Semi-hermetic Bock Compressors. Single-stage and Two-stage Reciprocating Compressors HG (HA) engineering for a better world

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1 Semi-hermetic Bock Compressors Single-stage and Two-stage Reciprocating Compressors HG (HA) engineering for a better world GEA Refrigeration Technologies

2 In touch with our customers GEA Refrigeration Technologies: Your partner for low temperatures GEA Refrigeration Technologies, part of the internationally active GEA Group, is a synonym for industrial refrigeration technology. Since the end of the 9th century, it has been our business to cool processes and products, and to control the temperature of goods in transport. You will find our solutions in the food and beverage sector; in the petrochemical, chemical, and pharmaceutical industries; on fishing ships; in natural gas liquefaction; in infrastructure facilities; and in ice factories. We are also at the top with know-how when it comes to refrigeration at leisure facilities. After all, we have been excited about refrigeration for decades now. As a result, our staff enthusiastically goes about its development and production projects to include preventive and remedial maintenance of your refrigeration systems. This enthusiasm is highly apparent in the daily work of all companies in our Segment. Whether it s complete systems or individual valves: we have the experience in every section of our company to optimally design, manufacture, and install refrigeration systems. And to take full advantage of this experience, we not only carry out development in our own company: we also manufacture, assemble, and test the core components. A chain is, after all, only as strong as its weakest link: and this also applies equally well to refrigeration technology, cooling processes, and cooling chains. This makes it all the more important that you have a partner in GEA Refrigeration Technologies that has learned to master refrigeration from A to Z. And all of this since 896, when Willem Grasso founded his refrigeration division. From this history of GEA Refrigeration Technologies, you will profit in the form of technical expertise and top sector know-how. But we all live in the present and think about the future. We ponder a future in which more and more processes need energy around the world, and fewer natural resources are available. As a result, we have taken it as our goal to create solutions that are not only long-life and cost-effective, but also energy-saving and environment-protecting. We feel obligated to sustainability in many respects. Our objective is to produce longlife and material-saving products over the long run as well as products that use environmentally benign refrigerants. And we aim to produce efficiently. But our responsibility does not end at the factory gate. As a result, we take great pains to ensure that our systems are energyefficient and that they protect the climate. With GEA Refrigeration Technologies, you can also count on optimal economy: saving energy indeed means reducing money spent for energy. At the same time, you protect the environment. Thanks to our refrigeration technology, your processes will run more economically and more ecologically. To maintain our standard of living and to assure quality of life for future generations as well. Our claim of combining economy with saving natural resources is reflected in all components of our company, such as the following: compressors, chillers, heat pumps, ice machines, fittings and valves, control systems, and many, many more. You can find proof of the above throughout the world. Our international corporate network and above all our reference projects are spread all over the globe.

3 Bock Compressors Characteristics semi-hermetic Bock compressors I Single-stage semi-hermetic Bock compressors I Two-stage semi-hermetic Bock compressors I 3 Service - Made by GEA Bock I 4 Disclaimer This brochure has been produced for you with the greatest of care. Nevertheless it is not possible to rule out mistakes completely. In such cases we cannot assume any liability. The contents correspond to the status on going to print. Deviations cannot be ruled out because of the ongoing developement process for our products. The details are provided as unbinding general information and cannot substitute detailed, individual consultation. Reprints even only of excerpts only allowed with the explicit approval of GEA Bock GmbH. GEA Bock GmbH 0 3

4 GEA Bock - More than a compressor Over 75 years ago, when the refrigeration and air-conditioning industry was still in its infancy, our company's founder, Wilhelm Bock, had a vision: he wanted to build first-class and reliable refrigeration machines. In the following decades Bock developed into one of the world's leading manufacturers of refrigeration and airconditioning compressors. Today, GEA Bock offers as part of GEA Refrigeration Technologies the right compressor for all fields of commercial-, industrial-, rail-, bus- and transport refrigeration. That GEA Bock places the highest demands on compressors for energy efficiency shows our EFC system. For many years we offer with the EFC system a solution to reduce the energy consumption by 5 %. In this brochure we present you our current program of singlestage and two-stage semi-hermetic Bock compressors. Be inspired. By our new products, our established product series and the entire passion that goes into each of our products. 4

5 Bock Compressors roduction rogram Semi-hermetic compressors HG (HA) The Bock HG (Hermetic Gas-cooled) range of semi-hermetic compressors offers traditional suction gas-cooled compressor state of the art technology. These compressors of the highest quality standard excel in their running comfort, easy maintenance, efficiency and reliability. Suitable as standard for conventional or chlorine-free HFC refrigerants. The HA (Hermetic Air-cooled) range, specially engineered by GEA Bock, is available for deep-freezing applications, in particular for use with the refrigerants R and R4A. ººSingle-stage ººCO compressors subcritical ººCO compressors transcritical ººR34a compressors ººR7C compressors ººR40A compressors ººTwo-stage compressors ººATEX compressors ººDuplex compressors ººHC compressors ººCompressor units with receiver ººAluminium compressors ººCondenser units air-cooled ºº-pole compressors Vehicle compressors FK Bock vehicle compressors of the FK range are the result of many years of experience in the domain of mobile cooling systems. The unsurpassed light, compact, robust design and wide r.p.m. range are only some of the outstanding features of this unique product range of two, four and six cylinder compressors. A wide variety of designs can be tailored to suit individual requirements. The so-called K version is a special innovation with a unique valve plate system for maximum requirements in bus and coach air-conditioning systems. ººCompressors for bus and train air-conditioning ººCompressors for transport refrigeration and other applications Open type compressors F The F model series provides modern open type compressors for separate drive systems (using V belts or direct couplings). Load transfer through a V pair. Virtually all drive capacity requirements can be met. Very compact compressor design, robust and easy to handle. Oil pump lubrication as standard. ººSingle-stage compressors ººNH3 compressors ººCompressor units for direct drive ººNH3 Compressor units for direct drive 5

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7 The difference is in the detail - Characteristics of semi-hermetic Bock compressors Special features Forward looking compressor models 8 4

8 Semi-hermetic Bock Compressors Special features Universal --e.g. R34a, R4A, R7, R7C, R One compressor design for all standard refrigerants. For air-conditioning applications, normal refrigeration and deep-freezing --Maximum allowed operating pressure (H): 8 bar High refrigeration capacity combined with minimum power requirement --Optimized gas flow --Efficient service valves --Minimum clearance volume --owerful economic drive motors Wide range of applications without additional cooling Deep-freezing range with R4A, R7 also available with suction gas cooling (HG version) Stable valve plate design --Universally proven valve design with intake and discharge finger reed valves clamped on one side --Valve made of high quality impact-resistant spring steel Replaceable motors The compressors can be repaired in the field as the drive motor can be exchanged. Economic capacity control --Cylinder cover incorporating a connection for capacity control --ossible control stages: 4 cylinder: % 6 cylinder: 33 % / 66 % 8 cylinder: 5 % / % / 75 % --Continuously variable speed control (5-70 Hz) using an external frequency converter EFC/EFCe. See separate brochure "Bock semihermetic compressors - Electronic Controls". Minimum space requirement articularly low installation height and width uiet and low vibration --Generously dimensioned crank mechanism --Optimized mass balance --Large volume pressure section for pulsation absorption --4 cylinder design from as little as 9 m³/h Safe, reliable oil supply Inlet lubricating circuit Oil pump Inlet lubricating circuit Oil overpressure Oil return --4 and 6 cylinder with a conventional single circuit lubricating system --Lubricating system incorporating an oil pump --Large volume oil sump --8 cylinder compressor with a dual circuit lubricating system (two oil circuits), each of the two main bearings supplied as the first lubrication point --Oil pump lubrication independent of direction of rotation --Connection possibility for oil pressure monitoring p-oil differential pressure sensor --Large volume oil sump --Direct coupling option for oil level regulator as standard 8

9 Semi-hermetic Bock Compressors Special features Wear-resistant durable driving gear -- and 4 cylinder compressor HG(HA) to HG(HA)34 --Solid construction and design --Low friction sleeve bearings --Aluminium pistons with two ring assembly --4 and 6 and 8 cylinder compressor HG(HA)4 to HG8 --Solid construction and design --Surface-hardened crankshaft --Low friction sleeve bearings --Aluminium pistons with triple ring assembly, hard-chromium plated sealing ring, HG(HA)4 with double ring assembly --Aluminium connecting rod with high resistance piston bolt bearings starting HG(HA)5 3 4 Solid construction and design HG(HA)-34 HG(HA)4 HG(HA)5 HG8 --Valve made of high quality impact-resistant spring steel --Concentric reed valve on the suction side finger reed valve 9

10 Semi-hermetic Bock Compressors Special features Variable suction line valve position (HG) 4 cylinder 8 cylinder --Shutoff valve rotates through 90 ( and 4 cylinder) suction cover rotates through 90 (8 cylinder) --Flexible location for suction line connection Oil sump heater --Optional in and 4 cylinder compressors HG(HA) up to HG(HA)34 --TC heater, self-regulating --Replacement without opening the refrigeration circuit --Standard in 4 and 6 and 8 cylinder compressors HG(HA)4 up to HG8 --Immersion case design --Replacement possible without opening the refrigerating circuit 0

11 Semi-hermetic Bock Compressors Special features Economic capacity control (option) 3 Via capacity regulator Cylinder cover incorporating a connection for capacity control ossible control stages: 4 cylinder: %, 6 cylinder: 33 % / 66 %, 8 cylinder: 5 % / % / 75 % Via frequency converter Continuously variable speed control using the Bock EFC / EFCe (Electronic Frequency Control) --Up to 5% less power consumption --EFC Continuously variable speed control directly mounted on the compressor HG(HA) to HG(HA)34 --EFCe 3 Continuously variable speed control for individual set-up HG4 to HG8, HA on request --Further information see separate brochure "Bock semi-hermetic compressors - Electronic Controls". 3 4 Electric switch box --Robust aluminium construction --Easy electrical installation due to large internal volume --Terminal block with cables in glass seal model --Hinged and removable lifting cover with a single quick fastener --Terminal strip for add-on components --rotection system: I66 --Easy electrical installation due to large internal volume --Terminal block with cables in glass seal model --Hinged lifting cover with a single quick fastener (6 cylinder), --Cover with simple snap closure (8 cylinder) --Insulation between terminal studs --Inspection window for compressor monitoring (8 cylinder) --rotection system: 4 cylinder I65; 6 and 8 cylinder I54

12 Semi-hermetic Bock Compressors Special features Bock M0 Electronic Motor rotection Bock Compressor Management BCM000 --Standard with all, 4 and 6 cylinder compressors --Temperature monitoring with TC sensors and optical status indicators --Discharge gas temperature sensor (option) --Further information see separate brochure "Bock semi-hermetic compressors - Electronic Controls". --Innovative and advanced compressor management system --Standard with 8 cylinder compressors (optional for 4- and 6 cylinder compressors) --Further information see separate brochure "Bock semi-hermetic compressors - Electronic Controls".

13 Semi-hermetic Bock Compressors Special features Start unloader with the Bock ESS (option) Single phase AC operation with Bock ES (option) (Electronic Soft Start) --Optional for HG and HG34 --Continuous compressor start-up to nominal speed --No need for conventional start unloaders --I0 unit for installation in switch cabinet (supplied loose) --Further information see separate brochure "Bock semi-hermetic compressors - Electronic Controls". (Electronic Single hase) --Standard three phase AC compressor can be used on a single phase supply --No start-up or operating condensers or relays required --Unit designed for installation in switch cabinet --Further information see separate brochure "Bock semi-hermetic compressors - Electronic Controls"

14 Semi-hermetic Bock Compressors Forward looking compressor models Bock offers a choice of interesting compressor versions in the established semi-hermetic range for current market trends such as alternative refrigerants, deep-freezing or EX protection. Semi-hermetic compressors for all applications HA Compressors (Hermetic Air-cooled) Compressors for Special Refrigerants ATEX Compressors Compressors for Mobile Applications air cooled semi-hermetic compressors for deep-freezing applications (R/R4A), see page 7 CO Compressor subcritical for subcritical cascade systems CO Compressor transcritical for explosion-risk environments -pole Compressors aluminium compressor cast iron compressor for transcritical applications 4-pole Compressor HC Compressor aluminium compressor for hydrocarbons R7C Compressor R34a Compressor for the refrigerant R7C for the refrigerant R34a R40A Compressor for the refrigerant R40A Available versions HG HG HG34 HG4 HG5 HG6 HG7 HG8 HA compressors CO compressors subcritical CO compressors transcritical HC compressors R34a compressors R40A compressors ATEX compressors -pole compressors aluminium -pole compressors cast iron 4-pole compressors aluminium R7C compressors 4

15 Semi-hermetic Bock Compressors Forward looking compressor models HA System Hermetic Air-cooled Semi-hermetic air-cooled compressors for deep-freezing (R/R4A) A semi-hermetic compressor with the advantages of an open type. Available for all and 4 cylinder versions. Increasingly high specifications are being set for all suction gascooled semi-hermetic compressors for deep-freezing applications. Compressors rapidly reach their temperature limits due to the rise in temperature of the suction gas caused by the drive motor. The refrigeration capacity also diminishes. But not in Bock HA compressors. The unique Bock HA principle prevents this. The drive motor is aircooled and compressor suction is direct. The suction gas is not heated by the motor, but is fed directly to the compressor without being diverted through the motor. The motor is cooled by a compact integrated ventilation unit. Its precise airflow cools not only the motor but also the compressor and especially the cylinder heads. 3 Suction gas is fed directly into the compressor The motor is cooled by an integrated ventilation unit Cool air is directed over the motor through an air duct hood This results in a reduced discharge gas temperature and therefore an extended range of applications combined with improved capacity (deepfreezing - e.g. R, R4A). In addition, the compressor is separate from the motor, which is a particular advantage in the event of a motor burnout

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17 Single-stage semi-hermetic Bock compressors At a glance Special features Operating limits and performance data Technical data Dimensions and connections Scope of supply and accessories

18 Single-stage Bock Compressors At a glance The Bock semi-hermetic compressor program provides a full performance range of innovative and modern compressor designs in, 4, 6 and 8 cylinder constructions. The ideal solution for any kind of application. HG (Hermetic Gas-cooled) Conventional suction gas-cooled compressor design HA (Hermetic Air-cooled) Special Bock design for deep-freezing (R/R4A) with an air-cooled motor and direct suction at the cylinder. All the compressors display the same particularly remarkable features: --Outstanding running comfort --High efficiency and reliability to the highest quality standard --Easy maintenance, e.g. interchangeable motors --Oil pump lubrication --Bock M0 electronic motor protection, especially easy to operate with LED status indicators --Suitable for conventional and chlorine-free HFC refrigerants Available versions: The Bock semi-hermetic program provides the following product variants: --Single-stage HG (HA) compressors --Two-stage HGZ compressors --Duplex DHG (DHA) compressors --SHG (SHA) compressor units with receiver --SHG (SHA) condenser units air-cooled Forward looking compressor models Bock offers a choice of interesting compressor versions in the established semi-hermetic range for current market trends such as alternative refrigerants, deep-freezing or EX protection. --HA (Hermetic Air-cooled), air-cooled compressors for deep-freezing applications --CO Compressors (subcritical), for subcritical cascade systems --CO Compressors (transcritical), for transcritical CO applications --R40A Compressors, for the refrigerant R40A --ATEX (ATmospheres EXplosibles), for explosion-risk environments The current program...8 model sizes with 6 capacity stages from 5,4 to 79,8 m³/h ( Hz) Hubvolumen Displacement m m³/h HG(HA) HGe HA HG34e HA34 HG(HA)4 HG(HA)5 HG(HA)6 HG7 HG8 8

19 Single-stage Bock Compressors Special features 3 4 Type key HG X 3 4 e / 5-4 S Motor variant 4) Number of poles Swept volume Series 3) Number of cylinders Size Ester oil filling ) Series ) ) HG = Hermetic Gas-Cooled (suction gas-cooled) HA = Hermetic Air-Cooled (for deep-freezing) ) X = Ester oil filling (HFC refrigerants e.g. R34a, R4A,R7, R7C) 3) e = Additional declaration for e-series compressors = Additional declaration for luscom compressors 4) S = More powerful motor e.g. air-conditioning applications 9

20 Single-stage Bock Compressors Operating limits R34a Operating limits HGX / HGXe / HGX34e HGX4 / HGX5 / HGX6 / HGX7 / HGX8 Unlimited application range Supplementary cooling or reduced suction gas temperature Motor version -S- (more powerful motor) t O t C Evaporating temperature ( C) Condensing temperature ( C) t Oh Suction gas superheat (K) t Oh Suction gas temperature ( C) Max. permissible operating pressure (L/H) ) : 9/8 bar ) L = low pressure H = high pressure R34a Notes Operating limits ASERCOM certified performance data Compressor operation is possible within the limits shown on the application diagrams. lease note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous operation. For compressors with this label, the performance data are certified according to the strict requirements of ASERCOM. Restrictions to the operating limits may occur when using the Bock EFC (Electronic Frequency Control). Further explanation see separate brochure "Bock semi-hermetic compressors - Electronic Controls". erformance data ASERCOM is the Association of European Refrigeration Compressors and Controls Manufacturers. Information about the Association and the constantly updated overview of certified Bock compressors can be found at and The performance data for R34a are based on ISO-DIS 99 (DIN 898) with a Hz power supply frequency. This signifies: 5 C suction gas temperature without liquid subcooling. For luscom compressors and HGX8/470-4 operating at Hz already comply with EN 900. This signifies 0 C suction gas temperature without liquid subcooling. This results in significant differences compared to specifications with liquid undercooling and/or suction-gas temperatures. A comprehensive modification to 0 C suction gas temperature will follow at a later date. Conversion factor for 60 Hz =, erformance data for other operating points, see GEA Bock software. 0

21 Single-stage Bock Compressors erformance data R34a erformance data Hz Type Cond. Cooling capacity O [W] ower consumption e [kw] HGX/60-4 S HGX/75-4 HGX/90-4 HGX/0-4 HGXe/5-4 HGXe/60-4 HGXe/90-4 temp. C Evaporating temperature C,5 0 7, ,70 0,7 0,7 0,7 0,68 0,65 0,60 0,54 0,49 0,44 0, ,85 0,84 0,83 0,8 0,77 0,7 0,65 0,59 0,54 0,49 0, ,99 0,97 0,94 0,9 0,85 0,77 0,70 0,63 0,57 0,5 0, ,,08,04,00 0,9 0,8 0,74 0,66 0,59 0,55 0, ,3,8,,07 0,96 0,85 0,75 0,66 0, ,88 0,89 0,89 0,88 0,85 0,8 0,75 0,68 0,6 0,55 0, ,06,05,04,0 0,96 0,89 0,8 0,74 0,67 0,6 0, ,4,,8,4,06 0,97 0,88 0,79 0,7 0,65 0, ,,35,,5,4,03 0,9 0,8 0,74 0,68 0, ,53,47,,33,9,06 0,94 0,83 0, ,09,,,3,,06,00 0,9 0,83 0,74 0, ,34,34,3,,4,6,06 0,96 0,85 0,74 0, ,60,57,53,49,39,7,4,0 0,89 0,77 0, ,83,78,7,65,5,36,,06 0,9 0,79 0, ,0,93,85,76,59,,3,06 0, ,3,4,5,4,0,3,05 0,95 0,86 0,78 0, ,49,48,45,4,35,5,4,04 0,94 0,85 0, ,74,70,65,60,48,36,3,,00 0,9 0, ,96,89,8,75,60,44,9,5,04 0,96 0, ,5,06,96,87,68,49,3,6, ,,35,38,39,39,34,5,4,0 0,89 0, ,69,70,69,67,59,48,35,0,05 0,903 0, ,0,98,94,88,75,59,4,4,06 0,908 0, ,7,,3,04,86,66,45,5,07 0,909 0, ,48,38,7,6,93,70,47,5, ,63,65,66,65,63,59,5,4,9,5 0, ,07,05,03,00,9,8,68,53,36,7 0, ,46,4,36,9,5,99,80,60,38,4 0, ,80,7,63,54,33,,87,6,34,04 0, ,09,97,85,7,45,7,87,56, ,04,06,06,05,00,9,80,65,48,9, ,59,55,5,46,33,7,98,78,57,34, ,09 3,0,9,83,6,39,4,89,63,37, ,54 3,4 3,8 3,4,86,56,6,96,66,37, ,9 3,74 3,57 3,39 3,03,68,3,97, Relating to 0 C suction gas temperature, without liquid subcooling Supplementary cooling or reduced suction gas temp.

22 Single-stage Bock Compressors erformance data R34a erformance data Hz Type Cond. Cooling capacity O [W] ower consumption e [kw] HGX34e/5-4 HGX34e/55-4 ) HGX34e/35-4 ) HGX34e/380-4 ) HGX4/465-4 HGX4/555-4 HGX4/6-4 temp. C Evaporating temperature C,5 0 7, ,7,,3,3,5,4,98,80,59,38, ,87,84,78,7,55,34,,87,64,4, ,38 3,7 3,6 3,03,76,47,8,90,64,4, ,79 3,6 3,45 3,7,90,54,0,89,6,39, , 3,89 3,66 3,43,99,56,7,84, ,6,67,7,7,66,53,34,,88,63, ,36 3,35 3,3 3,5 3,08,84,57,7,97,68, ,0 3,93 3,83 3,7 3,4 3,08,73,36,0,68, ,56 4,4 4,4 4,06 3,66 3,3,80,37,96,6, ,98 4,77 4,54 4, 3,79 3,8,76,8, , 3,43 3,43 3, 3,9 3,,88,6,3,0, , 4,7 4,0 4,0 3,78 3,49 3,6,80,43,07, ,97 4,85 4,7 4,55 4,9 3,79 3,36,9,47,04, ,63 5,44 5, 5,00 4,5 4,00 3,46,93,4,9, ,8 5,9 5,6 5,33 4,7 4,08 3,44,8, ,7 4,8 4,6 4, 4,06 3,83 3,53 3,0,83,46, ,6 5,9 5,09 4,97 4,67 4, 3,89 3,46 3,00,56, ,7 6,0 5,83 5,63 5,8 4,69 4,6 3,6 3,07,55, ,97 6,73 6,46 6,8 5,59 4,96 4,3 3,66 3,0,4, ,65 7,3 6,97 6,60 5,86 5,09 4,3 3,56, ,44 6, 5,98 5,77 5,37 4,98 4,6 4,6 3,89 3, 3, ,5 6,97 6,70 6,44 5,94 5,46 4,98 4,5 4,04 3,54 3, ,09 7,75 7,4 7,0 6,48 5,87 5,8 4,68 4,07 3,44, ,96 8,55 8,5 7,76 6,99 6,4 5, 4,75 3,98 3,9, ,85 9,37 8,89 8,4 7,49 6,57 5,65 4,73 3, ,66 7,39 7, 6,87 6,38 5,93 5, 5,06 4,63 4,7 3, ,63 8, 7,98 7,66 7,07 6,49 5,93 5,37 4,80 4, 3, ,63 9,3 8,83 8,45 7,7 6,99 6,8 5,57 4,84 4,09 3, ,66 0,7 9,70 9,3 8,3 7,43 6,54 5,65 4,74 3,80, ,73,5 0,58 0,0 8,9 7,8 6,7 5,63 4, ,99 8,67 8,36 8,06 7,49 6,96 6,45 5,94 5,43 4,90 4, ,3 9,74 9,36 8,99 8,9 7,6 6,96 6,3 5,64 4,95 4, , 0,83 0,37 9,9 9,05 8,0 7,37 6,53 5,68 4,80 3, ,5,94,38 0,84 9,77 8,7 7,68 6,63 5,56 4,46 3, ,76 3,08,4,75 0,45 9,7 7,89 6,60 5,9 Relating to 5 C suction gas temperature (HGX34e to 0 C suction gas temperature) without liquid subcooling ) Compressors are ASERCOM certified Supplementary cooling or reduced suction gas temp.

23 Single-stage Bock Compressors erformance data R34a erformance data Hz Type Cond. Cooling capacity O [W] ower consumption e [kw] HGX5/75-4 HGX5/8-4 HGX5/945-4 HGX6/080-4 HGX6/-4 HGX6/40-4 HGX7/60-4 temp. C Evaporating temperature C,5 0 7, ,0 9,65 9, 8,97 8,34 7,75 7,8 6,6 6,04 5,45 4, ,7 0,84 0,4 0,0 9,3 8,48 7,75 7,0 6,8 5,5 4, ,58,05,54,04 0,07 9,3 8,0 7,7 6,3 5,34 4, ,9 3,9,67,06 0,87 9,7 8,55 7,38 6,9 4,97 3, ,3 4,56 3,8 3,08,64 0, 8,78 7,35 5, ,49,08 0,68 0, 9,58 8,90 8,4 7,59 6,94 6,5 5, ,94,44,96,49 0,60 9,74 8,90 8,06 7, 6,3 5, ,44 3,83 3,5,67,56 0,48 9,4 8,35 7,6 6,3 4, ,98 5,6 4,55 3,85,48,4 9,8 8,47 7, 5,70 4, ,59 6,7 5,86 5,0 3,36,7 0,08 8,44 6, ,08,60,5,7 0,89 0, 9,38 8,64 7,89 7, 6, ,73 4,6 3,6 3,08,06,08 0, 9,7 8,0 7,9 6, ,43 5,74 5,07 4,4 3,6,93 0,7 9, 8,6 6,98 5, ,9 7,36 6,55 5,76 4,0,68,6 9,64 8,09 6,49 4, ,0 9,0 8,05 7,09 5,0 3,33,47 9,60 7, ,90 4,37 3,87 3,39,46,59 0,74 9,90 9,04 8,4 7, ,80 6,6 5,53 4,93 3,77,65,56 0,47 9,36 8, 7, ,77 7,98 7, 6,46 5,0 3,59,0 0,8 9,4 7,96 6, ,84 9,87 8,93 8,0 6,0 4,44,70 0,96 9,0 7, 5, ,0,85 0,7 9,59 7,38 5, 3,08 0,93 8, ,0 6, 5,9 5,37 4,3 3,3,33,36 0,38 9,35 8, ,9 8,55 7,83 7,4 5,8 4,5 3,7,0 0,75 9,43 8, ,55 0,64 9,76 8,90 7,3 5,6 4,0,4 0,80 9,4 7, ,9,8,73 0,67 8,60 6,58 4,58,58 0,56 8, 6, ,4 5,09 3,77,48 9,95 7,47 5,0,55 0, ,46 8,77 8, 7,48 6,8 5,4 4,03,93,8 0,63 9, ,95,0 0,9 9, 7,98 6,53 5,0 3,68,3 0,73 9, ,5 3,49,48, 9,60 7,76 5,94 4,3,9 0, 8, , 5,96 4,73 3,5,6 8,86 6,59 4,3,0 9,67 7, ,06 8,54 7,05 5,58,70 9,88 7,08 4,8, ,46 6,7 6,84 6,83 6,46 5,69 4,6 3,3,90 0,44 9, ,03 0,9 0,66 0, 9,9 7,97 6,4 4,7,99,9 9, ,9 4,70 4, 3,4,8 9,98 7,99 5,95 3,94,05 0, ,86 8,03 7, 6, 3,97,65 9,8 6,9 4,68,64 0, ,98,8 9,60 8,3 5,66,9 0,9 7,56 5,3 3 4 Relating to 5 C suction gas temperature, without liquid subcooling Supplementary cooling or reduced suction gas temp. 3

24 Single-stage Bock Compressors erformance data R34a erformance data Hz Type Cond. Cooling capacity O [W] ower consumption e [kw] HGX7/860-4 HGX7/0-4 HGX8/470-4 HGX8/8-4 HGX8/30-4 temp. C Evaporating temperature C,5 0 7, ,89 9,0 9,34 9,3 8,90 8,0 6,78 5,9 3,66,98 0, ,4 4,00 3,7 3,3,5 0,6 8,84 6,90 4,9,96, ,9 8,36 7,68 6,89 5,05,94 0,65 8,3 6,00 3,83, ,3 3,8 3, 9,99 7,5 4,86,3 9,4 6,85 4,5, ,7 35,38 33,98 3,5 9,45 6,3 3,8 0,6 7, ,49,84,00,99, 0,49 9,09 7, 5,54 3,64, ,47 7,3 6,99 6,5 5,0 3,47,44 9,3 6,96 4,75, ,90 3,6 3,49,59 8, 6,0 3, 0,83 8,0 5,74 3, ,70 36,6 35,4 34, 3, 8,8 5,8,0 9,7 6, 4, ,77,5 38,66 36,99 33,5 9,93 6,37,94 9, ,60 8,57 8,38 8,0 6,89 5,5 3, 0,85 8,5 5,5, ,03 35,34 34,5 33,54 3,5 8,57 5,58,37 9,0 5,64, ,7,85 39,4 37,87 34,5,85 6,99 3,0 8,99 5,03, ,04 45,4 43,4 4,06 36,70 3,4 7,48,80 8,9 3,73 9, ,70 48,4 45,7 43,4 37,86 3,48 7,09,79 6, ,60 35,08 34,39 33,54 3,4 8,87 6,05 3,09 0,4 7,35 4, ,56, 39,9 37,95 34,95 3,67 8,3 4,80,5 8,5 5, ,6 45,66 43,95 4,4 38,3 34,3,3 6,45,86 9,69 7, ,79,68 48,49 46,3 4,6 36,96 3,4 8,6 4,,00 8, ,8 55,68 53,0,34 44,96 39,69 34,66,03 5, , 39,9 39,3 38,6 35,75 3,85 9,63 6,7,9 9,75 6, ,9 46,08 44,70 43,7 39,77 36,03 3, 8, 4,47,07 8, ,77 5,95,00 47,94 43,59 39,05 34,,09 6,0,4 9, ,06 57,66 55,7 5,60 47,34 4,05 36,89 3,04 7,65 3,90 0, ,3 63,35 60,33 57,8 5,6 45,5 39,44 34,7 9,53 Relating to 5 C suction gas temperature (HGX8/470-4 to 0 C suction gas temperature) without liquid subcooling Supplementary cooling or reduced suction gas temp. 4

25 Single-stage Bock Compressors Operating limits R4A/R7 Operating limits HGX / HGXe / HGX34e / HGX4 / HGX5 / HGX6 / HGX7 / HGX8 HAX / HAX / HAX34 / HAX4 t c ( C) 70 t ( C) c 60 58? t oh <0K 60 58? t oh <0K t +0 C oh t +0 C oh ,5 t ( C) o t ( C) o HAX5 HAX t ( C) c? t oh <0K HAX5/75-4 HAX5/8-4 HAX5/ t ( C) c? t oh <0K HAX6/080-4 HAX6/-4 HAX6/ t +0 C oh t +0 C oh t ( C) o t ( C) o Max. permissible operating pressure (L/H) ) : 9/8 bar ) L = low pressure H = high pressure HGX6/40-4S Max. evaporating temperature t O = C HGX6/40-4 Max. evaporating temperature t O = -7 C Unlimited application range -HG Supplementary cooling or reduced suction gas temperature -HA reduced suction gas temperature Motor version -S- (more powerful motor) HGX8/8-4 Max. evaporating temperature t O = 0 C t O t C Evaporating temperature ( C) Condensing temperature ( C) t Oh Suction gas superheat (K) t Oh Suction gas temperature ( C) 5

26 Single-stage Bock Compressors Notes R4A/R7 Notes Operating limits ASERCOM certified performance data Compressor operation is possible within the limits shown on the application diagrams. lease note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous operation. For compressors with this label, the performance data are certified according to the strict requirements of ASERCOM. Restrictions to the operating limits may occur when using the Bock EFC (Electronic Frequency Control). Further explanation see separate brochure "Bock semi-hermetic compressors - Electronic Controls". erformance data ASERCOM is the Association of European Refrigeration Compressors and Controls Manufacturers. Information about the Association and the constantly updated overview of certified Bock compressors can be found at and The performance data for R4A/R7 are based on European Standard EN 900 with a Hz power supply frequency. This signifies: 0 C suction gas temperature without liquid subcooling. This leads to significant differences compared to systems with liquid subcooling and/or other suction gas temperatures. erformance data were compiled for R4A and R7. The base values are the data for R4A. Conversion factor for 60 Hz =, erformance data for other operating points, see GEA Bock software. 6

27 7 Single-stage Bock Compressors 3 4 Relating to 0 C suction gas temp. without liquid subcooling Type Cond. temp. C Cooling capacity O [W] ower consumption e [kw] Evaporating temperature C 7, HGX/60-4 S ) 6535,0 5989, 4990,3 408,0 3336,5 667,08 094, ,9 07 0, ,7 66 0,6 44 0, ,49 60,48 49,43 348,37 764,8 93,8 706, , , , ,6 96 0,5 4535,7 48, ,60 748,49 95,37 73,4 34, ,96 7 0,83 3 0, ,59 HAX/ , , , , , ,56 956, 538,00 8 0, , , ,54 58,8 3,04 9 0, , ,6 0,5 HGX/75-4 ) HGX/75-4 S ) 860,5 7498,54 684,55 57, 488, ,37 764,6 64,5 66, ,9 9 0, , ,9 6357,89 54,83 449, ,63 90, 99,37 789,3 364, , ,8 53 0,69 579, 538,7 4345,05 363,9 945,78 355,6 855,45 435,9 087, 804 0, ,8 HAX/ ,9 96,8 789, , ,8 7 0,70 47,39 908,5 466, , ,80 5 0,67 96,46 57,9 43, 83 0, , ,63 HGX/90-4 ) HGX/90-4 S ) 9738, ,86 70, ,78 00,69 5,58 33,46 59,3 937,8 446, ,89 7 0,75 888,7 7600,5 6344,7 545,0 40,88 338,7 676,56 075,39 57, 55, , ,7 6863,66 676,60 5,46 49,5 348,06 77,85 37,65 6,44 6,4 886,04 6 0,86 HAX/ ,56 698,43 089,9 574,5 46, ,86 853,67 9, 699,33 54, , ,8 87,75 75,54 3,33 93, , ,76 HGX/0-4 ) HGX/0-4 S ) 47,7 0345,8 869,6 78,5 5966, ,9 394,76 94,59 397,4 84,3 334, ,88 958, ,6 736,53 65,47 39, 9,0 370,89 567,68 97,46 473,5 06, , , 7 3, ,89 0,74 95, 3,5 69,99 039,73 549,49 4,6 803,05 HAX/0-4 9,78 365,63 558,46 960,8 46, 05 0,94 345,94 76,74 09,5 590, 59, ,9 809,05 89,80 664,55 7, 866, ,88 HGXe/5-4 HGXe/5-4 S 30,9 0,3 00,6 8790,4 7,6 5870,03 46, ,69 680,49 90,8 30, , , , , , ,4 4880, 380,00 900,76 0,5 490,8 99,06 6 0, , , , ,84 490, ,34 990,07,80 60,53 0,7 749,03 HAX/ ,9 379,7 98,5 9,3 75,3 47 0, ,09 358,84 466,60 876,37 38, ,9 3, 538,9 956,64 458,37 037, ,83 HGXe/60-4 HGXe/60-4 S 6900,7 5600,75 300, , ,6 730,47 58,9 4560,07 34,84 50,59 7,34 70,08 3,4 30 3, 00 3, 970 3,7 75, ,7 480, ,9 7,9 960,6 3,34 85, ,0 00 3,94 9 3, , , 4860, ,58 860,5 090,9 460,60 97, HAX/ , , 3680,87 88,63 8, 5,7 4888, ,7 44,98 36,69 706,4 07,4 3964,74 334,38 44,03 799,69 8,36 85,03 R4A/R7 erformance data Hz erformance data ) Compressors (R4A) are ASERCOM certified Supplementary cooling or reduced suction gas temp. Motor version -S- (more powerful motor)

28 8 Single-stage Bock Compressors Type Cond. temp. C Cooling capacity O [W] ower consumption e [kw] Evaporating temperature C 7, HGXe/90-4 HGXe/90-4 S , , , , , ,07 7,84 560,57 43,9 3,00 3,70 60, ,8 60 4, ,09 0 3, , , ,08 46,74 35,39 60,03 860,68, , ,93 0 4,66 9 4, , , ,7 3680,85 780,43 00,0 390,6 HAX/ , , ,6 34,97 56,69 863, , 478, ,39 80,05 064,7 460, ,3 379,88 9,45 77,04 5,64 0,5 HGX34e/5-4 ) HGX34e/5-4 S ) , , , , , ,6 7390,94 560,58 40, 900,84 9,49 0, ,7 80 4,65 4, ,6 98 3, , ,4 4480,70 3,7 0,85 4,47 85,5 60 5, , , , , , ,5 340,74 40,6 6,8 0,4 HAX34/ ,6 6449,9 7, ,4 98,9, , ,3 494,73 390,33 3,95 66, , ,7 337,79 479,33 765,87 7,4 HGX34e/55-4 ) HGX34e/55-4 S ) , ,6 0 4, , ,3 0 3, , , 53,8 3900,39 7,97 80, , , ,38 5, , , , ,37 40,87 0,38 0,9 30, 90 6, , , , ,5 74 4, , ,4 3,84 00, 480,80 HAX34/ , , ,0 458,64 34,6 495, , , ,0 375,74 763,9 955, , , ,8 95,73 075,0 379,67 HGX34e/35-4 ) HGX34e/35-4 S ) , , ,67 0 5, ,0 4,85 0 4, , ,49 49, ,49 370, , , , , , ,3 93 4, ,8 50 3, ,98 6, 690, ,3 0 7, ,39 6, , , , , ,54 8,85 80,0 HAX34/ , , , ,6 435,79 80, , , , ,38 34,8 43, , , , ,38 56,7 70,06 HGX34e/380-4 ) HGX34e/380-4 S ) 900 7, , , , , , , , , , ,05 30, , , , , ,5 6,59 0 5, ,8 67 4, , ,00 3, , , , ,73 7,9 0 7, , , , ,6 5,8 HAX34/ , , , , ,38 376,8 89 6, , , , ,4 90, , , , , ,8 059,49 HGX4/465-4 ) HGX4/465-4 S ) 493 9, , ,3 34 8, , , ,0 0 6, , , ,9 05 3, 448, , , , ,3 73 8, , , , , , , , ,59 6,76 559, 756 0,09 6 9,00 7 7, , , , ,79 HAX4/ , , , , , , ,3 7, , , , , , , , , , , R4A/R7 erformance data Hz erformance data Relating to 0 C suction gas temp. without liquid subcooling ) Compressors (R4A) are ASERCOM certified Supplementary cooling or reduced suction gas temp. Motor version -S- (more powerful motor)

29 9 Single-stage Bock Compressors 3 4 Type Cond. temp. C Cooling capacity O [W] ower consumption e [kw] Evaporating temperature C 7, HGX4/555-4 ) HGX4/555-4 S ) 5904,5 54, , , , , , , , , , , , ,9 3866,5 3, ,88 9, , , , ,67 5 4, , , , , ,4 544, , , , , , ,66 HAX4/ , , , , , , , , , , , ,98 3 9, , , ,08 8 4, ,78 HGX4/6-4 ) HGX4/6-4 S ) , , , ,5 368,70 9 0,80 4 9, , , , , , , , , , 33 3,5 5384, , , , 908 7, , , , , ,0 33 5, ,3 0586,8 6,3 6 9, , , ,73 HAX4/ , , , , , ,57 0 0, ,0 30 7, , , , , , , , , ,0 HGX5/75-4 ) HGX5/75-4 S ) , , , ,99 39,0 3558, , , , , ,8 4 4, , , ,9 64 4, ,6 5933, 066 0, , , , , , , ,49 4 7, , ,6 055,84 58, , , , ,48 HAX5/ , , , ,0 99 5, ,75 69, , , , , , , ,33 5 8, , , ,37 HGX5/8-4 ) HGX5/8-4 S ) , , , , ,90 360, , , , 7 7, , , , 685 8, , , , ,8 3798, , , , , , , , , , ,7 5 5, , , , , ,9 HAX5/8-4 39, , ,9 45 7, , ,43 560,90 08, , , , ,5 64 9, , , ,99 HGX5/945-4 ) HGX5/945-4 S ) , , , , 568 6, , , , , ,38 9 7, ,8 8475, , , , , 354 6, , ,3 707, 67 9, , , , , , 4757, , , , ,78 33, ,5 59 6,9 HAX5/ , , , 548 7, ,3 805, , , , 099 9, , ,8 HGX5/080-4 ) HGX5/080-4 S ) 3675, ,89 878,7 7 0, , , , ,6 380, 786 0, , , , , , ,74 695, , , 554 5,3 949, , , , 80355, , , , , , , ,6 54 3,0 08 0, 75 7,78 HAX5/ , , ,86 04,05 6 9, , , , , ,6 8 7, ,68 307, , ,97 R4A/R7 erformance data Hz erformance data Relating to 0 C suction gas temp. without liquid subcooling ) Compressors (R4A) are ASERCOM certified Supplementary cooling or reduced suction gas temp. Motor version -S- (more powerful motor)

30 Single-stage Bock Compressors erformance data R4A/R7 erformance data Hz Type Cond. Cooling capacity O [W] ower consumption e [kw] HGX6/-4 ) HGX6/-4 S ) HAX6/-4 HGX6/40-4 ) HGX6/40-4 S ) HAX6/40-4 HGX7/60-4 ) HGX7/60-4 S ) HGX7/860-4 ) HGX7/860-4 S ) HGX7/0-4 ) HGX7/0-4 S ) HGX7/470-4 ) HGX7/470-4 S ) HGX8/8-4 ) HGX8/8-4 S ) HGX8/30-4 ) HGX8/30-4 S ) temp. C Evaporating temperature C 7, , , ,7 63 3, , , , , , , , , , , , ,49 70, , , , , , , , , , , , , 0333, , , , , , , , , , , 7 79, , ,04 87, , , , ,9 6636, , , , , , , , , , , , , , , , , , , ,4 5833, , , , , , , , , ,8 68, , , , , , , , , , , , , , , , 6536, , , , , , , , , , , ,6 8 47, , , , , , , , ,54 474, , , , , 707 6, , , , , , , ,4 6564, , , , ,43 039, , , , , , ,3 468,9 5088, , , , , , , , , , , , , , , , , , , , , , , , , , ,67 778,54 446, , , , , , , , , , , , , , , , , , , , , 7 4, , , , , , , , 678 9, , , 5399, , , , , , , , , , , , , ,9 693,49 357,49 339, ,0 56 3, , , , ,3 63 4, , , , , , , , , ,9 555,44 385,90 7,94 799, , , , , , , , 43 0, , , , ,49 787,06 476, ,49 93,86 548,83 003, , , 086, , , , , , , , , , , , , , , , , , , , , , , , , , , , ,5 06, ,8 74 3, ,53 75,98 3 9, ,6 75 3,7 066,45 Relating to 0 C suction gas temp. without liquid subcooling ) Compressors (R4A) are ASERCOM certified Motor version -S- (more powerful motor) Supplementary cooling or reduced suction gas temp.

31 Single-stage Bock Compressors Operating limits R7C Operating limits HGX / HGXe / HGX34e HGX4 / HGX5 / HGX6 / HGX7 / HGX8 t c ( C) Unlimited application range Supplementary cooling or reduced suction gas temperature?t Oh <0K Motor version -S- (more powerful motor) t O Evaporating temperature ( C) t +0 C Oh t C Condensing temperature ( C) t Oh Suction gas superheat (K) ,5 0 t ( C) o t Oh Suction gas temperature ( C) HGX8/ HGX8/8-4 - HGX8/30-4 Max. evaporating temperature t O = 0 C Max. permissible operating pressure (L/H) ) : 9/8 bar ) L = low pressure H = high pressure 3 4 R7C Notes Operating limits erformance data Compressor operation is possible within the limits shown on the application diagrams. lease note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous operation. Restrictions to the operating limits may occur when using the Bock EFC (Electronic Frequency Control). Further explanation see separate brochure "Bock semi-hermetic compressors - Electronic Controls". The performance data for R7C are based on ISO-DIS 99 (DIN 898) with a Hz power supply frequency. This signifies: 5 C suction gas temperature without liquid subcooling. EN 900 is already valid for luscom compressors, HGX4 and HGX8/470-4 operating at Hz. 0 C suction gas temperature without liquid subcooling. Evaporation and condensing temperatures are based on the dew point values (saturated vapour conditions). A comprehensive modification to 0 C suction gas temperature will follow at a later date. This results in significant differences compared to specifications with liquid undercooling and/or suction-gas temperatures. Conversion factor for 60 Hz =, erformance data for other operating points, see GEA Bock software. 3

32 Single-stage Bock Compressors erformance data R7C erformance data Hz Type Cond. Cooling capacity O [W] ower consumption e [kw] HGX/60-4 S HGX/75-4 HGX/75-4 S HGX/90-4 HGX/90-4 S HGX/0-4 HGX/0-4 S HGXe/5-4 HGXe/5-4 S HGXe/60-4 HGXe/60-4 S HGXe/90-4 HGXe/90-4 S HGX34e/5-4 HGX34e/5-4 S HGX34e/55-4 HGX34e/55-4 S HGX34e/35-4 HGX34e/35-4 S HGX34e/380-4 HGX34e/380-4 S temp. C Evaporating temperature C,5 0 7, ,88 0,90 0,9 0,9 0,9 0,88 0,8 0,76 0,69 0, ,6,6,5,4,08,0 0,9 0,83 0,74 0, ,4,39,36,3,3,,0 0,90 0,79 0, ,3,6,8,9,8,3,06 0,98 0,89 0, ,,,49,46,39,,9,07 0,96 0, ,83,79,75,70,58,44,,5,0 0, ,35,38,4,4,,35,7,7,06 0, ,79,79,77,75,66,55,4,8,4, ,8,4,09,03,89,7,55,38,, ,58,63,65,67,65,59,49,37,4, ,,0,08,05,96,83,67,5,34, ,56,5,45,38,,03,8,6,4, ,78,8,85,87,85,78,67,53,39, ,36,35,33,,9,04,87,68,5, ,87,8,75,67,48,7,04,8,59, ,8,4,8,,7,,6,99,79, ,90,90,87,83,69,64,4,8,94, ,53 3,46 3,38 3,8 3,05,93,64,34,06, ,67,74,79,8,78,83,65,44,0, ,54 3,54 3,5 3,46 3,9 3,5,97,68,38, ,3 4,3 4,3 4,0 3,73 3,60 3,4,87,53, ,45 3,49 3, 3,48 3,39 3,6,94,67,38, ,38 4,33 4,6 4,7 3,94 3,60 3,5,89,5, ,9 5,06 4,9 4,75 4,39 3,98 3,54 3,09,66, , 4, 4,8 4,3 4,08 3,84 3,54 3,0,85, ,33 5,4 5,3 5,00 4,7 4,38 3,94 3, 3,06, ,5 6,08 5,89 5,69 5,5 4,83 4,9 3,76 3,6, ,95 5,00 5,0 4,99 4,86 4,69 4,34 3,96 3,55 3, ,3 6,5 6,6 6,04 5,7 5,33 4,85 4,33 3,80 3, ,63 7,45 7,4 7,0 6, 5,87 5,5 4,63 3,99 3, , 6,35 6,7 6,7 5,93 5,84 5,38 4,9 4,4 3, ,95 7,78 7,59 7,39 6,94 6,7 6,08 5,45 4,8 4, ,5 9,3 8,9 8,60 7,93 7,49 6,69 5,9 5,3 4,36 Relating to 0 C suction gas temperature, without liquid subcooling Motor version -S- (more powerful motor) Supplementary cooling or reduced suction gas temp. 3

33 Single-stage Bock Compressors erformance data R7C erformance data Hz Type Cond. Cooling capacity O [W] ower consumption e [kw] HGX4/465-4 HGX4/465-4 S HGX4/555-4 HGX4/555-4 S HGX4/6-4 HGX4/6-4 S HGX5/75-4 HGX5/75-4 S HGX5/8-4 HGX5/8-4 S HGX5/945-4 HGX5/945-4 S HGX6/080-4 HGX6/080-4 S HGX6/-4 HGX6/-4 S HGX6/40-4 HGX6/40-4 S HGX7/60-4 HGX7/60-4 S HGX7/860-4 HGX7/860-4 S temp. C Evaporating temperature C,5 0 7, ,84 7,76 7,67 7,56 7,3 7,08 6,58 6,0 5,4 4, ,73 9,55 9,36 9,6 8,69 8,4 7, 6,63 5,84 5, ,44,6 0,86 0,55 9,85 9, 8,4 7,6 6,7 5, ,36 9, 9, 9, 8,84 8,53 7,9 7,9 6,6 5, ,45,7,07 0,84 0,3 9,88 9,0 8,3 7,9 6, ,5 3,0,86,49,67,3 9,97 8,78 7,5 6, ,85,66,45, 0,68 0,03 9,8 8,56 7,80 6, ,5 3,95 3,6 3,6,48,59 0,60 9,60 8,54 7, ,75 6,3 5,84 5,34 4,6 3,3,79 0,4 8,96 7, ,7,43,3,8,3 0,38 9,57 8,68 7,7 6, ,09 4,67 4,3 3,79,86,88 0,85 9,75 8,60 7, ,35 6,80 6,4 5,67 4, 3,,06 0,77 9,44 8, ,60 4,7 3,9 3,56,78,9 0,99 9,97 8,87 7, ,3 6,84 6,34 5,83 4,76 3,64,45,0 9,88 8, ,9 9,8 8,64 7,99 6,65 5,7 3,84,37 0,84 9, ,6 6,3 5,84 5,43 4,54 3,56,,34 0,09 8, ,7 9,6 8,59 8,0 6,80 5,5 4,7,74,4 9, ,66,94, 0,46 8,94 7,37 5,75 4,07,33 0, ,97 8,55 8,0 7,6 6,6 5,49 4,8,96,53 9, ,5,88,4 0,57 9,9 7,7 6,8 4,55,84, ,89 5,06 4,3 3,38,64 9,85 7,99 6,08 4,09, ,78,9 0,77 0,3 9,06 7,79 6,39 4,88 3,3, ,46 5, 4,38 3,6,0 0,35 8,58 6,7 4,74, ,7 8,77 7,8 36,84 4,84,78 0,66 8,45 6,7 3, ,78 4, 3,64 3,0,69 0,4 8,65 6,9 5,05 3, , 8,58 7,74 6,87 5,06 3,5,4 9,0 6,77 4, ,8 3,73 3,64,53 8,6 5,9 3,,00 8, 5, ,74 8,45 8,06 7,56 6, 4,73,9 0,9 8,79 6, ,77 34,9 33,96 3,93,69 8,3 5,6,93 0, 7, ,,70 39, 37,69 34,5 3, 7,86 4,53,6 8, ,99 3,66 3, 3,64,9 8,39 6,3 4,0,57 9, ,07,07 38,98 37,8 35,3 3, 9,4 6,3 3,0 0, ,35 46,7 45,03 43,7 39,6 35,83 3,99 8,5 4,4 0,8 3 4 Relating to 5 C suction gas temperature (HGX4 to 0 C suction gas temperature) without liquid subcooling Motor version -S- (more powerful motor) Supplementary cooling or reduced suction gas temp. 33

34 Single-stage Bock Compressors erformance data R7C erformance data Hz Type Cond. Cooling capacity O [W] ower consumption e [kw] HGX7/0-4 HGX7/0-4 S HGX8/470-4 HGX8/470-4 S HGX8/8-4 HGX8/8-4 S HGX8/30-4 HGX8/30-4 S temp. C Evaporating temperature C,5 0 7, ,54 37,6 36,65 36,00 34,35 3, 9,93 7,3 4,55, ,7 45,59 44,35 43,0,08 36,87 33,47 9,95 6,, ,0 53,6 5,3 49,3 45,07,77 36,39 3,03 7,77 3, ,67 43,36 4,85 4,6 39,54 37,85 35,09 3,54 7,5 3, ,0 5,96 5,56,03 46,56 4,94 38,60 33,8 8,88 4, ,4 6,3 59, 56,8 5,78 46,66 4,6 35,56,7 5, ,3 49,77 49,9 48, 46,5 43,45, 36,36 3,3 8, , 60,80 59,9 57,43 53,48 49,08 44,34 39,38 34,33 9, ,80 70,39 67,86 65, 59,66 53,84 47,87 4,89 36,0, ,03 56,63 55,97 55,07 5,6 49,43 45,64 4,37 36,77 3, ,80 69,7 67,35 65,34 60,85 55,84,45 44,8 39,06 33, ,83 80,09 77, 74,0 67,88 6,5 54,47 47,67,98 34,55 Relating to 5 C suction gas temperature (HGX8/470-4 to 0 C suction gas temperature) without liquid subcooling Motor version -S- (more powerful motor) Supplementary cooling or reduced suction gas temp. 34

35 Single-stage Bock Compressors Operating limits R Operating limits HG / HGe / HG34e / HG4 / HG5 / HG6 / HG7 / HG8 t c ( C) HA / HA / HA34 / HA4 t c ( C) ?t oh <0K?t oh <0K t +0 C oh t +0 C oh ,5 0 t ( C) o t ( C) o HA5 HA6 3 t c ( C) ?t oh <0K HA5/75-4 HA5/8-4 HA5/945-4 t c ( C) ?t oh <0K HA6/080-4 HA6/-4 HA6/ t +0 C oh t +0 C oh t o ( C) t o ( C) -45 Max. permissible operating pressure (L/H) ) : 9/8 bar ) L = low pressure H = high pressure HG7 Motor version -S- in the evaporation range of t 0 = 5 C bis,5 C limited condensing temperature up to t C = C HG8/8-4 max. evaporating temperature t 0 = 0 C HG8/470-4 S in the evaporation range of t 0 = 7 C bis,5 C limited condensing temperature up to t C = 55 C HG8/30-4 S max. evaporating temperature t 0 = 5 C Unlimited application range -HG Supplementary cooling or red. suction gas temp. -HA reduced suction gas temperature Supplementary cooling and reduced suction gas temperature Motor version -S- (more powerful motor) t O Evaporating temperature ( C) t C Condensing temperature ( C) t Oh Suction gas superheat (K) Suction gas temperature ( C) t Oh 35

36 Single-stage Bock Compressors Operating limits R Notes Operating limits erformance data Compressor operation is possible within the limits shown on the application diagrams. lease note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous operation. Restrictions to the operating limits may occur when using the Bock EFC (Electronic Frequency Control). Further explanation see separate brochure "Bock semi-hermetic compressors - Electronic Controls". The performance data for R are based on ISO-DIS 99 (DIN 898) with a Hz power supply frequency. This signifies: 5 C suction gas temperature without liquid subcooling. EN 900 is already valid for luscom compressors and HG8/470-4 operating at Hz. This signifies 0 C suction gas temperature without liquid subcooling. This results in significant differences compared to specifications with liquid undercooling and/or suction-gas temperatures. A comprehensive modification to 0 C suction gas temperature will follow at a later date. Conversion factor for 60 Hz =, erformance data for other operating points, see GEA Bock software. 36

37 Single-stage Bock Compressors erformance data R erformance data Hz Type Cond. Cooling capacity O [W] ower consumption e [kw] HG/60-4 S HA/60-4 HG/75-4 HG/75-4 S HA/75-4 HG/90-4 HG/90-4 S HA/90-4 HG/0-4 HG/0-4 S HA/0-4 HGe/5-4 HGe/5-4 S HA/5-4 HGe/60-4 HGe/60-4 S temp. C Evaporating temperature C,5 0 7, ,89 0,9 0,93 0,94 0,94 0,9 0,89 0,84 0,78 0,7 0,63 0, ,0,9,9,8,4,08,0 0,94 0,85 0,76 0,66 0, ,47,44,4,38,3,,,0 0,9 0, ,7 0,63 0,53 0,43 0, ,79 0,68 0,57 0,46 0, ,84 0,73 0,6 0,5 0, ,,4,6,7,7,5,,05 0,97 0,88 0,79 0, ,49,49,48,47,4,35,7,7,06 0,95 0,83 0, ,83,80,77,73,63,5,,7,3 0, ,90 0,78 0,66 0,53 0, ,99 0,85 0,7 0,58 0, ,05 0,9 0,78 0,64 0, ,3,36,38,,,37,3,5,6,05 0,94 0, ,78,78,77,75,69,6,5,39,7,3 0,99 0, ,9,5,,06,95,8,67,5,35, ,06 0,9 0,77 0,6 0, ,6,00 0,84 0,67 0, ,,06 0,90 0,74 0, ,56,60,6,64,65,6,55,47,36,4, 0, ,0,09,08,06,99,90,78,64,49,33,6, ,57,53,48,4,9,4,96,78,59, ,5,09 0,9 0,74 0, ,38,9,00 0,8 0, ,46,7,08 0,89 0, ,94,97,99,00,98,9,8,69,55,,5, ,54,53,,47,37,4,08,90,7,5,33, , 3,06,99,9,73,53,3,07,83, ,53,33, 0,9 0, ,68,45, 0,98 0, ,78,55,3,09 0, ,,44,46,47,44,36,4,09,9,73,54, ,3 3, 3,09 3,05,93,77,57,35,,88,64, ,84 3,77 3,69 3,60 3,38 3,3,85,55,6, HG Supplementary cooling or red. suction gas temp. HA reduced suction gas temp. Relating to 0 C suction gas temperature, without liquid subcooling Motor version -S- (more powerful motor) Supplementary cooling and red. suction gas temp. 37

38 Single-stage Bock Compressors erformance data R erformance data Hz Type Cond. Cooling capacity O [W] ower consumption e [kw] HA/60-4 HGe/90-4 HGe/90-4 S HA/90-4 HG34e/5-4 HG34e/5-4 S HA34/5-4 HG34e/55-4 HG34e/55-4 S HA34/55-4 HG34e/35-4 HG34e/35-4 S HA34/35-4 HG34e/380-4 HG34e/380-4 S HA34/380-4 temp. C Evaporating temperature C,5 0 7, ,89,64,38, 0, ,07,79,, 0, ,0,9,63,34, ,90,94,97,98,94,84,70,5,3,09,86, ,78 3,76 3,7 3,67 3,5 3,3 3,09,83,55,7,99, ,63 4,54 4,44 4,33 4,06 3,76 3,43 3,08,7, ,8,98,67,35, ,5,7,8,47, ,66,3,97,6, , 3,35 3,38 3,39 3,35 3,5 3,08,88,64,38,, ,3 4,9 4,5 4,9 4,0 3,80 3,53 3,3,9,58,6, ,9 5,9 5,07 4,94 4,64 4,9 3,9 3,5 3,, ,60,5,90,54, ,86,47,07,67, ,0,63,4,85, ,87 3,94 3,98 3,99 3,94 3,8 3,6 3,37 3,0,80,49, ,06 5,04 4,99 4,9 4,7 4,46 4,4 3,79 3,4 3,03,66, , 6,09 5,96 5,80 5,45 5,04 4,59 4, 3,64 3, ,06,65,3,8, ,36,90,44,97, ,56 3,0,63,7, ,79 4,87 4,9 4,93 4,87 4,7 4,49 4,9 3,83 3,45 3,07, ,6 6,3 6,7 6,09 5,84 5,5 5,3 4,69 4, 3,74 3,7, ,67 7,53 7,37 7,8 6,74 6,3 5,69 5,0 4, 3, ,77 3,7,76,4, ,5 3,58 3,0,43, ,39 3,8 3,5,68, ,8 5,9 5,97 5,99 5,9 5,7 5,43 5,06 4,64 4,9 3,73 3, ,60 7,56 7,49 7,39 7,08 6,68 6, 5,68 5, 4,54 3,98 3, ,3 9,4 8,93 8,70 8,6 7,56 6,89 6,8 5,46 4, ,57 3,96 3,34,7, ,0 4,33 3,64,94, ,3 4,6 3,93 3,4,56 HG Supplementary cooling or red. suction gas temp. HA reduced suction gas temp. Relating to 0 C suction gas temperature, without liquid subcooling Motor version -S- (more powerful motor) Supplementary cooling and red. suction gas temp. 38

39 Single-stage Bock Compressors erformance data R erformance data Hz Type Cond. Cooling capacity O [W] ower consumption e [kw] HG4/465-4 HG4/465-4 S HG4/465-4 S HG4/555-4 HG4/555-4 S HA4/555-4 HG4/6-4 HG4/465-4 S HA4/6-4 HG5/75-4 HG5/75-4 S HA5/75-4 HG5/8-4 HG5/8-4 S HA5/8-4 HG5/945-4 HG5/945-4 S temp. C Evaporating temperature C,5 0 7, ,99 6,93 6,86 6,80 6,64 6,46 6,4 5,98 5,66 5,8 4,83 4, ,9 8,77 8,6 8,45 8, 7,74 7,33 6,88 6,37 5,80 5,5 4, ,9 0,66 0,39 0, 9,55 8,96 8,33 7,66 6,9 6, ,74 5,3 4,83 4,6 3, ,58 5,98 5,9 4,5 3, ,4 6,4 5, 4,48 3, ,3 8,5 8,7 8,09 7,90 7,69 7,43 7, 6,74 6,8 5,74 5, ,6 0,43 0,5 0,05 9,65 9, 8,7 8,8 7,58 6,90 6,3 5, ,00,68,36,04,37 0,67 9,9 9, 8,4 7, ,83 6,33 5,75 5,07 4, ,83 7, 6, 5,36 4, ,6 7,64 6,55 5,33 3, ,77 9,68 9,59 9,49 9,8 9,0 8,7 8,35 7,90 7,37 6,74 6, ,46,5,03,80,3 0,8 0,4 9,60 8,89 8,09 7,9 6, ,5 4,88 4,5 4,3 3,34,5,64 0,69 9,67 8, ,0 7,43 6,75 5,95 5, ,9 8,35 7,39 6, 5, , 8,97 7,69 6,5 4, ,87 0,77 0,67 0,56 0,33 0,04 9,70 9,9 8,80 8, 7, 6, ,87 3,63 3,39 3,3,60,03,39 0,69 9,90 9,0 8,0 6, ,98 6,57 6,5 5,7 4,85 3,93,95,90 0,76 9, ,94 8,9 7,5 6,6 5, ,5 9,3 8,4 7,0 5, ,7 9,99 8,57 6,97 5, ,48,37,5,3,85,53,4 0,67 0,0 9,4 8,6 7, ,93 5,65 5,37 5,08 4,47 3,8 3,08,7,36 0,34 9,9 7, ,49 9,0 8,54 8,05 7,05 5,99 4,87 3,66,36 0, ,4 9,49 8,6 7,58 6, ,73 0,66 9,43 8,03 6, ,90,44 9,8 7,98 5, ,0 4,07 3,94 3,80 3,49 3,,67,4,49 0,7 9,80 8, , 7,80 7,48 7,5 6,46 5,7 4,88 3,96,93,77 0,46 8, ,7,64,09 0,54 9, 8,0 6,9 5,55 4,06, HG Supplementary cooling or red. suction gas temp. HA reduced suction gas temp. Relating to 0 C suction gas temperature, without liquid subcooling Motor version -S- (more powerful motor) Supplementary cooling and red. suction gas temp. 39

40 Single-stage Bock Compressors erformance data R erformance data Hz Type Cond. Cooling capacity O [W] ower consumption e [kw] HA5/945-4 HG6/080-4 HG6/080-4 S HA6/080-4 HG6/-4 HG6/-4 S HA6/-4 HG6/40-4 HG6/40-4 S HA6/40-4 HG7/60-4 HG7/60-4 S HG7/860-4 HG7/860-4 S HG7/0-4 HG7/0-4 S temp. C Evaporating temperature C,5 0 7, ,64 0,78 9,78 8,6 7, ,35,4 0,75 9,5 7, ,04,0 9, 6, ,8 8,00 7,7 7,43 6,80 6,0 5,9 4,33 3,,9 0,38 8, ,56,5,7,8 0,33 9,7 8,07 6,7 5,6 3,38,36 9, ,66 6,07 5,47 4,83 3,49,00 0,35 8,5 6,44 4, ,65,6 9,89 8,49 7, ,58,95, 9,6 7, ,4 4,3,36 0,34 8, ,98 0,66 0,34 0,0 9,9 8,48 7,55 6,45 5,7 3,67,9 9, ,90 5,43 4,94 4,43 3,34, 0,75 9,8 7, 5,36 3,04 0, ,6 9,93 9,3 8,5 6,96 5,6 3,36,5 8,88 6, ,5,9,35 9,75 8, ,74 4,87,98,05 9, ,64 6,44 4,0,89 9, ,87 3,5 3,4,77,95,03 9,96 8,7 7,6 5,56 3,56, ,47 8,93 8,37 7,80 6,55 5,7 3,6,83 9,80 7,48 4,84, ,8 34,06 33,6 3,44,67 8,73 6,58 4,7,48 8, ,69,90,08 9, ,77,57 0, ,54 0, ,9 4,07 4,65 5,03 5,5 4,85 3,94,64,04 9,6 7,4 5, ,3 3,46 3,5 3,39,68 9,46 7,83 5,89 3,77,56 9,38 7, ,75 38,45 37,98 37,37 35,77 33,74 3,4 8,87 6,4 3, ,74 7,64 8,9 8,73 8,98 8,53 7,49 5,99 4,6, 9,99 7, ,85 36, 36,7 36,03 35, 33,8 3,94 9,7 7,8 4,75,5 9, ,49 44,4 43,60 4,90 4,06 38,73 36,05 33,4, 7, ,4 3,44 3,9 3,69 3,98 3,46 3,7 9,57 7,48 5,6,75 0, ,79 4,09 4,6 4,00,08 38,48 36,35 33,8 3,04 8,6 5,3, ,6, 49,6 48,8 46,7 44,07 4,0 37,70 34,7,85 HG Supplementary cooling or red. suction gas temp. HA reduced suction gas temp. Relating to 5 C suction gas temperature, without liquid subcooling Motor version -S- (more powerful motor) Supplementary cooling and red. suction gas temp.

41 Single-stage Bock Compressors erformance data R erformance data Hz Type HG8/470-4 HG8/470-4 S HG8/8-4 HG8/8-4 S HG8/30-4 HG8/30-4 S Cond. temp. C Relating to 5 C suction gas temperature (HGX8/470-4 to 0 C suction gas temperature) without liquid subcooling Cooling capacity O [W] Evaporating temperature C ower consumption e [kw],5 0 7, ,56 44,5 44,4 44, 43,54 39,66 37,55 34,65 3,6 7,5 3,0 8, ,85 58,09 57,09 55,85 5,76 45,79 4, 38,05 33,48 8,69 3,85 9, ,7 70,5 67,95 65,58 60,43,69 45,8,56 35,09 9, ,00,68 5,00,97 49,99 47,94 45,03 4,45 37,4 33, 8,75 4, ,55 66,69 65,53 64, 60,56 56,5 5,37 46,3,73 35,37,4 5, ,84 80,53 78,00 75,8 69,37 6,99 56,34 49,63 43,05 36, ,99 56,87 54,54 5,3 47,6 4,57 37,68 3,7 7, ,94 68,9 64,00 58,45 5,49 46,34,4 34,4 9, ,66 78,9 7,66 64,0 56,46 48,98 4,89 HG Supplementary cooling or red. suction gas temp. HA reduced suction gas temp. Motor version -S- (more powerful motor) Supplementary cooling and red. suction gas temp

42 Single-stage Bock Compressors Technical data HG Number of cylinders Displacement / 60 Hz (4/7 rpm) Voltage Electrical data Weight Connections 6 Oil Max. Max. power Starting Discharge Suction charge working consumption current line line current (rotor locked) DV SV Type m³/h A kw A kg mm I inch mm I inch Ltr. / Y / Y HG/60-4 S 5, / 6, 3 6,8 / 3,9, / 3 48,0 I / 6 I 5 /8 0,8 HG/75-4 6,70 / 8,0 3 7, / 4,,3 / 3 48,0 I / 6 I 5 / 8 0,8 HG/75-4 S 6,70 / 8,0 3 8,0 / 4,6,6 43 / 5 49,0 I / 6 I 5 /8 0,8 HG/90-4 8,00 / 9,60 3 8,5 / 4,9,8 43 / 5 49,0 I / 6 I 5 /8 0,8 HG/90-4 S 8,00 / 9,60 3 8,8 / 5,,9 45 / 6 49,0 I / 6 I 5 / 8 0,8 HG/0-4 9, /, 3 9, / 5,3 3, 43 / 5 49,0 I / 6 I 5 /8 0,8 HG/0-4 S 9, /, 3 0,6 / 6, 3,6 45 / 6 49,0 I / 6 I 5 /8 0,8 HGe/5-4,0 / 3, 3 9,3 / 5,4 3,0 69 / 74,0 6 I 5 /8 I 7 /8,0 HGe/5-4 S,0 / 3, 3 0,8 / 6, 3,6 69 / 74,0 6 I 5 /8 I 7 /8,0 HGe/60-4 3,70 / 6, 3, / 6,4 3,7 69 / 74,0 6 I 5 /8 I 7 /8,0 HGe/60-4 S 3,70 / 6, 3 3, / 7,6 4,4 87 / 76,0 6 I 5 /8 I 7 /8,0 HGe/90-4 6, / 9,80 3 3,8 / 8,0 4,8 69 / 74,0 6 I 5 /8 I 7 /8,0 HGe/90-4 S 6, / 9,80 3 6, / 9,4 5,6 87 / 75,0 6 I 5 / 8 I 7 / 8,0 HG34e/ ,80 /,60 3 4,0 / 8, 4,8 87 / 9,0 I 7 /8 8 I /8,3 HG34e/5-4 S 4 8,80 /,60 3 8,3 / 0,5 6,0 3 / 76 97,0 I 7 / 8 8 I / 8,3 HG34e/55-4 4,0 / 6,60 3 7,0 / 9,8 6,0 87 / 9,0 I 7 / 8 8 I / 8,3 HG34e/55-4 S 4,0 / 6,60 3, /, 7, 3 / 76 96,0 I 7 / 8 8 I / 8,3 HG34e/ , / 3,80 3, /, 7,4 / 64 94,0 I 7 / 8 8 I / 8,3 HG34e/35-4 S 4 7, / 3,80 3 5,5 / 4,7 8,9 3 / 76 97,0 I 7 /8 8 I /8,3 HG34e/ ,0 / 39,70 3 6, / 5, 9,3 / 64 93,0 I 7 /8 8 I /8,3 HG34e/380-4 S 4 33,0 / 39,70 3 3, / 8,0, 3 / 76 96,0 I 7 / 8 8 I / 8,3 *W + *W / W + HG4/ , / 48,60 4 8,0 57 / / / 8 35 / 3 / 8,7 HG4/465-4 S 4, / 48, ,0 8 / / / 8 35 / 3 / 8,7 HG4/ ,0 / 57,80 4 7,9 8 / 07 8 / /8 35 / 3 /8,7 HG4/555-4 S 4 48,0 / 57, , 07 / 53 8 / / 8 35 / 3 / 8,7 HG4/ ,60 / 67, ,7 8 / / / 8 4 / 5 /8,7 HG4/6-4 S 4 56,60 / 67, ,4 07 / 55 8 / /8 4 / 5 /8,7 HG5/ ,90 / 75, ,5 8 / / / 8 4 / 5 / 8 3,6 HG5/75-4 S 4 6,90 / 75, ,4 07 / 0 8 / / 8 4 / 5 / 8 3,6 HG5/ ,0 / 86, ,9 8 / / /8 4 / 5 /8 3,6 HG5/8-4 S 4 7,0 / 86, ,3 6 / / / 8 4 / 5 / 8 3,6 HG5/ ,0 / 98, ,6 07 / 0 35 / 3 /8 54 / /8 3,6 HG5/945-4 S 4 8,0 / 98, ,6 6 / / 3 /8 54 / /8 3,6 HG6/ ,70 /, ,3 49 / / 3 / 8 54 / / 8 3,6 HG6/080-4 S 4 93,70 /, ,0 7 / 3 35 / 3 /8 54 / /8 3,6 HG6/ ,60 / 9,0 4 57,5 7 / 35 / 3 / 8 54 / / 8 3,6 HG6/-4 S 4 07,60 / 9, ,0 04 / 4 35 / 3 / 8 54 / / 8 3,6 HG6/40-4 4, / 46, ,6 7 / 9 35 / 3 /8 54 / /8 3,6 HG6/40-4 S 4, / 46, ,6 04 / 35 / 3 / 8 54 / / 8 3,6 HG7/60-4 6,60 / 68, ,7 3 / / 5 / 8 54 / / 8 4,5 HG7/60-4 S 6,60 / 68, ,3 68 / / 5 /8 54 / /8 4,5 HG7/ , / 93, ,6 68 / / 5 / 8 54 / / 8 4,5 HG7/860-4 S 6 6, / 93, ,3 343 / / 5 / 8 54 / / 8 4,5 HG7/ ,60 / 0, , 343 / / 5 /8 64 / 5 /8 4,5 HG7/0-4 S 6 83,60 / 0, ,5 344 / / 5 / 8 64 / 5 / 8 4,5 HG8/ , / 57, ,0 74 / / /8 76 / 3 /8 9,0 HG8/470-4 S 8 4, / 57, ,5 475 / / /8 76 / 3 /8 9,0 HG8/ ,90 / 95, ,5 475 / / /8 76 / 3 /8 9,0 HG8/8-4 S 8 45,90 / 95, ,5 50 / / /8 76 / 3 /8 9,0 HG8/ ,80 / 335, ,3 475 / / /8 76 / 3 /8 9,0 HG8/30-4 S 8 79,80 / 335, , 50 / / /8 76 / 3 /8 9,0 4

43 Single-stage Bock Compressors Technical data HA Number of cylinders Displacement / 60 Hz (4/7 rpm) Voltage Electrical data Weight Connections 6 Oil Max. Max. power Starting Discharge Suction charge working consumption current line line current (rotor locked) DV SV Type m³/h A kw A kg mm I inch mm I inch Ltr. / Y / Y HA/60-4 5, / 6, 3 5,5 / 3,,7 / 3 5,0 I / I / 0,8 HA/75-4 6,70 / 8,0 3 5,9 / 3,4,8 / 3 53,0 I / I / 0,8 HA/90-4 8,00 / 9,60 3 6,6 / 3,8,0 43 / 5 53,0 I / I / 0,8 HA/0-4 9, /, 3 6,9 / 4,0, 43 / 5 53,0 I / I / 0,8 HA/5-4,0 / 3, 3 7, / 4, 3,0 69 / 80,0 I / 6 I 5 / 8,0 HA/60-4 3,70 / 6, 3 8, / 4,8 4,0 87 / 8,0 I / 6 I 5 /8,0 HA/90-4 6, / 9,80 3 9,0 / 5, 4,0 87 / 8,0 I / 6 I 5 /8,0 HA34/ ,80 /,60 3 0,9 / 6,3 3,7 87 / 98,0 6 I 5 /8 I 7 /8,3 HA34/55-4 4,0 / 6,60 3,5 / 7, 4,3 87 / 98,0 6 I 5 /8 I 7 /8,3 HA34/ , / 3,80 3 6, / 9,4 5,3 3 / 76 00,0 6 I 5 /8 I 7 /8,3 HA34/ ,0 / 39,70 3 8,9 /,0 6,4 3 / 76 00,0 6 I 5 /8 I 7 /8,3 *W + *W / W + HA4/ , / 48,60 4, 8 / 07 55,0 8 / / 8 35 / 3 / 8,7 HA4/ ,0 / 57, ,3 07 / 57,0 8 / /8 35 / 3 /8,7 HA4/ ,60 / 67, ,6 07 / 56,0 8 / / 8 35 / 3 / 8,7 HA5/ ,90 / 75, 4 6,5 07 / 04,0 8 / / 8 4 / 5 / 8 3,6 HA5/ ,0 / 86,70 4 6,8 6 / 60 07,0 8 / / 8 4 / 5 / 8 3,6 HA5/ ,0 / 98,60 4 6,9 6 / 60 05,0 8 / / 8 4 / 5 / 8 3,6 HA6/ ,70 /, 4 3 5,8 7 / 3,0 8 / /8 4 / 5 /8 3,6 HA6/ ,60 / 9, ,9 7 /,0 8 / /8 4 / 5 /8 3,6 HA6/40-4 4, / 46, , 7 / 9,0 8 / / 8 4 / 5 / 8 3,6 3 4 * W = art Winding, motors for part winding start =. part winding =. part winding Oil sump heater 0- V - - /60 Hz (option) HG(HA), HG(HA), HG(HA)34: -0 W TC heater, self-regulating, installation in housing bore Oil sump heater V - - /60 Hz (standard) - HG(HA)4: 80 W - HG(HA)5, HG(HA)6, HG7: W - HG8: 00 W ermanently set version, installation in immersion sleeve Fan motors for the HA version V - - /60 Hz - HA: W / 0,3 A - HA, HA34: 7 W / 0,53 A - HA4, HA5, HA6: W / 0,7 A Explanations: Tolerance (± 0%) relates to the mean value of the voltage range. Other voltages and current types on request. --The specifications for max. power consumption apply for Hz operation. For 60Hz operation, the specifications have to be multiplied by the factor.. The max. working current remains unchanged. --Take account of the max. operating current / max. power consumption when designing contactors, leads and fuses. Switches: Service category AC V / V Y Hz V / V Y Hz V Y/YY Hz W V Y/YY Hz W W = art Winding, motors for part winding start (no start unloaders required) - Winding ratios: HG(HA)4, HG(HA)5, HG(HA)6 = 66% / 33% - Designs for Y/ on request V / YYY Hz W V / YYY Hz W W = art Winding, motors for part winding start (no start unloaders required) - Winding ratios: HG7, HG8 = 60% / % - Designs for Y/ on request For soldering connections 43

44 Single-stage Bock Compressors Dimensions and connections HG HG/60-4 S HG/75-4 HG/75-4 S HG/90-4 HG/90-4 S HG/0-4 HG/0-4 S B ca. 76 DV 0 B,L A ca.5 SV A ) ca E F H,D K,O J ca ca.45 4x HGe HGe/5-4 HGe/5-4 S HGe/60-4 HGe/60-4 S HGe/90-4 HGe/90-4 S DV 88 B B,L A ca ca ca.470 SV ) A ca B E F 4x 98 ca. H,D K,O J Dimensions in mm ) SV 90 rotatable Centre of gravity Connections see page 54 - Dimensions for anti-vibration pad see page 5

45 Single-stage Bock Compressors Dimensions and connections HG34e HG34e/5-4 HG34e/5-4 S HG34e/55-4 HG34e/55-4 S HG34e/35-4 HG34e/35-4 S HG34e/380-4 HG34e/380-4 S ca. 85 DV B A ca ca ca.5 SV ) Y Y A ca A 5 B,L E F 4x 7 H,D K,O J 3 4 HG4 HG4/465-4 HG4/465-4 S HG4/555-4 HG4/555-4 S HG4/6-4 HG4/6-4 S DV L A N SV ) A A ) ca.80 ca D F J ca B B C E H D O K X 73 ca (5) ca.690 (75) 4x 80 3 ÖV 5 ) Not with HG4/6-4, HG4/6-4 S Dimensions in ( ) = HG4/6-4, HG4/6-4 S Dimensions in mm ) SV 90 rotatable Centre of gravity - Connections see page 54 - Dimensions for anti-vibration pad see page 5 - Dimensions for view X see page

46 Single-stage Bock Compressors Dimensions and connections HG5 HG5/75-4 HG5/75-4 S HG5/8-4 HG5/8-4 S HG5/945-4 HG5/945-4 S ca.80 DV B A N ca (645) ca. 85 (8) SV ) A 5 ca L D F J ca B B 4x 90 3 ÖV 5 C H E D O K X Dimensions in ( ) = HG5/945-4, HG5/945-4 S HG6 HG6/080-4 HG6/080-4 S HG6/-4 HG6/-4 S HG6/40-4 HG6/40-4 S DV B 83 A N ca ca.8 SV A ) 85 ca. ca L D F J ca B B 4x 90 3 ÖV 5 C E H D O X K Dimensions in mm ) SV 90 rotatable Centre of gravity Connections see page 54 - Dimensions for anti-vibration pad see page 5 - Dimensions for view X see page 5

47 Single-stage Bock Compressors Dimensions and connections HG7 HG7/60-4 HG7/60-4 S HG7/860-4 HG7/860-4 S HG7/0-4 HG7/0-4 S ca.50 DV B N A SV A B A B 90 ca ca.8 ca ca D F J 4x 90 3 ÖV L C E H D X K,O 3 4 HG8 HG8/470-4 HG8/470-4 S HG8/8-4 HG8/8-4 S HG8/30-4 HG8/30-4 S ) DV B N A SV A ca.580 B B A L C ca ca.9 ca ca D D F J 4x 3, E H K,O X ÖV Dimensions in mm ) Suction cover 90 rotatable Centre of gravity - Connections see page 54 - Dimensions for anti-vibration pad see page 5 - Dimensions for view X see page

48 Single-stage Bock Compressors Dimensions and connections HA HA/60-4 HA/75-4 HA/90-4 HA/0-4 SV A B ca DV A B,L ca.45 ca E F H,D K,O 66 J ca. 08 ca.4 4x HA HA/5-4 HA/60-4 HA/90-4 SV A DV ca B ca.60 ca B,L B E F A H,D K,O J 09 ca.5 3 ca.55 4x Dimensions in mm Centre of gravity Connections see page 54 - Dimensions for anti-vibration pad see page 5 - Dimensions for view X see page 5

49 Single-stage Bock Compressors Dimensions and connections HA34 HA34/5-4 HA34/55-4 HA34/35-4 HA34/380-4 A SV A ca.0 DV B ca ca.575 ca.35 ca A B,L E F 4x 7 H,D K,O J 3 4 HA4 HA4/465-4 HA4/555-4 HA4/6-4 DV L A A N ca.80 ca D F J ca B SV B C E A H D O X K 73 ca ca. 75 4x 80 3 ÖV 5 Dimensions in mm Centre of gravity - Connections see page 54 - Dimensions for anti-vibration pad see page 5 - Dimensions for view X see page

50 Single-stage Bock Compressors Dimensions and connections HA5 HA5/75-4 HA5/8-4 HA5/945-4 DV B A A N B ca SV B 83 ca.60 8 ca.80 ca.85 ca D L F J 4x 90 3 ÖV 5 C E H D O X K HA6 HA6/080-4 HA6/-4 HA6/40-4 DV B A A N ca B SV B 83 ca ca.8 ca.90 ca L D F J 4x 90 3 ÖV 5 C E H D O X K Dimensions in mm Centre of gravity - Connections see page 54 - Dimensions for anti-vibration pad see page 5 - Dimensions for view X see page 5

51 4 Single-stage Bock Compressors Dimensions and connections View X ossibility to connect to oil level regulator 4 HG4, HG5, HG6, HG7, HG8 HA4, HA5, HA6 4 4 Three-hole connection for oil level regulator make ESK, AC+R, CARLY (3x M6, 0 deep) Three-hole connection for oil level regulator make TRAXOIL (3 x M6 x 0 deep) Ø 47,6 Dimensions in mm Dimensions for anti-vibration pad Type Ø a mm b mm c mm d mm 3 4 HG, HA M8 0 HGe, HA M0 0 HG34e, HA34 M0 0 HG4, HA4 M0 0 d b HG5, HA5 M0 5 HG6, HA6 M0 5 HG7 M0 5 c Ø a HG M

52 Single-stage Bock Compressors Dimensions and connections Dimensions with accessories HG HA HGe HA HG34e HA34 Additional fan Capacity regulator Type A mm B mm C mm D mm HG ca. 460 ca. 0 ca HA HGe ca. 55 ca. 595 ca. 3 - HA HG34e ca. 570 ca. 60 ca. 3 ca. 3 HA ca

53 Single-stage Bock Compressors Dimensions and connections Dimensions with accessories HG4 HA4 HG5 HA5 HG6 HA6 HG7 HG8 3 4 Additional fan Capacity regulator Start unloader Intermediate adapter for discharge line valve 3 4 Type A mm B mm C mm D mm E mm F mm G mm H mm I mm HG4/465, HG4/555 ca. 705 ca. 680 ca ca. 375 ca. 0 ca. 0 HG4/6 ca. 7 ca. 680 ca ca. 375 ca. 0 ca. 0 HA ca. 0 ca. 5 ca. 5 HG5/75, HG5/8 ca. 835 ca. 7 ca ca. 4 ca. - HG5/945 ca. 8 ca. 7 ca ca. 4 ca. - HA ca. 435 ca. - HG6 ca. 870 ca. 7 ca ca. 460 ca. - HA ca. 455 ca. - HG7 ca. 8 ca. 760 ca ,5 95 ca. 50 ca. 45 ca. 5 HG8 ca. 90 ca. 880 ca ca. 580 ca. ca

54 Single-stage Bock Compressors Dimensions and connections Connections SV DV A A A B B C D D E Suction line Discharge line Connection suction side, not lockable Connection suction side, lockable Connection suction side, not lockable Connection suction side, not loackable Connection discharge side, lockable Connection oil pressure safety switch OIL Connection oil pressure safety switch L Connection oil return from oil separator Connection oil pressure gauge HG HA HGe HA HG34e HA34 HG4 HA4 HG5 HA5 please refer to Technical data page 4 HG6 HA6 / 8 " NTF / 8 " NTF / 8 " NTF / 8 " NTF / 8 " NTF / 8 " NTF / 8 " NTF / 8 " NTF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF HG7 HG / 4 " NTF / 4 " NTF / 8 " NTF / 8 " NTF / 8 " NTF / 8 " NTF / 8 " NTF / 8 " NTF / 8 " NTF / 8 " NTF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF / 4 " NTF / 4 " NTF / 4 " NTF / 4 " NTF / 4 " NTF / 4 " NTF / 4 " NTF / 4 " NTF / 8 " NTF / 8 " NTF / 8 " NTF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF 7 / 6 " UNF F Oil drain M 8 M 0 M 0 M x,5 M x,5 M x,5 M x,5 M x,5 H Oil charge plug / 4 " NTF / 4 " NTF / 4 " NTF M x,5 M x,5 M x,5 M x,5 M 33 x J Connection oil sump heater Ø 5 mm ) Ø 5 mm ) Ø 5 mm ) J Oil sump heater M x,5 M x,5 M x,5 M x,5 M x,5 K L L N O ÖV Sight glass Connection thermal protection thermostat Thermal protection thermostat Connection capacity controller Connection oil level regulator Connection oil service valve / 8 " - 8 UNEF / 8 " - 8 UNEF / 8 " - 8 UNEF 4 hole M 6 4 hole M 6 4 hole M 6 3 hole M 6 3 hole M 6 / 8 " NTF / 8 " NTF / 8 " NTF / 8 " NTF / 8 " NTF / 8 " NTF / 8 " NTF / 8 " NTF M 48 x,5 M 45 x,5 M 45 x,5 M 45 x,5 M 45 x,5 / 8 " - 8 UNEF / 8 " - 8 UNEF / 8 " - 8 UNEF / 4 " NTF / 4 " NTF / 4 " NTF / 4 " NTF - ÖV Oil service valve / 6 " UNF Connection oil pressure differential sensor Oil pressure differential sensor Connection oil temperature sensor M 0 x,5 M 0 x,5 M 0 x,5 M 0 x, M 0 x, / 8 " NTF / 8 " NTF / 8 " NTF / 8 " NTF - Oil temperature sensor / 8 " NTF ) = ossibility of connection of oil sump heater Dimensions see view X page

55 Single-stage Bock Compressors Scope of supply Scope of supply HG HG HGe HG34e HG4 HG5 HG6 HG7 HG8 Semi-hermetic two cylinder reciprocating compressor with drive motor for direct start 0- V / V Y Hz V / V Y Hz Single-section compressor housing with hermetically integrated electric motor Semi-hermetic four cylinder reciprocating compressor with drive motor for direct start 0- V / V Y Hz V / V Y Hz Single-section compressor housing with hermetically integrated electric motor Semi-hermetic four cylinder reciprocating compressor with drive motor for part winding start V Y/YY Hz V Y/YY Hz Motor unit flanged onto the compressor housing Semi-hermetic six cylinder reciprocating compressor with drive motor for part winding start V / YYY Hz V / YYY Hz Single-section compressor housing with hermetically integrated electric motor Semi-hermetic eight cylinder reciprocating compressor with drive motor for part winding star V / YYY Hz V / YYY Hz Single-section compressor housing with hermetically integrated electric motor Winding protection with TC resistor sensors and electronic triggering unit Bock M0 Winding protection with TC sensors, readily wired and connected with Bock Compressor Management BCM000 Individual protection of the cylinder heads with thermal protection thermostats, readily wired and connected with Bock Compressor Management BCM000 Oil temperature sensor in the oil sump, readily wired and connected with Bock Compressor Management BCM000 Oil differential pressure sensor (Δp-switch Kriwan make), ready wired and connected with Bock Compressor Management BCM000 Oil pump cover with screwed connection for differential oil pressure sensor ( p-switch Kriwan make) ossibility to connect to oil level controllers makes ESK, AC+R or CARLY ) ) ) ossibility to connect to oil level controllers make Traxoil ) ) ) ) ) ) ) ) Oil sump heater V - - /60 Hz, 80 W Oil sump heater V - - /60 Hz, W Oil sump heater V - - /60 Hz, 00 W Oil service valve Oil charge: HG: FUCHS Reniso S 46 HGX: FUCHS Reniso Triton SE 55 Sight glass Two sight glasses Three sight glasses repared for capacity regulator ( cylinder cover) repared for capacity regulator ( cylinder covers) repared for capacity regulator (3 cylinder covers) Decompression valve Suction and discharge line valve Inert gas charge 4 anti-vibration pads enclosed 3 4 ) Only possible with additional adapter 55

56 Single-stage Bock Compressors Scope of supply Scope of supply HA HA HA HA34 HA4 HA5 HA6 Semi-hermetic two cylinder reciprocating compressor with drive motor for direct start 0- V / V Y Hz V / V Y Hz Single-section compressor housing with hermetically integrated electric motor Semi-hermetic four cylinder reciprocating compressor with drive motor for direct start 0- V / V Y Hz V / V Y Hz Single-section compressor housing with hermetically integrated electric motor Semi-hermetic four cylinder reciprocating compressor with drive motor for part winding start V Y/YY Hz V Y/YY Hz Motor unit flanged onto the compressor housing Motor is cooled by an integrated fan with air deflection hood V - - /60 Hz, W, 0,3 A, I44 Motor is cooled by an integrated fan with air deflection hood V - - /60 Hz, 7 W, 0,53 A, I44 Motor is cooled by an integrated fan with air deflection hood V - - /60 Hz, W, 0,7 A, I44 Winding protection with TC resistor sensors and electronic motor protection unit Bock M0 Oil pump cover with screwed connection for differential oil pressure sensor ( p-switch Kriwan make) ossibility to connect to oil level controllers makes ESK, AC+R or CARLY ) ) ) ossibility to connect to oil level controllers make Traxoil ) ) ) ) ) ) Oil sump heater V - - /60 Hz, 80 W Oil sump heater V - - /60 Hz, W Oil charge: HA: FUCHS Reniso S 46 HAX: FUCHS Reniso Triton SE 55 Sight glass repared for capacity regulator ( cylinder cover) Decompression valve Suction and discharge line valve Inert gas charge 4 anti-vibration pads enclosed ) Only possible with additional adapter 56

57 Single-stage Bock Compressors Accessories Accessories HG + HA Start unloader V - - /60 Hz, I65, without check valve, including thermal protection thermostat (TC sensor) Start unloader V - - /60 Hz, I65, without check valve Start unloader by means of a Bock-ESS (Electronic Soft Start) I0 (Connection clamps I00) for installation in switch cabinet 3 Capacity regulator V - - /60 Hz, I65 Capacity regulator = % residual capacity Capacity regulator V - - /60 Hz, I65 - Capacity regulator = 66/33% residual capacity Capacity regulator V - - /60 Hz, I65-3 Capacity regulator = 75//5% residual capacity 4 Continuously variable speed control by means of a Bock EFC (Electronic Frequency Control), compactly built onto compressor and connected ready-to-operate HG: I65 HG/HG34e: I54 5 Continuously variable speed control by means of a Bock EFCe (Electronic Frequency Control for individual installation) I54 6 Bock ES (Electronic Single hase) phase converter from single to three phase AC for installation in switch cabinet, I0 7 Cylinder cover prepared for capacity regulator 8 Oil sump heater 0- V - - /60 Hz, -0 W, I66 TC heater self-regulating 9 Oil pressure safety switch M 54 V - - /60 Hz, I0 incl. mounting 0 Oil differential pressure sensor ( p-switch Kriwan make) 0- V - - /60 Hz Oil service valve Thermal protection thermostat (TC sensor) I67 3 Bock Compressor Management BCM000 including oil pressure control 0, oil temperature control (NTC) 4, thermal protection thermostat (TC) per cylinder cover 5 Water-cooled cylinder covers Sea water resistant water-cooled cylinder covers HG HA 6 Additional fan 0- V - - /60 Hz, 7/68 W, I44 enclosed ) Additional fan V / 0 V Y Hz, 0 W, -65 V / V Y Hz, 90 W, I54 enclosed 7 Connection piece suction and discharge valve in welded construction HGe HA HG34e HA34 HG4 HA4 HG5 HA5 HG6 HA6 ) ) ) HG7 ) HG8 ) 3) ) 3) ) 3) ) 3) ) 3) 3) 3) Intermediate adapter for discharge line valve ) ) ) Special voltage and/or frequency (on request) ) Only available for HG compressors ) Not available HG7/0-4 S 3) Voltage range ± 0% ictures of accessories see page

58 Single-stage Bock Compressors Accessories Start unloader / Capacity regula- 3 ESS Electronic Soft Start EFC Electronic Frequency Control 4 EFCe Electronic Frequency Control external ES Electronic Single hase repared for capacity regulator Oil sump heater 8 Oil pressure safety switch 9 Oil differential pressure sensor

59 Single-stage Bock Compressors Accessories Oil service valve Thermal protection thermostat BCM000 Bock Compressor Management 3 Oil temperature control Water-cooled cylinder covers Additional fan Connection piece in welded construction Intermediate adapter for discharge line valve

60 60

61 Two-stage semi-hermetic Bock compressors At a glance Special features Operating limits and performance data Technical data Dimensions and connections Scope of supply and accessories

62 Two-stage Bock Compressors At a glance A two-stage variant based on the Bock HG semi-hermetic 6 cylinder range is available for extended use in the domain of deep-freezing. The two stage system consists of: --Liquid subcooler --Reinjection valve --Solenoid valve --Sight glass --Filter drier Special features: --6 cylinder design --L/H stage ratio : -- stage operation with liquid subcooler --Reinjection valve adapted to refrigerant and application --Extremely reliable and economic compressor design Further information on the HG7 basic compressor see chapter Single-stage semi-hermetic Bock compressors from page 8. Available models for refrigerants R4A, R40A, R7, R Type HGZX7/60-4 R4A/R7 HGZX7/60-4 R40A HGZ7/60-4 R HGZX7/860-4 R4A/R7 HGZX7/860-4 R40A HGZ7/860-4 R HGZX7/0-4 R4A/R7 HGZX7/0-4 R40A HGZ7/0-4 R Displacement ( Hz) L / H 93,70 m³/h / 46,90 m³/h 07,60 m³/h / 53,80 m³/h, m³/h / 6,0 m³/h Type key HGZ X 7 / 0-4 R4A Refrigerant 3) Number of poles Swept volume Size Ester oil filling ) Series ) ) HGZ = Hermetic Gas-Cooled (suction gas-cooled), two-stage ) X = Ester oil filling (HFC refrigerants R4A,R40A) 3) ossible refrigerants are R4A, R40A, R The two possible designs of the HGZ7: Standard Medium-pressure mixed line mounted on the compressor and insulated, liquid subcooler, expansion valve, solenoid valve, two sight glasses, filter drier everything enclosed separately for individual, external mounting Option Liquid subcooler, expansion valve, solenoid valve, two sight glasses, filter dryer mounted directly to the compressor, lined and insulated 6

63 Two-stage Bock Compressors Special features Refrigeration circuit and two-stage compressor Schematic diagram TC 3 FUE FUA L L M TC 3 4 H Explanations Compressor Cylinder L-stage Intermediate pressure chamber M Intermediate pressure line M Cylinder H-stage Subcooler* Reinjection valve* Sight glass * Sight glass * Solenoid valve* Filter drier* Vibration damper, pressure line Oil separator Non-return valve Condenser Refrigerant receiver Filter drier Solenoid valve Sight glass Expansion valve (evaporator) Evaporator Liquid separator Vibration damper, suction line Filter suction line L = Low pressure M = Medium pressure H = High pressure FUE = Liquid subcooler, inlet FUA = Liquid subcooler, outlet * Components for subcooling system as standard 63

64 Two-stage Bock Compressors Operating limits Subcooling temperature The design of the expansion valve on the compressor can be defined with the help of the diagram by approximately calculating the subcooling temperature arising in the relevant operating conditions (to/tc). Subcooling temperature calculation diagram for the intermediate cooler outlet t ( C) U 0 0 R4A/R7 t ( C) U 0 0 R40A t = C C t = C t = C C C t = 0 C C t = C t = C C C t = 0 C C t ( C) o t ( C) o t ( C) U R t = 60 C C t = C C t = C C t = C C t = 0 C C t U = Subcooling temperature at the intermediate cooler outlet (FUA) t O = Evaporation temperature t ( C) o 64

65 Two-stage Bock Compressors Operating limits Operating limits R4A/R7 R40A t ( C) c t ( C) c ? t oh <0K? t oh <0K t ( C) o t ( C) o R 3 t ( C) c 4 66 Application range 60 t O t C Evaporating temperature ( C) Condensing temperature ( C) t Oh Suction gas superheat (K)? t oh <0K Max. permissible operating pressure (L/M/H) ) : 9/9/8 bar t ( C) o ) L = low pressure M = meduim pressure H = high pressure Notes Operating limits erformance data Compressor operation is possible within the limits shown on the application diagrams. lease note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous operation. The stated performance values are based on 0 K suction gas superheat with liquid subcooling, operating at Hz. erformance data were compiled for R4A and R7. The base values are the data for R4A. Conversion factor für 60 Hz =, erformance data for other operating points, see GEA Bock software 65

66 Two-stage Bock Compressors erformance data R4A/R7 erformance data Hz Type Cond. Cooling capacity O [W] ower consumption e [kw] HGZX7/60-4 HGZX7/860-4 HGZX7/0-4 temp. C Evaporating temperature C , ,4 04 4, , , , ,4 735, , , , , , , , ,63 8 9, 09, ,4 547,8 57 4, , , , , , ,0 39 8, , , , ,7 03 4, , , , , , , , ,3 764,99 899, , , , , , , , , ,6 9047,6 833, , , ,56 7 3, , , , , , ,3 8035, 75,35 95,74 9, , , , , , , ,67 R40A erformance data Hz Type Cond. Cooling capacity O [W] ower consumption e [kw] HGZX7/60-4 HGZX7/860-4 HGZX7/0-4 temp. C Evaporating temperature C , , , ,80 93, , , , , , ,63 75, , , , , , ,87 8 0, , , , , , , , ,

67 Two-stage Bock Compressors erformance data R erformance data Hz Type HGZ7/60-4 HGZ7/860-4 HGZ7/0-4 Cond. temp. C Cooling capacity O [W] Evaporating temperature C ower consumption e [kw] , ,3 8355, , , , , , , , , , ,8 36 8,5 99 0,33, ,3 78,7 64 3, ,54 363, , , , , 89 6, , ,07 8 7, ,36, , , 479, , , erformance data Hz relative to 0 K suction gas superheat with liquid subcooling , ,3 44 6, , , 753 7, , , , ,89 885, ,4 9, , , ,58 3 5, , ,59 7 7,8 9,8 9070,4 8753, , , , , ,6 7855, ,

68 Two-stage Bock Compressors Technical data HGZ Type HGZX7/60-4 R4A HGZX7/60-4 R40A HGZ7/60-4 R HGZX7/860-4 R4A HGZX7/860-4 R40A HGZ7/860-4 R HGZX7/0-4 R4A HGZX7/0-4 R40A HGZ7/0-4 R Number of cylinders Displacement Electrical data Weight Oil Hz (4/7 rpm) 60 Hz (4/7 rpm) Voltage Max. working current Max. power consumption Starting current (rotor locked) charge m³/h m³/h A kw A kg Ltr. * W + * W / W ,70 / 46,90, / 56,0 3 7,0 85 / ,5 6 07,60 / 53,80 9,0 / 64, ,0 85 / ,5 6, / 6,0 46,90 / 73, ,0 9 / ,5 * W = art Winding, motors for part winding start =. part winding =. part winding L = low pressure H = high pressure Oil sump heater V -- /60 Hz W ermanently set version, installation in immersion sleeve Explanations: Tolerance (± 0%) relates to the mean value of the voltage range. Other voltages and current types on request. --The specifications for max. power consumption apply for Hz operation. For 60 Hz operation, the specifications have to be multiplied by the factor.. The max. working current remains unchanged. --Take account of the max. operating current / max. power consumption when designing contactors, leads and fuses. Switches: Service category AC V / YYY Hz W V / YYY Hz W W = art Winding, motors for part winding start (no start unloaders required) Winding ratios: 60% / % 68

69 Two-stage Bock Compressors Dimensions and connections HGZ7 - Standard Liquid subcooler with accessories supplied separately A A DV W X A SV X ca. 5,5 39 ca ca A3 Z B B D ÖV F J 90 3 ca.6 4xØ L C E H D K O Z R 576 ca HGZ7 - Option Liquid subcooler with complete accessories directly mounted onto the compressor Liquid subcooler with accessories Oil service valve 3 Oil pressure safety switch Dimensions in mm Centre of gravity - Connections see page 70 - Rigid fixing without anti-vibration pad - Dimensions for view X see page

70 Two-stage Bock Compressors Dimensions and connections Connections Connections DV Discharge line Ø 35 mm / 3 / 8 " J Oil sump heater M x,5 SV Suction line Ø 54 mm / / 8 " K Sight glass 3 hole M 6 FUE FUA A A A A3 B B C D D E Liquid subcooler ON Liquid subcooler OFF Connection suction side, not lockable Connection suction side, lockable Connection intermediate pressure, not lockable Connection intermediate pressure, not lockable Connection discharge side, not lockable Connection discharge side, lockable Connection oil pressure safety switch OIL Connection oil pressure safety switch L Connection oil return from oil separator Connection oil pressure gauge Ø 6 mm - 5 / 8 " L Connection thermal protection thermostat / 8 " NTF Ø 6 mm - 5 / 8 " L Thermal protection thermostat / 8 " NTF / 8 " NTF N Filter drier Ø mm 7 / 6 " UNF O Connection oil level regulator / 8 " NTF ÖV Connection oil service valve / 4 " NTF ) / 4 " NTF ÖV Oil service valve 7 / 6 " UNF Connection oil / 8 " NTF pressure differential sensor 7 / 6 " UNF Connection oil temperature sensor 7 Connection / 6 " UNF R equalizer for injection valve M 0 x,5 / 8 " NTF ) 7 / 6 " UNF 7 / 6 " UNF R Equalizer for injection valve Ø 6 mm / 4 " NTF T Solenoid valve Ø mm 7 / 6 " UNF U Reinjection valve - dependent on refrigerant Oil pressure safety switch M 54 Ø mm W Connection refrigerant injection Connection for Schrader valve for intermediate pressure manometer F Oil drain M x,5 V FS Sight glass Liquid line H Oil charge plug M x,5 X Dimensions see view X see page 7 Ø mm - M x,5 7 / 6 " UNF 70

71 4 Two-stage Bock Compressors Dimensions and connections View X ossibility to connect to oil level regulator Three-hole connection for oil level regulator make ESK, AC+R, CARLY (3x M6, 0 deep) Ø 47,6 Dimensions in mm

72 Two-stage Bock Compressors Scope of supply Scope of supply Semi-hermetic six cylinder reciprocating compressor with drive motor for part winding start V /YYY Hz V /YYY Hz Single-section compressor housing with hermetically integrated electric motor Cylinder design in W form, L/H stage ratio : Intermediate pressure line mounted and insulated Liquid subcooler, reinjection valve, solenoid valve, two sight glasses, filter drier. Supplied separately for individual, external installation 3 Winding protection with TC sensors and Bock M0 electronic motor protection 4 Oil pump cover with screw connection for oil differential pressure sensor ( p switch Kriwan make) 5 Direct connection possibility for oil level regulators ESK, AC+R or CARLY 6 Oil sump heater V - - /60 Hz, W ermanently set version, installation in immersion sleeve Oil charge: HGZ: FUCHS Reniso S 46 HGZX: FUCHS Reniso Triton SE 55 7 Three sight glasses Decompression valve 8 Suction and 9 discharge line shut off valve Inert gas charge

73 Two-stage Bock Compressors Accessories Accessories Liquid subcooler, reinjection valve, solenoid valve, two sight glasses, filter drier, directly mounted onto the compressor, fully assembled and insulated with pipes ready for connection Oil pressure safety switch M 54 V - - /60 Hz, I0, including installation 3 Oil differential pressure sensor ( p-switch Kriwan make) 0- V - - /60 Hz 4 Oil service valve 5 Thermal protection thermostat (TC sensor) I67 6 Bock Compressor Management BCM000 including oil pressure control, oil temperature control (NTC), thermal protection thermostat (TC) on HD side

74

75 Service - Made by GEA Bock Training and workshops GEA Bock on the Internet uality by GEA Bock

76 Semi-hermetic Bock Compressors Service - Made by GEA Bock Because you're never done learning - GEA Bock training and workshops on compressors Many years ago, GEA Bock intensified its commitment in the area of customer training. And so we offer a comprehensive array of attractive training events, from two-day practitioners' workshops in Frickenhausen to afterwork workshops throughout Germany. Regardless of the type of training you are interested in. Three things are characteristic of all GEA Bock training: - The captivating way that the training director eter Spies carries out the events - The strong practice orientation of the training events, and - The fact that all training events from, GEA Bock are offered as a free service Current training dates can be found online at Overview of training events offered: - GEA Bock ractitioners' Workshop - Training tailored to your individual needs - Training for your entire staff - Training on your premises For additional questions or advice, please contact our training director: eter Spies Telephone / Fax / eter.spies@geagroup.com 76

77 Semi-hermetic Bock Compressors Service - Made by GEA Bock Worldwide, Up-to-Date, Comprehensive - GEA Bock on the Internet - roducts --Comprehensive product brochure --Data on all products --Dimensions and exploded views --Spare parts lists Sales network --Contact persons in over 60 countries --Direct link to your trading partner Company --Current company information --Company film --Subsidiaries --History --References 3 4 News --Company news --roduct news --Current dates Toolbocks - The Refrigeration App --ower Converter --Length Converter --ressure Converter --Converter Tube Diameter --Refrigerant Calculator --Location Finder --Error Analysis/Troubleshooter Wordbock - Translation Tool --Available as an app and --As an online version on Know-how --Error analysis tool --VA software --Comprehensive information 77

78 Semi-hermetic Bock Compressors Service - Made by GEA Bock After Sale Service GEA Bock offers you individual, personal consultation and assistance after the purchase as well. As a customer, GEA Bock always has competent contact people available to you for technical questions. Outside our business hours, you can reach us on our free hotline: / from Monday to Saturday, 8:00 a.m. to 9:00 p.m. 78

79 Semi-hermetic Bock Compressors Service - Made by GEA Bock uality by GEA Bock - The benchmark in cooling and air-conditioning The name GEA Bock stands worldwide for compressor technology with the highest level of quality. Certified quality from GEA Bock The goal of quality leadership in all product areas has always been at the centre of our company philosophy in our over 75-year history. Today, permanent optimisation of quality, not just on the product but in all areas, is the core of GEA Bock's company strategy. GEA Bock meets the requirements of DIN EN ISO 900:008, certified through DS, as well as numerous additional European and globally recognised standards. In addition, GEA ock maintains a system of internal company standards, which go well beyond public regulations in many points

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