4 pole insulated conductor rails ULA 35A, 50A, 80A, 100A
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2 Table of contents General information... 3 Elements of the conductor rail supply line... 3 Innovative connection method... 3 Technical properties... Construction of the line section... Line section... Covering flange... 5 End cap... 5 Fixing hanger... 5 Sliding hanger... 5 End feed... 6 Line feed... 6 Support arm with Ø11 mm... 6 Girder clip... 7 Current collectors 25A and 0A with connecting cable... 7 Current collector 60A with connecting cable... 7 Current collectors 25A and 0A for curved tracks with connecting cable... 7 Towing arms... 8 Sealing strip... 9 Bolted joint ZS-ULA... 9 Carbon brushes for current collectors... 9 Symbols description Layout of the conductor rail line with end feed Layout of the conductor rail line with line feed Conductor rail supply line selection
3 General information Conductor rails UNILIFT - model ULA are designed for powering mobile receivers, mostly lifting devices like cranes and hoists. However, they can be applied for many other types of machines. Conductor rails ULA are made in -pole version for nominal currents 35, 50, 80 and 100A with already mounted copper stripes. They are equipped with innovative bolted joint system (UNILIFT patent pending), providing fast, easy and certain connection. The construction of ULA takes into account the difference between thermal extensibility of copper wires and PVC housing. Conductor rails UNILIFT ULA ensure safety and reliable exploitation. Elements of the conductor rail supply line Line section Covering flange End cap Current collector with connecting cable Sliding hanger End feed Towing arm Support arm with girder clip End cap Innovative connection method 3
4 Construction of the line section Technical properties Electrical properties 56 Maximum nominal current 100 A Maximum phase-to-phase voltage 600 V Internal protection rating IP kv/mm Volume resistivity 5 x 1015 Ω/cm Surface resistivity 1013 Ω 73 Dielectric strength Partial discharge strength L3 L2 L1 CTI 600-2,7 13 Combustibility properties Flame retardant, self extinguished DIN class B1 Mechanical properties Flexural strength 75 N/mm2 ±10% Tensile strength 0 N/mm2 ±10% Sealing strip (on request) Chemical properties Petrol Mineral oil Resistance to chemical compounds o (up to 5 C) L1 L2 L3 - Current phases Sulphuric acid 50% - Protective wire PE Caustic soda 50% (marked by yellow-green stripes on housing) Concentrated hydrochloric acid Other properties oC Ambient temperature Nominal current Is [A] 2 Wire cross section s [mm ] o Impedance Z (To=35 C, f= 50 [Hz] ,22 1,87 1,25 0,98 [kg/m] 2,09 2,16 2,30 2,5 Length [m] ULA-035 ULA-050 ULA-080 ULA-100 Length 3 [m] ULA-0353 ULA-0503 ULA-0803 ULA-1003 Length 2 [m] ULA-0352 ULA-0502 ULA-0802 ULA-1002 Length 1 [m] ULA-0351 ULA-0501 ULA-0801 ULA-1001 Other length [m] (or request) ULA-0350 ULA-0500 ULA-0800 ULA-1000 Number of poles 35 Line section
5 Covering flange Can be applied on curved tracks. Self-locking and easy to assembly. ULA ,16 ULA ,25 79 End cap Sliding hanger M10x ULA ,21 Fixing hanger M10x ULA ,17 5
6 End feed A Metric gland Dimension A [mm] ULA M25 ~132 0,27 ULA M32 ~135 0,28 Metric gland Dimension B [mm] ULA M25 ~12 0,19 ULA M32 ~15 0,20 Line feed B Support arm with Ø11 mm hole Material: galvanized steel 30 Hanger mounted on upper shelf of I-beam L B/2 Hole Ć11 C-profile support arm 30x15x2 Girder clip LK-C11 20 Sliding hanger ULA-0000 or fixing hanger ULA-0001 M8x0 max. max. 50 min. A Hanger mounted on a lower shelf of I-beam 10 M8x0 Girder clip LK-C11 30 C-profile support arm 30x15x2 Hole Ć11 Sliding hanger ULA-0000 or fixing hanger ULA-0001 If other mounting solutions are required please contact 6 Length [mm] ULA ULA ULA Cross section [mm x mm] 0,37 30 x 15 0,9 0,58 min.
7 Girder clip 25x30 Material: galvanized steel ~ Girder clips LK-C11 are designed to mount on construction elements which thickness is up to 20 mm M8x0 To settle the support arm it is need to use 2 girder clips. Type ULA LK-C11-0 0,1 Current collectors 25A and 0A with connecting cable 192 Current collector type ULA-1025 with connecting cable H07RN-F G2,5 mm2-0,8 m length 130 Current collector type ULA-100 with connecting cable H07RN-F G mm2-0,8 m length Number of poles ULA-1025 Nominal current 25A 0,65 0A 0,70 ULA-100 Current collector 60A with connecting cable Current collector type ULA-1060 with connecting cable H07RN-F G mm2-0,8 m length Number of poles Nominal current ULA A 1,35 Current collectors 25A and 0A for curved tracks with connecting cable Current collector type ULA-2025 with connecting cable H07RN-F G2,5 mm2-0,8 m length Current collector type ULA-200 with connecting cable H07RN-F G mm2-0,8 m length Number of poles ULA-2025 Current collectors are adapter to use on curve tracks. Curve radius R > 800 mm Nominal current 25A 0,50 0A 0,60 ULA-200 7
8 Towing arms Material: 60 slotted hole 9x30 galvanized steel By customer Example of mounting on square profile 0 ULA Material: galvanized steel Ć9 Bean hole 9x x0 515 Example of mounting on square profile 8 By customer ULA ,53 ULA ,55 ULA-00031
9 Sealing strip 25 7 Sealing strip should be used in a dusty environment [kg/m] ULA ,06 Bolted joint ZS-ULA Material: body pressure sleeve bolts, nuts - polypropylene - brass - galvanized steel Type ULA ZS-ULA 0,03 Carbon brushes for current collectors ULA For current collectors ULA ULA-1025, ULA-100, ULA ,0 ULA ULA-2025, ULA-200 0,0 ULA
10 Symbols description Line section Covering flange (connection point) Fixing hanger Sliding hanger End cap End feed Line feed Layout of the conductor rail line with end feed m L/2 L/2 Layout of the conductor rail line with line feed L/2 L/2 The diagrams show an example of the placement of individual components of the conductor rail line. The quantity and location of the supply components depends on the calculated permissible voltage drop and operating conditions. 10 m
11 Conductor rail supply line selection Contact data: Date:... Company:... Adress:... Contact person:... Phone number: Conductor rail power supply lenght: Type of current: AC, DC Voltage U= V Current I= A Frequency f= Hz Number of poles: L= m phases + PE, Characteristics of devices: Motor power [kw] Device 1 Device 2 Device 3 Lift drive Bridge drive Hoist drive Other (please specify) Machine start type:... Device localisation: indoor, outdoor, mixed Environment: normal, high humidity, marine climate, potentially explosive area dust chemically aggressive - description... min. oc, Working temperature range: Acceptable voltage drop: at start (defaut: 2%) in continuous operation (defaut: 2%) Current collector speer: m/min Placing and number of power poits: on the line: max. oc number of points at the end of the line at distance m from the end of the track Whether to support arms with grider clips for mounting fixing and sliding slings: yes (specify the length) mm, no Additional remarks:
12 UNILIFT Spółka z ograniczoną odpowiedzialnością Sp.k Bydgoszcz, Ołowiana Street 16, Poland tel./fax office@unilift.pl
4 pole insulated conductor rails ULA 35A, 50A, 80A, 100A
Table of contents General information... 3 Elements of the conductor rail supply line... 3 Innovative connection method... 3 Technical properties... Construction of the line section... Line section...
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2 Table of contents General information... 4 Elements of the conductor rail supply line... 4 Innovative connection method... 5 Technical properties... 6 Construction of the line section... 6 Line section...
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