GEA Bock Software. VAP (online) for mobile applications NEW IN THIS VERSION

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1 GEA Bock Software VA (online) for mobile applications NEW IN THIS VERSION

2 New compressor types 2

New compressor type: GEA Bock FKX40/755 K FKX40/755 K Expansion of proven FK40 model for bus and railway air-conditioning More capacity with the same installation space (increased capacity of up to

3 New compressor type: GEA Bock FKX40/755 K FKX40/755 K Expansion of proven FK40 model for bus and railway air-conditioning More capacity with the same installation space (increased capacity of up to 15% compared to FKX40/655 K with unchanged external dimensions) Further information and documentation you find in the software and in the flyer (see appendix) VA (online) for mobile applications - New in this version 01/2017 3

New compressor type: GEA Bock HG56e New semi-hermetic 6-cylinder GEA Bock HG56e (sales start end of March 2017) HG56e compressor series replaces with state-ofthe-art technology the previous

4 New compressor type: GEA Bock HG56e New semi-hermetic 6-cylinder GEA Bock HG56e (sales start end of March 2017) HG56e compressor series replaces with state-ofthe-art technology the previous 4-cylinder HG5 and also party HG6 Further information and documentation you find in the software and in the catalogue (see appendix) VA (online) for mobile applications - New in this version 01/2017 4

5 Optimized compressor types HG22e + HG34e + HG44e 5

6 Optimized compressor types: HG22e-44e The model range of standard semi-hermetic compressors GEA Bock HG22e-44e were optimized comprehensively VA (online) for mobile applications - New in this version 01/2017 6

Optimized compressor types: HG22e-44e The model range of standard semi-hermetic compressors HG22e-44e were optimized comprehensively The optimized

7 Optimized compressor types: HG22e-44e The model range of standard semi-hermetic compressors HG22e-44e were optimized comprehensively The optimized HG22e-44e models are displayed in the software under the current models now VA (online) for mobile applications - New in this version 01/2017 7

Optimized compressor types: HG22e-44e The model range of standard semi-hermetic compressors GEA Bock HG22e-44e were optimized comprehensively The optimized HG22e-44e models are displayed

8 Optimized compressor types: HG22e-44e The model range of standard semi-hermetic compressors GEA Bock HG22e-44e were optimized comprehensively The optimized HG22e-44e models are displayed in the software under the current models now The former models of HG22e-44e still can be found under Former models VA (online) for mobile applications - New in this version 01/2017 8

9 Optimized compressor types: HG22e-44e The model range of standard semi-hermetic compressors GEA Bock HG22e-44e were optimized comprehensively The optimized HG22e-44e models are displayed in the software under the current models now The former models of HG22e-44e still can be found under Former models Specific (spare) parts of the optimized compressors were changed and got new part numbers, e.g. oil filter of HG22e+34e HG34e (optimized) VA (online) for mobile applications - New in this version 01/2017 HG34e (former type) 9

10 Optimized compressor types: HG22e-44e The model range of standard semi-hermetic compressors GEA Bock HG22e-44e were optimized comprehensively The optimized HG22e-44e models are displayed in the software under the current models now The former models of HG22e-44e still can be found under Former models Specific (spare) parts of the optimized compressors were changed and got new part numbers, e.g. oil filter of HG22e+34e To distinguish the optimized model with the corresponding former model the so-called design key (last three digit numbers of serial number on the type plate) is relevant VA (online) for mobile applications - New in this version 01/

Optimized compressor types: HG22e-44e Optimized HG22e-44e models have a design key

to new part numbers of specific (spare) parts, the optimized models have new spare

now in the software both spare parts list: for optimized (as of A057) and for former

11 Optimized compressor types: HG22e-44e Optimized HG22e-44e models have a design key equal or higher 057 Former HG22e-44e models have a design key equal or lower 056 Due to new part numbers of specific (spare) parts, the optimized models have new spare parts lists In the tab Spare part list, of the optimized HG22e-44e compressor you find now in the software both spare parts list: for optimized (as of A057) and for former (up to A056) model VA (online) for mobile applications - New in this version 01/

12 New software features Access to former compressor types 12

13 Former types Compressor types which are no more sold can be found in the new folder Former types VA (online) for mobile applications - New in this version 01/

14 Former types If there is a successor model for the former compressor model it can be directly selected by the link Successor lease note: The successor type may be different from the former type in some properties (e.g. dimensions, capacity data, etc.) VA (online) for mobile applications - New in this version 01/

15 Former types In the table of the current compressor type you find a hyperlink to the former model correspondingly. VA (online) for mobile applications - New in this version 01/

16 New software features Colored marking of the cells in table performance data 16

Table erformance data Cells in the table performance data are now marked in color if: Supplementary cooling and/or reduced suction gas temperature is necessary Maximum

17 Table erformance data Cells in the table performance data are now marked in color if: Supplementary cooling and/or reduced suction gas temperature is necessary Maximum compressor frequency is exceeded when compressor is operated with (external) frequency inverter VA (online) for mobile applications - New in this version 01/

18 Appendix I Flyer FKX40/755 K 18

19 The new compressor GEA Bock FKX40/755 K More capacity with the same installation space

15% more capacity with the same installation space The new compressor GEA Bock FKX40/755 K Expansion of the series With its FKX40/755 K compressor, GEA is expanding its range of the proven FK40 model

A further size has been added to the four cubic capacity sizes up to now this means that the FK40 series with five sizes now covers the range from 395 cm 3 to 755 cm 3 displacement.

This means that the new FK40 model is particularly well suited to use in buses with an increased need for cooling capacity, such as for example articulated or city buses and long-distance coaches.

K valve plate particularly robust and efficient The FKX40/755 K is equipped as standard with the K valve plate, which was specially developed for the particularly tough conditions of use in bus

The valve plate design offers the highest possible level of security against the effects of liquids or fluctuations and peaks in rotation speed for a very high degree of reliability and a long

20 15% more capacity with the same installation space The new compressor GEA Bock FKX40/755 K Expansion of the series With its FKX40/755 K compressor, GEA is expanding its range of the proven FK40 model for bus and railway air-conditioning. A further size has been added to the four cubic capacity sizes up to now this means that the FK40 series with five sizes now covers the range from 395 cm 3 to 755 cm 3 displacement. When compared with the proven FKX40/655 K, the FKX40/755 K offers an increased capacity of up to 15 % with unchanged external dimensions. This means that the new FK40 model is particularly well suited to use in buses with an increased need for cooling capacity, such as for example articulated or city buses and long-distance coaches. Thanks to its wide range of use, the compressor is also perfectly suited to hot climatic regions. K valve plate particularly robust and efficient The FKX40/755 K is equipped as standard with the K valve plate, which was specially developed for the particularly tough conditions of use in bus air-conditioning. The valve plate design offers the highest possible level of security against the effects of liquids or fluctuations and peaks in rotation speed for a very high degree of reliability and a long service life for the compressor. The GEA Bock FKX40/755 K compressor can also be equipped with all the other options of the FK series. The benefits at a glance Reliable slide-ring seal that has been proven for years and which is simple to replace during servicing Non-wearing and durable crankshaft design with roller bearings on both sides Integrated oil collection system with a practical drain hose Optimum position of the two sight glasses articularly efficient and robust K valve plate system that is unique Forged aluminium connecting rod for a high level of rigidity and durability ressure-feed lubrication with an oil pump that is independent of rotational direction articularly robust and easy to maintain THE CURRENT ROGRAM FOR BUS- AND RAILWAY AIR-CONDITIONING 3 model sizes with 11 capacity stages from 10,3 to 84,9 m³/h (1.450 rpm) NEW Known worldwide for its high level of quality and reliability GEA offers the right compressor for all sectors of bus and railway air-conditioning as well as for transport refrigeration. The company is known worldwide for the high level of quality and reliability of its products. GEA vehicle compressors in the FK series are the result of decades of experience in mobile cooling and air-conditioning, and they offer sustainable comfort for passengers in buses and trains worldwide. articularly in bus air-conditioning systems, all well-known vehicle manufacturers today consider them as the standard. This is why GEA is the market leader in vehicle compressors. cm 3 FK20 FK40 FK50 Further information can be found online at vap.gea.com/mobileapplication

21 erformance data R134a (1.450 rpm) Type FKX40/755 K Cond. temp. C Cooling capacity 0 [W] Relating to 25 C suction gas temperature without liquid subcooling Reduced suction gas temperature Operating limits R134a t ( C) c Dimensions and connections ca G? t oh < 20 K t + 25 C oh ca.325 4x Evaporation temperature C ower consumption [kw] 15 12, ,87 6,17 6,39 6,60 6,58 6,35 5,97 5, ,41 8,48 8,48 8,32 7,95 7,44 6,82 6, ,65 10,51 10,33 9,81 9,14 8,38 7,56 6, ,58 12,26 11,90 11,07 10,14 9,17 8,19 7, ,20 13,71 13,19 12,09 10,94 9,78 8,68 7, t o ( C) Unlimited application range Reduced suction gas temperature GEA Bock GmbH Benzstrasse Frickenhausen, Germany 13 SV1 SV A A1 C/E M Y 4x M10x21 LK 170 t O Evaporating temperature ( C) t C Condensing temperature ( C) t Oh Suction gas superheat (K) Suction gas temperature ( C) t Oh ermissible rotation speed K Design: rpm Max. permissible operating pressure (L/H) 1) : 19/28 bar 1) L = low pressure, H = high pressure D L Tel Fax DV B H K F 108,5 168,5 B1 ca ca.385 info@gea.com gea.com ca The information contained in this brochure merely serves as a non-binding description of our products and is without guarantee. Binding information, in particular relating to capacity data and suitability for specific applications, can only be provided within the framework of concrete inquiries. rinted on chlorine-free bleached paper rinted in Germany Subject to modification

22 Appendix II Catalogue HG56e 19

the latest generation Exchangeable motor Standard position sight glass Standard footprints

23 New designed housing with optimised gas flow Standard position suction valve Improved valve plate system roven and reliable oil pump lubrication Highly efficient electric motors of the latest generation Exchangeable motor Standard position sight glass Standard footprints GEA Bock HG56e The new 6-cylinder compressor with a high level of efficiency and quiet operation

24 2 GEA Bock HG56e The new 6-cylinder GEA Bock HG56e compressor The new HG56e With the GEA Bock HG56e series, it is a case of entirely new compressors these combine state-of-the-art technology with the GEA design features that have been proven for decades. These replace the previous 4-cylinder series, the HG5 and also partly the HG6. Compared to their predecessors, the new 6-cylinder compressors offer an even higher level of efficiency as well as greater quietness during operation. With the HG56e series, three sizes cover the range from 73.8 m³/h to m³/h displacement (at 50 Hz). A modern valve plate system, the latest generation of electric motors and an improved gas flow in the compressor increase the overall level of efficiency. The proven oil pump lubrication is used in all compressors, and this enables a greater range of speed control to be achieved in the operation of the frequency converter. The emergency running properties have also been optimised - this is particularly important for operation with natural refrigerants. As usual, ease of servicing was one of the main priorities in the development of the new HG56e compressors: the stators can be changed on site without special tools. m 3 /h THE CURRENT ROGRAM 8 model sizes with 25 capacity stages from 5.4 to m³/h (50 Hz) OTIMIZED NEW HG12 HG22e HG34e HG44e HG56e HG6 HG7 HG88e

25 GEA Bock HG56e 3 Replacement for former types HG56e vs. HG5 / HG6 Types: Displacement at 50 Hz: Former types: Displacement at 50 Hz: HG56e/850-4 (S) 73,8 m 3 /h HG5/830-4 (S) 72,2 m 3 /h HG56e/995-4 (S) 86,6 m 3 /h HG5/945-4 (S) 82,2 m 3 /h HG56e/ (S) 100,4 m 3 /h HG6/ (S) 93,7 m 3 /h HG6/ (S) 107,6 m 3 /h rice benefit Types: HG56e/850-4 S vs. HG5/830-4 S approx. 5% rice benefit HG56e/995-4 S vs. HG5/945-4 S approx. 5% rice benefit HG56e/ S vs. HG6/ S approx. 13% rice benefit Dimension comparison of the HG56e vs. HG5 Blue: GEA Bock HG56e Yellow: GEA Bock HG5 Length (mm) Width (mm) Height (mm)

4 GEA Bock HG56e Unique features and improved technology One compressor design for all standard refrigerants R407A R407F R404A R507 R449A R448A R22 R407C R134a For air-conditioning, medium and low

26 4 GEA Bock HG56e Unique features and improved technology One compressor design for all standard refrigerants R407A R407F R404A R507 R449A R448A R22 R407C R134a For air-conditioning, medium and low temperature application Maximum allowed operating pressure: 28 bar Optimized drive gear Image HG56e similar Optimized drive gear with thrust washer, improving emergency-mode operation and increase of resistance to galling in case of insufficient lubrication

GEA Bock HG56e 5 Reliable valve plate design Valves

Universally proven valve design with suction and

supply All compressors with a conventional single

pump lubrication independent of direction of

oil strainer New easy maintanable strainer New,

27 GEA Bock HG56e 5 Reliable valve plate design Valves made of high quality impact-resistant spring steel Universally proven valve design with suction and discharge finger reed valves Safe, reliable oil supply All compressors with a conventional single circuit lubricating system All compressors with oil pump lubrication independent of direction of rotation Minimized oil carry over Servicefriendly oil strainer New easy maintanable strainer New, easy-to-remove oil strainer for easier maintenance and increased availability

28 6 GEA Bock HG56e New capacity regulator CR14 CR14 New capacity regulator with lower height and higher operational safety due to high-pressure control CR14 Service friendly design Image HG56e similar Easily to be replaced build in motor due to slide fit (not press fit)

GEA Bock HG56e 7 State of the art terminal box 1 Underside of

volume Terminal board with cable entry points in glass seal model

protection I66 lug to drain under unfavorable circumstances

the drive motor 1 The INT69 G also provides the usual functions, as:

29 GEA Bock HG56e 7 State of the art terminal box 1 Underside of terminal box Easy electrical installation due to large internal volume Terminal board with cable entry points in glass seal model Electrical motor protection INT69 G 1 integrated High level of protection I66 lug to drain under unfavorable circumstances condensed water out of the terminal box (if used, I protection is reduced!) Electronic Motor rotection INT69 G Temperature safety drive for the drive motor 1 The INT69 G also provides the usual functions, as: Motor temperature monitoring Hot gas temperature monitoring A reconnection preventing device A reset 1 TC sensors Connection of up to nine TC sensors possible

30 8 GEA Bock HG56e erformance data R134a erformance comparison HGX56e/995-4 vs. Competitor 6,0 % 4,0 % 2,0 % 0,0 % -2,0 % -4,0 % 1,0 % 5,3 % 2,4 % 2,8 % -10 C / 45 C 5 C / 50 C R404A erformance comparison HGX56e/995-4 S vs. Competitor 6,0 % 4,0 % 2,0 % 0,0 % -2,0 % -4,0 % -6,0 % -8,0 % -10,0 % 1,7 % 1,5 % -2,9 % -7,8 % -35 C / 40 C -10 C / 45 C 2,7 % 2,1 % 5 C / 50 C R449A erformance comparison HGX56e/995-4 S vs. Competitor 6,0 % 4,0 % 2,0 % 0,0 % -2,0 % -4,0 % -6,0 % -8,0 % -10,0 % 5,04 % 2,42 % 1,29 % -6,13 % -35 C / 40 C -10 C / 45 C 3,24 % 5 C / 50 C -1,20 % Cooling capacity CO

31 GEA Bock HG56e 9 R134a Operating limits t c ( C) t Oh <20K t +20 C Oh t o ( C) 12,5 25 t O t C Evaporating temperature ( C) Condensing temperature ( C) t Oh Suction gas superheat (K) t Oh Suction gas temperature ( C) Max. permissible operating pressure (L/H) 1) : 19/28 bar 1) L = low pressure, H = high pressure Unlimited application range Supplementary cooling or reduced suction gas temperature Motor version -S- (more powerful motor) R134a Notes Operating limits Compressor operation is possible within the limits shown on the application diagrams. lease note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous operation. erformance data The performance data for R134a are based on European Standard EN Hz power supply frequency. This signifies: 20 C suction gas temperature without liquid subcooling. Restrictions to operating limits may occur when using a Frequency converter. Further explanation see This leads to significant differences compared to systems with liquid subcooling and/or other suction gas temperatures. Conversion factor for 60 Hz = 1,2 erformance data for other operating points, see GEA VA software (vap.gea.com). R134a 50 Hz Type Cond. temp. C Cooling capacity 0 [W] ower consumption e [kw] Evaporating temperature C 12,5 10 7, HG56e/850-4 HG56e/995-4 HG56e/ ,74 8,80 8,79 8,74 8,49 8,08 7,52 6,86 6,11 5,30 4, ,1 10,9 10,8 10,5 9,99 9,27 8,43 7,50 6,51 5,48 4, ,2 12,9 12,5 12,1 11,2 10,2 9,11 7,93 6,71 5,47 4, ,1 14,6 14,1 13,5 12,3 10,9 9,57 8,13 6,68 5,24 3, ,7 16,0 15,3 14,6 13,0 11,4 9,77 8,09 6, ,1 10,1 10,1 10,1 9,81 9,29 8,62 7,81 6,92 5,98 5, ,7 12,6 12,4 12,1 11,4 10,6 9,60 8,51 7,36 6,20 5, ,2 14,8 14,4 13,9 12,9 11,6 10,3 8,98 7,58 6,19 4, ,4 16,8 16,1 15,5 14,0 12,4 10,8 9,16 7,49 5,88 4, ,1 18,3 17,5 16,6 14,7 12,8 10,9 8,94 7, ,0 12,9 12,8 12,6 12,0 11,2 10,3 9,31 8,24 7,16 6, ,9 15,6 15,3 14,9 13,9 12,8 11,5 10,2 8,85 7,51 6, ,7 18,2 17,6 17,0 15,6 14,1 12,5 10,8 9,21 7,60 6, ,3 20,5 19,7 18,9 17,1 15,1 13,2 11,1 9,20 7,29 5, ,5 22,5 21,4 20,3 18,1 15,7 13,3 11,0 8,69 Relating to 20 C suction gas temperature, without liquid subcooling Supplementary cooling or reduced suction gas temp.

32 10 GEA Bock HG56e R404A Operating limits t O t C Evaporating temperature ( C) Condensing temperature ( C) t Oh Suction gas superheat (K) t Oh Suction gas temperature ( C) Max. permissible operating pressure (L/H) 1) : 19/28 bar 1) L = low pressure, H = high pressure 10 Unlimited application range Supplementary cooling or reduced suction gas temperature Motor version -S- (more powerful motor) R404A Notes Operating limits Compressor operation is possible within the limits shown on the application diagrams. lease note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous operation. erformance data The performance data for R404A are based on European Standard EN with a 50 Hz power supply frequency. This signifies: 20 C suction gas temperature without liquid subcooling. Restrictions to operating limits may occur when using a Frequency converter. Further explanation see This leads to significant differences compared to systems with liquid subcooling and/or other suction gas temperatures. Conversion factor for 60 Hz = 1,2 erformance data for other operating points, see GEA VA software (vap.gea.com). R404A 50 Hz Type HG56e/850-4 HG56e/850-4 S HG56e/995-4 HG56e/995-4 S HG56e/ HG56e/ S Cond. temp. C Cooling capacity 0 [W] Relating to 20 C suction gas temperature without liquid subcooling Supplementary cooling or reduced suction gas temp. Motor version -S- (more powerful motor) ower consumption e [kw] Evaporating temperature C 7, ,7 13,9 14,1 13,9 13,4 12,6 11,7 10,6 9,38 8,08 6,77 5, ,7 17,6 17,1 16,3 15,3 14,0 12,7 11,2 9,76 8,27 6,83 5, ,1 20,6 19,6 18,3 16,8 15,1 13,4 11,7 10,0 8,48 7, ,6 18,3 17,6 16,7 15,8 14,6 13,4 12,1 10,7 9,21 7,61 5, ,0 21,5 20,4 19,2 17,8 16,3 14,7 12,9 11,1 9,23 7,23 5, ,3 24,6 23,1 21,4 19,6 17,6 15,5 13,4 11,1 8,75 6, ,4 19,7 20,0 19,7 19,0 17,9 16,6 15,0 13,2 11,4 9,59 7, ,1 24,9 24,4 23,2 21,7 19,9 18,0 15,9 13,8 11,7 9,68 7, ,9 29,2 27,9 26,0 23,8 21,5 19,1 16,6 14,2 12,0 9,91

33 GEA Bock HG56e 11 R449A Operating limits t O t C Evaporating temperature ( C) Condensing temperature ( C) t Oh Suction gas superheat (K) t Oh Suction gas temperature ( C) Max. permissible operating pressure (L/H) 1) : 19/28 bar 1) L = low pressure, H = high pressure Unlimited application range Supplementary cooling or reduced suction gas temperature Motor version -S- (more powerful motor) R449A Notes Operating limits Compressor operation is possible within the limits shown on the application diagrams. lease note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous operation. erformance data The performance data for R449A are based on European Standard EN with a 50 Hz power supply frequency. This signifies: 20 C suction gas temperature without liquid subcooling. Restrictions to operating limits may occur when using a Frequency converter. Further explanation see This leads to significant differences compared to systems with liquid subcooling and/or other suction gas temperatures. Conversion factor for 60 Hz = 1,2 erformance data for other operating points, see GEA VA software (vap.gea.com). R449A 50 Hz Type HG56e/850-4 HG56e/850-4 S HG56e/995-4 HG56e/995-4 S HG56e/ HG56e/ S Cond. temp. C Cooling capacity 0 [W] ower consumption e [kw] Evaporating temperature C 12,5 10 7, ,6 12,8 13,0 13,0 12,8 12,4 11,7 10,8 9,84 8,69 7,47 6,23 5, ,7 16,6 16,4 16,2 15,5 14,6 13,4 12,1 10,7 9,26 7,75 6,27 4, ,5 20,1 19,6 19,0 17,9 16,4 14,8 13,0 11,2 9,38 7,56 5, ,6 15,7 15,8 15,8 15,5 14,9 14,1 13,0 11,8 10,4 9,06 7,58 6, ,2 20,0 19,8 19,4 18,6 17,4 16,1 14,5 12,9 11,1 9,31 7,48 5, ,5 24,0 23,5 22,8 21,4 19,7 17,8 15,7 13,6 11,4 9,19 6, ,9 18,2 18,4 18,5 18,3 17,6 16,6 15,4 13,9 12,3 10,5 8,85 7, ,7 23,5 23,3 23,0 22,1 20,7 19,1 17,2 15,2 13,1 11,0 8,90 6, ,0 28,5 27,8 27,0 25,4 23,3 21,0 18,5 15,9 13,2 10,7 8,23 Relating to 20 C suction gas temperature without liquid subcooling Supplementary cooling or reduced suction gas temp. Motor version -S- (more powerful motor)

34 12 GEA Bock HG56e R22 Operating limits t c ( C) t O t C Evaporating temperature ( C) Condensing temperature ( C) t Oh Suction gas superheat (K) t Oh Suction gas temperature ( C) 50 Max. permissible operating pressure (L/H) 1) : 19/28 bar 1) L = low pressure, H = high pressure ?t oh <20K t +20 C oh ,5 20 t ( C) o Unlimited application range Supplementary cooling or reduced suction gas temperature Supplementary cooling and reduced suction gas temperature Motor version -S- (more powerful motor) R22 Notes Operating limits Compressor operation is possible within the limits shown on the application diagrams. lease note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous operation. erformance data The performance data for R22 are based on European Standard EN with a 50 Hz power supply frequency. This signifies: 20 C suction gas temperature without liquid subcooling. Restrictions to operating limits may occur when using a Frequency converter. Further explanation see This results in significant differences compared to specifications with liquid undercooling and/or suction-gas temperatures. Conversion factor for 60 Hz = 1,2 erformance data for other operating points, see GEA VA software (vap.gea.com). R22 50 Hz Type HG56e/850-4 HG56e/850-4 S HG56e/995-4 HG56e/995-4 S HG56e/ HG56e/ S Cond. temp. C Cooling capacity 0 [W] Relating to 20 C suction gas temperature without liquid subcooling Supplementary cooling or reduced suction gas temp. Supplementary cooling and red. suction gas temp. Motor version -S- (more powerful motor) ower consumption e [kw Evaporating temperature C 12,5 10 7, ,7 12,9 13,0 13,0 12,9 12,5 11,9 11,1 10,2 9,19 8,10 6, ,3 16,2 16,1 15,9 15,3 14,6 13,6 12,4 11,2 9,88 8,51 7, ,6 19,4 19,0 18,6 17,6 16,5 15,1 13,6 12,0 10, ,9 15,1 15,2 15,3 15,1 14,5 13,8 12,9 11,8 10,6 9,42 8, ,1 19,1 18,9 18,7 18,0 16,9 15,7 14,4 13,0 11,4 9,90 8, ,1 22,8 22,4 21,9 20,7 19,0 17,4 15,7 13,9 12, ,0 18,2 18,4 18,5 18,3 17,7 16,9 15,8 14,4 13,0 11,4 9, ,1 23,0 22,9 22,6 21,8 20,7 19,3 17,7 15,9 14,0 12,0 10, ,9 27,5 27,0 26,4 24,9 23,4 21,4 19,3 17,0 14,7

35 GEA Bock HG56e 13 Technical data Technical Data HG Number of cylinders Displacement Electrical data Weight Connections 5) Oil charge 50 / 60 Hz (1,450 / 1,740 rpm) Voltage 1) Max. working current 2) Max. power consumption Starting current (rotor locked) Discharge line DV Suction line SV Typ m 3 / h A ( / Y) kw A ( / Y) kg mm inch mm inch Ltr. W 1+2* W1 / W 1+2* HG56e/ ,80 / 88,60 4) 32,6 19,7 101 / , / / 8 2,5 HG56e/850-4 S 6 73,80 / 88,60 4) 39,4 23,5 125 / , / / 8 2,5 HG56e/ ,60 / 103,90 4) 38,9 23,2 125 / , / / 8 2,5 HG56e/995-4 S 6 86,60 / 103,90 4) 46,4 27,7 149 / , / / 8 2,5 HG56e/ ,40 / 120,50 4) 46,9 28,0 149 / , / / 8 2,5 HG56e/ S 6 100,40 / 120,50 4) 58,3 33,3 196 / , / / 8 2,5 4) V Y/YY Hz W V Y/YY Hz W * W = art Winding, Motors for part winding start 1 = 1. part winding 2 = 2. part winding Winding section All the models of the GEA Bock HG56e series have a winding section of 50 % / 50 %. FC1.1 FC1.2 I> I> I> I> 50% 50% A2 A I> I> SF1 3 5 FC FC1.2 The motor winding is divided into two parts: partial winding 1 = 50 % and partial winding 2 = 50 % This winding division reduces the start-up current required for a partial winding start to approx. 50 % of that for a direct start. 1U1 1V1 1W1 EC1 M Y/YY BT1 2U1 2V1 2W1

36 14 GEA Bock HG56e HG56e B,L H,D1 160 HG56e/850-4 HG56e/850-4 S SV A DV B1 B D E F,M J A 4x HG56e/995-4 HG56e/995-4 S 142 HG56e/ HG56e/ S A2 B,L X O,K Anschlüsse / Connections SV Saugabsperrventil, R Suction line valve, tu DV Druckabsperrventil, R Discharge line valve Anschluss Saugseite A Connection suction s Anschluss Saugseite A1 Connection suction s Anschluss Saugseite A2 Connection suction s Anschluss Druckseit B Connection discharg Anschluss Druckseit B1 Connection discharg Anschluss Öldrucksi D Connection oil press Anschluss Ölrückfüh D1 Connection oil return Anschluss Öldruckm E Connection oil press F Ölablass Oil drain Stopfen Ölfüllung H Oil charge plug Anschluss Ölsumpfh J Connection oil sump K Schauglas Sight glass Anschluss Wärmesc L Connection thermal M Ölsieb Oil filter Anschluss Ölspiegel O Connection oil level Anschluss Öltemper Connection oil tempe (L)* = Lötanschluss (L)* = Brazing conne Connections SV DV Lieferant muss sicherstellen, dass die Ware einwandfreiem Zustand angeliefert wird rosionsschutz, Verpackung für sicheren sport). Suction line Discharge line HG56e lease refer to technical data on page 13 A Connection suction side, not lockable 1 / 8 NTF A1 Connection suction side, lockable Halbhermetischer Verdichter HG / Semi-hermetic compressor HG 7 / 16 UNF type part-no. type part-no. type part-no. type part-no. B Connection suction side, not lockable 1 / 8 NTF B1 Connection suction side, lockable 7 / 16 UNF C Connection oil pressure safety HG56e/995-4 switch HC OIL HG56e/995-4 S HC / 16 UNF D Connection oil pressure safety switch L 7 / 16 UNF Gußtoleranzen / General casting tolerances: D1 Connection oil return from oil separator 1 Zeich / 4 - NTF Draw E Connection oil pressure gauge Baumustergeprüft / Type examination: 7 / 16 Nein / No UNF Gewicht / Weight: (kg) - 1. Allgemeintoleranzen / General tolerances F Oil drain M 22 DIN x ISO 1, mK Ben H Oil charge plug über / above M 22 bis x / 1,5 up to J Connection oil sump heater ±0.1 ±0.2 ±0.3 ±0.5 ±0.8 M 22 x 1,5 Unbemaßte Radien / Undimensioned radii: - Obe Indic K Sight glass 4 hole M 6 DIN L Connection thermal protection thermostat 1 / 8 NTF supplier has to ensure the delivery of parts proper conditions (corrosion prevention, aging for safe transportation). N Connection capacity controller M 45 x 1,5 rgabe sowie Vervielfältigung dieses Dokuments, ertung und Mitteilung seines Inhalts sind ver-, soweit nicht ausdrücklich 1) Ogestattet. Zuwiderlungen verpflichten zu Schadenersatz. Alle Connection oil level regulator te für den Fall der atent-, Gebrauchsmuster- Geschmacksmustereintragung vorbehalten. reproduction, distribution and utilization of Connection this oil pressure differential sensor M 20 x 1,5 ment as well as the communication of its nts to others without express authorization is bited. Offenders will be held liable for the ent of damages. All rights reserved in the event Connection oil temperature sensor 1 e grant of a patent, utility model or design. Zust. / Rev. Änd.-Nr. / Mod-No. Datum / Date Bearb. / Edited Geprüft / Appr. / 8 Maß NTF / Dimension 7 1) Dimensions see page 14 Typ / Teile-Nr./ Typ / 6 Ansicht X: Anschlussmöglichkeit für Ölspiegelregulator / View X: ossibility of connection of oil level regulator Teile-Nr./ Typ / 5 Dreilochanschluss für TRAXOIL (3xM6x10) / Three-hole connection for TRAXOIL (3xM6x10) Dreilochanschluss für ESK, AC+R, CARLY (3xM6x10) / Three-hole connection for ESK, AC+R, CARLY (3xM6x10) Teile-Nr./ Typ / Teile-Nr./ HG56e/ HGX56e/ HG56e/850-4 S HGX56e/850-4 S HG56e/ HGX56e/ HG56e/995-4 S HGX56e/995-4 S HG56e/ HGX56e/ HG56e/ S HGX56e/ S HG56e/850-4 HC HG56e/850-4 S HC HG56e/ HC HG56e/ S HC Änderungen vorbehalten Subject to change without not assung / Clearance GEA B

37 GEA Bock HG56e 15 Scope of supply & Accessories Semi-hermetic six cylinder reciprocating compressor with drive motor for part winding start (50/50) V Y/YY Hz V Y/YY Hz HG56e Special voltage and/or frequency 3) Winding protection with TC resistor sensors with electronic triggering unit INT69 G Oil pump Oil charge: HG: FUCHS Reniso S46, HGX: FUCHS Reniso Triton SE55 Inert gas charge 4 anti-vibration pads enclosed Internal safety valve Suction and discharge line valve Sight glass (one) Thermal protection thermostat (ptc) 2) Oil sump heater V /60 Hz, 160 W 2) Oil differential pressure sensor DELTA- II V /60 Hz 1) Oil pressure safety switch 230 V /60 Hz, I20 M54 1) Capacity regulator 1 2 capacity regulators = 66/33 % residual capacity 2) repared for capacity reluator 1 cylinder cover 2 cylinder cover 2) 2) Oil temperature sensor 2) Start unloader by means of a ESS (Electronic Soft Start) 400 V /60 Hz, I20, (connection clamps I00) for installation in switch cabinet 1) Connection piece suction and discharge valve in welded construction 3) Rear bearing flange prepared for oil differential pressure sensor 2) Additional fan 230 V Hz, 97 W, I44, 230- V Hz, 128 W, Voltage range ± 10% 1) INT69 G diagnose 115 V / 230 V Ac, 50/60 Hz, I00 (INT69 G not applicable) 2) D-modbus Gateway 115 V / 230 V Ac, 50/60 Hz, I00 incl. adapter cable 1) modbus-lan Gateway 230 V Ac, 50/60 Hz, I00 1) USB converter for INT69 G diagnose and Int69 GTML diagnose 1) ossibility to connect to oil level controllers brand Traxoil 4) Scope of Supply (Standard) Accessories (Available) 1) Enclosure 2) Mounted 3) On request 4) Only possible with additional adapter

38 gea.com

GEA Bock 6 and 8 Cylinder Compressors HG76e and HG88e

GEA Bock 6 and 8 Cylinder Compressors HG76e and HG88e Semi-hermetic iston Compressors for large Refrigerating Capacities engineering for a better world GEA Refrigeration Technologies At a glance GEA Bock