rope QR3 S4S6H 4 6 / 150 mm Suits mm wire rope QR3 S4S8H 4 8 / 200 mm Suits mm wire rope QR3 S4S4H 4 4 / 100 mm Suits mm wire rope QR3 S8S8H 8 8 / 200 mm Suits mm wire rope QR3 S8S10H 8 10 / 250 mm Suits mm wire rope QR3 S8S12H 8 12 / 300 mm Suits mm wire rope QR3 S12S6H 12 6 / 150 mm Suits mm wire rope QR3 S12S8H 12 8 / 200 mm Suits mm wire rope QR3 S12S10H / 250 mm Suits mm wire rope QR3 S12S12H / 300 mm Suits mm wire rope QR3 S15S8H 15 8 / 200 mm Suits mm wire rope QR3 S15S10H / 250 mm Suits mm wire rope QR3 S15S12H / 300 mm Suits mm wire rope QR3 S20S8H 20 8 / 200 mm Suits mm wire rope QR3 S20S10H / 250 mm Suits mm wire rope QR3 S20S12H / 300 mm Suits mm wire rope :3

5 Snatch lock with Shackle Double 4:1 design factor diameter Wire Rope Size D8S4S 8 4 / 100 mm Suits mm wire rope D12D6S 12 6 / 150 mm Suits mm wire rope D15D8S 15 8 / 200 mm Suits mm wire rope D20D10S / 250 mm Suits mm wire rope 65.3 Top Deadend Snatch lock with Hook Single 4:1 design factor TD12S10H W/ LTCH diameter Wire Rope Size / 250 mm Suits mm wire rope 34.0 Top Deadend Snatch lock with Shackle Single 4:1 design factor diameter Wire Rope Size TD8S8S 8 8 / 200 mm Suits mm wire rope TD12S10S / 250 mm Suits mm wire rope :4

6 Manhandler Snatch lock 12:1 design factor, CE marked Johnson s Manhandler Snatch locks (MHS) are suitable for personnel hoisting when properly incorporated into a compliant personnel hoist system and maintained in good working order. See the Manhandler Warnings and Use Limitations rochure available from Gunnebo Industries and your distributor. Standard painted finish or lifting personnel Sealed roller bearings Interlocking internal design R-pins retainers Secondary tether attachment points rt. no Wire rope mm diameter mm MHS1S8RS Galvanized Derrick lock 4:1 design factor 4-12 Standard galvanized finish Handling slots in the body Large knock-off handles Interlocking internal design or lifting materials R-Pin retainers 6 rt. no Wire rope mm diameter mm MHS4S8TS MHS12S10TS MHS12S14T S :5

7 Oilfield locks We have produced Johnson oilfield equipment for over five decades. ecause of our expertise in sheaves and blocks, Gunnebo Industries has become a respected manufacturer for the Petroleum industry. We know the needs and we have the know-how to fulfil them with quality lifting devices. High capacity, custom engineered oilfield blocks available upon request. Laydown lock Tong Line lock Hayfork Pulley Guy Line lock Laydown lock, 1 ton 4:1 design factor Key to Laydown lock Numbers: LD Laydown lock 1 Working Load Limit S Number of sheaves: S = 1 6 diameter (In inches) earing: = ronze ushed H Type of fitting: H = Hook To order please specify the model number No. Overall Net E Total Thick -ness H Throat Opening J Hook Thick -ness K Hook L Center Pin P Pin Q etween Ears S End of itting LD1S6H :6

8 Tong Line lock 4:1 design factor diameter Wire Rope Size TL2.8S6RE / 150 mm Suits mm wire rope TL2.8S8RE / 200 mm Suits mm wire rope 9.1 Hay ork Pully, 1 ton 3.3:1 design factor Key to Hay ork Pully Numbers: H - Hay ork Pulley 1 - Working Load Limit (U.S. Tons) S - Number of sheaves: S = Diameter - bearing: = ronze ushed R = Roller earing E - Type of itting: E = Eye H = Hook MR - Rope Size: MR = 32mm Manilla Rope WR = 13 mm Wire Rope No. Manilla/ Wire Rope Overall Net E Total To order please specify the model number H Throat Opening J Eye K Eye L Center Pin H1S- 4E-MR H1S- 4E-WR H1S- 4RE-MR H1S- 4RE-WR Guyline lock 3:1 design factor diameter Wire Rope Size GL 15D / 150 mm Suits 16 mm wire rope GL 7.5S / 150 mm Suits 16 mm wire rope :7

9 Swivels Our Johnson thrust bearing swivels are widely used for the primary purpose of allowing the natural twist in wire rope to rotate as necessary without affecting the suspended load. Standard swivels are available in six different end fitting combinations, from 3 to 30. Simple and compact, the swivels are engineered for long life and economical cost. Hooks are forged alloy steel, lubrication fittings are recessed, and a generous bronze bushing assures toughness and long life. Standard Equipment orged hook with latch Roller thrust bearing Large bronze thrust bushing Recessed lubrication fitting Large lubricant reservoir Proof load test Optional Equipment Custom end fitting sizes Custom sizes above 30 nti-corrosion coatings The Simple and Compact Design of a Johnson Swivel Compact Overall Design, engineered for low cost and long life lloy Steel Upper ittings/housings Large Lubricant Reservoir Tapered Roller Thrust earings Recessed lemite Grease ittings vailable in Custom s Price on pplication Compatible with Johnson Swivel Overhaul alls and Wedge Sockets Steel Thrust Nuts Positive-Lock Set Screws Steel Lower Housings lloy Steel Lower ittings, Shanks lloy Steel Hooks Quenched and Tempered 6:8

10 Swivel Eye/Hook, 3-30 Key to Eye/Hook Swivel Numbers: 3 - Working Load Limit () E - Top itting (E = Eye) H - ottom itting (H = Hook) M - Midget Swivel To order please specify the model number. No. Overall Net Swivel H Throat Opening with Latch J Hook K Hook RE Hole to Obstruction SE Hole to End of itting T of Eye U Hole Design actor EHM EH EH EH EH EH EH EH EH EH Swivel Jaw/Hook, Key to Jaw/Hook Swivel Numbers: 3 - Working Load Limit () J - Top itting (J = Jaw) H - ottom itting (H = Hook) M - Midget Swivel To order please specify the model number. No. Overall Net Swivel H Throat Opening with Latch J Hook K Hook P Pin Q etween Ears RJ Obstruc -tion SJ End of itting V of Ear JHM JH JH JH JH JH JH Y Jaw Radius Design actor 6:9

11 Swivel Eye/Eye, :1 design factor, CE marked Key to Eye/Eye Swivel Numbers: 3 - Working Load Limit () E - Top itting (E = Eye) E - ottom itting (E = Eye) M - Midget Swivel To order please specify the model number. No. Overall Net Swivel R Hole to Obstruction S Hole to End of itting T of Eye U Hole EEM EE EE EE EE EE EE Swivel Jaw/Jaw, :1 design factor, CE marked Key to Jaw/Jaw Swivel Numbers: 3 - Working Load Limit () J - Top itting (J = Jaw) J - ottom itting (J = Jaw) M - Midget Swivel. To order please specify the model number. No. Overall Net Swivel P Pin Q etween Ears R Obstruction S End of itting V of Ear Y Jaw Radius JJM JJ JJ JJ JJ :10

12 Swivel Jaw/Eye, :1 design factor, CE marked Key to Jaw/Eye Swivel Numbers: 3 - Working Load Limit () J - Top itting (J = Jaw) E - ottom itting (E = Eye) M - Midget Swivel To order please specify the model number. No. Overall Net Swivel P Pin. Q etween Ears. RE Hole to Obstruc -tion. RJ Obstruc -tion. SE Hole to End of itting. SJ End of itting. T of Eye. U Hole of itting V of Ear Y Jaw Radius JEM JE JE JE JE Swivel Eye/Jaw, :1 design factor, CE marked 6 Key to Eye/Jaw Swivel Numbers: 3 - Working Load Limit () E - Top itting (E = Eye) J - ottom itting (J = Jaw) M - Midget Swivel To order please specify the model number. No. Overall Net Swivel P Pin Q etween Ears RE Hole to Obstruc -tion RJ Obstruc -tion SE Hole to End of itting SJ End of itting T of Eye EJM EJ EJ EJ EJ U Hole V of Ear Y Jaw Radius 6:11

13 Overhaul alls Provide the overhaul weight necessary to counter bearing friction and winch-to-boom-tip line weight. ecause these units must meet a wide range of field applications, we offer an equally wide range of unit sizes. It is in fact, one of the widest ranges available. Over 240 models; Non-swivel balls are also available. Standard eatures 2.7 to :1 design factor Heavy duty J-Latch standard Optional eatures High capacity, custom engineered balls available upon request. Split all Non-Swivel Top Swivel ottom Swivel Gunnebo Industries K Safety Hook Split Overhaul all No. Wire Rope Size all O 50 SPLIT 22.7 Suits mm wire rope O 100 SPLIT 45.4 Suits mm wire rope Top Swivel Overhaul all :1 design factor Key to Top Swivel Overhaul all Numbers: O - Overhaul all 4EE - Swivel 85 - all (In pounds) 4 - Type To order please specify the model number. rt. no. No. of ssembly Overall Net all H Throat Opening J Hook K Hook R Obstruction S End of itting T of Eye O3JEM O4EE O7EE O7EE O7EE O12EE O12EE O12EE O19EE O19EE O25EE O25EE U Hole 6:12

14 Open Wedge Sockets Open Wedge Sockets combine positive attachment with optimum versatility. Easy-to-change Johnson Wedge Sockets are a high strength cast alloy steel with Charpy value of 34 Joules at -20 o C. Each socket accepts at least two different ductile iron wedges. This allows the socket to be used with more than one rope size. Together, wedge and body act as a vise which grips the wire rope and locks it into place. The headed attachment pin is standard and has a Charpy value of 34 Joules at -20 o C. Key to Open Wedge Socket Numbers: WS - Wedge Socket S - ederal Specification 6 - ody Number 3/4 - Wire Rope Wedge Size To order please specify the model number. Open Wedge Socket 9.5 mm to 38 mm 4:1 design factor No. Wire Rope mm Overall Net E Total P Pin Q etween Ears R End of itting S End of itting V of Ear WS-4 3/8" WS-4 7/16" WS-4 1/2" WS-5 1/2" WS-5 9/16" WS-5 5/8" WS-6 5/8" WS-8 5/8" WS-6 3/4" WS-8 3/4" WS-7 7/8" WS-8 7/8" WS-7 1" WS-8 1" WS /8" WS /8" WS /4" WS /4" S /8" S /2" Provides a termination efficiency 80%, based on the catalog minimum breaking force of 6x19, 6x25, and 6x36, IWRC wire rope. 6:13

15 Wire Rope s Johnson s are highly trusted and popular, in its own right and as the original equipment preferred by several of the main rig and crane manufacturers. Johnson s can be divided and described in the following categories: Conventional cast steel and ductile iron sheaves, which range in size from 3 to 14 inches in O.D. Revolutionary orgeab a superior strength line of wire rope sheaves which can be supplied without long delays. The orgeab sheaves will add value through increased product life, for the sheave as well as the wire rope, and gives the user the advantage of flexibility in field. Standard features mm sheave diameters 6-80 mm wire rope sizes Cast iron, ductile iron, cast steel, orgeab steel types. Optional features Custom designs to customer shaft, bearing mounting, hub, sheave O.D. or wire rope size requirement. Electroplate inorganic zinc compound and other corrosion resistant coatings available. Hub-located grease fittings Modifications as required to PI and other applicable industry standards. Special shaft, furnished for any sheave listed. ISE No. 6 specifications. Cold weather properties. Information Needed for Quotation Dimensional Information Wire line diameter outside diameter () ore size, if plain or finished bore (E) Hub width (G) Hub outside diameter (T) Shaft size with bearing (E) Rim width (C) Tread diameter inish bored sheave ronze bushed sheave Roller bearing without inner race earing Options inish/plain bore ronzed bushing Roller bearing Tapered roller bearing all bearing ull complement cylindrical roller bearing Type of pplication Description Line load Line speed Degree of wrap leet angle restrictions re there other Requirements? lame hardened groove (Standard on 16 or larger.) Hardness level Paint or inish requirements DVR (Design Verification Review) by a 3rd party Third Party Inspection/pproval What Makes orgeab Superior? Each orgeab sheave begins as driven, precision disc cut from proprietary chemistry alloy steel plate. The steel disc is heated to forging temperature and its edge rotated against a system of staged rollers to forge the sheave rim and wire rope groove. precisely machined hub is arc welded to the forged disc. variety of welding techniques is used, including: fillet, submerged arc, partial penetration and full penetration, depending on the application. The result: precision built orgeab sheave, resistant to wear giving a long product life span as well as decreased wear on the wire rope. 6:14

16 Quick Reeve - Mobile Crane lock Standard eatures Quick release, zinc plated, rope retention pin meets OSH requirements for rope retention. Can not be completely removed from block to avoid pin loss. Johnson J-Latch heavy duty, steel, lockable, spring loaded latch meets OSH personnel lifting requirements. The Johnson J-Latch provides a fast hook deformation inspection point. vailable tonnage capacities from Larger capacities available upon request. Quick Reeve upright design rests on its own hook for a stable base while reeving. No bulky, drop down, trap door to handle or damage. Wire rope end fitting will pass through block without removal from wire rope. Shorty J Crane locks Shorty J represents the broadest line of standard crane blocks in the industry. In all, we manufactures more than 1500 standard models of crane blocks not including options. Standard eatures capacity 4:1 design factor 1-8 sheaves mm sheave diameters Reeving guides for all models ronze bushed and roller bearing sheaves Direct-channel sheave bearing lubrication through centre pin lame hardened grooves on sheave sizes mm diameters Dual action (swing/swivel) roller thrust bearing hooks orged steel hooks, up to 30 Total disassembly capacity Optional eatures orged steel hooks, Cast alloy steel duplex hooks with bar latch orged steel duplex hooks nti-rotation locking devices, all models Swivel safety anchor shackles, all models shrouds, all models ll models have detachable cast iron and steel cheek weights. Proof test and certification, radiographic, magnetic particle, and other non-destructive testing to specification by customer 6 ixed ail Construction and Marine Rigging locks eginning with 100 standard models, you are assured of selections that fit your every need. The lowest weight to capacity ratios, the quickest rigging and the easiest maintenance are a few additional benefits that prove once again that Johnson locks are consistent in quality and value. Standard eatures 10 to 135 capacity 4:1 design factor 1 to 6 sheaves ull coverage side plates and centre plates Top dead-end shackle Tapered roller bearings Oval pattern side plates Optional eatures ronze bushings Diamond pattern side plates ully galvanized for corrosion resistance High capacity, custom engineered blocks available upon request 6:15

17 Oilfield Tubing locks No. (US Tons) Diameter Number of s *Wire rope Size Rod Hook Clevis Working Load Limit (US Tons) (Lbs) QR1 T 75T 20TT / QR1 T 75T 20TT / (Kg) QR1 T 100T 24TT QR1 T 100T 24TT QR1 T 100Q 24TT QR1 T 100Q 24TT QR1 T 125T 24TT QR1 T 125T 24TT QR1 T 125Q 24TT QR1 T 125Q 24TT QR1 T 150T 30TT / QR1 T 150T 30TT / QR1 T 150Q 30TT / QR1 T 150Q 30TT / QR1 T175T 30TT / QR1 T175T 30TT / QR1 T175Q 30TT / QR1 T175Q 30TT / * Note: dditional Wire Rope Sizes Upon Request PI 8C certified Concurrent hardening on sheave grooves Equipped with Timken tapered roller bearings Optional cheek weight kits available Non-spring loaded duplex hook Hook positioning locking device, 8 positions Includes rod hook clevis as standard Hook latches with self-retaining bolt Tubing lock Rod Hook Clevis (US Tons) (Lbs) (Kg) Tubing lock Capacity (US Tons) High capacity rating Life cycle tested PI 8C PSL1 compliant 6:16

18 J-Latch Replacement Kit Johnson s exclusive J-Latch is a uniquely engineered hook latch system providing outstanding flexibility and durability. Its heavy-duty design incorporates a steel beam that positively engages a special recessed area in the hook tip. The removable two-position pin allows the J-Latch to function either as a locked bar or as an automatic spring latch. The J-Latch meets OSH requirements and is standard equipment on Johnson crane blocks through 330 tons, all Johnson overhaul balls, and all swivels and snatch blocks with hooks. J-Latch Kit no. Crane lock (US Tons) (Lbs) (Kg) Hook Part Numbers JL / / JL / JL JL JL / JL / JL / JL / 4012 / Note: J-Latches fit only Johnson hooks with a lock pin hole drilled through hook tip. 6 6:17

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