POWERAIL ENCLOSED CONDUCTOR SYSTEMS KBSL KSL KSLT KSG

Transcription

1 POWERIL ENCLOSED CONDUCTOR SYSTEMS T

2 19 12 POWERILS T INDEX Page Page Powerail versions (Photos) 2 Transfer guides, oblique 15 Basic description 3 Transfer funnels 16 Technical data 3 nti-condensation section 17 Powerail, Cat.-Nos. and s 4 Telescope section 18 Engineering data and configurations 5 Expansion joint section 19 Standard sections and curves 6 Collectors 20 Jointing Material 7 Double collectors 21 Brackets 8 Tow arms 22 Hangers 9 Spare parts 23 End feeds 10 Examples for ordering 24, 25 Line feeds 10, 11 KTW System incl. or T 26, 27 End caps 12 Flexible Tow arm configurations 28 Sectionalizing 12 Questionnaire 29, 30 Contact sections (layout drawing) 13 pplication photos 27, 31 Turntables, switches (layout drawing) 13 Productline 32 Transfer guides, straight 14 Powerail versions (drawings see page 5). Type color: green Type color: green Type color: gray Type T color: gray Type T with sealing strip D Type T with plastic shielding FP 2 is w/o stiffener clamps. /T and will be equipped with stiffener clamps.

3 BSIC DESCRIPTION OF POWERILS ND COMPONENTS Powerail is a totally enclosed conductor system for safe mobile power feeding of: Overhead Cranes, Monorail Systems, Electric Hoists, utomated Storage and Retrieval Systems, Electric Power Tools, Machine Tools, ssembly and Test Lines, Hangar Door Motors, Studio & Station Lighting Systems and many other applications. These Powerails require the minimum of space, are easy to install, cannot corrode and need no maintenance. The unique construction provides automatic alignment of the copper conductors and the rigid housing is designed to obviate any accidental contact and hazard to personnel. VHLE Powerails fully meet all VDE safety requirements, complying with the protection code IP 23 per DIN and the VDE Regulation. Most types are listed and approved by SEV, CS, UL and others. Powerail T can be equipped with neoprene sealing strip «D» (IP 24) or with plastic shielding «FP». Housing The compact insulating housing holds from 4-5 pure copper conductors. preferably for indoors, all others for in- & outdoor use. Standard sections are 1, 2, 3 or 4 m long. Other sections and curves are available. The ground conductor is identified by international color code. Long and short lip housing profiles (see page 6) and collector safety keys avoid phase reversing. ny number of conductors can be accomplished by installing various Powerails side by side. Couplings Plug-in joints and bolted joints for, and T ensure a 100% electrical connection between adjacent sections. Plug-in joints are standard for. Feed Sets End feeds or line feeds are available. Factory assembled 1 m feed-in tracks integrate in your system length. End caps The open ends of Powerail are closed by end caps. Hangers Standard brackets for Powerail attachment to crane girders are available (see page 8). Each 4 m Powerail section should have 2 support points. Maximum support spacing 2000 mm. Use sliding hangers, allowing expansion and contraction. Rigid hangers for anchor points in the center of each run or in curves. For more details see installation procedure. Expansion and nti-condensation Sections Expansion sections for all Powerails are available and do not interrupt electric conductors. Telescope devices serve for lengthcompensation in high termperature fluctuations, for runs exceeding 150 m. For combined indoor/outdoor applications use anti-condensation section. Contact Sections, Turntables, Switches Powerails for working areas and transfer applications see page 13. Sectionalizing Factory assembled conductor dead sections are available in the air gap and the insulating piece version for control circuits. Collectors The current collectors are made of re-inforced polyester fiberglass and duroplast, for high strength and light weight. Spring loaded carbon brushes maintaining uniform contact. Connecting cables or terminal boxes and hinged or flexible towing arms included. Double collectors for transfer applications and higher amperage. To speed up quotations and order processing, we would appreciate receiving your drawings or sketches for Powerail systems with curves, dead sections, turntables, switches, etc. Please use our questionnaire, page 29/30. Please consult factory for data transmission and low voltage applications, indicating special environmental conditions. Copper conductors with stainless steel cap are available (see page 6). ll steel parts and hardware of Powerails can be supplied in the stainless steel version. Technical Data of Powerail /T Electrical properties: Dielectric strength DIN KV/mm Specific resistance DIN x Ohm/cm Surface resistance DIN Ohm Leakage resistance IEC 112/VDE 0303 CTI Flame test proof: no flaming particles, DIN Class B 1 self extinguishing Part 1 Mechanical properties: Flexible strength 75N/mm 2 ± 10 % Tensile strength 40 N/mm 2 ± 10 % Temperature range (ambient): 30 C up to + 60 C Resistance to chemicals: at + 45 C Gasoline Mineral Oil Grease Sulphuric acid 50 % Caustic soda 25 % & 50 % Hydro-chloric acid, concentrated Consider the voltage drop calculation to maintain the limits established by the motor manufacturers: Formulas: Effective length: l = L power feed located at the end of the system C: U = 3 x I x l x Z l = L/2 power feed located at the mid-point of the system U 2 = U l = L/4 power feed located at both ends of the system DC: U 1 = 2l x I x R V l = L/6 power feed located at L/6 from each end of the system U 1 = Voltage drop [V] R = Resistence [Ohm/1000 m] U 2 = Voltage drop [%] l = Power feed length [m] Z = Impedance [Ohm/1000 m] I = mpere load [] L = System length [m] V = Voltage rating [V] The total ampere load is determined from the nominal rated current of all motors working simultaneously on the same feed section of your electrification system. diversity factor of can be considered. The conductor size and/or number of feed points should be increased or booster cables should be used in parallel in case the drop is exceeding the limitations. Use 200 for several smaller capacity consumers and 200 for one heavy duty unit. 3

4 19 12 POWERIL CT.-NOS. ND WEIGHTS T Type 1 m Section 2 m Section 3 m Section 4 m Section HS c/w PE Cat.- Cat.- Cat.- Cat.- SS w/o PE No. Nr. Nr. Nr. 4/ 40 HS / 40 SS control line / 60 HS KSBL 4/ 60 SS control line /100 HS /140 HS /200 HS , / 40 HS / 40 SS control line / 60 HS / 60 SS control line /100 HS /140 HS /200 HS / 40 HS / 40 SS control line / 60 HS / 60 SS control line /100 HS /140 HS /200 HS / 40 HS / 40 SS control line / 60 HS / 60 SS control line /100 HS /140 HS /200 HS T 4/ 60 HS T 4/ 60 SS control line T 4/100 HS T 4/140 HS T 4/200 HS T 5/ 60 HS T 5/ 60 SS control line T 5/100 HS T 5/140 HS T 5/200 HS /120 HS /200 HS /120 HS /200 HS For full Type designation add length suffix of Powerail Section, e.g. 4/60 4 HS for Other sections to coincide with your runway requirements are made up from the next larger standard length. is w/o stiffener clamps. /T and are c/w stiffener clamps (see page 6).

5 ENGINEERING DT mpere Impe- No. of Cupper cross section rating (per Max. dance Re- Con- mm 2 conductor) Voltage at sistance Leakage Configurations Type duc- continuous rating 50 Hz at distance HS c/w PE tors Control- 20 C 20 C SS w/o PE L1 L2 L3 N/5 line V Ω/1000 m Ω/1000 m mm 4/ 40 HS / 40 SS / 60 HS / 60 SS /100 HS /140 HS /200 HS T 5/ 40 HS / 40 SS / 60 HS / 60 SS /100 HS /140 HS /200 HS pole, color green 4pole, color green 5pole, color green 5pole, color green 4/ 40 HS / 40 SS / 60 HS / 60 SS /100 HS /140 HS _ /200 HS , / 40 HS / 40 SS / 60 HS / 60 SS /100 HS /140 HS /200 HS T 4pole, color gray T 5pole, color gray T 4/ 60 HS T 4/ 60 SS T 4/100 HS T 4/140 HS T 4/200 HS T 5/ 60 HS T 5/ 60 SS T 5/100 HS T 5/140 HS T 5/200 HS T with neoprene sealing strip D T with plastic shielding FP 4/120 HS /200 HS /120 HS /200 HS pole, 120 and 200 color gray 5pole, 120 and 200 color gray 80% intermittent For mounting configurations also see pages 8, 26, 28 The gray housing is recommended for outdoor use with direct solar irradiation. 5

6 19 12 STNDRD SECTIONS 4 m CURVES custom built T left Stiffener clamp 50 sectional view right B Support spacing 750 up to max mm, depending on the radius max. L = 3600 mm, max. >) 120 without stiffener clamps. & T with stiffener clamps. Sections for plug-in joints and bolted joints are equal. Extra finish of, and T, surcharge : Index K Index I (60 ) Type stainless steel copper conductors clamps & hardware with stainless steel cap 4 pole 5 pole T Min. bending radius horizontal in mm pole pole T: Minimum bending radius horizontal 1000 mm Minimum bending radius vertical for and T = 1800 mm Supplements for T See pages 2 & 5 Type Neoprene sealing strip supply length max. 50 m D Plastic shielding FP Coupling for sealing strip D Fastener for sealing strip D Mounting trolley for sealing strip D Peg for plastic shielding FP Surcharge. T horizontal curve vertical curve Curves with plastic shielding on request. not to be used for curves. left sectional view ll section are supplied complete with stiffener clamps. 75 Stiffener clamp Stiffener clamps and hardware of stainless steel are available: Index K - Surcharge right B Support spacing 750 up to max mm, depending on the radius max. L = 3600 mm, max. >) 120 Min. bending radius horizontal in mm pole pole Minimum bending radius vertical for all types = 3500 mm Surcharge horizontal curve vertical curve Shorter sections see page 4. Long lip side of Powerails should always be mounted facing the track (see page 8). Notify exceptions for replacements and/or extensions and determine correct curves.

7 JOINT MTERIL Plug-in joints ready installed Bolted joints ready installed T or 5 Copper Connecting pins 4 or 5 Bolted joints Joint cap self locking 92 Joint cap self locking for & 4 pole for T 4 pole for & 4 pole for T 4 pole Type Type VBK VBKT Type Type VBKS VBKTS for & 5 pole for T 5 pole for & 5 pole for T 5 pole Type Type VBK VBKT Type Type VBKS VBKTS ready installed Plug-in joints pole or 5 Copper Connecting pins Type Type VBG VBG/K pole Tape Type Type VBG VBG/K Joint Clamp stainless steel version equal for power and control lines 7

8 19 12 BRCKETS T These brackets are easily bolted to any type of standard -beam. View without I-beam Claw suitable for D = 6-15 mm Powerail Type T Collector SKR SKN SKNT KWG DKWG Dim. a Dim. b Types, & T dimension a also for double collectors. View without I-beam Claw suitable for D = mm EHK small claw version ttention: Make sure that hoist wheels have enough clearance. Use small claw if necessary. Check -beam dimension D. rail of EHK is identical to type S 1, Cat. 8a. Type X L B max for std. with small mm mm mm brackets claw EHK EHK EHK EHK EHK EHK EHK EHK Select next larger size bracket when your -beam dimension B is more than 170 mm. 8 Max. width at joint caps with & T, see page 7. ( ) Max. width at joint clamp.

9 SLIDING HNGERS FIXPOINT HNGERS max. 35 M8 T for only Sliding hanger mounted to Powerail-section. max. 35 M8 Type. KGB M8 max Fixpoint hanger mounted to Powerail section. Hanger consists of steel clamp and bolt M Sliding hanger mounted to Powerail-section. for & for T for & for T Type Type KSH KSHT KSH/K KSHT/K Type Type KF KFT KF/K KFT/K max. 40 M10 max. 40 M Sliding hanger mounted to Powerail-section. Type Type KGH KGH/K Fixpoint hanger mounted to Powerail section. Hanger consists of steel clamp and bolt M 10. Type Type GKF GKF/K of stainless steel Flat washers only be used in slotted holes. 9

10 19 12 END FEEDS LINE FEEDS with 2 m cables T 80 Cable-Ø Cable cross section mm mm for & Type Power line Control line. HS c/w PE SS w/o PE KNKL 4/ KNKL 4/ KNKL 4/ KNKL 4/ KNKL 5/ KNKL 5/ KNKL 5/ KNKL 5/ for T for, & T Type Power line Control line. HS c/w PE SS w/o PE KEK 4/ KEK 5/ Type Power line Control line HS c/w PE SS w/o PE KNKLT 4/ KNKLT 4/ KNKLT 4/ KNKLT 5/ KNKLT 5/ KNKLT 5/ Cable gland 1 PG 29 for cable max. 10 mm 2 Ø Terminal box 32 mm over Powerail End feed comes loose without Powerail. It will be mounted at either end. Cable-Ø Cable cross section mm mm Cable gland 1 PG 42 for cable max. 35 mm 2 Ø The end feed comes ready assembled on 1 m Powerail section. Declare RH or LH use Terminal box 32 mm over Powerail Type Power line HS c/w PE GE 4/120 L GE 5/120 L GE 4/120 R GE 5/120 R Type Power line HS c/w PE GNKL 4/ GNKL 5/ GNKL 4/ GNKL 5/ The powerail section is part of the system length (see example of ordering pages 24 & 25). For full type designation add suffix of Powerail section, e.g. KEK 4/60 w/ PE KEK 4/60 HS

11 LINE FEEDS with terminal box Cable connections type HS PG Cable-Ø mm Nom.- connectiondia. mm 2 Cable connection at M8 (Type KNK/KNKT: M6) M8 (Type KNK/KNKT: M6) c b a T M M M10 ll SS-types with PG 21 KNK KNKS KNKS KNKT KNKST KNKST a b c for & Type Power line Control line HS c/w PE SS w/o PE KNK 4/ KNK 4/ KNK 5/ KNK 5/ KNKS 4/ KNKS 4/ KNKS 4/ KNKS 4/ KNKS 4/ KNKS 5/ KNKS 5/ KNKS 5/ KNKS 5/ KNKS 5/ for T Type Power line Control line HS c/w PE SS w/o PE KNKT 4/ KNKT 5/ KNKST 4/ KNKST 4/ KNKST 4/ KNKST 4/ KNKST 5/ KNKST 5/ KNKST 5/ KNKST 5/ Cable connections PG Cable-Ø mm Nom. connection dia. mm 2 Cable connection at M M10 Type Power line HS c/w PE GNKS 4/ GNKS 4/ Type Power line HS c/w PE GNKS 5/ GNKS 5/ The powerail section is part of the system length (see example of ordering pages 24 & 25). For full type designation add suffix of Powerail section, e.g. KNK 4/60 w/ PE KNK 4/60 HS

12 19 12 END CPS SECTIONLIZING T with insul. section shown without insul. section End cap assembled on Powerail Conductor dead section Factory assembled for, & T for, & T Type MEK with airgap with insul. Type 5 mm Type section 30 mm STL STLI STL STLI STL STLI STL STLI STL STLI cover Conductor dead section Factory assembled End cap assembled on Powerail Type GEK Type with air gap 5 mm STG STG STG STG STG Please indicate which conductors are to be interrupted (see page 5).

13 CONTCT SECTIONS, TURNTBLES ND SWITCHES Contact section Turntable Sliding switch Please submit drawings of transfer applications. Specify dimensions a, b, c, R and angle. ( max. 50 ). Contact sections must not be activated before collectors are fully engaged. Flexible support type tow arms (see page 22) for collectors are essential with contact sections. 13

14 19 12 TRNSFER GUIDES, STRIGHT T LH incl. Fixpoint hanger RH incl. Fixpoint hanger 105 ± ± 10 B w/o cond w/o cond mm overlapping powerail 70 mm overlapping powerail 4- & 5poles, 40 to 200 Offset: horizontal ± 8 mm; vertical ± 3 mm 4- & 5poles, 40 to 200 Offset: horizontal ± 8 mm; vertical ± 3 mm for & for T for & for T Type Type Type Type UN UNT/L UN UNT/R B 130 w/o cond. ~ 110 Offset: horizontal ± 10 mm; vertical ± 3 mm Type Power line HS c/w PE KGU 4/120 L KGU 4/200 L KGU 5/120 L KGU 5/200 L Offset: horizontal ± 10 mm; vertical ± 3 mm w/o cond. ~ Type Power line HS c/w PE KGU 4/120 R KGU 4/200 R KGU 5/120 R KGU 5/200 R Same transfer guide for LH and RH use. ll transfer guides for are 0.5 m long and are part of the system length. lways use double collectors for transfer applications (see page 21).

15 TRNSFER GUIDES, OBLIQUE LH incl. Fixpoint hanger RH incl. Fixpoint hanger T 135 ± ± 10 B 140 w/o cond mm overlapping powerail 140 w/o cond mm overlapping powerail 4- & 5poles, 40 to 200 Offset: horizontal ± 8 mm; vertical ± 3 mm 4- & 5poles, 40 to 200 Offset: horizontal ± 8 mm; vertical ± 3 mm for & for T for & for T Type Type Type Type UNS UNST/L UNS UNST/R B w/o cond. ~ 180 Offset: horizontal ± 10 mm; vertical ± 3 mm Type Power line HS c/w PE KGUS 4/120 L KGUS 4/200 L KGUS 5/120 L KGUS 5/200 L Offset: horizontal ± 10 mm; vertical ± 3 mm w/o cond. ~ 180 Type Power line HS c/w PE KGUS 4/120 R KGUS 4/200 R KGUS 5/120 R KGUS 5/200 R Same transfer guide for LH and RH use, however oblique cut in accordance to your system layout. ll transfer guides for are 0.5 m long and are part of the system length. lways use double collectors for transfer applications (see page 21). 15

16 19 12 TRNSFER FUNNELS T LH Offset: horizontal ± 15 mm vertical ± 10 mm RH Offset: horizontal ± 15 mm vertical ± 10 mm 165 ± 10 B 165 ± w/o cond w/o cond for & Type Power line Control line HS c/w PE SS w/o PE ESTN 4 L ESTN 5 L for & Type Power line Control line HS c/w PE SS w/o PE ESTN 4 R ESTN 5 R Flexible support tow arms KFML are essential (see page 22). Flexible support tow arms KFML are essential (see page 22). for T Type Power line Control line HS c/w PE SS w/o PE ESTTN 4 L ESTTN 5 L for T Type Power line Control line HS c/w PE SS w/o PE ESTTN 4 R ESTTN 5 R Flexible support tow arms KFML are essential (see page 22). Flexible support tow arms KFML are essential (see page 22) B Offset: horizontal ± 15 mm vertical ± 10 mm Offset: horizontal ± 15 mm vertical ± 10 mm w/o cond. 180 w/o cond Type Flexible support tow arms GFM are essential (see page 22). Power line HS c/w PE KGT 4/120 L KGT 4/200 L KGT 5/120 L KGT 5/200 L Type Flexible support tow arms GFM are essential. Power line HS c/w PE KGT 4/120 R KGT 4/200 R KGT 5/120 R KGT 5/200 R Funnels must not be activated before collectors are fully engaged. ll transfer funnels for are 0.5 m long and are part of the system length.

17 NTI-CONDENSTION SECTIONS T 1000 pplication of nti-condensation section This section consists of 1 m Powerail with openings covered by a protection hood. The anti-condensation section will be used where Powerails are passing from indoor to outdoor, preventing the icing of the outside mounted Powerail as the warm air can escape and does not condensate in the Powerail. for & for T Feeding: No extra feeds required as the Powerail is not interrupted. Collectors: No extra collectors required. Installation: The anti-condensation section will be placed directly at the transfer point from indoor to outdoor service. Type Power line Control line Type Power line Control line HS c/w PE SS w/o PE HS c/w PE SS w/o PE BTK 4/ BTK 4/ BTKT 4/ BTK 4/ BTKT 4/ BTK 4/ BTKT 4/ BTK 4/ BTKT 4/ BTK 5/ BTK 5/ BTKT 5/ BTK 5/ BTKT 5/ BTK 5/ BTKT 5/ BTK 5/ BTKT 5/ Type Power line HS c/w PE BTG 4/ BTG 4/ BTG 5/ BTG 5/ bove sections come ready assembled on 1 m Powerail and are a part of the system length. For longer runs use Expansion joint section (see page 19). Suffix types e.g. BTK 4/60 w/ PE BTK 4 /60 HS

18 19 12 TELESCOPE SECTIONS T max. 200 mm 500 X 500 This section consists of 2 transfer guides. The connecting profiles serve as running and guiding track for the current collectors. / T Type Power line Type Power line Type Power line HS c/w PE HS c/w PE HS c/w PE TKL 4/ TKL 4/ TKLT 4/ TKG 4/ TKL 4/ TKLT 4/ TKG 4/ TKL 4/ TKLT 4/ TKL 4/ TKLT 4/ TKL 5/ TKL 5/ TKLT 5/ TKG 5/ TKL 5/ TKLT 5/ TKG 5/ TKL 5/ TKLT 5/ TKL 5/ TKLT 5/ Type Control line Type Control line SS w/o PE SS w/o PE TKL 4/ TKL 4/ TKLT 4/ TKL 5/ TKL 5/ TKLT 5/ The telescope sections are used in the following cases: 1. For Powerail lengths exceeding 150 m (see fig. 1). 2. For passing the Powerail from indoor to outdoor, thus preventing the icing of the outside mounted Powerail, as the warm air can escape and does not condensate in the Powerail (see fig. 2). lternate solution: nti-condensation section (see page 17). 3. If the Powerail length between 2 curves is more than 20 m (see fig. 3). Fig. 1 Fig. 2 Feeding The Powerail is electrically separated into 2 parts by the telescope section. Each of these parts must have separate feeding. For flexible jumper cables see fig. 2. Current collectors In order not to interrupt the electrical contact when passing the telescope section, two current collectors of an adequate capacity must be provided with a center distance of at least 500 mm. Fig. 3 Mounting The telescope section is installed in the center between 2 fixpoint hangers. The Powerail is installed with sliding hangers according to mounting instructions. The gap dimension «X» between the transfer guides depends on the ambient temperature when mounting the Powerail (see adjacent diagram). The diagram is based on a Powerail length of 70 m between the fixpoints. Example: Mounting temperature 18 C, «X» = 100 mm 18 bove sections come ready assembled on 1 m Powerail and are a part of the system length. Suffix types e.g. TKL 4/60 w/ PE TKL 4 /60 HS Telescope section or alternatively Expansion joint section (see page 19).

19 EXPNSION JOINT SECTIONS max. 100 mm 500 a 500 Expansion joint sections are required to compensate for expansion and contraction of Powerail in varying termperatures without interrupting electrical power. / T Type Power line Type Power line Type Power line HS c/w PE HS c/w PE HS c/w PE DVK 4/ DVK 4/ DVKT 4/ DVG 4/ DVK 4/ DVKT 4/ DVG 4/ DVK 4/ DVKT 4/ DVK 4/ DVKT 4/ DVK 5/ DVK 5/ DVKT 5/ DVG 5/ DVK 5/ DVKT 5/ DVG 5/ DVK 5/ DVKT 5/ DVK 5/ DVKT 5/ Type Control line Type Control line SS w/o PE SS w/o PE DVK 4/ DVK 4/ DVKT 4/ DVK 5/ DVK 5/ DVKT 5/ Fig. 1 T The expansion joints are used if the Powerail length between two curves, switches or other fix points is exceeding 20 meters, or corresponding to a temperature difference (t) of 20 C = 100 m 30 C = 68 m 40 C = 50 m 60 C = 34 m 80 C = 25 m djacent sketches, Fig. 1 and Fig. 2 show this type of application. Longer runs or a higher difference in temperature require several expansion joints or the telescope section as explained on page no. 18 of this catalog. When in doubt please consult the factory. Fig. 2 Feeding Expansion joints do not interrupt electrical power, so there is no need for an extra feeding. Expansion joints do not influence the voltage drop of a system. Fig. 3 Current collector No special or extra collector required. Mounting The expansion joint section is installed on sliding hangers in the center between two fix points. The gap dimensions «a» depends on the ambient temperature during installation. See adjacent diagram and example. Example: Temperature18 C «a» = 50 mm bove sections come ready assembled on 1 m Powerail and are a part of the system length. Suffix types e.g. DVK 4/60 w/ PE DVK 4 /60 HS

20 19 12 COLLECTORS T SKR, 5pole Type Power line Type Control line Poles HS c/w PE ST w/o PE Max. speed m/min. Normal Transfer, & T w/o sealing strip «D» or shielding «FP» SKR 4/ SKR 4/ SKR 5/ SKR 5/ SKR 4/ SKR 5/ SKN 4/ SKN 4/ SKN 5/ SKN 5/ SKN 4/40 K SKN 4/25 K SKN 5/40 K SKN 5/25 K General for straight runs and curves R > 0.6 m/with ball bearing wheels Not to be used for transfer guides and transfer funnels for straight runs and curves R > 1.2 m/with ball wearing wheels for curved runs R m/with ball bearing wheels SKN, 5pole Type Power line Type Control line Poles HS c/w PE ST w/o PE T with sealing strip «D» or shielding «FP» Max. speed m/min. SKNT 4/ SKNT 4/ SKNT 5/ SKNT 5/ Normal Transfer General for straight runs and curves R > 1.0 m/with ball bearing wheels SKNT, 4pole Trolley connecting cable 1 m long, copper cross section 2.5 mm 2 per core for 25 and 4 mm 2 for 40. Longer cable available. Cleaning trolleys on request Type Poles Power line HS c/w PE Max. speed m/min. Normal Transfer KWG/g 4/ KWG/g 5/ KWG/g 4/70 FM KWG/g 5/70 FM KWG/n 4/ KWG/n 5/ KWG/n 4/70 FM KWG/n 5/70 FM General for straight runs with ball bearing wheels and guide rollers. FM for flexible support tow arms see page 22. for curved runs with ball bearing wheels and guide rollers. FM for flexible support tow arms see page 22. Cable gland at terminal box 1 x Pg 36. Cleaning trolleys on request. 20 ll ampere data for 60% intermittent duty. For full Type designation add Power or Control, suffix e.g. SKR 4/25-1 w/ PE SKR 4/25-1 HS SKR 4/25-1 w/o PE SKR 4/25-1 ST

21 DOUBLE COLLECTORS F = flexible strap connection for curves S = rigid bar connection for straight runs Type Power line Type Control line Poles HS c/w PE ST w/o PE / and T DSKR 4/50 F DSKR 4/50 F DSKR 5/50 F DSKR 5/50 F DSKR 4/50 S DSKR 4/50 S DSKR 5/50 S DSKR 5/50 S DSKR 4/80 F DSKR 5/80 F DSKR 4/80 S DSKR 5/80 S DSKN 4/80 F DSKN 4/50 F DSKN 5/80 F DSKN 5/50 F DSKN 4/80 S DSKN 4/50 S DSKN 5/80 S DSKN 5/50 S DSKN; 190 DSKNT 170 DSKR Illustration shows DSKR, 4pole, type F DSKR: 585 DSKN/DSKNT: 608 connecting strap 410 T Type Power line Type Control line Poles HS c/w PE ST w/o PE T with sealing strip «D» or shielding «FP» DSKNT 4/80 F DSKNT 4/50 F DSKNT 5/80 F DSKNT 5/50 F DSKNT 4/80 S DSKNT 4/50 S DSKNT 5/80 S DSKNT 5/50 S DSKN; 147 DSKNT 125 DSKR DSKN / DSKNT: 508 DSKR: 485 connecting bar 310 Illustration shows DSKN, 5pole, type S Double collector for 50 with 2 connecting cables 2,5 mm 2 per core. Double collector for 80 with 2 connecting cables 4 mm 2 per core. Trolley connecting cable 1 m long; longer cable available. Type Poles Power line HS c/w PE DKWG/g 4/ DKWG/g 5/ DKWG/n 4/ DKWG/n 5/ Cable gland at terminal box 1 x Pg 42. ll ampere data for 60% intermittent duty. Do not use double collectors, but 2 singles for curves with less than 1.2 m radius and for transfer guides more than 45 oblique cut. For full Type designation add Power or Control, suffix e.g. DSKR 4/80 S-1 w/ PE DSKR 4/80 S-1 HS DSKR 4/50 S-1 w/o PE DSKR 4/50 S-1 ST

22 19 12 TOW RMS T for single & double collector flexible support type, with single collector for transfer funnels (see page 16) x x Type KWS KWS/K Type for all types KFML für SKN u. SKNT for single & double collector flexible support type, with single collector for transfer funnels (see page 16) Ø x 18 Ø Type GKM 0, GKM/K 0, Type GFM 1, stainless steel

23 SPRE PRTS Powerail Type T Joint cap, 150 mm for plug-in joint and bolted joint Stiffener clamp, 50 mm Stiffener clamp of stainless steel Bolted joint splice w/hardware plug in joint, max Bolted joint Coupling for sealing strip D Fastener for sealing strip D Peg for plastic shielding FP dapter for new/old style Powerail Mounting trolley for sealing strip D T, and T T with «D» or «FP» Collector Type SKR SKN SKNT Carbon brush phase, incl. brush holder (lateral) Carbon brush upper fifth pole, incl. brush holder Carbon brush ground, incl. brush holder (lateral) Carbon pressure spring, standard Carbon pressure spring, reinforced Throat part, straigth runs Throat part, for curves Glider plate Trolley wheel (below) Guide roller (above) Connecting strap for double collectors Connecting bar for double colectors ttachment clamp KWZL ttachment clamp KWZ Powerail Tape Joint clamp, 150 mm with hardware Joint clamp of stainless steel Stiffener clamp, 75 mm with hardware Stiffener clamp of stainless steel Copper connecting pin Collector Carbon brush, 70 amp. phase Carbon brush, 70 amp. ground (4 pole), lateral Carbon brush, 70 amp. ground (5 pole), above Brass carbon holder phase, lateral Brass carbon holder ground. lateral Brass carbon holder ground (5 pole), above Trolley wheel Guide roller Connecting bar for DKWG/n and DKWG/g compl

24 19 12 EXMPLES FOR ORDERING Runway Electrification 40 m Qty. Description Type Type Type 9 Powerail, 4 m 4/60-4 HS /60-4 HS /120-4 HS Powerail, 3 m 4/60-3 HS /60-3 HS /120-3 HS Line Feed, 1 m KNKS 4/60 HS KNKS 4/60 HS GNKS 4/120 HS Joint Kits VBK VBK VBG Fixpoint Hangers KF KF GKF Sliding Hangers KGB KSH KGH End Caps MEK MEK GEK Double Collector DSKN 4/80 S-1 HS DSKN 4/80 S-1 HS DKWG/g 4/140 HS Tow arm KWS KWS GKM Crane Trolley Electrification 12 m 2 Powerail, 4 m 4/60-4 HS /60-4 HS /120-4 HS Powerail, 4 m 4/60-4 HS /60-4 HS to make up 1 x m 1 Powerail, 3 m 4/120-3 HS to make up 1 x m 1 End Feed KEK 4/40-60 HS KEK 4/40-60 HS End Feed GE 4/120 R incl. 1 m Powerail 1 Transfer Guide. UN UN m 1 Transfer Guide. KGU 4/120 L HS ,500 m 2 Joint Kits VBK VBK Joint Kits VBG Fixpoint Hanger KF KF GKF Sliding Hangers KGB KSH KGH Double collector DSKN 4/80 S-1 HS DSKN 4/80 S-1 HS DKWG/g 4/140 HS Tow arm KWS KWS GKM Spur Rail Electrification 30 m Runway electrification 7 Powerail, 4 m 4/60-4 HS /60-4 HS /120-4 HS Powerail, 1 m 4/60-1 HS /60-1 HS to make up 1 x m 1 Powerail, 1 m 4/120-1 HS to make up 1 x m 1 Line Feed, 1 m KNK 4/60 HS KNK 4/60 HS GNKS 4/120 HS Transfer Guide UN UN m 1 Transfer Guide KGU 4/120 R HS m 8 Joint Kits VBK VBK Joint Kits VBG Fixpoint Hanger KF KF GKF Sliding Hangers KGB KSH KGH End Cap MEK MEK GEK Spur rail electrification Crane trolley electrification X = Fixpoint suspension; rest sliding hangers. 24

25 EXMPLES FOR ORDERING Hoist Electrification in curves, per customer s drawing 47,5 m powerail 4/60 consisting of: 3500 Qty. Description Type End feed R = Fixpoint Hanger L = Powerail, 4 m 4/60-4 HS Powerail, 4 m to make up 4/60-4 HS x 3500 mm 2 Powerail, 3 m to make up 4/60-3 HS x 2610 mm and 1 x 2500 mm 1 Powerail, 2 m for horizontal curve 4/60-2 HS , R = 2100 mm, L = 1648 mm, LL with 100 mm straight powerail left and right 2 Powerail, 3 m for horizontal curve 4/60-3 HS x 45, R = 2700 mm, L = 2121 mm, LLI 3 Surcharge for bending, horizontal End Feed KEK 4/40-60 HS Expansion Joint DVK 4/60 HS Joint Kits VBK Fixpoint Hangers KF Sliding Hangers KGB End Cap MEK Collector SKR 4/40-1 HS Tow arm KWS ,5 m Powerail 5/60 consisting of: Qty. Description Type Expansion joint section according to installation temperature Powerail, 4 m 5/60-4 HS Powerail, 4 m to make up 5/60-4 HS x 3500 mm 2 Powerail, 3 m to make up 5/60-3 HS x 2610 mm and 1 x 2500 mm 1 Powerail, 2 m for horizontal curve 5/60-2 HS , R = 2100 mm, L = 1648 mm, LL with 100 mm straight Powerail left and right 2 Power., 3 m to make up horizontal curve 5/60-3 HS x 45, R = 2700 mm, L = 2121 mm, LLI 3 Surcharge for bending, horizontal End Feed KEK 5/40-60 HS Expansion Joint DVK 5/60 HS Joint Kits VBK Fixpoint Hangers KF Sliding Hangers KSH End Cap MEK Collector SKN 5/40-1 HS Tow arm KWS Powerail L = 4242 Track 90 R = 2700 End Cap 2610 The rest of Powerail to be installed with sliding hangers 47,5 m Powerail 4/120 consisting of: Qty. Description Type 8 Powerail, 4 m 4/120-4 HS Powerail, 3 m to make up 4/120-3 HS x 2500 mm 2 Powerail, 3 m to make up 4/120-3 HS x 2610 mm and 1 x 2500 mm 1 Powerail, 2 m to make up horizontal 4/120-2 HS curve 45, R = 2100 mm, L = 1648 mm, LL with 100 mm straight Powerail left and right 2 Power., 3 m to make up horizontal curve 4/120-3 HS x 45, R = 2700 mm, L = 2121 mm, LLI 3 Surcharge for bending, horizontal End feed, incl. 1 m Powerail GE 4/120 L HS Expansion Joint DVG 4/120 HS Joint Kits VBG Fixpoint Hangers GKF Sliding Hangers KGH End Cap GEK Collector KWG/g 4/70 HS Tow arm GKM

26 19 12 KTW-SYSTEM These systems are unique to feed electrical tools, such as drilling machines, grinders, screw drivers etc. along assembly lines or above work benches in any type of plant. No power cables on the floor to cause accidents and no obstruction to personnel by trailing cables. Containers or baskets carrying bolts and nuts or other hardware for the assembling work can also be supported from and pushed along the carrier rail. The KTW-Systems comprise a galvanized C-track taking the carrier trolleys or other hook-up elements, and the Enclosed Powerail with 4 or 5 conductors of 40 to 200 mp. capacity. Carrier rail and Powerails are fixed to common brackets which serve as suspension structure. The Collector has a mechanical towing arm connection to the Carrier Trolley and the collector cable feeds into a plug and socket system or circuit breaker unit. These units as per customer s choice are mounted to the attachment plate of the carrier trolley. These optional elements can be factory assembled or field mounted (see adjacent photo). Engineering Data: ufbauten (z. B. Steckdosen und utomaten) kundenseitig. Powerail T 40 (100% DF) copper conductor 10 mm 2 60 (100% DF) copper conductor 15 mm (100% DF) copper conductor 25 mm (100% DF) copper conductor 35 mm ( 80% DF) copper conductor 50 mm 2 Voltage rating: up to 600 V No. of conductors: 4 & 5 Std. sections: 4 m Support distance: variable up to 2 m Temperature resistance: 30 C/+60 C Collector rating: 40 & multiple (60% DF) : 1.65 up to 3.35 s/m (see page 4) C-track S 2 Section modulus Wx: 3.1 cm 3 Moment of inertia: 6.7 cm 4 Material: Galvanized steel Std. sections: 4 m Support distance: variable up to 2 m : 2.5 s/m Carrrier Trolley Carrying capacity: : up to 50 s approx. 1.5 s KTW-Systems with T T with D+FP Dim. a 10±1 10±1 20±1 Please consider dimensions of line feeds (see page 10 & 11) 26

27 KTW-SYSTEM WITH OR T Bill of Material mpere capacity Type /m KTW Systems with Powerail - HS c/w PE 4 5 T 4 T 5 Type /m Type /m Type /m KTW-Systems 40 KTW 4/ KTW 5/ KTW 4/ KTW 5/ KTW 4/ KTW 5/ KTW 4/ KTW 5/ KTW 4/ KTW 5/ End feed 60 KEK 4/ KNK 5/ Line Feeds 40 KNK 4/ KNKS 5/ KNK 4/ KNKS 5/ KNKS 4/ KNKS 5/ KNKS 4/ KNKS 5/ KNKS 4/ KNKS 5/ Collector SKR with carrier trolley & tow arm 40 STW 4/ STW 5/ STWL 4/ STWL 5/ STWL & STWTL specially suited for systems with side pull. KTWT-Systems KTWT 4/ KTWT 5/ KTWT 4/ KTWT 5/ KTWT 4/ KTWT 5/ KTWT 4/ KTWT 5/ End feed KEK 4/ KNK 5/ Line Feeds KNKT 4/ KNKST 5/ KNKST 4/ KNKST 5/ KNKST 4/ KNKST 5/ KNKST 4/ KNKST 5/ For Powerail with neoprene sealing strip or plastic shielding: Collector SKNT with carrier trolley & tow arm. STWT 4/ STWT 5/ STWTL 4/ STWTL 5/ Supplement for T Powerail see pages 2, 5, 6 Type /m Neoprene sealing strip D Plastic shielding FP Spare Parts List Description Type /m C-track S Joint VS End cap for track K Bumper PS Mounting bracket TK Spare parts list for Powerail and T see page 23. TWL specially suited for systems with side pull. Example for Ordering Description Type /m Fixpoint for C-track (2 pieces) TK/f Sliding Hanger for C-track TK Carrier trolley w/attachment plate (short) TW Carrier trolley w/attachment plate (long) TWL Tow arm for STW/STWTL TMN Type 100 m KTW-System 4pole KTW 4/100 HS Line Feed 4pole KNKS 4/100 HS Collectors c/w carrier trolleys STW 4/ 40 HS KTW-System in production line KTW-System for storage/retrieval installations The Powerail section for the line feed ist part of the system length. 27

28 19 12 FLEXIBLE TOW RM CONFIGURTIONS T max. horizontal offset max. vertical offset ± 15 mm ± 10 mm a 30 3 Ø x 18 mm For attachment for Collector SKN SKNT Dim. a Flexible tow arm KFML with collector SKN max. horizontal offset max. vertical offset ± 15 mm ± 10 mm Flexible tow arm GFM with collector KWG/n 28

29 QUESTIONNIRE CUSTOMER TTENTION OF DDRESS TELEPHONE TELEFX 1. Type of crane/machine to be electrified 2. Voltage Volts~/=: Phases, c/s 3. Length of conductor system 4. Number of power conductors: control lines: ground: neutral: 5. Indoor Outdoor 6. Special site conditions (humidity, dust, chemical influences etc.) 7. Temperature conditions C min. C max. 8. Number of cranes/machines supplied by the one system 9. mpere load of each crane/machine (use table on page 30) 10. Permissible voltage drop 11. Number and position of feed points 12. Number and position of isolating sections 13. Installation position envisaged 14. Brackets required (see page 8) yes no c/c distance beam/powerail: 15. Max. travelling speed of machinery 16. Other important data: Please submit prints or sketches, also for curved tracks. 29

30 19 12 QUESTIONNIRE To the nearest local VHLE agency: Date: Motordata Power KW Crane 1 Nominal current Starting current cos ϕ N % ED cos ϕ Type of motor Power KW Crane 2 Nominal current Starting current cos ϕ N % ED cos ϕ Type of motor Hoist motor uxiliary hoist Long travel Cross travel Motordata Power KW Crane 3 Nominal current Starting current cos ϕ N % ED cos ϕ Type of motor Power KW Crane 4 Nominal current Starting current cos ϕ N % ED cos ϕ Type of motor Hoist motor uxiliary hoist Long travel Cross travel Mark motors which can operate simultaneously. Mark motors which can start simultaneously. Use K for squirrel cage motor S for slipring motor F for frequency controlled motor Further remarks: Signature: 30

31 POWERILS IN CTION for downshop electrification. for stacker crane electrification. In accordance with our company s policy of continued improvement, we reserve the right to amend specifications and details at any time. 31

32 Catalog No. 4 a/e 2000 Reg. No Catalog No. Copperhead Conductor Systems 1 a Battery Charging Systems 1 b Insulated Conductor Systems U 10 2 a Insulated Conductor Systems U 20 U 30 U 40 2 b Insulated Conductor Systems U 15 U 25 U 35 2 c luminium Enclosed Conductor Systems LSV LSVG 3 a Steel Enclosed Conductor Systems SLG HSL 3 b Powerail Enclosed Conductor Systems T 4 a Powerail Enclosed Conductor Systems VKS VKL 4 b Powerail Enclosed Conductor System MKLD MKLF MKLS 4 c Heavy Enclosed Conductor Systems 5 Trolley Wire and ccessories 6 Cable Tenders 7 Cable Carriers for -tracks 8 a Cable Carriers for Flatform Cable on -beams 8 bf Cable Carriers for Round Cable on -beams 8 br Cable Carriers for -tracks 8 c Conductor Cables and Fittings 8 L Spring Operated Cable Reels 9 a Overload Protection Systems 9 b VHLE-POWERCOM Data Transmission Systems 9 c CPS Contactless Power Supply 9 d SMG Slotted Microwave Guide 9 e Motor Powered Cable Reels Printed in Germany /00 PUL VHLE GMBH & CO. KG D KMEN/GERMNY TEL / Internet: vahle.de FX /