Ballscrews. Technical Information.

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1 Ballscrews Technical Information

2 High speed High precision Multifunctional integration Ecology first Humanistic technology TAIWAN EXCELLENCE OL AWAR 25 Ballscrew For Heavy-Load rive TAIWAN EXCELLENCE 24 Positioning uideway TAIWAN EXCELLENCE OL AWAR 24 Linear Synchronous Motor Coreless Type (LMC) TAIWAN EXCELLENCE 22 Linear Actuator LAN for Hospital LAM for Industrial LAS Compact Size LAK Controller TAIWAN EXCELLENCE OL AWAR 23 Single Axis Robot For Semiconductor & Electronic (KK Robot) For Automation (KS, KA Robot) Linear Synchronous Motor Iron-core Type (LMS) TAIWAN EXCELLENCE OL AWAR 28 TAIWAN EXCELLENCE SILVER AWAR 27, 22 Linear uideway H/E/R/M Type Self-Lubricating (E2) Low Noise (Q1) Air Jet (A1) Positioning Measurement System TAIWAN EXCELLENCE OL AWAR 28 TAIWAN EXCELLENCE SILVER AWAR 26, 21, 1993 Ballscrews round/rolled High Speed (High m-n Value/Super S Series) Heavy Load (Cool type II) Self-Lubricanting (E2) Rotating Nut (R1) Linear Motor X-Y Robot TAIWAN EXCELLENCE SILVER AWAR 26 TMS irect-riven Positioning System Linear Motor antry

3 S99TE15-81 I Ballscrews Technical Information Index 1. Introduction Feature & Application Features Applications Classification of Standard Ballscrew Standard Ballscrew Spindle Nut Configuration Spindle End & Journal Configuration esign & Selection of HIWIN Ballscrew Fundamental Concepts for Selection & Installation Ballscrews Selection Procedure Accuracy rade of Ballscrews Preload Methods Calculation Formulas Temperature Rise Effect on Ballscrews Specification Illustration Precision round Ballscrews round Ballscrew Series imension for Precision round Ballscrew Miniature round Ballscrew End Machining round Ballscrew Series High Lead round Ballscrew Ultra High Lead round Ballscrew Rolled Ballscrews Introduction Precision Rolled Ballscrews eneral Type of Rolled Ballscrews imension for Rolled Ballscrews imension for Stock Rolled Ballscrews Ballscrew Retrofit Kits for Manual Milling Machine Multi-Solutions

4 II S99TE Super S Series E2 Self-lubricant R1 Rotating Nut High Load rive Cool Type Supplement Information A. Ballscrew Failure Analysis A1 Preface A2 The Causes and Precautions of Ballscrew Problems A3 Locating the Cause of Abnormal Backlash B. Standard Housing imension Tolerance C. Stand Spindle imension Tolerance HIWIN Ballscrew ata Inquiry E. HIWIN Ballscrew Request Form (The specifications in this catalogue are subject to change without notification.)

5 S99TE Introduction Ballscrews, also called a ball bearing screws, recirculating ballscrews, etc., consist of a screw spindle and a nut integrated with balls and the balls return mechanism, return tubes or return caps. Ballscrews are the most common type of screws used in industrial machinery and precision machines. The primary function of a ballscrew is to convert rotary motion to linear motion or torque to thrust, and vice versa, with the features of high accuracy, reversibility and efficiency. HIWIN provides a wide range of ballscrews to satisfy your special requirements. The combination of state-of-the-art machining technology, manufacturing experiences, and engineering expertise makes HIWIN ballscrew users High-Tech Winners. HIWIN uses precise procedures to create exact groove profiles, either by grinding or precision rolling. Accurate heat treatment is also used to ensure the hardness of our ballscrews. These result in maximum load capacity and service life. HIWIN precision ballscrews provide the most smooth and accurate movement, together with low drive torque, high stiffness and quiet motion with predictable lengthened service life. HIWIN rolled ballscrews also provide smooth movement and long life for general applications with less precision in lower price. HIWIN has modern facilities, highly skilled engineers, quality manufacturing and assembly processes, and uses quality materials to meet your special requirements. It is our pleasure to provide you with the technical information and selection procedure to choose the right ballscrews for your applications through this catalogue. 2 Technological Features of HIWIN Ballscrews 2.1 Characteristics of HIWIN Ballscrews There are many benefits in using HIWIN ballscrews, such as high efficiency and reversibility, backlash elimination, high stiffness, high lead accuracy, and many other advantages. Compared with the contact thread lead screws as shown in (Fig. 2.1), a ballscrew add balls between the nut and spindle. The sliding friction of the conventional screws is thus replaced by the rolling motion of the balls. The basic characteristics and resultant benefits of HIWIN ballscrews are listed in more details as follows: Ballscrew ACME Screw P.C. O R O P.C. R Fig 2.1 Basic configuration of ballscrews and contact thread lead screws

6 2 S99TE15-81 (1) High efficiency and reversibility Ballscrews can reach an efficiency as high as 9% because of the rolling contact between the screw and the nut. Therefore, the torque requirement is approximately one third of that of conventional screws. It can be seen from Fig. 2.2 that the mechanical efficiency of ball screws are much higher than conventional lead screws. HIWIN ballscrews have super surface finish in the ball tracks which reduce the contact friction between the balls and the ball tracks. Through even contact and the rolling motion of the balls in the ball tracks, a low friction force is achieved and the efficiency of the ballscrew is increased. High efficiency renders low drive torque during ballscrew motion. Hence, less drive motor power is needed in operation resulting in lower operation cost. HIWIN uses a series of test equipment and testing procedures to guarantee the efficiency. Efficiency ( % ) Linear to Rotary Motion Ballscrews Rotary to Linear Motion Conventional lead screw Lead Angle ( egrees ) Efficiency ( % ) µ=.5 µ=.3 µ=.1 Ball Screws µ=.2 µ=.1 conventional lead screw Lead Angle ( egrees ) for common transmission Fig 2.2 Mechanical efficiency of ballscrews Efficiency ( % ) µ=.5 µ=.3 µ=.1 Ball Screws µ=.1 conventional lead screw Lead Angle ( egrees ) for reverse transmission (2) Backlash elimination and high stiffness Computer Numerically Controlled (CNC) machine tools require ballscrews with zero axial backlash and minimal elastic deformation (high stiffness). Backlash is eliminated by our special designed othic arch form balltrack (Fig. 2.3) and preload. In order to achieve high overall stiffness and repeatable positioning in CNC machines, preloading of the ballscrews is commonly used. However, excessive preload increases friction torque in operation. This induced friction torque will generate heat and reduce the life expectancy. With our special design and fabrication process, we provide optimized ballscrews with no backlash and less heat losses for your application Semi Circular Type othic Type Fig2.3 Typical contact types for ballscrews (3) High lead accuracy For applications where high accuracy is required, HIWIN modern facilities permit the achievement of ISO, JIS and IN standards or specific customer requirements. This accuracy is guaranteed by our precise laser measurement equipment and reported to each customer. (4) Predictable life expectancy Unlike the useful life of conventional screws which is governed by the wear on the contact surfaces, HIWIN s ballscrews can usually be used till the metal fatigue. By careful attention to design, quality of materials, heat treatment and manufacture, HIWIN s ballscrews have proved to be reliable and trouble free during the period of expected service

7 S99TE life. The life achieved by any ballscrew depends upon several factors including design, quality, maintenance, and the major factor, dynamic axial load (C). Profile accuracy, material characteristics and the surface hardness are the basic factors which influence the dynamic axial load. It is recommended that the life at average axial load should be a minimum of 1x1 6 revs). High quality ballscrews are designed to conform with the B rating (i.e. 9% probability of achieving the design life). Fifty percent of the ballscrews can exceed 2 to 4 times of the design life. (5) Low starting torque and smooth running ue to metal to metal contact, conventional contact thread lead screws require high starting force to overcome the starting friction. However, due to rolling ball contact, ballscrews need only a small starting force to overcome their starting friction. HIWIN uses a special design factor in the balltrack (conformance factor) and manufacturing technique to achieve a true balltrack. This guarantees the required motor torque to stay in the specified torque range. HIWIN has special balltrack profile tracing equipment to check each balltrack profile during the manufacturing process. A sample trace is shown in Fig HIWIN also uses computer measurement equipment to accurately measure the friction torque of ballscrews. A typical distance-torque diagram is shown in Fig H-MA:2 Y-MA: Work name : S.H Measure node: X pitch Pick up radius:.256mm Model No. : 1H-2-3 Horizontal mag: 2. Lot No. : Vertical mag: 2. Operator : L.J.F. Measure length: 7. mm Comment : Measure pitch:.3 mm No. code symbol actual X:.1816 mm Z:.198 mm RC : mm X: mm Z:.222 mm RC : mm X: mm Z: mm A : mm X: mm Z: mm A : mm X: -. mm Z: -. mm RC : mm *Original point set Fig 2.4 Balltrack checking by HIWIN profile tracer HIWIN Ball Screw Torque Test Report 5 Shaft No. : 113H-3-R1 Lead (mm) : 5 ate : 8/21/1997 Torque ( kg-cm ) MIN 2.16 MAX MIN MAX istance ( mm ) Fig 2.5 HIWIN preload checking diagram

8 4 S99TE15-81 (6) Quietness High quality machine tools require low noise during fast feeding and heavy load conditions. HIWIN achieves this by virtue of its return system, balltrack designs, assembly technique, and careful control of surface finish and dimensions. (7) Short lead time HIWIN has a fast production line and can stock ballscrews to meet short lead times. (8) Advantages over hydraulic and pneumatic actuators The ballscrew used in an actuator to replace the traditional hydraulic or pneumatic actuator has many advantages, i.e. fast response, no leakage, no filtering, energy savings and good repeatability. Clamping unit Ejector unit Nozzle tip unit Injection unit Fig 2.6 All-electric injection molding machine 2.2 Applications for Ballscrews HIWIN ballscrews are used in the following fields and the recommended application grade can be found in Table CNC machinery : CNC machine center, CNC lathe, CNC milling machine, CNC EM, CNC grinder, wire cutting machine, boring machine, etc. 2. Precision machine tools : Milling machine, grinder, EM, tool grinder, gear manufacturing machine, drilling machine, planer, etc. 3. Industrial machinery : Printing machine, paper-processing machine, automatic machine, textile machine, drawing machine, special purpose machine,injection molding machine, etc. 4. Electronic machinery : Robot measuring instrument, X-Y table, medical equipment, surface mounting device, semi-conductor equipment, factory automation equipment, etc. 5. Transport machinery : Material handling equipment, elevated actuator, etc. 6. Aerospace industry : Aircraft flaps, thrust open-close reverser, airport loading equipment, fin actuator, etc. 7. Miscellaneous : Antenna leg actuator, valve operator, etc.

9 S99TE Classification of Standard Ballscrews 3.1 Standard Ballscrew Spindle HIWIN recommends our standard regular ballscrews for your design. However, high lead, miniature or other special types of ballscrews, may also be available upon your request. Table 3.1 shows the standard ballscrew spindles which are available. 3.2 Nut Configuration (1) Type of return tube design HIWIN ballscrews have three basic ball recirculation designs. The first, called the external recirculation type ballscrew, consists of the screw spindle, the ball nut, the steel balls, the return tubes and the fixing plate. The steel balls are introduced into the space between the screw spindle and the ball nut. The balls are diverted from the balltrack and carried back by the ball guide return tube form a loop. Since the return tubes are located outside the nut body, this type is called the external recirculation type ballscrew Fig The second design, called the internal recirculation type ballscrew, consists of the screw spindle, the ball nut, the steel balls and the ball return caps. The balls make only one revolution around the screw spindle. The circuit is closed by a ball return cap in the nut allowing the balls to cross over adjacent ball tracks. Since the ball return caps are located inside the nut body, this is called the internal recirculation type ballscrew Fig Fig3.1 External recirculation type nut with return tubes Fig3.2 Internal recirculation type nut with return caps The third design is called endcap recirculation type ballscrew Fig The basic design of this return system is the same as the external recirculation type nut Fig. 3.4 except that the return tube is made inside the nut body as a through hole. The balls in this design traverse the whole circuit of the balltracks within the nut length. Therefore, a short nut with the same load capacity as the conventional design can be used. Table 3.1: HIWIN standard ballscrew spindle and lead Fig3.3 Endcap recirculation type nut with return system unit : mm Type Miniature Regular High lead Super High Lead dia. lead * : Precision ground grade ballscrews, either left-hand or right-hand screws are available.

10 6 S99TE15-81 (2) Type of nuts The type of nuts to select depends on the application requirements. HIWIN standard nuts are classified by three letters as follows (see also Chapter 5 for details): Flange Type (F) Round Type (R) Single-Nut (S) ouble-nut () Single-Nut (S) ouble-nut () Internal Return Cap (I) External Return Tube Endcap (H) Internal Return Cap (I) External Return Tube Endcap (H) Tube within the Nut ia. (W) Tube above the Nut ia. (V) Tube within the Nut ia. (W) Tube above the Nut ia. (V) * Other types of nut shape can also be made upon your design. The special high-lead double-start nut is classified by adding in front of the above three letters. The compression preload nut is classified by adding P in front of the above three letters. The offset pitch preload single nut is classified by adding O in front of the above letters. Examples : RI means round type, double nut with internal return caps. FSW means flange type, single nut with external return tube within the nut diameter. FSV means two-start, flange, single nut with external return tube above the nut diameter. (3) Number of circuits The HIWIN nomenclature for the number of circuits in the ballnut is described as follows: For the external type design: A : 1.5 turns per circuit B : 2.5 turns per circuit C : 3.5 turns per circuit : 4.5 turns per circuit E : 5.5 turns per circuit For the internal type design: T : 1. turn per circuit For end cap type design: U : 2.8 turns per circuit (high lead) S : 1.8 turns per circuit (super high lead) V :.7 turns per circuit (extra high lead) For Super S Series: Fig 3.4 Circuit for external return tube K : 1 turn per circuit Example : B2 : designates 2 external return tube ball circuits. Each circuit has 2.5 turns. T3 : designates 3 internal return ball circuits. Each circuit has a maximum of 1 turn. S4 : designates 4 internal return ball circuits. Each circuit has 1.8 turns. K5 : designates 5 internal return ball circuits. Each circuit has 1 turn. HIWIN recommends that number of circuits for the external type design be 2 for 2.5 or 3.5 turns ( that is, B2 or C2), and 3, 4 or 6 circuits for the internal type. Those shapes are shown in Fig. 3.4 and Fig Fig 3.5 Circuit for internal return cap

11 S99TE Spindle End and Journal Configuration Mounting methods Bearing mounting methods on the end journals of ballscrews are crucial for stiffness, critical speed and column buckling load. Careful consideration is required when designing the mounting method. The basic mounting configuration are shown as follows Fig Spindle end journal configurations The most popular journal configurations are shown in Fig Table 3.2 lists the recommended dimensions and the bearings for the configurations of Fig Table 3.2 imension for spindle ends Model d1 d5 d6 d7 d8 E L3 L4 L5 L6 L7 L8 L9 L1 L11 L12 L13 bxt1 * We reserve the right to modify and improve data value without prior notice. * ifferent diameters and leads are available upon request. Recommended Bearing I.II.III IN625 III.IV.V IN M8x x B M8x x B M1x x BTVP M12x x BTVP M15x x BTVP M17x x BTVP M2x x TVP M25x x TVP M25x x TVP M3x x TVP M35x x TVP M4x x TVP M45x x TVP M5x x TVP M55x x TVP M65x x TVP M75x x TVP IN 625 IN 628 IN 72

12 8 S99TE15-81 A. Both ends fixed. Fixed Slide Fixed ( I ) L3 d1 d5 h5 d6 E L4 L7 Buckling load ( F-F ) Critical speed ( F-F ) B. One end fixed other end supported. ( II ) L5 Fixed Slide Supported d1 d5 h5 L6 d6 L7 Buckling load ( F-F ) Critical speed ( F-S ) ( III ) L8 L12 L11 L13 C. Both ends supported. d1 d5 h5 d7 b P9 x t1 d8 h7 Supported Slide Supported ( IV ) L9 L12 L11 L13 Buckling load ( F-S ) Critical speed ( F-S ) d1 d5 h5 d7 d8 h7. One end fixed other end free. E b P9 x t1 Fixed Slide Free ( V ) L1 L12 L11 L13 d1 d5 h5 d7 d8 h7 Buckling load ( F-F ) Critical speed ( F-Free ) b P9 x t1 Fig 3.6 Recommended mounting methods for the ballscrew end journals Fig 3.7 Configurations of spindle ends

13 S99TE esign and Selection of HIWIN Ballscrews 4.1 Fundamental Concepts for Selection & Installation (1) A ballscrew must be thoroughly cleaned in white spirit and oil to protect against corrosion. Trichloroethylene is an acceptable degreasing agent, ensuring the ball track free from dirt and damage (paraffin is not satisfactory). reat care must be taken to ensure that the ball track is not struck by a sharp edged component or tool, and metallic debris does not enter the ball nut (Fig. 4.1). (2) Select a suitable grade ballscrew for the application (ref. Table 4.5). Install with corresponding mounting disciplines. That is, precision ground ballscrews for CNC machine tools demand accurate alignment and precision bearing arrangement, where the rolled ballscrews for less precision applications, such as packaging machinery, require less precise support bearing arrangement. It is especially important to eliminate misalignment between the bearing housing center and the ballnut center, which would result in unbalanced loads (Fig. 4.2). Unbalanced loads include radial loads and moment loads (Fig. 4.2a). These can cause malfunction and reduce service life (Fig.4.2b). OIL Fig 4.1 Carefully clean and protect Fig 4.2 Oil lubrication method. Fig 4.3 Carefully protect the nut 1. Radial load Moment load Lr ( real life ) Ld ( desired life ) Service Life ratio = Ball nut - FSWXB2 Specifications : Spindle dia : 4 mm Lead : 1 mm Ball dia : 6.35 mm Radial play :.5 mm Conditions : Axial force Fa : 3 kgf Radial displacement : mm Assembly inclination ( 1-4 rad ) Fig 4.2(a) Unbalance load caused by misalignment of the support bearings and nut brackets, inaccurate alignment of the guide surface, inaccurate angle or alignment of the nut mounting surface Fig 4.2(b) The effect on service life of a radial load caused by misalignment

14 1 S99TE15-81 (3) To achieve the ballscrews maximum life, recommend the use of antifriction bearing oils.oil with graphite and MoS 2 additives must not be used. The oil should be maintained over the balls and the balltracks. (4) Oil mist bath or drip feeds are acceptable. However, direct application to the ball nut is recommended (Fig. 4.3). (5) Select a suitable support bearing arrangement for the screw spindle. Angular contact ball bearings (angle=6 ) are recommended for CNC machinery. Because of higher axial load capacity and ability to provide a clearance-free or preloaded assembly (Fig. 4.4). uplex F Triplex TF Quadruplex TF Quadruplex TB Fig 4.4 ifferent arrangement of ballscrew support bearings (6) A dog stopper should be installed at the end to prevent the nut from over-travelling which results in damage to ballscrew assembly (Fig 4.5). (7) In environments contaminated by dust or metallic debris, ballscrews should be protected using telescopic or bellowtype covers. The service life of a ballscrew will be reduced to about one-tenth normal condition if debris or chips enter the nut. The bellow type covers may need to have a threaded hole in the flange to fix the cover. Please contact engineers when special modifications are needed (Fig 4.6). Fig 4.5 A dog stopper to prevent the nut from over travelling Fig 4.6 Ballscrew protection by telescopic or bellow type covers (8) If you select an internal recirculation type or an endcap recirculation type ballscrew, one end of the ball thread must be cut through to the end surface. The adjacent diameter on the end journal must be.5 ~ 1. mm less than the root diameter of the balltracks (Fig 4.7). (9) After heat treating the ballscrew spindle, both ends of the balltracks adjacent to the journal have about 2 to 3 leads left soft, for the purpose of machining. These regions are shown in (Fig. 4.8) with the mark on HIWIN drawings. Please contact engineers if special requirements are needed in these regions. dr (root dia).5~1.mm less than dr Fig 4.7 Special arrangement for the end journal of an internal recirculation screw Fig 4.8 The heat treatment range of the ballscrew spindle

15 S99TE (1) Excessive preload increases the friction torque and generates heat which reduces the life expectancy. But insufficient preload reduces stiffness and increases the possibility of lost motion. Recommends that the maximum preload used for CNC machine tools should not exceed 8% of the basic dynamic load C. (11) When the nut needs to be disassembled from/assembled to the screw spindle, a tube with an outer dia..2 to.4 mm less than the root diameter (ref. M37) of the balltracks should be used to release/connect the nut to from/to the screw spindle via one end of the screw spindle shown in Fig (12) As shown in Fig 4.1, the support bearing must have a chamfer to allow it to seat properly and maintain proper alignment. HIWIN suggests the IN 59 chamfer as the standard construction for this design (Fig. 4.11). R tube A Fig 4.9 The method of separating the nut from the screw spindle Fig 4.1 Chamfer for seating the face of bearing end F.4X.2IN59 F.6X.3IN59 F1X.2IN59 Fig 4.11 Suggested chamfer dimension per IN 59 for the A dimension in Fig 4.1

16 12 S99TE Ballscrews Selection Procedure The selection procedure for ballscrews is shown in (Table 4.1) From the known design operation condition, (A) select the appropriate parameter of ballscrew, (B) follow the selection procedure step by step via the reference formula, and (C) find the best ballscrew parameters which can be met for the design requirements. Table 4.1 Ballscrew selection procedure Step esign operation condition (A) Ballscrew parameter (B) Reference formula(c) Step 1 Positioning accuracy Lead accuracy Table 4.2 Step 2 (1) Max. speed of C motor (Nmax) (2) Rapid feed rate (Vmax) Ballscrew lead Step 3 Total travel distance Total thread length Step 4 (1) Load condition (%) (2) Speed condition (%) Mean axial load Mean speed Vmax Nmax Total length = thread length+journal end length Thread length = stroke+nut length+1 mm (unused thread) M7~M1 Step 5 Mean axial force ( 1/5 C is the best) Preload M1 Step 6 (1) Service life expectancy (2) Mean axial load (3) Mean speed (1) Basic dynamic load (2) Ballscrew lead (3) Critical speed (4) Speed limited by m-n value (1) Ballscrew diameter (2) Nut type (3) Preload (4) ynamic load Basic dynamic load M13~M14 Step 7 Screw diameter and nut type (select some range) M31~M33 and dimension table Step 8 Stiffness (check the best one via lost motion value) M34~M4 Step 9 (1) Surrounding temperature (2) Ballscrew length Thermal displacement and target value of cumulative lead (T) M41 and 4.6 temperature rising effect Step 1 (1) Stiffness of screw spindle (2) Thermal displacement (1) Max. table speed (2) Max. rising time (3) Ballscrew specification Pretension force M45 Step 11 Motor drive torque and motor specification M19~M Accuracy rade of HIWIN Ballscrews Precision ground ballscrews are used in applications requiring high positioning accuracy and repeatability, smooth movement and long service life. Ordinary rolled ballscrews are used for application grade less accurate but still requiring high efficiency and long service life. Precision grade rolled ballscrews have an accuracy between that of the ordinary grade rolled ballscrews and the higher grade precision ground ballscrews. They can be used to replace certain precision ground ballscrews with the same grade in many applications. HIWIN makes precision grade rolled ballscrew up to C6 grade. eometric tolerances are different from those of precision ground screws (See Chapter 6). Since the outside diameter of the screw spindle is not ground, the set-up procedure for assembling precision rolled ballscrews into the machine is different from that of ground ones. Chapter 7 contains the entire description of rolled ballscrews. (1) Accuracy grade There are numerous applications for ballscrews from high precision grade ballscrews, used in precision measurement and aerospace equipment, to transport grade ballscrews used in packaging equipment. The quality and accuracy classifications are described as follows: lead deviation, surface roughness, geometrical tolerance, backlash, drag torque variation, heat generation and noise level.

17 S99TE HIWIN precision ground ballscrews are classified to 7 classes. In general, HIWIN precision grade ballscrews are defined by the so called V 3p value see Fig 4.12 and rolled grade ballscrews are defined differently as shown in Chapter 7. Fig is the lead measuring chart according to the accuracy grade of the ballscrews. The same chart by the IN system is illustrated in Fig From this diagram, the accuracy grade can be determined by selecting the suitable tolerance in Table 4.2. Fig shows HIWIN s measurement result according to the IN standard. Table 4.2 shows the accuracy grade of precision grade ballscrews in HIWIN s specification.the relative international standard is shown in Table 4.3. The positioning accuracy of machine tools is selected by e p value with the V 3p variation. The recommended accuracy grade for machine applications is shown in Table 4.5. This is the reference chart for selecting the suitable ballscrews in different application fields. (2) Axial play (Backlash) If zero axial play ballscrews (no backlash) are needed, preload should be added and the preload drag torque is specified for testing purpose. The standard axial play of HIWIN ballscrews is shown in Table 4.4.For CNC machine tools, lost motion can occur in zero-backlash ballscrews through incorrect stiffness. Please consult our engineers when determining stiffness and backlash requirements. (3) eometrical tolerance It is crucial to select the ballscrew of the correct grade to meet machinery requirements. Table 4.6 and Fig 4.15 are helpful for you to determine the tolerance factors, which are based on certain required accuracy grades. Table 4.2 HIWIN accuracy grade of precision ballscrew Unit:.1mm Accuracy rade C C1 C2 C3 C4 C5 C6 2πp p Item Thread length e p u e p u e p u e p u e p u e p u e p u above below Table 4.3 International standard of accuracy grade for ballscrews Unit:.1mm round 3p rade Rolled C C1 C2 C3 C4 C5 C6 C7 C8 C1 ISO, IN JIS HIWIN Table 4.4 Standard combination of grade and axial play Unit:.1mm rade C C1 C2 C3 C4 C5 C6 Axial Play

18 14 S99TE15-81 Table 4.5 Recommended accuracy grade for machine applications CNC Machinery Tools eneral Machinery Application grade AXIS Accuracy grade X Lathes Z X Milling machines Y Boring machines Z X Machine Center Y Z X Jig borers Y Z X rilling machines Y Z X rinders Y X EM Y Z X Y Wire cut EM U V X Laser Cutting Machine Y Z X Punching Press Y Single Purpose Machines Wood working Machines Industrial Robot ( Precision ) Industrial Robot ( eneral ) Coordinate Measuring Machine Non-CNC Machine Transport Equipment X-Y Table Linear Actuator Aircraft Landing ear Airfoil Control ate Valve Power steering lass rinder Surface rinder Induction Hardening Machine Electromachine All-electric injection molding machine

19 S99TE Accuracy + - Useful Path Accumulated Nominal Lead T p e p : Target point of accumulated lead. This value is determined by customers different application requirements. : Total reference lead deviation. Maximum deviation for accumulated reference lead line over the full length. Accumlated Effective Lead Accumulated Basic Lead +ep T p e a V 2πp e a : Single lead variation. : Real accumulated reference lead measured by laser system. Single Lead V 2πp Real Accumulated Reference Lead V u -e p V u : Total relative lead deviation. Maximum deviation of the real accumulated lead from the real accumulated reference lead in the corresponding range. V 3p : Lead deviation over path of 3mm. The above deviation in random 3 mm within thread length. Fig 4.12 HIWIN lead measuring curve of precision ballscrew Overrun path Le Useful path Lu Total Thread Length L1 Useful path Lu Le e oa : Average lead deviation over useful path Lu. A straight line representing the tendency of the cumulative actual lead. This is obtained by the least square method and measured by the laser system. The value is added by path compensation over the useful path and the mean travel deviation. C : Path compensation over useful path Lu. Selection parameter:this value is determined by customer and maker as it depends on different application requirements. e p : Mean travel deviation. 3 V up : Lead variation over useful path Lu. Lead eviation V 2πp 2πrad V up e p C V up e p V 3p V 3p V 2πp : Lead variation over path of 3 mm. : Lead variation over 1 rotation. Fig 4.13 IN lead measuring curve of precision ballscrew

20 16 S99TE15-81 Average lead deviation over useful path Lu Lead variation over useful path Lu Lu C e p e oa e p C e oa Lu V up V ua V ua V up e oa (E a ) : Lead deviation over useful thread length relative to the nominal deviation. (This measurement is made according to IN standard ). C(T) - e p (Ep) e oa (Ea) C(T) + e p (E p ) Lead variation over path of 3mm V ua (e a ) : Total relative lead variation over useful thread length. (This measurement is made according to IN standard ). V ua (e a ) V up (e p ) Lead variation over 1 rotation L u V 3p V 3a V 3a V 3p V 3a (e 3a ) : Relative lead variation in random 3mm length within thread length. (This measurement is made according to IN standard ). V 3a (e 3a ) V 3p (e 3p ) Lu V 2πp.12 V 2πa.4 2πrad V 2πa (e 2πa ) : Single lead variation over 2p. (This measurement is made according to IN standard ). V 2πa (e 2πa ) V 2πp (e 2πp ) V 2πa V 2πp Fig 4.14 Lead accuracy measuring chart from dynamic laser measurement equipment according to IN 6951 standard T7 BB' 2do 2do T2 AA' T4 C C B 2do A B' T5 BB' T6 BB' T1 AA' A' 2do C' T4 C' T2 AA' T3 C T3 C L2 bearing seat L1 do B 2do f 2do B' bearing seat L1 L2 Fig 4.15 eometrical tolerance of HIWIN precision ground ballscrew

21 S99TE Table 4.6 Tolerance table and measurement method for HIWIN precision ballscrews L 5 L 5 L 5 T1: True running deviation of external diameter relative to AA (This measurement is made according to IN 6951 and JIS B1192) do Nominal iameter do ( mm ) reference length T 1P [ μm ] For HIWIN tolerance class above up to L do A A' 2do A L 5 L 5 L t A' Lt/do T 1MAX [ μm ] ( for L t 4L 5 ) For HIWIN tolerance class above up to T1p T1 max IMP A T2: Run out deviation of bearing relative to AA (This measurement is made according to IN 6951 and JIS B1192) do Nominal iameter do ( mm ) reference length T 2P [ μm ] ( for L 1 L r ) For HIWIN tolerance class above up to Lr L 1 2do A A' 2do if L 1 > L r, then t 2a T 2p L 1 L r IMP A IMP T3: Coaxial deviation relative to AA (This measurement is made according to IN 6951 and JIS B1192) do Nominal iameter do ( mm ) reference length T 3P [ μm ] ( for L 2 L r ) For HIWIN tolerance class above up to Lr do A A' 2do L if L 2 > L r, then t 3a T 3p L 2 L r

22 18 S99TE15-81 Table 4.6 Tolerance table and measurement method for HIWIN precision ballscrews IMP A IMP B IMP C T4 : Run-out deviation of bearing end shoulder relative to AA (This measurement is made according to IN 6951 and JIS B1192) do F Nominal iameter do ( mm ) T 4P [ μm ] For HIWIN tolerance class above up to d A 2do A' 2do IMP A T5 : Face running deviation of locating face (only for nut) relative to BB (This measurement is made according to IN 6951 and JIS B1192) B 2do f 2do B' do F Nut Flange iameter f ( mm ) T 5P [ μm ] For HIWIN tolerance class above up to IMP A T6 : Run-out deviation of external diameter (only for nut) relative to BB (This measurement is made according to IN 6951 and JIS B1192) Nut iameter iameter ( mm ) T 6P [ μm ] For HIWIN tolerance class above up to B 2bo 2bo B' IMP A T7 : eviation of parallelism (only for nut) relative to BB (This measurement is made according to IN 6951 and JIS B1192 ) do Mounting basic length ( mm ) Lr T 7P [ μm ] / 1mm For HIWIN tolerance class above up to A 2do Lr 2do A'

23 S99TE Preload Methods The specially designed othic ball track can make the ball contact angle around 45. The axial force F a which comes from an outside drive force or inside preload force, causes two kinds of backlash. One is the normal backlash, S a caused by the manufacturing clearance between ball track and ball. The other is the deflection backlash, Δl caused by the normal force F n which is perpendicular to the contact point. The clearance backlash can be eliminated by the use of an preload F a (or P) S a 2 l 2 F n Fig 4.16 othic form profile and preloading relation internal force P. This preload can be obtained via a double nut, an offset pitch single nut, or by adjusting the ball size for preloaded single nuts. The deflection backlash is caused by the preload internal force and the external loading force and is related to that of the effect of lost motion. F n l 2 S a 2 F a (or P) F a (or P) Y axial load l S a l X deflection (1) ouble nut preloading Preload is obtained by inserting a spacer between the 2 nuts (Fig. 4.17). Tension Preloading Compression Preloading Tension preload is created by inserting Spacer an oversize spacer and effectively pushing the nuts apart. Compression pre-load is created by inserting an undersize spacer and correspondingly pulling nuts together. Tension preload is primarily used for precision ballscrews. Tension Load Spacer Tension Load Compression Load Compression Load However, compression preload type Fig 4.17 Preload by spacer ballscrews are also available upon your request. If pretension is necessary to increase stiffness, please contact us for the amount of pretension to be used in the ballscrew journal ends. (.2mm to.3mm per meter is recommended, but the T value should be selected according to the compensation purpose). (2) Single nut preloading There are two ways of preloading a single nut. One is called the oversizedball preloading method. The method Tension Load Tension Load Lead Lead is to insert balls slightly larger than the Lead Lead+δ Lead ball groove space (oversized balls) to allow balls to contact at four points (Fig. 4.18). Nut Nut The other way is called The offset pitch preloading method as shown in Screw Shaft Fig The nut is ground to have a Lead Screw Shaft Lead Lead δ value offset on the center pitch. This method is used to replace the traditional double nut preloading method and has Fig 4.18 Preload by ball size Fig 4.19 Offset type preloading the benefit of a compact single nut with high stiffness via small preload force. However, it should not be used in heavy duty preloading. The best preload force is below 5% of dynamic load (C).

24 2 S99TE15-81 (3) Preload calculation p = Fbm 2.8 M1 P : preload force ( kgf ) F bm : Mean operating load(kgf) (Ref.M8~M1) T d = Kp P l 2π Preload drag torque (Fig. 4.2) T d : preload drag torque (kgf-mm) P : preload (kgf) l : lead (mm) K p : preload torque coefficient ** K p : 1 - η2 (is between.1 and.3) η1 η1, η2 are the mechanical efficiencies of the ballscrew. (1) For common transmission (to convert rotary motion to linear motion) M2 F p T d = F p x L L Load cell tan(α) η1 = = tan(α + β) 1 μ tan α 1+ μ / tan α (2) For reverse transmission (to convert linear rotary motion to rotary motion) tan(α β) η2 = = tan(α) α = tan -1 β = tan -1 μ l π m 1 μ / tan α 1+ μ tan α α : lead angle (degrees) m : pitch circle diameter of screw shaft (mm) l : lead (mm) M3 Fig 4.2 : Preload drag torque measuring method(according to JIS B1192) M4 M5 M6 β : friction angle (.17º~.57º) μ : friction coefficient (.3~.1) ** K p =.5 tan α (4) Uniformity of preload drag torque (1) Measuring method Preload creates drag torque between the nut and screw. It is measured by rotating the screw spindle at constant speed while restraining the nut with a special fixture as shown in Fig The load cell reading force Fp is used to calculate the preload drag torque of the ballscrew. HIWIN has developed a computerized drag torque measuring machine which can accurately monitor the drag torque during screw rotation. Therefore, the drag torque can be adjusted to meet customer requirements (Fig. 2.5). The measurement standard for preload drag torque is shown in Fig and Table 4.7. (2) Measuring conditions 1. Without wiper. 2. The rotating speed, 1 rpm. 3. The dynamic viscosity of lubricant, 61.2 ~74.8 cst (mm/s) 4 C, that is, ISO V 68 or JIS K The return tube up. (3) The measurement result is illustrated by the standard drag torque chart. Its nomenclature is shown in Fig (4) The allowable preload drag torque variation as a function of accuracy grade is shown in Table 4.7.

25 S99TE ( f ) ( e ) ( c ) ( b ) ( + ) (a) : basic drag torque. (-) ( a ) minimum torque ( d ) ( d ) Lu (b) : Variation of basic preload drag torque. (c) : Actual torque. (d) : Mean actual preload drag torque. Lu ( a ) maximum torque (e) : Variation value of actual preload drag torque. ( - ) (f) : Starting actual torque. ( + ) Lu : Useful travelling distance of nut ( c ) ( f ) ( b ) ( e ) Fig 4.21 Nomenclature of drag torque measurement Table 4.7 : Variation range for preload drag torque (According to JIS B1192) Unit: ± % (1) Basic ragtorque (kgf - cm) Useful stroke length of thread (mm) 4 mm maximum over 4 mm Slender ratio 4 4 < Slender ratio < 6 Accuracy grade Accuracy grade Accuracy grade Above Up To Note : 1. Slender ratio=thread length of spindle/ Nominal spindle O..(mm) 2. Refer to the designing section of the manual to determine the basic preload drag torque. 3. Table 4.9 shows the conversion table for Nm. 4. For more information, please contact our engineering department. 4.5 Calculation Formulas Service life The average number of rpm, n av n av = n 1 t n 2 n av : average speed (rpm) n : speed (rpm) t n 3 t M7 t 1 : % of time at speed n1 etc. 1

26 22 S99TE15-81 The average operating load F bm (1) With variable load and constant speed 3 t 1 3 F bm = F b1 1 f 3 3 t 2 p1 + F b2 1 f 3 3 t 3 p2 + F b3 1 f 3 p3... F bm : average operating load (kgf); F b : working axial load f p : operation condition factor f p : 1.1 ~ 1.2 when running without impact 1.3 ~ 1.8 when running in the normal condition 2. ~ 3. when running with heavy impact and vibration M8 (2) With variable load and variable speed 3 F bm = F b1 3 n 1 n av t 1 1 f 3 3 n 2 p1 + F b2 n av t 2 1 f 3 3 n 3 p2 + F b3 n av t 3 1 f 3 p3... M9 (3) With linear variable load and constant speed F bm = Fb min fp1 + 2 Fb max f p2 3 M1 n n2 Speed ( min -1 ) n 1 n 3 nav t 1 t 2 t 3 Time ratio:t (%) 1% Fig 4.22 Equivalent speed Example A HIWIN ballscrew is subjected to the following operating conditions. Calculate the average running speed and operating load. Operating Condition : For smooth running without impact fp = 1.1 Calculation Condition Axial load (kgf) Revolution (rpm) Loading time ratio (%) (Fb) (n) (t) n av = = 487.5rpm (ref.m7) F bm = = kgf

27 S99TE The resultant axial force, Fa For a single nut without preload F a = F bm For a single nut with preload P F a F bm + P Expected service life For single nut Service life represented in revolutions : M11 M12 L = C F a M13 L : Service life in running revolution (revolutions) C : dynamic load rating (kgf) (1 6 rev) For symmetrical preload double nut arrangement (a) Service life represented in revolutions : F bm (1) = P 1+ F bm 3P 3/2 3 C L (1) = 1 6 F bm (1) F bm (2) = F bm (1) F bm 3 C L (2) = 1 6 F bm (2) L = [ L(1) -1/9 + L(2) -1/9 ] -9/1 L = Service life in running revolution (revolutions) C : Preload force (kgf) M14 (b) conversion from revolutions to hours : L h = L n av 6 M15 L h : Service life in hours (hours) n av : Average speed (rpm, Ref. M7) (c) Conversion from travel distance to hours: L h = L d 1 6 l 1 n av 6 M16 L h : Running life (in hours) L d : Running life (in distance, Km) l : Ballscrew lead (mm per rev) n av : Average running speed (rpm)

28 24 S99TE15-81 (d) the modified service life for different reliability factors is calculated by L m = L f r L hm = L h f r M17 M18 with the reliability factor fr ( Table 4.8) Table 4.8 Reliability factor for service life Example Reliability % f r By the example 4.5-1, if the design service life of the ballscrew is 35 hours, lead = 1mm, single nut with zero backlash, find the nominal diameter of the HIWIN ballscrew. Calculation P = F bm 2.8 = = 114 kgf (Assume zero backlash when F bm = kgf) 2.8 F a = F bm + p = = kgf (Ref formula M1) L = L h n av 6 = = (revolutions) C' = F a L 1 6 1/3 = /3 = 223 kgf C' rating So, from the dimensions table of HIWIN ballscrews, select FSV type nut with spindle nominal diameters equals 32mm and C1 circuits which can satisfy this application. Example If the ballscrew nominal diameter=5mm, lead=8mm, and service life L=7x1 6 revolutions, find the permissible load on the screw spindle. Calculation From the dimensions table of HIWIN ballscrew, the FSV type ballscrew with nominal diameter=5 mm, lead=8 mm and B3 type return tube has the dynamic load rating C=5674. Fa = C L 1 6 1/3 = /3 = 2966 kgf rive torque and drive power for the motor W ear 2 ( Friction force + operation force) Motor Ballscrew ear 1 Fig 4.23 Load operation by ballscrew

29 S99TE Fig shows the terms for a feed system operated by ballscrew. The formula for motor drive torque is given below : (a) Common transmission (to convert rotary motion to linear motion) T a = Fb l 2πη 1 M19 T a = rive torque for common transmission (kgf-mm) F b = Axial load (kgf) F b = F bm + μ W (for horizontal motion) l = Lead (mm) η 1 = Mechanical efficiency (.9~.95, Ref. M3) W = Table wight + Work piece weight (kgf) μ = Friction coefficient of table guide way (b) Reverse transmission (to convert linear motion to rotary motion) T c = Fb l η2 2π M2 η 2 = Mechanical effciency (.9~.95, Ref. M4) T c = Torque for reverse transmission (kgf-mm) (c) Motor drive torque For normal operation : T M = ( T a + T b + T d ) N1 N 2 T M = Motor drive torque (kgf-mm) T b = Friction torque of supporting bearing (kgf-mm) T d = Preload drag torque (kgf-mm, Ref. M2) N 1 = Number of teeth for driver gear N 2 = Number of teeth for driven gear M21 For acceleration operation : T a = Jα T a : Motor drive torque during acceleration (kgf) J : System inertia (kgf-mm-sec 2 ) α : Angular acceleration (rad/sec 2 ) α = 2πNdif 6t a M22 M23 N dif = rpm stage2 rpm stage1 t a = acceleration rising time (sec) J = J M + J 1 + J 2 N 1 N g W s N 2 2 N 1 N W g l 2π 2 N 1 N 2 2 M24 = Motor inertia + Equivalent gear inertia + Ballscrew inertia + Load inertia (Fig.4.23) W S : Ballscrew weight (kgf) N : Ballscrew nominal diameter (mm) g : ravity coefficient (98 mm/sec 2 ) J M : Inertia of motor (kgf-mm-sec 2 ) J 1 : Inertia of driver gear (kgf-mm-sec 2 ) J 2 : Inertia of driver gear (kgf-mm-sec 2 )

30 26 S99TE15-81 Total operating torque : T Ma = T M + T a T Ma = Total operating torque (kgf) M25 The inertia of a disc is calculated as following : For disc with concentric O.. J = 1 2g ϖρ d R4 L J : isc inertia (kgf mm sec 2 ) ρ d : isc specific weight ( kgf/mm 3 ) for steel R : isc radius (mm) L l : isc lenght (mm) g : ravity coefficient (98 mm/sec 2 ) M26 (d) rive power Tpmax Nmax P d = 974 P d : Maximum drive power (watt) safety T pmax : Maximum drive torque (safety factor T ma, kgf-mm ) T max : Maximum rotation speed (rpm) M27 (e) Check the acceleration time J t a = T M1 T L 2ϖNmax 6 f t a = Acceleration rising time J = Total inertia moment T M1 = 2 T mr T Mr = Motor rated torque T L = rive torque at rated feed f = Safety factor = 1.5 M28 Table 4.9 : Shows the conversion relationship of different measurement units for the motor torque or preload drag torque. Table 4.9 Conversion table for motor torque kgf - cm kgf - mm Nm kpm ( kgf - m ) OZ - in ft - l bf x x x1-3 1.x x x x x x x x x x x1 2 1 Example Consider the machining process driven by the motor and ballscrew as Fig Table weight W 1 = 2 kgf Work weight W 2 = 1 kgf Friction coefficient of slider µ =.2

31 S99TE Operating condition : Smooth running without impact Axial feed force (kgf) Revolution (rpm) Loading time ratio (%) Acceleration speed : 1 rad/sec 2 Motor Condition : Motor diameter : 5 mm, Motor length : 2 mm, ear condition : river gear diameter 1 : 8 mm, Thickness : 2 mm, Teeth : 3 riven gear diameter 2 : 24 mm, Thickness : 2 mm, Teeth : 9 Ballscrew condition : Nominal diameter : 5 mm, Pitch : 1 mm Length : 12 mm, Weight : 18 kgf No backlash when axial feed force = 3 kgf Bearing torque T b = 1 kgf-mm Mechanical efficiency η 1 =.8 W1 F 2 W1 motor 1 Fig 4.24 Milling process in the machine Calculation (1) Motor drive torque in normal rating condition : n av = = 165 rpm (Ref. M7) 1 F 1 = 1, F 2 = 3, F 3 = 5 3 F bm = = 272 kgf (Ref. M9) 165 P = kgf (axial feed force = 3 kgf, Ref. M1) F b = F bm + µw = 27 + ( ).2 = 278 kgf T a = Fb l = = 553 kgf mm (Ref. M19) 2ϖη 1 2ϖ.8 T d =.2 P l 2ϖ = ϖ = 35 kgf mm (Ref. M2) T M = ( T a + T b + T d ) N1 N 2 = ( ) 3 9 = 199 kgf mm (Ref. M21)

32 28 S99TE15-81 (2) Motor torque in acceleration operation : (I) Inertia of motor J M = ϖ (25) 4 2 =.1 kgf mm sec 2 (II) Inertia of gear J ear(eq) = J 1 + J 2 N 1 N 2 J 1 = ϖ =.64 kgf mm sec 2 J 2 = ϖ = 5.18 kgf mm sec 2 2 J ear(eq) = (III) Inertia of ballscrew =.64 kgf mm sec 2 J ballscrew = =.64 kgf mm sec 2 (IV) Inertia of load J load = ϖ =.9 kgf mm sec 2 (V) Total inertia J = =.813 kgf mm sec 2 (3) Total motor torque: T a = J α = = 81.3 kgf mm T Ma = T M + T a = = 28 kgf mm (4) rive power: T p max = 2 28 = 56 kgf mm (safety factor = 2) P d = = 862 W = 1.16 Hp (5) Selection motor: Select the C motor rated torque : T Mr > 1.5T M, and maximum motor torque : T Max > 1.5T pmax Thus the C servo motor with following specification can be chosen. Rated output : 95 w Rated torque : 3 kgf-cm (3 kgf mm) Rated rotational speed : 2 rpm Maximum torque : 65 kgf x cm (65 kgf mm) Moment of inertia of motor :.2 kgf mm sec 2 (6) Check the acceleration time: T L = F d l 2ϖη 1 + T b + T d N1 N 2 = 1 l ϖ.8 9 = 81.3 kgf mm t a ϖ =.53 sec

33 Buckling load S99TE The ballscrew shaft when subjected to an axial compressive force may be undergo a visibly large deflection. The axial force is called the buckling load. F k = 472 Nf dr4 L t 2 M29 F p =.5 F k F k = Permissible load (kgf) fixed - fixed N f = 1. F p : Maximum permissible speed (kgf) fixed - supported N f =.5 d r : Root diameter of screw shaft (mm) supported - supported N f =.25 L t : distance between support bearing (mm) fixed - free N f =.625 N f : Factor for different mounting types 1kgf = 9.8N;1daN=1N The buckling load diagram for different spindle diameter and support method is shown in Fig Critical speed The critical speed is said to exist when the rotational frequency of a shaft equals the first natural frequency of the shaft. This will cause the ball screw to bend under the stress of vibration coupled with the centrifugal forces due to the rotation and cause the shaft to vibrate violently. Therefore, the rotational speed of the ball screw should be set to below the value indicated by critical speed. M3 N c = Mf dr L t 2 M31 N p =.8N c M32 N c = critical speed (rpm) fixed - fixed M f = 1 N p = Maximum permissible load (rpm) fixed - supported M f =.689 d r : Root diameter of screw shaft (mm) supported - supported M f =.441 L t : distance between support bearing (mm) fixed - free M f =.157 M f : Factor for different mounting types The critical speed for different spindle and support method is shown in (Fig 4.26). Critical Axial Load ( kgf ) Fix - Fix Fis - Sup. Sup. - Sup. Fix - Free Length of Spindle ( mm ) Critical Speed ( min -1 ) Fix - Fix Fix - Sup. Sup. - Sup. Fix - Free Length of Spindle ( mm ) Fig 4.25 Shows the buckling load for different screw spindle diameter and length Fig 4.26 shows the critical speed for different screw spindle diameter and length

34 3 S99TE15-81 m -N value for ballscrew surface speed m -N value has a strong influence over ballscrew noise, working temperature and service life of return system. For HIWIN ballscrew, m N 7, M33 m : Pitch circle diameter (mm) N : Maximum speed (rpm) Ballscrew structure enhancement designed by HIWIN when m-n value ranges from 7, to 18,. If m -N value above 18,, please consult our company. Stiffness Stiffness is an indication of the rigidity of a machine. The stiffness of the ballscrew is determined by nut-spindle rigidity via axial load, balltrack contact rigidity and screw spindle rigidity. When assembling the ballscrew in the machine, the stiffness of support bearing, mounting condition of nut with machine table etc. also should be considered. Fig 4.27 shows the relation of total stiffness of the machine feed system. From testing, the stiffness of nut-spindle relation and ball and balltrack relation can be combined into the stiffness of nut, Kn, and listed in dimension table of different nut type. The stiffness of the ballscrew is shown as : 1 K bs = 1 K s + 1 K n M34 K bs : Total stiffness of ballscrew (kgf/µm) The stiffness of the screw spindle is shown as : K s = 67.4 dr2 L 1 (Fixed-Fixed) K s = 16.8 dr2 L 1 (Fixed-Free) The stiffness chart is shown in Fig 4.28 d r : Root diameter of screw spindle (mm) b : iameter of ball (mm) K s : Screw spindle stiffness (kgf/µm) K n : Nut stiffness (kgf/µm) m b M35 M36 M37 The stiffness of the nut is tested using an axial force equal to the highest possible preload of 1% dynamic load (C) and is shown in the dimension table of each nut. When the preload is less than this value, the stiffness of the nut is calculated by extrapolation method as : K n =.8 K P.1C 1/3 M38 K n : Stiffness of nut K : Stiffness in the dimension table P : Preload C : ynamic load on dimension table Single nut with backlash is calculated when the external axial force is equal to.28 C, thus : K n =.8 K F b 2.8.1C 1/3 M39

35 S99TE The axial stiffness of the whole feed system includes the stiffness of support bearings and nut mounting table. The designer should consider the total stiffness carefully. K t K s K tot K bs K nb K n K K nr b K tot K t K b K bs K s K n K nb K nr : Total stiffness of machine feed system : Table mounting stiffness : Support bearing stiffness : Ballscrew stiffness : Ballscrew spindle stiffness : Ballscrew nut stiffness : Ball and balltrack stiffness : Nut-spindle stiffness by radial load Fig 4.27 Stiffness distribution for ballscrew feed system Min. Stiffness of Spindle ( kgf /µm ) Fix - Fix Fix - Sup Length of Spindle ( mm ) Fig 4.28 Stiffness chart for ballscrew spindle Thermal expansion L = T L s L : Thermal expansion of screw spindle (mm) L : ( C) Temperature rise at screw spindle L s : Total length of screw spindle (mm) M4 The T value should be chosen to compensate for the temperature rise of the ballscrew. HIWIN recommends a T value of -.2 ~ -.3 per meter for CNC machine tools. Basic dynamic axial load rating C (theoretical) The dynamic load is the load at which 9% of the ballscrews will achieve the service life of 1 x 1 6 rev (C). The reliability factor can be adjusted by Table 4.8. The dynamic load is shown on the dimension table of each nut type. Basic static axial load rating Co (theoretical) The static load is the load which will cause the balltrack to have a plastic deformation exceeding.1x ball diameter. To calculate the maximum static load of a ballscrew, the static safety factor S f of the application condition should be considered. S f F a (max) < Co S f : Static factor = 2.5 max Co : Static load from the dimension table of the nut type F a (max) : Maximum static axial load M41

36 32 S99TE15-81 Example Ballscrew specification: 1R4-1B2-FSW Lead l =1 mm Pitch circle diameter m = 41.4 mm Turns = 2.5x2 Ball diameter : 6.35 mm Lead angle α = 4.4 Root diameter dr = mm Friction angle β =.286 Column load : fixed - supported Preload P = 25 kgf Critical speed : fixed - supported Mean axial force F b = 7 kgf Stiffness of bearing Kb = 15 kgf/µm N f =.5 ; L t =1 mm ; M f =.692 Calculation (1) Buckling load F p F k = 472 Nf dr4 L t 2 = 472 F p =.5 Fk = = 1512 kgf = 324 kgf (Ref. M29) (2) Critical speed N p N c = = 6545 rpm N p =.8 N c = = 5236 rpm (3) Mechanical efficiency η (theoretical) (I) Common transmission η 1 = tan α tan(α + β) = tan(4.396 ) =.938 (Ref. M3) tan( ) (II) Reverse transmission η 2 = tan(α + β) tan α = tan( ) tan(4.396 ) =.934 (Ref. M4) (4) Stiffness K K s = 16.8 dr2 L 1 = = 2.5 kgf / µm p = 25 <.1C(=537) K n =.8 P.1C 1/3 = /3 = 46 kgf / µm 1 K = 1 + K s 1 K n = K = kgf / µm (5) Lost motion during axial force F b = 7kgf 1 K t = 1 K + 1 = K b K t = kgf / µm δ / 2 = F K = 7 = 56 µm =.56 mm (each way) Total lost motion δ =2x.56=.112 mm 12.4 If the preload increases to 2x25=5 kgf then K n =58 kgf/µm and K=15.1 kgf/µm. Total stiffness K t =13.2 kgf/µm and total lost motion δ =.16 mm. The difference is only 6 µm (5% change). comparing with 25 kgf, preloaded nut, but the temperature rise caused by 5 kgf preload is heavy. The spindle stiffness is sometimes more important than the nut stiffness. The best way to increase the stiffness of the system is not in the heavy preloading of the ballscrew nut. If the support method changes to fixed-fixed, then K s =82 kgf/µm and K t becomes 23 kgf/µm. The total lost motion d =.61 mm. The difference is 51µm (45%).

37 Manufacturing range S99TE The maximum length to which a ballscrew can be manufactured depends on spindle diameter and accuracy grade (Table 4.1). Since high accuracy ballscrews require a high degree of straightness to the screw spindle, the higher the slender ratio (length/diameter), the more difficult to manufacture and the less the spindle stiffness. HIWIN recommends the maximum lengths shown in Table 4.1. If a longer length is required, please contact with HIWIN engineer. Table 4.1 eneral manufacturing range of HIWIN screw spindle vs. diameter and accuracy grade Unit : mm Total O.. length rade C C C C C C C C Please consult with HIWIN in this area Heat treatment HIWIN s homogenous heat treatment technique gives the ballscrew maximum life capability. Table 4.11 shows the hardness value of hardness in each component of HIWIN ballscrews. The surface hardness of the ballscrew affects both dynamic and static load value. The dynamic and static values shown in the dimension table are the values for a surface hardness equal to HRC 6. If the surface hardness is lower than this value, the following formula will give you the calibration result. C o = Co f HO f HO = Real Hardness (HRC) M42 C = C f H f H = Real Hardness (HRC) M43 Where f H and f HO are the hardness factor. C o : Calibrated static load Co : Static load C : Calibrated dynamic load C : ynamic load Table 4.11 Hardness of each component of HIWIN ballscrew Item Treat Method Hardness (HRC) Spindle Carburizing or Induction Hardening Nut Carburizing Ball 62-66

38 34 S99TE Temperature Rise Effect on Ballscrews The temperature rise of ballscrew during the working period will influence the accuracy of the machine feed system, especially in a machine designed for high speed and high accuracy. The following factors have the effect of raising the temperature in a ballscrew. (1) Preload (2) Lubrication (3) Pretension Fig 4.29 shows the relation of working speed, preload and temperature rise. Fig 4.3 shows the relation of nut temperature rise to preload friction torque. From Fig 4.29, Fig 4.3 and example 4.5-5, doubling the preload of the nut will increase the temperature about 5 degrees, but the stiffness increase only by about 5% (few µm) rpm 196 N rpm 98 N 4 35 Temperature ( o C ) Ballscrew data : R4-1-B2-FW Time ( min ) :15 rpm with 2 kgf preload :15 rpm with 1 kgf preload : 5 rpm with 2 kgf preload : 5 rpm with 1 kgf preload 5 rpm 196 N 5 rpm 98 N Nut Temperature ( o C ) Spindle dia. Lead : R4 : 1 15 Ball dia. : 6.35 Circuit : 2.5 x 2 1 Speed : 2 rpm Stroke : 25 mm Running time : 1.5 sec 5 Stop time : 1 sec Preload Friction Torque ( kgf. cm ) Start Friction Torque ( kgf cm ) diameter = 4 mm lead = 1 mm preload = 2 kgf grease A ( 135cSt ) rpm oil A ( 15cSt ) grease B ( 37cSt ) oil B ( 35cSt ) Fig 4.29 The relation of working speed, preload and temperature rise Fig 4.3 The relation of nut temperature rise to preload friction torque Fig 4.31 The influence of oil viscosity on the friction torque (1) Preload effect To avoid any lost motion in the machine feed system, increasing the rigidity of the ballscrew nut is important. However, to increase the rigidity of the ballscrew nut, it is necessary to preload the nut to a certain level. Preloading the nut will increase the friction torque of the screw, making it more sensitive to an increase in temperature during working period. HIWIN recommends using a preload of 8% of the dynamic load for medium and heavy preload, 6% ~ 8% for medium preload, 4% ~ 6% for light and medium and below 4% for light preload. The heaviest preload should not exceed 1% of the dynamic load for best service life and a low temperature rise effect. (2) Lubrication effect The selection of lubricant will directly influence the temperature rise of the ballscrew. HIWIN ballscrews require appropriate lubrication either by greasing or oiling. Antifriction bearing oil is recommended for ballscrew oil lubrication. Lithium soap based grease is recommended for ballscrew greasing. The basic oil viscosity requirement depends on the speed, working temperature and load condition of the application. (Fig 4.31) shows the relation of oil viscosity, working speed and rise in temperature. When the working speed is higher and the working load is lower, a low viscosity oil is better. When the working speed is lower and the working load is heavy, a high viscosity oil is preferred. enerally speaking, oil with a viscosity of 32 ~ 68 cst at 4 C (ISO V 32-68) is recommended for high speed lubrication (IN 51519) and viscosity above 9 cst at 4 C (ISO V 9) is recommended for low speed lubrication. In high speed and heavy load applications the use of a forced coolant is necessary to lessen the temperature. The forced lubrication of coolant can be done by a hollow ballscrew. Fig 4.32 shows the comparison of a ballscrew applied with coolant and without coolant. Fig 4.33 shows a typical application for hollow ballscrew in machine tools. The inspection and replenishing of the ballscrew lubricant is listed in Table 4.12.

39 (3) Pretension effect S99TE When the temperature rises in the ballscrew, the effect of thermal stress will elongate the screw spindle. It can make the spindle length unstable.ø The elongating relationship can be calculated according to M41. This elongation can be compensated via the pretension force. For the purpose of pretension, there is a negative T value indicated in the design drawing to compensate the pretension value. Since a large pretension force will cause the burn down of the supporting bearing, HIWIN recommends using pretension when the temperature rise is below 5 C. Also, if the diameter of the screw spindle is greater than 5 mm, it is not suitable for pretension. A large spindle diameter requires a high pretension force, causing burn down of the supporting bearing. HIWIN recommends a T compensation value of about 3, (about -.2~.3 for each 1 mm screw spindle). Since different applications require different T values, please contact HIWIN engineer. Temperature ( C ) Not forced cooling Ballscrew Specification Spindle dia. : Ø4 Lead 1mm Preload 2 kgf Operating conditions Feed rate 1m/min Stroke 5mm The pretension force is calculated as : P f = K s L K s : Stiffness of screw spindle (kgf/µm) P f : Pretension force (kgf) L : Pretension valus (µm) Forced cooling Oil Feed rate 1cc / 3min 1 2 Operating hours ( hr ) Fig 4.32 Ballscrew temperature rise with the coolant and without the coolant Table 4.12 : Inspection and replenishment of Lubricant Lubrication Method Oil rease Inspection & Replenishment uide Check the oil level and clean the contamination once a week. When contamination happens, replacing the oil is recommended. Lubrication suggestion : Ballscrew outer diameter(mm) Lubrication amount apply onto Ballscrew per 15 minute c.c. 56~6 Inspect for contamination of chips every 2 or 3 months. If contamination happens, remove old grease and replace with new grease. Injection amount is about half of internal space within nut every 2 months or 1 km stroke. condenser evaparator Pressure switch M hollow screw spindle Nut M X axis M Oil return Oil inlet M Ballscrew thermal recorder refrigerator Oil tank thermal Z axis Y axis Fig 4.33 High accuracy machine tools with hollow ballscrew lubrication

40 36 S99TE Specification Illustration HIWIN manufactures ballscrews according to customers blueprints or specifications. Please read the following information for understanding out ballscrew designing. 1. Nominal diameter. 6. Accuracy grade (lead deviation, geometrical tolerance). 2. Thread lead. 7. Working speed. 3. Thread length, total length. 8. Maximum static load, working load, preload drag torque. 4. End journal configuration. 9. Nut safety requirements. 5. Nut configuration 1. Lubrication hole position. HIWIN Ballscrew Nomenclature HIWIN ballscrews can be specified as follows : 1R4-1B2 - PFWE M Start type 1.Single start 2.ouble start 3.Triple start 4.Four start Right hand screw Nominal diameter Lead Number of turns Preload type P : Compression type O : Offset type : High lead double start T : High lead triple start Q : High lead quatemary start Nut shape S : Square nut R : Round F : Nut with flange Note : M : Stainless H : Hollow Shaft L : heavy load Lead deviation in random 3mm travel path thread length Total length Thread length Optional Functions : E2 : Self-lubrication R1 : Rotating Nut C1,C2 : Cool Type Circulation type W : Tubes within nut body V : Tubes above nut body B : Bonded tube I : Internal cap H : End cap C : Super S series Nut type S : Single nut : ouble nut Number of turns A : 1.5, B: 2.5, C: 3.5 T3 : 3 S1 : 1.8x1 U1 : 2.8x1 K2 : 2 A2 : 1.5x2 T4 : 4 S2 : 1.8x2 U2 : 2.8x2 K3 : 3 B2 : 2.5x2 T5 : 5 S4 : 1.8x4 V2 :.7x2 K4 : 4 C1 : 3.5x1 T6 : 6 Note : 1. ifferent diameters and leads are available upon request. 2. Right hand thread is standard, left hand thread is available upon request. 3. Longer lengths are available upon request. 4. Stainless steel is available upon request, only if the ball size is less than mm. 5. Complete questionnaire on page 17~171 and consult with HIWIN engineers. 6. If you need to order IN 6951 type, please mark IN. 7. Number of turns = turns per circuit x number of circuits. Please refer to page 6 for detailed illustration.

41 S99TE Precision round Ballscrews 6.1 round Ballscrew Series page eneral Type page FSV FSW Flange end, single nut, tube above the nut diameter Flange end, single nut, tube within the nut diameter FV FW Flange end, double nut, tube above the nut diameter Flange end, double nut, tube within the nut diameter FSI RSI Flange end, single nut, internal recirculation cap Round, single nut, internal recirculation cap FI RI Flange end, double nut, internal recirculation cap Round, double nut, Internal recirculation cap

42 38 S99TE round Ballscrew Series page eneral Type page PFW -Type 1 PFI Flange to flange, double nut, tube within the nut diameter Flange to flange, double nut, internal recirculation cap OFSW OFSI Offset pitch preload, flange end, single nut, tube within the nut diameter Offset pitch preload, flange end, single nut, internal recirculation cap page High Lead Type page FSH FSV 7 71 Large lead, flange mounted, single nut, end cap ouble start, flange end, single nut, tube above the nut diameter PFW -Type Large lead, flange end, compression preload, double nut, tube within nut diameter *ifferent design required by the drawing approval, please contact with HIWIN engineers for the other type listed above. *ouble asterisks( ): Self-Lubricating Ballscrew E2 design is available, except the shaft diameter under 16mm or ball diameter under 2.381mm.

43 S99TE imension for Precision round Ballscrew F S V Type L T S Hmax Z 1/8PT OIL HOLE Wmax ØY ØX BC E 3 3 ØF Øg6 Ø Model Size ynamic Return Stiffness Static Nut Flange Bolt Fit Ball Load Tube PC R Circuits kgf / µm Load Nominal ia. 1x1 K 6 revs Lead Co (kgf ) ia. C (kgf) L F T BC-E W H X Y Z S 16-4B x B x B x C x B x B x B x B x C x A x B x C x B x C x B x B x B x B x B x A x B x B x A x B x B x C x B x C x B x C x B x B x C x B x B x B x A x B x B x Remark: Stiffness values listed above value are derived from theoretical formula while axial load is 3% of dynamic load rating without preload.

44 4 S99TE15-81 F S V Type L T S Hmax Z 1/8PT OIL HOLE BC E Wmax ØY ØX 3 3 ØF Øg6 Ø Model Size Nominal ia. Lead Ball ia. PC R Circuits Stiffness kgf / µm K ynamic Load 1x1 6 revs C (kgf) Static Load Co (kgf ) Nut Flange Return Tube Bolt L F T BC-E W H X Y Z S 36-1B x B x B x B x C x B x C x B x B x B x B x A x B x B x B x A x A x B x B x B x B x B x B x C x B x B x C x A x A x C x B x B x A x A x B x B x B x B x B x Remark: Stiffness values listed above value are derived from theoretical formula while axial load is 3% of dynamic load rating without preload. Fit

45 S99TE F S V Type L T S Hmax Z 1/8PT OIL HOLE BC E Wmax ØY ØX 3 3 ØF Øg6 Ø Model Size Nominal ia. Lead Ball ia. PC R Circuits Stiffness kgf / µm K ynamic Load 1x1 6 revs C (kgf) Static Load Co (kgf ) Nut Flange Return Tube Bolt L F T BC-E W H X Y Z S 63-2B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x Remark: Stiffness values listed above value are derived from theoretical formula while axial load is 3% of dynamic load rating without preload. Fit

46 42 S99TE15-81 F S W Type T S L 3 BC E T<12 M6 1P T 12 1/8PT OIL HOLE ØY Z ØX 3 ØF Øg6 Ø Model Size ynamic Nut Flange Bolt Fit Stiffness Static Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L F T BC-E X Y Z S ia. C (kgf) 12-4B x C x B x B x A x A x B x B x B x C x B x B x B x C x B x B x C x B x B x C x B x B x B x B x B x A x B x B x B x C x B x C x B x C x B x C x A x B x Remark: Stiffness values listed above value are derived from theoretical formula while axial load is 3% of dynamic load rating without preload.

47 S99TE F S W Type T S L 3 BC E T<12 M6 1P T 12 1/8PT OIL HOLE ØY Z ØX 3 ØF Øg6 Ø Model Size ynamic Stiffness Static Nut Flange Bolt Fit Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L F T BC-E X Y Z S ia. C (kgf) 32-16A x B x B x A x B x B x B x B x B x C x B x B x B x C x B x C x B x B x A x B x B x B x B x A x A x B x C x B x B x B x B x B x C x B x B x C x A x Remark : Stiffness values listed above value are derived from theoretical formula while axial load is 3% of dynamic load rating without preload.

48 44 S99TE15-81 F S W Type T S L 3 BC E T<12 M6 1P T 12 1/8PT OIL HOLE ØY Z ØX 3 ØF Øg6 Ø Model Size ynamic Nut Flange Bolt Fit Stiffness Static Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L F T BC-E X Y Z S ia. C (kgf) 55-1B x C x B x B x A x A x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x Remark: Stiffness values listed above value are derived from theoretical formula while axial load is 3% of dynamic load rating without preload.

49 S99TE F d v Type L±1.5 Hmax 1/8PT OIL HOLE Z T S ØX BC E Wmax ØY 3 3 ØF Øg6 Ø Ø Model Size ynamic Return Stiffness Static Nut Flange Bolt Fit Ball Load Tube PC R Circuits kgf / µm Load Nominal ia. 1x1 K 6 revs Lead Co (kgf ) L F T BC-E W H X Y Z S ia. C (kgf) 16-5B x B x C x B x B x B x C x B x B x C x B x C x B x B x B x A x A x B x B x B x C x B x B x C x B x B x C x B x B x C x A x B x A x B x B x B x Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

50 46 S99TE15-81 F d v Type L±1.5 Hmax 1/8PT OIL HOLE Z T S ØX BC E Wmax ØY 3 3 ØF Øg6 Ø Ø Model Size ynamic Return Stiffness Static Nut Flange Bolt Fit Ball Load Tube PC R Circuits kgf / µm Load Nominal ia. 1x1 K 6 revs Lead Co (kgf ) L F T BC-E W H X Y Z S ia. C (kgf) 4-5B x B x B x B x B x C x B x B x C x A x B x B x C x A x B x A x B x B x B x A x A x B x B x B x B x B x B x B x B x C x B x C x C x B x Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

51 S99TE F d v Type L±1.5 Hmax 1/8PT OIL HOLE Z T S ØX BC E Wmax ØY 3 3 ØF Øg6 Ø Ø Model Size ynamic Return Stiffness Static Nut Flange Bolt Fit Ball Load Tube PC R Circuits kgf / µm Load Nominal ia. 1x1 K 6 revs Lead Co (kgf ) L F T BC-E W H X Y Z S ia. C (kgf) 63-8A x A x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

52 48 S99TE15-81 F d w Type L ± 1.5 T S BC E Z ØX 3 1/8PT OIL HOLE ØY 3 ØF Øg6 Ø Ø Model Size ynamic Nut Flange Bolt Fit Stiffness Static Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L F T BC-E X Y Z S ia. C (kgf) 16-5B x B x C x B x B x B x C x A x B x B x C x B x C x B x B x B x A x B x B x B x B x C x B x B x C x A x B x B x B x C x A x B x B x C x B x B x C x Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

53 S99TE F d w Type L ± 1.5 T S BC E Z ØX 3 1/8PT OIL HOLE ØY 3 ØF Øg6 Ø Ø Model Size ynamic Nut Flange Bolt Fit Stiffness Static Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L F T BC-E X Y Z S ia. C (kgf) 36-6B x B x A x B x B x B x A x B x B x B x B x B x B x B x C x A x B x B x C x A x B x B x C x A x B x B x B x B x B x B x A x A x B x B x B x B x B x B x Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

54 5 S99TE15-81 F d w Type L ± 1.5 T S BC E Z ØX 3 1/8PT OIL HOLE ØY 3 ØF Øg6 Ø Ø Model Size ynamic Nut Flange Bolt Fit Stiffness Static Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L F T BC-E X Y Z S ia. C (kgf) 5-1B x B x C x B x B x C x B x B x C x B x A x A x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

55 S99TE F s i Type BC E Z T S ØX L 1/8PT OIL HOLE ØY 3 3 Øg6 Ø ØF Model Size ynamic Flange Bolt Fit Stiffness Static Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L F T BC-E X Y Z S ia. C (kgf) 8-2.5T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T Remark : Stiffness values listed above value are derived from theoretical formula while axial load is 3% of dynamic load rating without preload.

56 52 S99TE15-81 F s i Type BC E Z T S ØX L 1/8PT OIL HOLE ØY 3 3 Øg6 Ø ØF Model Size ynamic Stiffness Static Nut Flange Bolt Fit Ball Load PC R Circuits kgf / µm Load Nominal ia. 1x1 K 6 revs Lead Co (kgf ) L F T BC-E X Y Z S ia. C (kgf) 32-5T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T Remark : Stiffness values listed above value are derived from theoretical formula while axial load is 3% of dynamic load rating without preload.

57 S99TE F s i Type BC E Z T S ØX L 1/8PT OIL HOLE ØY 3 3 Øg6 Ø ØF Model Size ynamic Nut Flange Bolt Fit Stiffness Static Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L F T BC-E X Y Z S ia. C (kgf) 63-6T T T T T T T T T T T T T T T T T T T T T Remark : Stiffness values listed above value are derived from theoretical formula while axial load is 3% of dynamic load rating without preload.

58 54 S99TE15-81 r s i Type L K1 K H P9 W Øg6 Model Size ynamic Nut Keyway Stiffness Static Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L K W H K1 ia. C (kgf) 16-2T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T Remark : Stiffness values listed above value are derived from theoretical formula while axial load is 3% of dynamic load rating without preload.

59 S99TE r s i Type L K1 K H P9 W Øg6 Model Size ynamic Nut Keyway Stiffness Static Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L K W H K1 ia. C (kgf) 5-1T T T T T T T T T T T T T T T T T T T T T T T T Remark : Stiffness values listed above value are derived from theoretical formula while axial load is 3% of dynamic load rating without preload.

60 56 S99TE15-81 f d i Type L±1.5 T S Z BC E 1/8PT OIL HOLE ØY ØX 3 3 Øg6 Ø Ø ØF Model Size ynamic Nut Flange Bolt Fit Stiffness Static Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L F T BC-E X Y Z S ia. C (kgf) 16-5T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

61 S99TE f d i Type L±1.5 T S Z BC E 1/8PT OIL HOLE ØY ØX 3 3 Øg6 Ø Ø ØF Model Size ynamic Nut Flange Bolt Fit Stiffness Static Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L F T BC-E X Y Z S ia. C (kgf) 45-1T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

62 58 S99TE15-81 r d i Type L±1.5 K K H W P9 Øg6 Øg6 Model Nominal ia. Size ynamic Nut Keyway Stiffness Static Ball Load PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L K W H C (kgf) 16-5T T T T T T T T T T T T T T T T T T T T T T T T T T T T Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

63 S99TE r d i Type L±1.5 K K H W P9 Øg6 Øg6 Model Size ynamic Nut Keyway Stiffness Static Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L K W H ia. C (kgf) 5-5T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

64 6 S99TE15-81 p f d w Type 1 L±1.5 T Z BC E 1/8PT OIL HOLE ØY ØX 3 3 Ø Øg6 ØF Model Size ynamic Stiffness Static Nut Flange Bolt Ball Load PC R Circuits kgf / µm Load Nominal ia. 1x1 K 6 revs Lead Co (kgf ) L T F BC-E X Y Z ia. C (kgf) 2-5B x B x B x C x B x B x C x B x C x B x B x B x B x B x B x B x B x C x B x B x B x B x B x B x B x B x C x B x B x Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

65 S99TE p f d w Type 1 L±1.5 T Z BC E 1/8PT OIL HOLE ØY ØX 3 3 Ø Øg6 ØF Model Size ynamic Stiffness Static Nut Flange Bolt Ball Load PC R Circuits kgf / µm Load Nominal ia. 1x1 K 6 revs Lead Co (kgf ) L T F BC-E X Y Z ia. C (kgf) 5-8B x B x B x B x B x C x B x B x B x B x B x B x B x Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

66 BC E 62 S99TE15-81 p f d w Type 2 L±1.5 T S ØY Z ØX 1/8PT OIL HOLE 3 3 ØF Øg6 Ø Ød Model Size ynamic Stiffness Static Nut Flange Bolt Fit Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) d L F T BC-E X Y Z S ia. C (kgf) 2-2A x B x B x A x B x B x A x B x B x A x A x A x Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

67 S99TE p f d w Type BC E T Z ØX ØY S L± /8PT OIL HOLE 3 ØF Øg6 Ø d Model Nominal ia. Lead Circuits Nut Type ynamic Load 1x1 6 revs C (kgf) Static Load Co (kgf ) Ball ia. Start type d L F T BC-E X Y Z S 36-2B x2 PFW B x2 PFW B x2 PFW B x3 PFW B x2 PFW B x2 PFW B x3 PFW B x2 PFW B x2 PFW B x3 PFW B x2 PFW B x2 PFW B x3 PFW Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

68 64 S99TE15-81 p f d i Type BC E Z L±1.5 T ØY ØX 3 3 1/8PT OIL HOLE Ø Øg6 ØF Model Size ynamic Stiffness Static Flange Bolt Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L F T BC-E X Y Z ia. C (kgf) 2-5T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

69 S99TE p f d i Type BC E Z L±1.5 T ØY ØX 3 3 1/8PT OIL HOLE Ø Øg6 ØF Model Size ynamic Stiffness Static Flange Bolt Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L F T BC-E X Y Z ia. C (kgf) 63-6T T T T T T T T T T T T T T T T T Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

70 66 S99TE15-81 o f s w Type L Z T S BC E ØY ØX 3 3 1/8PT OIL HOLET ØF Øg6 Ø Model Size ynamic Stiffness Static Nut Flange Bolt Fit Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L F T BC-E X Y Z S ia. C (kgf) 16-5B x A x B x A x B x B x B x B x A x C x A x C x A x B x B x A x B x A x C x B x A x C x B x A x C x B x A x A x B x Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

71 S99TE o f s w Type L Z T S BC E ØY ØX 3 3 1/8PT OIL HOLET ØF Øg6 Ø Model Size ynamic Stiffness Static Nut Flange Bolt Fit Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L F T BC-E X Y Z S ia. C (kgf) 36-6B x B x A x B x B x B x B x B x C x B x C x B x A x B x B x A x A x B x B x B x B x C x B x C x B x A x B x B x B x A x B x B x Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

72 68 S99TE15-81 O F S W Type BC E T Z ØX S L ØY 3 1/8 PT OIL HOLE 3 ØF Øg6 Ø Model Nominal ia. Lead Circuits Nut Type ynamic Load 1x1 6 revs C (kgf) Static Load Co (kgf ) Ball ia. Start type L F T BC-E X Y Z S 36-2C x1 OFSW C x1 OFSW B x2 OFSW C x1 OFSW B x2 OFSW C x1 OFSW C x1 OFSW B x2 OFSW C x1 OFSW C x1 OFSW C x1 OFSW B x2 OFSW C x1 OFSW C x1 OFSW

73 S99TE o f s i Type BC E Z T S ØX L 1/8PT OIL HOLE ØY 3 3 Øg6 Ø ØF Model Size ynamic Stiffness Static Nut Flange Bolt Fit Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L F T BC-E X Y Z S ia. C (kgf) 2-5T x T x T x T x T x T x T x T x T x T x T x T T x T x T x T x T x T x T x T x T x T x T x T x T x T x T x T x T x T x T x T x Remark : Stiffness values listed above are derived from theoretical formula while preload is 1% of dynamic load rating.

74 7 S99TE15-81 f s h Type 4-Ø X THRU BC E M6x1P OIL HOLE M T L S M 3 3 Ø Øg6 H ØF Model Size ynamic Stiffness Static Nut Flange Bolt Fit Ball Load Nominal PC R Circuits kgf / µm Load Lead ia. 1x1 K 6 revs Co (kgf ) L F T BC-E H X S M ia. C (kgf) 15-2S x S x S x S x S x S x S x S x S x S x S x S x S x S x S x S x Remark : Stiffness values listed above are derived from theoretical formula while preload is 5% of dynamic load rating.

75 S99TE d f s v Type L Hmax Z T BC E 1/8PT OIL HOLE ØY ØX Wmax 3 3 ØF Øg6 Model Size ynamic Return Static Nut Flange Bolt Ball Load Tube PC R Circuits Load Nominal ia. 1x1 6 revs Lead Co (kgf ) L F T BC-E W H X Y Z ia. C (kgf) 16-16A x A x A x A x A x

76 72 S99TE Miniature round Ballscrew f s i (SHAFT O 6, LEA 1) Type Miniature (3) L C'.8 AA'.25 C C R.2 MAX Q 7 L3 (1) L1 HRC (58~62) 3 2 MAX INCOMPLETE THREA B BB'.9 BB' B' C.3 C.3 Ø Ø C.3 M6x.75P Ø M P Q A Ø Ø A' WITHOUT WIPER Ø6 C.2 M2.5x.45Px5 P Ballscrew ata irection Right Hand Lead (mm) 1. 4-Ø3.4 THRU BC 18 Lead Angle 2.99 º P.C. (mm) Screw P.C. (mm) 6.1 R (mm) Steel Ball (mm) Ø.8 Circuits 1x3 ynamic Load C (Kgf) 66 Static Load Co (Kgf) 111 Q-Q SECTION Axial Play (mm).5 MAX rag Torque (Kgf-cm).13 MAX.3 MAX Spacer Ball VIEW Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 4 R6-1.T3-FSI R6-1.T3-FSI R6-1.T3-FSI

77 S99TE f s i (SHAFT O 8, LEA 1) Type Miniature R.5 L3 (37) L (12) L1 HRC (58~62).25 C' C 4.5 C.8 AA'.8 BB'.8 AA' BB' R.2 C Q B MAX B'.8 C.2 C' R.5 Ø6 -.8 C.5 M8x1P M8 P Ø C.2 Ø11.5 Q Ø7 A Ø27 Ø Ø8 A' WITHOUT WIPER R.2 MAX Ø6 Ø irection Ballscrew ata Right Hand Ø3.4 THRU BC 21 Lead (mm) 1. Lead Angle 2.25 º P.C. (mm) 8.1 Screw P.C. (mm) 8.1 R (mm) Steel Ball (mm) Ø.8 Q-Q SECTION Circuits 1x3 ynamic Load C (Kgf) 79 Static Load Co (Kgf) 157 Axial Play (mm).5 MAX VIEW rag Torque (Kgf-cm).18 MAX.5 MAX Spacer Ball - - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 4 R8-1.T3-FSI R8-1.T3-FSI R8-1.T3-FSI R8-1.T3-FSI

78 74 S99TE15-81 f s i (SHAFT O 8, LEA 1.5) Type Miniature R.5 (37) C.5 C.8 AA' 9 R.2 C MAX (12) 8 4 Q L3 B 4 L2 L1 (HRC 58~62) 22.8 BB'.9 BB' B' C C'.25 C'.8 AA' +.1 R.5 Ø6 -.8 C.5 M8x1P -.26 M P Ø C.2 Ø11.5 Q Ø6.5 A Ø28 Ø Ø8 A' WIPER BOTH ENS R.2 MAX Ø6 Ø irection Ballscrew ata Right Hand 4-Ø3.4 THRU BC 22 Lead (mm) 1.5 Lead Angle 3.37 º P.C. (mm) 8.1 Screw P.C. (mm) 8.2 R (mm) 7.15 Steel Ball (mm) Ø1 Circuits 1x3 ynamic Load C (Kgf) 15 Static Load Co (Kgf) 191 Q-Q SECTION Axial Play (mm).5 MAX rag Torque (Kgf-cm).2 MAX.5 MAX - VIEW Spacer Ball - - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 4 R8-1.5T3-FSI R8-1.5T3-FSI R8-1.5T3-FSI R8-1.5T3-FSI

79 S99TE f s i (SHAFT O 8, LEA 2) Type Miniature L3 R (37) 27.5 C.8 AA' C.25 C R.2 MAX (12) 8 4 Q B 4 L2 L1 (HRC 58~62) 26.8 BB'.9 BB' B' C C'.4 C' AA' +.1 R.5 Ø6 -.8 C.5 M8x1P -.26 M P Ø C.2 Q Ø11.5 Ø6.5 A Ø Ø Ø8 A' R.2 MAX WIPER BOTH ENS Ø6 Ø Ballscrew ata irection Right Hand Lead (mm) 2. 4-Ø3.4 THRU BC 23 Lead Angle 4.44 º P.C. (mm) Screw P.C. (mm) 8.2 R (mm) Steel Ball (mm) Ø1.5 Circuits 1x3 ynamic Load C (Kgf) 17 Static Load Co (Kgf) 267 Axial Play (mm).5 MAX Q-Q SECTION rag Torque (Kgf-cm).2 MAX.5 MAX - VIEW Spacer Ball - - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 4 R8-2T3-FSI R8-2T3-FSI R8-2T3-FSI R8-2T3-FSI

80 76 S99TE15-81 f s i (SHAFT O 1, LEA 2) Type Miniature L3 (37) C.5 C.8 AA 9 R.2 C MAX R.5 Q (12) 8 4 B 5 L2 L1 (HRC 58~62) 28.8 BB.9 BB B' C.5 9 C'.4 C'.8 AA R.5 Ø C.5 M8x1P -.26 M P Ø C.2 Q Ø11.5 Ø8 A Ø Ø A' WIPER BOTH ENS Ø1 R.2 MAX Ø6 Ø Ballscrew ata irection Right Hand Lead (mm) 2 4-Ø4.5 THRU BC 27 Lead Angle 3.57 º P.C. (mm) Screw P.C. (mm) 1.2 R (mm) Steel Ball (mm) Ø1.5 Circuits 1x3 ynamic Load C (Kgf) 196 Static Load Co (Kgf) 348 Axial Play (mm).5 MAX rag Torque (Kgf-cm).1~.24.5 MAX Q-Q SECTION VIEW Spacer Ball - - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 5 R1-2T3-FSI R1-2T3-FSI R1-2T3-FSI R1-2T3-FSI

81 S99TE f s i (SHAFT O 1, LEA 2.5) Type Miniature L3 37 L2 9 1 (27) (12) L1 (HRC 58~62) 32.4 C 5.8 BB'.4 C'.8 AA' R.5.5 C.8 AA 9 C R.2 MAX Q 8 4 B.9 BB' B' C.5 C' R Ø6 -.8 C.5 C.2 Q M8x1P -.26 M P Ø8 -.8 Ø11.5 A Ø7.5 Ø36 Ø R.2 Ø1 A' MAX WIPER BOTH ENS Ø Ø6 -.1 Ballscrew ata 4-Ø4.5 THRU BC 28 irection Right Hand Lead (mm) 2.5 Lead Angle 4.46 º P.C. (mm) 1.2 Screw P.C. (mm) R (mm) Steel Ball (mm) Ø2 Circuits 1x3 ynamic Load C (Kgf) 274 Static Load Co (Kgf) 438 Axial Play (mm).5 MAX Q-Q SECTION rag Torque (Kgf-cm).2~.3.5 MAX Spacer Ball VIEW Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 5 R1-2.5T3-FSI R1-2.5T3-FSI R1-2.5T3-FSI R1-2.5T3-FSI

82 78 S99TE15-81 f s i (SHAFT O 12, LEA 2) Type Miniature R C C.8 AA' 1 R.2 C MAX (15) 1 5 Q L3 B 5 L2 L1 (HRC 58~62) 28.8 BB.9 BB B' C.5.9 C'.4 C AA R.5 Ø8 -.9 C.5 M1x1P M P Ø C.2 Ø14 Q Ø1 A Ø Ø2-.2 Ø12 A' R.2 MAX WIPER BOTH ENS Ø8 Ø Ballscrew ata irection Right Hand Lead (mm) Ø4.5 THRU BC 29 Lead Angle 2.99 º P.C. (mm) 12.2 Screw P.C. (mm) 12.2 R (mm) Steel Ball (mm) Ø1.5 Q-Q SECTION Circuits 1x3 ynamic Load C (Kgf) 217 Static Load Co (Kgf) Axial Play (mm).5 MAX rag Torque (Kgf-cm).4~.35.5 MAX - VIEW Spacer Ball - - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 5 R12-2T3-FSI R12-2T3-FSI R12-2T3-FSI R12-2T3-FSI R12-2T3-FSI

83 S99TE f s i (SHAFT O 12, LEA 2.5) Type Miniature R.5 (15).5 C C.8 AA' 1 C R.2 MAX (15) 1 5 Q L3 B 5 L2 L1 (HRC 58~62) 32.8 BB'.1 BB' B' C C'.4 C'.8 AA' R.5 Ø8 -.9 C.5 M1x1P -.26 M P Ø C.2 Q Ø14 Ø1.5 A Ø38 Ø Ø12 A' R.2 MAX WIPER BOTH ENS Ø8 Ø Ballscrew ata irection Right Hand Lead (mm) 2.5 Lead Angle 3.73 º Ø4.5 THRU BC P.C. (mm) 12.2 Screw P.C. (mm) 12.2 R (mm) Steel Ball (mm) Ø2 Circuits 1x3 ynamic Load C (Kgf) 39 Q-Q SECTION Static Load Co (Kgf) Axial Play (mm).5 MAX rag Torque (Kgf-cm).4~.35.1 MAX - VIEW Spacer Ball - - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 5 R12-2.5T3-FSI R12-2.5T3-FSI R12-2.5T3-FSI R12-2.5T3-FSI R12-2.5T3-FSI

84 8 S99TE15-81 f s i (SHAFT O 14, LEA 2) Type Miniature L3 ( 45 ) L ( 14 ) L1.6 C.4 C.12 AA' BB'.12 BB' 5.4 C'.12 AA' C C.2 R.2 MAX Q B B' R.2 MAX C' Q Ø1 -.9 Ø Ø15 Ø11 A Ø14 A' C.2 Ø M12x1P M12 P Ø4 Ø WIPER BOTH ENS Ø irection Ballscrew ata Right Hand 4-Ø5.5 THRU BC 31 Lead (mm) 2 Lead Angle 2.57 º P.C. (mm) 14.2 Screw P.C. (mm) 14.2 R (mm) Steel Ball (mm) Ø1.5 Circuits 1x3 ynamic Load C (Kgf) 236 Static Load Co (Kgf) 511 Axial Play (mm).5 or less Q-Q SECTION rag Torque (Kgf-cm).5~.5 - Spacer Ball VIEW Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 5 R14-2T3-FSI R14-2T3-FSI R14-2T3-FSI R14-2T3-FSI R14-2T3-FSI

85 S99TE f s i (SHAFT O 14, LEA 4) Type Miniature ( 45 ) C.6 C.12 AA' ( 15 ) L3 6 L2 L BB'.12 BB' C'.12 AA' C.5 3 Q B B' R.2 MAX C' Ø1 -.9 M12x1P M Ø R.2 MAX Ø15 Q Ø11 A Ø14 Ø45 Ø A' WIPER BOTH ENS C.2 Ø Ø P Ballscrew ata irection Right Hand Lead (mm) 4 4-Ø5.5 THRU BC 36 Lead Angle 5.11 º P.C. (mm) Screw P.C. (mm) R (mm) Steel Ball (mm) Ø2.381 Circuits 1x3 ynamic Load C (Kgf) 43 Static Load Co (Kgf) 725 Axial Play (mm).5 or less rag Torque (Kgf-cm).1~.7 - Spacer Ball - - Q-Q SECTION VIEW 3 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 1 R14-4T3-FSI R14-4T3-FSI R14-4T3-FSI R14-4T3-FSI R14-4T3-FSI

86 82 S99TE15-81 f s B (SHAFT O 1, LEA 4) Type Miniature L3.6 C ( 45 ) C.12 AA' C C.2 Q ( 18 ) B L2 1 L BB'.12 BB' 5 1 B' R.2 MAX C'.3 C'.12 AA' Ø8 -.9 Ø R.2 MAX Q Ø14 Ø8 A Ø1 A' C.2 Ø M1x1P M P Ø WIPER BOTH ENS Ø Ø46 28 Ballscrew ata 3 3 irection Right Hand Lead (mm) 4 Lead Angle 7.11 º P.C. (mm) 1.2 Screw P.C. (mm) 1.2 R (mm) Steel Ball (mm) Ø2 4-Ø4.5THRU,Ø8x4.5P BC Circuits 2.5x1 Q-Q SECTION ynamic Load C (Kgf) Static Load Co (Kgf) M6x1Px6P Axial Play (mm).5 or less - VIEW rag Torque (Kgf-cm).5~.4 ~.1 Spacer Ball 1 : 1 - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 5 R1-4B1-FSB R1-4B1-FSB R1-4B1-FSB R1-4B1-FSB R1-4B1-FSB R1-4B1-FSB

87 S99TE f s W (SHAFT O 12, LEA 5) Type Miniature 15 (45) 3.4 C (15) L3 1 L2 L1 (HRC 58~62) 4.8 BB' 1.4 C'.5 C.8 AA'.8 AA' R.5 1 C R.2 MAX 1 5 Q B.1 BB' B' C.5 C' R.5 Ø8 -.9 C.5 M1x1P -.26 M P Ø Q C.2 Ø14 Ø9.5 A Ø12 Ø5 Ø R.2 A' MAX WIPER BOTH ENS Ø8 Ø irection Ballscrew ata Right Hand Ø4.5THRU,Ø8x4P BC 4 Lead (mm) 5 Lead Angle 7.4 º P.C. (mm) Screw P.C. (mm) R (mm) Steel Ball (mm) Ø2.381 Circuits 2.5x1 ynamic Load C (Kgf) Q-Q SECTION 15 Static Load Co (Kgf) Axial Play (mm).5 MAX rag Torque (Kgf-cm).1~.45.1 MAX Spacer Ball 1 : 1 - M6x1Px6P - VIEW Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 5 R12-5B1-FSW R12-5B1-FSW R12-5B1-FSW R12-5B1-FSW R12-5B1-FSW R12-5B1-FSW R12-5B1-FSW

88 84 S99TE15-81 f s W (SHAFT O 12, LEA 1) Type Miniature R C (45) C.8 AA' C R.2 MAX (15) 1 5 Q B L3 1 L2 L1(HRC 58~62) 5.8 BB'.1 BB' B' C.5 C' 1.4 C' AA' R.5 Ø8 -.9 C.5 M1x1P -.26 M P Ø1 -.8 C.2 Q Ø14 Ø9.5 A Ø5 -.7 Ø3-.2 Ø12 A' R.2 MAX WIPER BOTH ENS Ø8 Ø Ballscrew ata irection Right Hand Lead (mm) Ø4.5THRU,Ø8x4P BC 4 Lead Angle º P.C. (mm) Screw P.C. (mm) R (mm) Steel Ball (mm) Ø Circuits 2.5x1 ynamic Load C (Kgf) Q-Q SECTION Static Load Co (Kgf) Axial Play (mm).5 MAX rag Torque (Kgf-cm).1~.5.5 MAX M6x1Px6P (OIL HOLE) - VIEW Spacer Ball 1 : 1 - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 1 R12-1B1-FSW R12-1B1-FSW R12-1B1-FSW R12-1B1-FSW R12-1B1-FSW

89 S99TE f s W (SHAFT O 14, LEA 5) Type Miniature R C (45) AA' C.4 C R.2 MAX Q (15) 1 5 B L3 11 L2 L1(HRC 58~62) 4.8 BB'.12 BB' B' C C'.9 AA' C' R.5 Ø1-.9 C.5 M12x1P -.26 M P Ø C.2 Q Ø15 Ø1.5 A -.9 Ø Ø14 WIPER BOTH ENS A' R.2 MAX Ø1 M5x.8Px12P Ø Ø57 Ballscrew ata irection Right Hand Lead (mm) Ø5.5THRU,Ø9.5x5.5P BC 45 Lead Angle 6.22 º P.C. (mm) Screw P.C. (mm) 14.6 R (mm) Steel Ball (mm) Ø Circuits 2.5x1 ynamic Load C (Kgf) Q-Q SECTION Static Load Co (Kgf) Axial Play (mm).5 MAX rag Torque (Kgf-cm).15~.7.2 MAX M6x1Px6P (OIL HOLE) - VIEW Spacer Ball 1 : 1 - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 1 R14-5B1-FSW R14-5B1-FSW R14-5B1-FSW R14-5B1-FSW R14-5B1-FSW R14-5B1-FSW

90 86 S99TE15-81 f s W (SHAFT O 14, LEA 8) Type Miniature R.5 15 (45) C.9 AA' (15) 46.4 C 11.8 BB' C R.2 MAX 1 5 Q B L3 L2 L1(HRC 58~62).12 BB' B' C.5 C' 22.4 C'.9 AA' R.5 Ø1 -.9 C.5 M12x1P -.26 M P Ø C.2 Q Ø15 Ø1.5 A Ø Ø14 A' WIPER BOTH ENS R.2 MAX Ø1 M5x.8Px12P Ø Ø57 34 Ballscrew ata irection Right Hand Lead (mm) Ø5.5THRU,Ø9.5X5.5P BC 45 Lead Angle 9.89 º P.C. (mm) 14.6 Screw P.C. (mm) R (mm) Steel Ball (mm) Ø3.175 Circuits 2.5x1 Q-Q SECTION 17 ynamic Load C (Kgf) Static Load Co (Kgf) Axial Play (mm).5 MAX M6x1Px6P (OIL HOLE) - VIEW rag Torque (Kgf-cm).15~ MAX Spacer Ball 1 : 1 - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 1 R14-8B1-FSW R14-8B1-FSW R14-8B1-FSW R14-8B1-FSW R14-8B1-FSW R14-8B1-FSW R14-8B1-FSW R14-8B1-FSW R14-8B1-FSW R14-8B1-FSW R14-8B1-FSW R14-8B1-FSW

91 S99TE f s B (SHAFT O 1, LEA 1) Type Miniature ( 45 ) C.3 C.12 AA' ( 18 ) L3 L2 1 L BB'.12 BB' C'.12 AA' 1 C C.2 Q B B' R.2 MAX C' Ø8 -.9 Ø R.2 MAX Q Ø14 Ø8 A Ø1 A' C.2 Ø M1x1P M P Ø WIPER BOTH ENS Ø Ø46 Ballscrew ata 28 irection Right Hand 3 3 Lead (mm) 1 Lead Angle º P.C. (mm) Screw P.C. (mm) 1.6 R (mm) Steel Ball (mm) Ø3.175 Circuits 1.5x1 ynamic Load C (Kgf) Static Load Co (Kgf) Q-Q SECTION 4-Ø4.5THRU,Ø8x4.5P BC Axial Play (mm).5 or less rag Torque (Kgf-cm).1~.5 - Spacer Ball 1 : VIEW M6x1Px6P Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 1 R1-1A1-FSB R1-1A1-FSB R1-1A1-FSB R1-1A1-FSB R1-1A1-FSB

92 88 S99TE End Machining round Ballscrew Series f s W (SHAFT O 15, LEA 1) Type Standard R.5.9 C (45) 15 3 (15) 1.14 AA'.4 C C R.2 MAX Q L3 11 OIL HOLE 6 B L2 L1 (HRC 58~62) BB'.15 BB' B' 1 C C'.14 AA' C' R.5 Ø1-.9 C.5 M12x1P -.26 M P Ø C.2 Q Ø15 Ø12 A -.9 Ø Ø15 A' WIPER BOTH ENS R.2 MAX M5x.8Px12P Ø Ø1-.12 Ø57 Ballscrew ata irection Right Hand Lead (mm) Ø5.5THRU,Ø9.5x5.5P BC 45 Lead Angle º P.C. (mm) Screw P.C. (mm) 15.6 R (mm) Steel Ball (mm) Ø Circuits 2.5x1 ynamic Load C (Kgf) Q-Q SECTION Static Load Co (Kgf) Axial Play (mm).5 MAX rag Torque (Kgf-cm).15~ MAX - VIEW 2-M6x1Px6P Spacer Ball 1 : 1 - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 1 R15-1B1-FSW R15-1B1-FSW R15-1B1-FSW R15-1B1-FSW R15-1B1-FSW R15-1B1-FSW R15-1B1-FSW R15-1B1-FSW R15-1B1-FSW R15-1B1-FSW R15-1B1-FSW R15-1B1-FSW R15-1B1-FSW R15-1B1-FSW

93 S99TE f s W Type (SHAFT O 16, LEA 5) Standard 15.6 C L3 (45) L2 3 (15) L OIL HOLE BB'.3 C.1 BB'.1 AA' 1 C R.2 MAX Q B B' X C' 22.3 C'.1 AA' Ø1-.9 M12x1P -.26 M P Ø C.2 Ø15 Q Ø12 A -.9 Ø Ø16 A' WIPER BOTH ENS Ø Ø M5x.8Px12P Ø63 Ballscrew ata irection Right Hand Lead (mm) 5 4-Ø5.5THRU,Ø9.5x5.5P BC Lead Angle 5.48 º P.C. (mm) 16.6 Screw P.C. (mm) R (mm) Steel Ball (mm) Ø3.175 Circuits 2.5x1 ynamic Load C (Kgf) Static Load Co (Kgf) F.4x.2 IN59 X ETAIL Q-Q SECTION Axial Play (mm).5 or less rag Torque (Kgf-cm).15~.8 ~.2 Spacer Ball 1 : 1-2-M6x1Px6P - VIEW Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 1 R16-5B1-FSW R16-5B1-FSW R16-5B1-FSW R16-5B1-FSW R16-5B1-FSW R16-5B1-FSW

94 9 S99TE15-81 f s W (SHAFT O 2, LEA 4) Type Standard 2.9 C (6) 4.5 C.18 AA' 15 C R.2 MAX 9 (25) 7 1 Q 2MAX INCOMPLETE THREA B L3 11 L2 L BB'.12 BB' B' 1 C' 25.5 C'.14 AA' Q Ø M15x1P Ø C M P Ø19.5 A -.9 Ø4-.25 Ø2 C.3 A' WIPER BOTH ENS Ø15 Ø M6x1Px15 P Ø63 Ballscrew ata irection Right Hand Lead (mm) 4 Lead Angle 3.6 º P.C. (mm) 2.25 Screw P.C. (mm) 2.25 R (mm) Steel Ball (mm) Ø2.381 Circuits 2.5x2 ynamic Load C (Kgf) 561 Static Load Co (Kgf) 185 Axial Play (mm) rag Torque (Kgf-cm).12~.68 Spacer Ball 1 : 1 6-Ø5.5THRU,Ø9.5x5.5 P BC 51 M6x1Px6 P (OIL HOLE) Q-Q SECTION 45 - VIEW Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 15 R2-4B2-FSW R2-4B2-FSW R2-4B2-FSW R2-4B2-FSW R2-4B2-FSW R15-1B1-FSW

95 S99TE f s W Type (SHAFT O 2, LEA 5) Standard 2.9 C (6) AA' C.5 C R.2 MAX 9 L3 L2 (25) L BB'.12 BB' 2MAX INCOMPLETE B B' Q THREA X C' 25.5 C'.14 AA' Q Ø M15x1P C M P Ø Ø19.5 A -.9 Ø Ø2 C.3 A' WIPER BOTH ENS Ø Ø M6x1Px15P Ø67 Ballscrew ata irection Right Hand Lead (mm) 5 Lead Angle 4.42 º P.C. (mm) Ø5.5THRU,Ø9.5x5.5P BC 55 M6x1Px6P (OIL HOLE) 26 Screw P.C. (mm) R (mm) Steel Ball (mm) Ø3.175 Circuits 2.5x2 ynamic Load C (Kgf) 952 Static Load Co (Kgf) F.4x.2IN59 X ETAIL Q-Q SECTION Axial Play (mm) - VIEW rag Torque (Kgf-cm).28~1.32 Spacer Ball 1 : 1 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 15 R2-5B2-FSW R2-5B2-FSW R2-5B2-FSW R2-5B2-FSW R2-5B2-FSW R2-5B2-FSW

96 A 92 S99TE15-81 f s W (SHAFT O 2, LEA 1) Type Standard L3 (6) L (25) L1 (HRC 58~62) C'.4 C BB' OIL HOLE 6.14 AA'.9 C.14 AA'.15 BB' R B B' C.3 R.5 C MAX C' Q R.5 Ø C.5 M15x1P -.26 M P Ø C.3 Q Ø19.5 Ø16.5 Ø74 Ø Ø2 A' WIPER BOTH ENS R.2 MAX Ø Ø M6x1Px15P Ballscrew ata irection Right Hand Lead (mm) Ø6.6THRU,Ø11x6.5P BC 59 Lead Angle 8.7 º P.C. (mm) 2.8 Screw P.C. (mm) R (mm) Steel Ball (mm) Ø Circuits 2.5x1 ynamic Load C (Kgf) Static Load Co (Kgf) Axial Play (mm).5 MAX rag Torque (Kgf-cm).2~1.2.3 MAX Q-Q SECTION - VIEW 2-M6x1Px6P Spacer Ball 1 : 1 - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 2 R2-1B1-FSW R2-1B1-FSW R2-1B1-FSW R2-1B1-FSW R2-1B1-FSW R2-1B1-FSW R2-1B1-FSW R2-1B1-FSW R2-1B1-FSW R2-1B1-FSW R2-1B1-FSW

97 S99TE f s W Type (SHAFT O 2, LEA 2) Standard 2.9 C R.5 (6) 4.4 C.14 AA' 15 R.2 C MAX (25) 15 5 Q 1 L3 13 OIL HOLE 7 B L2 L1 (HRC 58~62) BB'.15 BB' B' 1 C.3 C' 25.4 C'.14 AA' R.5 Ø C.5 C.3 M15x1P M P Ø Q Ø19.5 Ø16.5 A Ø Ø2 A' R.2 MAX WIPER BOTH ENS Ø Ø M6x1Px15P Ø74 Ballscrew ata irection Right Hand Lead (mm) Ø6.6THRU,Ø11x6.5P BC 59 Lead Angle 17.1 º P.C. (mm) Screw P.C. (mm) 2.8 R (mm) Steel Ball (mm) Ø Circuits 1.5x1 ynamic Load C (Kgf) Q-Q SECTION Static Load Co (Kgf) Axial Play (mm).5 MAX 2-M6x1Px6P rag Torque (Kgf-cm).2~1.2.3 MAX Spacer Ball 1 : VIEW Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 2 R2-2A1-FSW R2-2A1-FSW R2-2A1-FSW R2-2A1-FSW R2-2A1-FSW R2-2A1-FSW R2-2A1-FSW R2-2A1-FSW R2-2A1-FSW R2-2A1-FSW R2-2A1-FSW

98 94 S99TE15-81 f s W (SHAFT O 25, LEA 4) Type Standard 27.7 C 16 (8) AA' C.5 C R.2 MAX (3) 14 1 Q 15 2MAX INCOMPLETE THREA B L3 11 L2 L BB'.15 BB' B' 15 R.2 MAX C' 53.5 C'.16 AA' Ø M2x1P -.26 M P Ø C.3 Q A -.9 Ø Ø25 C.3 A' WIPER BOTH ENS Ø Ø M2x1P M2 P Ø69 Ballscrew ata irection Right Hand Lead (mm) 4 Lead Angle 2.89 º P.C. (mm) Screw P.C. (mm) R (mm) Steel Ball (mm) Ø2.381 Circuits 2.5x2 ynamic Load C (Kgf) 622 Static Load Co (Kgf) 1376 Axial Play (mm) rag Torque (Kgf-cm).15~.85 Spacer Ball 1 : Q-Q SECTION 6-Ø5.5THRU,Ø9.5x5.5P 26 BC 58 M6x1Px8P 45 - VIEW 45 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 15 R25-4B2-FSW R25-4B2-FSW R25-4B2-FSW R25-4B2-FSW R25-4B2-FSW

99 S99TE f s W Type (SHAFT O 25, LEA 5) Standard (8) C 16.5 C.16 AA' C (3) X Q 2MAX INCOMPLETE THREA B 11 L3 L2 L BB'.15 BB' B' 15 X C' 53.5 C'.16 AA' Ø M2x1P -.26 M P Ø2-.14 Q A Ø Ø5-.25 Ø25 WIPER BOTH ENS A' -.5 Ø Ø2 M2x1P M2 P Ballscrew ata irection Right Hand Lead (mm) 5 6-Ø5.5THRU,Ø9.5x5.5P BC Lead Angle 3.56 º P.C. (mm) 25.6 Screw P.C. (mm) M6x1Px6P (OIL HOLE) R (mm) Steel Ball (mm) Ø3.175 Circuits 2.5x2 ynamic Load C (Kgf) 173 Static Load Co (Kgf) 229 Axial Play (mm) F.4x.2IN59 X ETAIL Q-Q SECTION 45 - VIEW 45 rag Torque (Kgf-cm).36~1.44 Spacer Ball 1 : 1 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 15 R25-5B2-FSW R25-5B2-FSW R25-5B2-FSW R25-5B2-FSW R25-5B2-FSW R25-5B2-FSW R25-5B2-FSW R25-5B2-FSW R25-5B2-FSW

100 96 S99TE15-81 f s W (SHAFT O 25, LEA 6) Type Standard 27.7 C 16 (8) 53.5 C.16 AA' C (3) 14 1 Q X 15 2MAX INCOMPLETE THREA B 11 L3 L2 L BB'.19 BB' B' 15 X 53.5 C'.16 AA' C' Ø M2x1P -.26 M P Ø2-.14 C.3 Q A Ø Ø Ø25 WIPER BOTH ENS A' C Ø2-.14 Ø M2x1P M2 P Ballscrew ata irection Right Hand Lead (mm) Ø5.5THRU,Ø9.5x5.5P BC Lead Angle 4.23 º P.C. (mm) 25.8 Screw P.C. (mm) 25.8 R (mm) M6x1Px6P (OIL HOLE) Steel Ball (mm) Ø3.969 Circuits 2.5x2 ynamic Load C (Kgf) 1453 Static Load Co (Kgf) 2761 Axial Play (mm).2 F.4x.2IN59 X ETAIL Q-Q SECTION 45 - VIEW 45 rag Torque (Kgf-cm).42~2.4 Spacer Ball 1 : 1 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 25 R25-6B2-FSW R25-6B2-FSW R25-6B2-FSW

101 S99TE f s W Type (SHAFT O 25, LEA 1) Standard 27.7 C 16 (8) 53.5 C.16 AA' C (3) 14 1 X Q 15 2MAX INCOMPLETE THREA B 15 L3 L2 L BB'.19 BB' B' 15 X 53.5 C'.16 AA' C' Ø M2x1P -.26 M P Ø2-.14 C.3 Q A -.1 Ø Ø25 A' WIPER BOTH ENS C Ø2-.14 Ø M2x1P M2 P Ø85 Ballscrew ata irection Right Hand Lead (mm) 1 Lead Angle 6.98 º P.C. (mm) 26 Screw P.C. (mm) 26 R (mm) Steel Ball (mm) Ø4.763 Circuits 1.5x2 ynamic Load C (Kgf) 1164 Static Load Co (Kgf) 1927 Axial Play (mm) rag Torque (Kgf-cm).42~2.4 Spacer Ball 1 : F.4x.2IN59 X ETAIL Q-Q SECTION 6-Ø6.6THRU,Ø11x6.5P BC 71 M6x1Px6P (OIL HOLE) 45 - VIEW Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 25 R25-1A2-FSW R25-1A2-FSW R25-1A2-FSW R25-1A2-FSW R25-1A2-FSW

102 98 S99TE15-81 f s W (SHAFT O 28, LEA 5) Type Standard 27.7 C (8) C.16 AA' C C.3 (3) Q B L3 L2 12 L BB'.19 BB' B' (12) 53 C.3.5 C'.16 AA' C' Ø M2x1P -.26 M P Ø2-.14 R.2 MAX Q Ø25 A Ø Ø Ø28 A' WIPER BOTH ENS Ø25 MAX Ø2 -.5 R Ø M2x1P M2 P Ballscrew ata irection Right Hand Lead (mm) 5 Lead Angle 3.19 º P.C. (mm) 28.6 Screw P.C. (mm) 28.6 R (mm) Steel Ball (mm) Ø3.175 Circuits 2.5x2 ynamic Load C (Kgf) 1124 Static Load Co (Kgf) 2466 Axial Play (mm) rag Torque (Kgf-cm).3~1.7 Spacer Ball 1 : Q-Q SECTION 6-Ø6.6THRU,Ø11x6.5P 31 BC 69 M6x1Px6P (OIL HOLE) 45 - VIEW 45 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 2 R28-5B2-FSW R28-5B2-FSW R28-5B2-FSW R28-5B2-FSW R28-5B2-FSW R28-5B2-FSW R28-5B2-FSW

103 S99TE f s W Type (SHAFT O 28, LEA 6) Standard.7 C (8) C.16 AA' C 14 Q X (3) 1 15 B 12 L3 L2 L BB'.19 BB' B' X C' 53.5 C'.16 AA' Ø M2x1P -.26 M P Ø2-.14 Q C.3 Ø25 A Ø Ø Ø28 Ø25 C.3 Ø2-.14 M2x1P A' Ø M WIPER BOTH ENS -.26 P Ballscrew ata irection Right Hand Lead (mm) 6 Lead Angle 3.82 º P.C. (mm) 28.6 Screw P.C. (mm) 28.6 R (mm) Steel Ball (mm) Ø3.175 Circuits 2.5x2 ynamic Load C (Kgf) 1124 Static Load Co (Kgf) 2466 Axial Play (mm) rag Torque (Kgf-cm).36~2.4 Spacer Ball 1 : F.4x.2IN59 X ETAIL Q-Q SECTION 6-Ø6.6THRU,Ø11x6.5P BC 69 M6x1Px6P (OIL HOLE) 45 - VIEW Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 25 R28-6B2-FSW R28-6B2-FSW R28-6B2-FSW R28-6B2-FSW R28-6B2-FSW

104 1 S99TE15-81 f s W (SHAFT O 32, LEA 5) Type Standard L3 (95) L (35) L C 12.5 C'.13 BB'.7 C.17 AA'.14 AA' BB' MAX 1.35 C INCOMPLETE B B' C' X Q THREA X 2 Ø2-.13 Q M25x1.5P Ø M25 A P24.26 Ø Ø85 Ø A' WIPER BOTH ENS Ø23.9 Ø25 M25x1.5P -.32 M P Ballscrew ata irection Right Hand Lead (mm) 5 Lead Angle 2.79 º P.C. (mm) 32.6 Screw P.C. (mm) 32.6 R (mm) Steel Ball (mm) Ø Ø6.6THRU,Ø11x6.5P BC 71 M6x1Px6P (OIL HOLE) 32 Circuits 2.5x2 ynamic Load C (Kgf) 1188 Static Load Co (Kgf) 2833 F.4x.2IN59 X ETAIL Q-Q SECTION Axial Play (mm) rag Torque (Kgf-cm).48~ VIEW Spacer Ball 1 : 1 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 15 R32-5B2-FSW R32-5B2-FSW R32-5B2-FSW R32-5B2-FSW R32-5B2-FSW R32-5B2-FSW R32-5B2-FSW R32-5B2-FSW

105 S99TE f s W Type (SHAFT O 32, LEA 6) Standard 33.7 C (95) C.2 AA' C (35) Q X L3 L2 L BB'.19 BB' 2MAX INCOMPLETE B B' THREA X.2 AA' C' C' 2 Ø2-.13 M25x1.5P -.32 M P Ø Q A Ø Ø Ø32 WIPER BOTH ENS A' Ø Ø M25x1.5P -.32 M P Ballscrew ata irection Right Hand Lead (mm) 6 6-Ø6.6THRU,Ø11x6.5P BC Lead Angle 3.33 º P.C. (mm) 32.8 Screw P.C. (mm) M6x1PxP (OIL HOLE) R (mm) Steel Ball (mm) Ø Circuits 2.5x2 ynamic Load C (Kgf) 161 Static Load Co (Kgf) F.4x.2IN59 X ETAIL Q-Q SECTION Axial Play (mm) - VIEW rag Torque (Kgf-cm).48~2.72 Spacer Ball 1 : 1 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 25 R32-6B2-FSW R32-6B2-FSW R32-6B2-FSW R32-6B2-FSW R32-6B2-FSW R32-6B2-FSW

106 12 S99TE15-81 f s V (SHAFT O 16, LEA 16) Type Standard R C (45) 3.4 C.14 AA' 1 R.2 C MAX (2) 1 5 Q 1 L3 11 OIL HOLE 6 B L2 L1 (HRC 58~62) BB'.15 BB' B' 1 C C'.14 AA' C' R.5 Ø1 -.9 C.5 M12x1P -.26 M P Ø C.2 Q Ø15 Ø13 A Ø57 Ø Ø16 A' WIPER BOTH ENS R.2 M5x.8Px12P MAX Ø Ø Ballscrew ata irection Right Hand Lead (mm) 16 Lead Angle 17.5 º P.C. (mm) 16.6 Screw P.C. (mm) 16.6 R (mm) Steel Ball (mm) Ø3.175 Circuits 1.5x1 ynamic Load C (Kgf) Static Load Co (Kgf) Axial Play (mm).5 MAX rag Torque (Kgf-cm).15~ MAX Spacer Ball 1 : Q-Q SECTION 4-Ø5.5THRU,Ø9.5x5.5P BC M6x1Px6P 34 - VIEW 3 19 MAX 24 MAX Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 1 R16-16A1-FSV R16-16A1-FSV R16-16A1-FSV R16-16A1-FSV R16-16A1-FSV R16-16A1-FSV R16-16A1-FSV R16-16A1-FSV R16-16A1-FSV R16-16A1-FSV R16-16A1-FSV R16-16A1-FSV R16-16A1-FSV

107 S99TE f s V Type (SHAFT O 25, LEA 2) Standard (8) 53.1 C.18 AA' C.4 C R.2 MAX (3) 2 1 Q L3 L2 L1(HRC 58~62) BB' B'.15 BB' B' C.3 C' 53.4 C'.13 AA' R.5 C.5 Ø M2x1P -.26 M P Ø Q C.3 Ø25 Ø21 A Ø Ø Ø25 A' WIPER BOTH ENS R.2 MAX Ø2 Ø M2x1P -.26 M P C.5 Ballscrew ata irection Right Hand Lead (mm) 2 Lead Angle º MAX 3 P.C. (mm) 26 Screw P.C. (mm) 26 R (mm) Steel Ball (mm) Ø4.763 Circuits 2.5x1 Q-Q SECTION 4-Ø6.6THRU BC 57 34MAX ynamic Load C (Kgf) Static Load Co (Kgf) Axial Play (mm).5 MAX M6x1Px6P (OIL HOLE) - VIEW rag Torque (Kgf-cm).4~2.5.5 MAX Spacer Ball 1 : 1 - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 6 R25-2B1-FSV R25-2B1-FSV R25-2B1-FSV R25-2B1-FSV R25-2B1-FSV R25-2B1-FSV

108 14 S99TE15-81 f s V (SHAFT O 25, LEA 25) Type Standard (8) 53.1 C.18 AA' C.4 C R.2 MAX (3) 2 1 Q L3 L2 53 L1 (HRC 58~62).4 C' BB'.13 AA'.15 BB' B B' 16 C.3 C' R.5 C.5 Ø M2x1P -.26 M P Ø Q C.3 Ø25 Ø21 A Ø71 Ø Ø25 A' R.2 MAX WIPER BOTH ENS Ø Ø2-.14 M2x1P -.26 M P C.5 irection Ballscrew ata Right Hand MAX 3 Lead (mm) 25 Lead Angle 17.1 º P.C. (mm) 26 Screw P.C. (mm) 26 R (mm) Steel Ball (mm) Ø4.763 Circuits 1.5x1 Q-Q SECTION 4-Ø6.6THRU BC 57 34MAX ynamic Load C (Kgf) Static Load Co (Kgf) Axial Play (mm).5 MAX M6x1Px6P (OIL HOLE) - VIEW rag Torque (Kgf-cm).4~ MAX Spacer Ball 1 : 1 - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 6 R25-25A1-FSV R25-25A1-FSV R25-25A1-FSV R25-25A1-FSV R25-25A1-FSV R25-25A1-FSV R25-25A1-FSV

109 S99TE f s V Type (SHAFT O 32, LEA 25) Standard.7 C (95) (27) C.18 AA' C X 12 Q 15 B 1 15 L3 L2 L BB'.19 BB' B' X 62.4 C'.13 AA' C' Ø2-.13 Ø25 M25x1.5P -.32 M P Q C.5 Ø32 Ø27.5 A Ø Ø85 Ø Ø32 A' Ø23.9 WIPER BOTH ENS Ø M25x1.5P -.32 M P irection Ballscrew ata Right Hand 26 34MAX Lead (mm) Lead Angle º P.C. (mm) 33 Screw P.C. (mm) 33 R (mm) Steel Ball (mm) Ø4.763 Circuits 2.5x1 ynamic Load C (Kgf) Static Load Co (Kgf) F.4x.2IN59 X ETAIL +.5 Q-Q SECTION 4-9THRU BC MAX M6x1Px8P (OIL HOLE) - VIEW Axial Play (mm).5 or less rag Torque (Kgf-cm).69~3.21 ~.8 Spacer Ball 1 : 1 - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 1 R32-25B1-FSV R32-25B1-FSV R32-25B1-FSV R32-25B1-FSV

110 16 S99TE15-81 f s V (SHAFT O 32, LEA 32) Type Standard 33.7 C (95) 62.4 C.18 AA' 2 C (27) Q X L3 L2 L BB'.19 BB' B B' X 62.4 C'.18 AA' C' Q -.5 Ø25 C.5 Ø32 Ø27.5 M25X1.5P Ø M P A -.1 Ø51-.3 Ø Ø Ø23.9 Ø A' WIPER BOTH ENS -.5 Ø M25X1.5P -.32 M P Ballscrew ata irection Right Hand Lead (mm) 32 Lead Angle º MAX P.C. (mm) 33 Screw P.C. (mm) 33 R (mm) Steel Ball (mm) Ø4.763 Circuits 1.5x1 ynamic Load C (Kgf) Static Load Co (Kgf) Axial Play (mm).5 or less F.4x.2IN59 X ETAIL Q-Q SECTION 4-Ø9THRU BC MAX M6x1Px8P (OIL HOLE) - VIEW rag Torque (Kgf-cm).7~3.21 ~.8 Spacer Ball 1 : 1 - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 1 R32-32A1-FSV R32-32A1-FSV R32-32A1-FSV R32-32A1-FSV

111 S99TE f d w Type (SHAFT O 32, LEA 1) Standard C 1 51 L3 (155) L2 14 (2) L ±1.5.5 C BB'.2 AA'.19 BB' 26 3MAX C B INCOMPLETE X THREA B' 15 X 14.5 C'.2 AA' C' Ø2-.13 M25x1.5P -.32 M P Ø25-.9 A Ø18 Ø74 Ø Ø A' 25 WIPER BOTH ENS M25x1.5P M P Ballscrew ata irection Right Hand Lead (mm) 1 Lead Angle 5.44 º P.C. (mm) 33.4 Screw P.C. (mm) 33.4 R (mm) Steel Ball (mm) Ø6.35 Circuits 2.5x2 ynamic Load C (Kgf) 481 Static Load Co (Kgf) Axial Play (mm) rag Torque (Kgf-cm) 5.51~11.43 Spacer Ball F.4x.2IN59 X ETAIL 15 6-Ø9THRU,14x8.5P BC 9 M6x1Px8P (OIL HOLE) VIEW 45 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 15 R32-1B2-FW R32-1B2-FW R32-1B2-FW R32-1B2-FW R32-1B2-FW R32-1B2-FW R32-1B2-FW R32-1B2-FW R32-1B2-FW

112 18 S99TE15-81 f d w (SHAFT O 36, LEA 1) Type Standard L3 (165) L (2) L1 193±1.5.4 C 2.4 C' BB'.7 C.14 AA'.14 AA'.15 BB' 26 3MAX 1 12 C B B' +.4 INCOMPLETE C' X THREA X Ø M3x1.5P -.32 M P Ø3 Ø36 Ø A A' Ø Ø WIPER BOTH ENS Ø12 M25x1.5P -.32 M P Ballscrew ata irection Right Hand Lead (mm) 1 Lead Angle 4.86 º P.C. (mm) 37.4 Screw P.C. (mm) 37.4 R (mm) 3.91 Steel Ball (mm) Ø6.35 Circuits 2.5x2 ynamic Load C (Kgf) 515 Static Load Co (Kgf) Axial Play (mm) rag Torque (Kgf-cm) 6.64~12.34 Spacer Ball F.4x.2IN59 X ETAIL 6-Ø11THRU,Ø17.5x11P BC 98 1/8PTx1P (OIL HOLE) VIEW 45 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 25 R36-1B2-FW R36-1B2-FW R36-1B2-FW R36-1B2-FW R36-1B2-FW

113 S99TE f d w Type (SHAFT O 4, LEA 1) Standard C (165) 14 (2).4 C.14 AA' 26 C 3MAX INCOMPLETE B THREA X 18 L3 L2 L1 193± BB'.2 BB' B' 2 X 14.4 C'.13 AA' C' Ø M3x1.5P -.32 M P Ø3 -.9 A Ø124 Ø Ø Ø4 A' WIPER BOTH ENS Ø3-.9 M3x1.5P -.32 M P Ballscrew ata irection Right Hand Lead (mm) 1 Lead Angle 4.4 º P.C. (mm) 41.4 Screw P.C. (mm) 41.4 R (mm) Steel Ball (mm) Ø6.35 Circuits 2.5x2 ynamic Load C (Kgf) 5369 Static Load Co (Kgf) Axial Play (mm) rag Torque (Kgf-cm) 8.26~13.78 Spacer Ball F.4x.2IN59 X ETAIL 15 6-Ø11THRU,Ø17.5x11P 47 BC 12 1/8PTx1P (OIL HOLE) 45 - VIEW 45 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 25 R4-1B2-FW R4-1B2-FW R4-1B2-FW R4-1B2-FW R4-1B2-FW R4-1B2-FW R4-1B2-FW R4-1B2-FW R4-1B2-FW R4-1B2-FW

114 11 S99TE15-81 f d w (SHAFT O 4, LEA 12) Type Standard C 12 (165) 14 (2).4 C.14 AA' 26 C X 3MAX INCOMPLETE B THREA 18 L3.13 BB'.2 BB' L2 L1 225±1.5 B' 2 X 14.4 C'.14 AA' 26 C' Ø M3x1.5P -.32 M P Ø3-.9 A Ø Ø Ø86-.3 Ø4 A' WIPER BOTH ENS Ø3 -.9 M3x1.5P -.32 M P Ballscrew ata irection Right Hand Lead (mm) 12 Lead Angle 5.25 º P.C. (mm) 41.6 Screw P.C. (mm) 41.6 R (mm) Steel Ball (mm) Ø7.144 Circuits 2.5x2 ynamic Load C (Kgf) 6216 Static Load Co (Kgf) Axial Play (mm) rag Torque (Kgf-cm) 9.79~18.17 Spacer Ball F.4x.2IN59 X ETAIL 6-Ø11THRU,Ø17.5x11P 48 BC 16 1/8PTx1P (OIL HOLE) 45 - VIEW 45 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 4 R4-12B2-FW R4-12B2-FW R4-12B2-FW R4-12B2-FW R4-12B2-FW

115 S99TE f s i Type (SHAFT O 16, LEA 2) Standard 15.5 C (45) 1 3 (15) C AA' C R.2 MAX Q 1 B L3 1 L2 L1 4.8 BB'.1 BB' B' C' 22.3 C' AA' Ø1 -.9 Ø12 M12x1P M12 P Q C.5 Ø15 Ø14 A Ø16 Ø44 Ø WIPER BOTH ENS A' C.5 X Ø1 M5x.8Px12P Ø Ballscrew ata irection Right Hand Lead (mm) Ø5.5THRU BC 35 M6x1Px6P (OIL HOLE) Lead Angle 2.25 º P.C. (mm) Screw P.C. (mm) R (mm) Steel Ball (mm) Ø Circuits 1x4 ynamic Load C (Kgf) 323 Static Load Co (Kgf) 79 Axial Play (mm).5 or less rag Torque (Kgf-cm).5~.5 ~.15 F.4x.2IN59 X ETAIL Q-Q SECTION VIEW Spacer Ball 1 : 1 - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 5 R16-2T4-FSI R16-2T4-FSI R16-2T4-FSI R16-2T4-FSI R16-2T4-FSI

116 112 S99TE15-81 f s i (SHAFT O 16, LEA 2.5) Type Standard (45) C.6 C.12 AA' 1 C C.2 (15) Q 1 B L3 1 L2 L BB'.1 BB' B' 1 X 22.4 C'.12 AA' C' Ø1 -.9 M12x1P -.26 M P Q R Ø MAX Ø15 Ø12 A Ø44 Ø Ø16 A' M5x.8Px12P -.4 Ø Ø WIPER BOTH ENS Ballscrew ata irection Right Hand Lead (mm) 2.5 Lead Angle 2.81 º P.C. (mm) Ø5.5THRU BC M6x1Px8P Screw P.C. (mm) 16.2 R (mm) Steel Ball (mm) Ø1.5 Circuits 1x4 ynamic Load C (Kgf) 323 Static Load Co (Kgf) 79 Axial Play (mm).5 or less F.4x.2IN59 X ETAIL 15 Q-Q SECTION VIEW rag Torque (Kgf-cm).5~.5 ~.15 Spacer Ball - - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 5 R16-2.5T4-FSI R16-2.5T4-FSI R16-2.5T4-FSI R16-2.5T4-FSI R16-2.5T4-FSI

117 S99TE o f s w Type (SHAFT O 16, LEA 2) Standard 27.7 C (8) 53 (3) C.16 AA' 16 C C.3 Q 15 B 12 L3 L2 L BB'.19 BB' B' 15 (12) C C'.16 AA' C' Ø M2x1P -.26 M P Ø R.2 MAX Q Ø25 A Ø Ø Ø28 Ø25 R.2 Ø2-.14 A' MAX WIPER BOTH ENS Ø M2x1P M2 P Ballscrew ata irection Right Hand Lead (mm) 5 Lead Angle 3.19 º P.C. (mm) 28.6 Screw P.C. (mm) 28.6 R (mm) Steel Ball (mm) Ø3.175 Circuits 2.5x2 ynamic Load C (Kgf) 1784 Static Load Co (Kgf) 4932 Axial Play (mm) rag Torque (Kgf-cm) 1.1~3.3 Spacer Ball Q-Q SECTION 6-Ø6.6THRU,Ø11x6.5P BC 69 M6x1Px6P (OIL HOLE) 45 - VIEW Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 15 R28-5B2-OFSW R28-5B2-OFSW R28-5B2-OFSW R28-5B2-OFSW R28-5B2-OFSW R28-5B2-OFSW R28-5B2-OFSW

118 114 S99TE15-81 o f s w Type (SHAFT O 28, LEA 6) Standard.7 C (8) C.16 AA' C (3) 14 1 Q 15 B 12 L3 L2 L BB'.19 BB' B' C' 53.5 C'.14 AA' Ø M2x1P -.26 M P Ø2-.14 C.3 Q Ø25 A Ø Ø Ø28 Ø25 A' WIPER BOTH ENS C.3 Ø2 Ø M2x1P M2 P Ballscrew ata irection Right Hand Lead (mm) 6 Lead Angle 3.82 º P.C. (mm) 28.6 Screw P.C. (mm) 28.6 R (mm) Steel Ball (mm) Ø3.175 Circuits 2.5x2 ynamic Load C (Kgf) 1784 Static Load Co (Kgf) 4932 Axial Play (mm) rag Torque (Kgf-cm) 1.2~3.6 Spacer Ball Q-Q SECTION 6-Ø6.6THRU,Ø11x6.5P 31 BC 69 M6x1Px6P (OIL HOLE) 45 - VIEW 45 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 25 R28-6B2-OFSW R28-6B2-OFSW R28-6B2-OFSW R28-6B2-OFSW R28-6B2-OFSW

119 S99TE o f s w Type (SHAFT O 32, LEA 5) Standard C (14) (2) 15.4 C.14 AA' 2MAX C INCOMPLETE B THREA X 12 L3 L2 L BB'.15 BB' B' 15 X 89.4 C'.14 AA' C' Ø M25x1.5P -.32 M P Ø25-.9 A Ø Ø Ø32 A' WIPER BOTH ENS Ø25-.9 M25x1.5P M25 P Ballscrew ata irection Right Hand Lead (mm) 5 Lead Angle 2.79 º P.C. (mm) 32.6 Screw P.C. (mm) 32.6 R (mm) Steel Ball (mm) Ø3.175 Circuits 2.5x2 ynamic Load C (Kgf) 1886 Static Load Co (Kgf) 5666 Axial Play (mm) rag Torque (Kgf-cm) 1.2~3.6 Spacer Ball F.4X.2IN59 X ETAIL 15 6-Ø6.6THRU,Ø11x6.5P 32 BC 71 M6x1Px6P (OIL HOLE) 45 - VIEW 45 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 15 R32-5B2-OFSW R32-5B2-OFSW R32-5B2-OFSW R32-5B2-OFSW R32-5B2-OFSW R32-5B2-OFSW R32-5B2-OFSW R32-5B2-OFSW R32-5B2-OFSW

120 116 S99TE15-81 o f s w Type (SHAFT O 32, LEA 6) Standard L3 (14) L (2) L C 12.7 C.17 AA'.13 BB'.19 BB' 26 2MAX C B INCOMPLETE X THREA B' 15 X 89.5 C'.17 AA' C' Ø2-.13 M25x1.5P -.32 M P Ø25-.9 A Ø Ø Ø A' WIPER BOTH ENS Ø25 M25x1.5P -.32 M P Ballscrew ata irection Right Hand Lead (mm) 6 Lead Angle 3.33 º P.C. (mm) 32.8 Screw P.C. (mm) 32.8 R (mm) Steel Ball (mm) Ø3.969 Circuits 2.5x2 ynamic Load C (Kgf) 2556 Static Load Co (Kgf) 719 Axial Play (mm) rag Torque (Kgf-cm) 2.32~4.82 Spacer Ball F.4x.2IN59 X ETAIL 6-Ø6.6THRU,Ø11x6.5P 34 BC 75 M6x1Px6P (OIL HOLE) 45 - VIEW 45 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 25 R32-6B2-OFSW R32-6B2-OFSW R32-6B2-OFSW R32-6B2-OFSW R32-6B2-OFSW R32-6B2-OFSW

121 S99TE o f s w Type (SHAFT O 32, LEA 8) Standard C 1 (14) C.17 AA' C L3 L2 (2) L BB'.19 BB' 2MAX B B' INCOMPLETE THREA X 89.5 C'.17 AA' C' Ø2-.13 M25x1.5P -.32 M P Ø25-.9 A Ø1 -.1 Ø Ø32 A' WIPER BOTH ENS Ø25-.9 M25x1.5P -.32 M P Ballscrew ata irection Right Hand Lead (mm) 8 Lead Angle 4.41 º P.C. (mm) 33 Screw P.C. (mm) 33 R (mm) Steel Ball (mm) Ø4.763 Circuits 2.5x1 ynamic Load C (Kgf) 265 Static Load Co (Kgf) 5599 Axial Play (mm) rag Torque (Kgf-cm) 1.26~5.6 Spacer Ball F.4x.2IN59 X ETAIL 6-Ø9THRU,Ø14x8.5P BC 82 M6x1Px8P (OIL HOLE) 45 - VIEW Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 25 R32-8B1-OFSW R32-8B1-OFSW R32-8B1-OFSW R32-8B1-OFSW R32-8B1-OFSW R32-6B2-OFSW

122 118 S99TE15-81 o f s w Type (SHAFT O 32, LEA 1) Standard C 1 (14) C.5 C.2 AA' (2) L3 L2 L BB' X 3MAX B INCOMPLETE THREA.19 BB' B' X 89.5 C'.17 AA' 26 C' Ø M25x1.5P -.32 M P Ø25-.9 A Ø Ø Ø A' WIPER BOTH ENS Ø25 M25x1.5P -.32 M P Ballscrew ata irection Right Hand Lead (mm) 1 Lead Angle 5.44 º P.C. (mm) 33.4 Screw P.C. (mm) 33.4 R (mm) Steel Ball (mm) Ø6.35 Circuits 2.5x1 ynamic Load C (Kgf) 265 Static Load Co (Kgf) 5599 Axial Play (mm) rag Torque (Kgf-cm) 3.58~7.44 Spacer Ball F.4x.2IN59 X ETAIL 6-Ø9THRU,Ø14x8.5P 41 BC 9 M6x1Px8P (OIL HOLE) 45 - VIEW 45 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 25 R32-1B1-OFSW R32-1B1-OFSW R32-1B1-OFSW R32-1B1-OFSW R32-1B1-OFSW R32-1B1-OFSW R32-1B1-OFSW R32-1B1-OFSW R32-1B1-OFSW

123 S99TE o f s w Type (SHAFT O 36, LEA 1) Standard C 12 (15) C.2 AA' C (2) X 3MAX INCOMPLETE THREA B L3 18 L2 L BB'.19 BB' B' 2 X 89.5 C'.2 AA' C Ø M3x1.5P -.32 M P Ø3-.9 A -.1 Ø Ø36 A' WIPER BOTH ENS Ø25-.9 M25x1.5P -.32 M P Ø12 Ballscrew ata irection Right Hand Lead (mm) 1 Lead Angle 4.84 º P.C. (mm) 37.4 Screw P.C. (mm) 37.4 R (mm) 3.91 Steel Ball (mm) Ø6.35 Circuits 2.5x1 ynamic Load C (Kgf) 2812 Static Load Co (Kgf) 6334 Axial Play (mm) rag Torque (Kgf-cm) 3.91~8.13 Spacer Ball F.4x.2IN59 X ETAIL 6-Ø11THRU,Ø17.5x11P 45 BC 98 1/8PTx1P (OIL HOLE) 45 - VIEW 45 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 35 R36-1B1-OFSW R36-1B1-OFSW R36-1B1-OFSW R36-1B1-OFSW R36-1B1-OFSW

124 12 S99TE15-81 o f s w Type (SHAFT O 4, LEA 5) Standard C 12 (15) 89 (2).5 C.18 AA' 26 C X 2MAX INCOMPLETE THREA B 15 L3 L2 L BB'.19 BB' B' 2 X 89.5 C'.18 AA' 26 C' Ø M3x1.5P -.32 M P Ø3 A Ø Ø Ø4 A' WIPER BOTH ENS Ø3-.9 M3x1.5P -.32 M P Ballscrew ata irection Right Hand Lead (mm) 5 Lead Angle 2.24 º P.C. (mm) 4.6 Screw P.C. (mm) 4.6 R (mm) Steel Ball (mm) Ø3.175 Circuits 2.5x2 ynamic Load C (Kgf) 27 Static Load Co (Kgf) 7134 Axial Play (mm) rag Torque (Kgf-cm) 1.81~4.21 Spacer Ball F.4x.2IN59 X ETAIL 6-Ø9THRU,Ø14x8.5P 39 BC 83 1/8PTx1P (OIL HOLE) 45 - VIEW 45 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 25 R4-5B2-OFSW R4-5B2-OFSW R4-5B2-OFSW R4-5B2-OFSW R4-5B2-OFSW R4-5B2-OFSW

125 S99TE o f s w Type (SHAFT O 4, LEA 8) Standard C 12 (15) 89 (2).5 C.18 AA' 26 C X 2MAX INCOMPLETE THREA B L3 L2 L BB'.19 BB' B' 2 X 89.5 C'.18 AA' C' Ø M3x1.5P -.32 M P Ø3-.9 A Ø Ø A' WIPER BOTH ENS Ø4 -.9 Ø3 M3x1.5P -.32 M P Ballscrew ata irection Right Hand Lead (mm) 8 Lead Angle 3.55 º P.C. (mm) 41 Screw P.C. (mm) 41 R (mm) Steel Ball (mm) Ø4.763 Circuits 2.5x2 ynamic Load C (Kgf) 3634 Static Load Co (Kgf) 163 Axial Play (mm) rag Torque (Kgf-cm) 4.24~8.82 Spacer Ball F.4x.2IN59 X ETAIL 4-Ø9THRU,Ø14x8.5P 41 BC 9 1/8PTx1P (OIL HOLE) 45 - VIEW 45 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 2 R4-8B2-OFSW R4-8B2-OFSW R4-8B2-OFSW R4-8B2-OFSW R4-8B2-OFSW R4-8B2-OFSW

126 122 S99TE15-81 o f s w Type (SHAFT O 4, LEA 1) Standard C 12 (15) 89 (2).4 C.14 AA' 26 C X 3MAX INCOMPLETE THREA B 18 L3 L2 L BB'.2 BB' B' 2 X 89.4 C'.14 AA' 26 C' Ø M3x1.5P M P Ø3-.9 A Ø Ø Ø4 WIPER BOTH ENS A' Ø3-.9 M3x1.5P -.32 M P Ballscrew ata irection Right Hand Lead (mm) 1 Lead Angle 4.4 º P.C. (mm) 41.4 Screw P.C. (mm) 41.4 R (mm) Steel Ball (mm) Ø6.35 Circuits 2.5x1 ynamic Load C (Kgf) 2958 Static Load Co (Kgf) 769 Axial Play (mm) rag Torque (Kgf-cm) 4.57~8.49 Spacer Ball F.4x.2IN59 X ETAIL 6-Ø11THRU,Ø17.5x11P 47 BC 12 1/8PTx1P (OIL HOLE) 45 - VIEW 45 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 35 R4-1B1-OFSW R4-1B1-OFSW R4-1B1-OFSW R4-1B1-OFSW R4-1B1-OFSW R4-1B1-OFSW R4-1B1-OFSW R4-1B1-OFSW R4-1B1-OFSW R4-1B1-OFSW

127 S99TE o f s w Type (SHAFT O 4, LEA 12) Standard L3 (151) L (2) L C 18.5 C'.15 BB'.9 C.2 AA'.18 AA'.22 BB' 26 3MAX C INCOMPLETE B B' C' THREA X X Ø M3x1.5P -.32 M P Ø3-.9 A Ø Ø Ø4 A' WIPER BOTH ENS Ø3-.9 M3x1.5P -.32 M P Ballscrew ata irection Right Hand Lead (mm) 12 Lead Angle 5.25 º P.C. (mm) 41.6 Screw P.C. (mm) 41.6 R (mm) Steel Ball (mm) Ø7.144 Circuits 2.5x1 ynamic Load C (Kgf) 3425 Static Load Co (Kgf) 7837 Axial Play (mm) rag Torque (Kgf-cm) 5.93~11.1 Spacer Ball F.4x.2IN59 X ETAIL 6Ø-11THRU,Ø17.5x11P 48 BC 16 1/8PTx1P (OIL HOLE) 45 - VIEW 45 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 5 R4-12B1-OFSW R4-12B1-OFSW R4-12B1-OFSW R4-12B1-OFSW R4-12B1-OFSW

128 124 S99TE15-81 o f s w Type (SHAFT O 45, LEA 1) Standard C 14 (155) C.2 AA' C X (2) 3MAX INCOMPLETE THREA B 18 L3 L2 L BB'.22 BB' B' C'.18 AA' 3 X C' Ø M35x1.5P -.32 M P Ø A Ø Ø Ø A' WIPER BOTH ENS Ø35 M35x1.5P -.32 M P Ballscrew ata irection Right Hand Lead (mm) 1 Lead Angle 3.92 º P.C. (mm) 46.4 Screw P.C. (mm) 46.4 R (mm) Steel Ball (mm) Ø6.35 Circuits 2.5x1 ynamic Load C (Kgf) 3115 Static Load Co (Kgf) 7952 Axial Play (mm) rag Torque (Kgf-cm) 4.58~9.5 Spacer Ball F.4x.2IN59 X ETAIL 6-Ø11THRU,Ø17.5x11P BC 11 1/8PTx1P (OIL HOLE) 45 - VIEW 5 45 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 55 R45-1B1-OFSW R45-1B1-OFSW R45-1B1-OFSW R45-1B1-OFSW R45-1B1-OFSW

129 S99TE o f s w Type (SHAFT O 5, LEA 1) Standard C (17) C.2 AA' C X (2) 3MAX INCOMPLETE THREA B 18 L3 L2 L BB'.22 BB' B' C'.18 AA' 3 C' 16 X Ø M4x1.5P -.32 M P Ø4-.11 A Ø Ø Ø4 Ø A' WIPER BOTH ENS M4x1.5P -.32 M P Ballscrew ata irection Right Hand Lead (mm) 1 Lead Angle 3.54 º P.C. (mm) 51.4 Screw P.C. (mm) 51.4 R (mm) Steel Ball (mm) Ø6.35 Circuits 2.5x1 ynamic Load C (Kgf) 3263 Static Load Co (Kgf) 8835 Axial Play (mm) rag Torque (Kgf-cm) 4.84~11.28 Spacer Ball F.4x.2IN59 X ETAIL 6-Ø11THRU,Ø17.5x11P BC 113 1/8PTx1P (OIL HOLE) 45 - VIEW Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 45 R5-1B1-OFSW R5-1B1-OFSW R5-1B1-OFSW R5-1B1-OFSW R5-1B1-OFSW R5-1B1-OFSW R5-1B1-OFSW

130 126 S99TE15-81 o f s w Type (SHAFT O 5, LEA 1) Standard C (185) C.2 AA' C X (2) 3MAX INCOMPLETE THREA B 18 L3 L2 L BB'.22 BB' B' C'.18 AA' 3 C' 16 X Ø M4x1.5P -.32 M P Ø4-.11 A Ø Ø Ø4 Ø A' WIPER BOTH ENS M4x1.5P -.32 M P Ballscrew ata irection Right Hand Lead (mm) 1 Lead Angle 3.54 º P.C. (mm) 51.4 Screw P.C. (mm) 51.4 R (mm) Steel Ball (mm) Ø6.35 Circuits 2.5x2 ynamic Load C (Kgf) 5923 Static Load Co (Kgf) 1767 Axial Play (mm) rag Torque (Kgf-cm) 1.48~17.48 Spacer Ball F.4x.2IN59 X ETAIL 6-Ø11THRU,Ø17.5x11P BC 113 1/8PTx1P (OIL HOLE) 45 - VIEW Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 35 R5-1B2-OFSW R5-1B2-OFSW R5-1B2-OFSW R5-1B2-OFSW R5-1B2-OFSW R5-1B2-OFSW R5-1B2-OFSW

131 S99TE High Lead round Ballscrew f s H (SHAFT O 15, LEA 1) Type High Lead 15.7 C (45) 3.4 C.16 AA' (15) L3 OIL HOLE 5 L2 1 L BB'.15 BB' C'.16 AA' C C.2 R.2 MAX Q B B' R.2 MAX C' Ø1 -.9 M12x1P M P Ø Ø15 Q Ø12 A Ø15 Ø Ø A' WITHOUT WIPER C.5 Ø Ø1-.12 Ø57 irection Ballscrew ata Right Hand M6x1Px6P 4-Ø5.5THRU,Ø9.5x5.5P BC 45 Lead (mm) 1 Lead Angle º P.C. (mm) Screw P.C. (mm) R (mm) Steel Ball (mm) Ø3.175 Circuits 2.8x2 ynamic Load C (Kgf) Static Load Co (Kgf) Axial Play (mm).5 or less Q-Q SECTION rag Torque (Kgf-cm).2~1 - - VIEW Spacer Ball 1 : 1 - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 15 R15-1U2-FSH R15-1U2-FSH R15-1U2-FSH R15-1U2-FSH R15-1U2-FSH R15-1U2-FSH R15-1U2-FSH R15-1U2-FSH R15-1U2-FSH R15-1U2-FSH R15-1U2-FSH R15-1U2-FSH

132 128 S99TE15-81 d f s H Type (SHAFT O 15, LEA 2) High Lead 15.7 C (45) 3.4 C.16 AA' (18) L3 OIL HOLE L2 5 1 L BB'.15 BB' C'.16 AA' C.2 C R.2 MAX Q B B' R.2 MAX C' Ø1 -.9 M12x1P M P Ø Ø15 Q Ø12 A Ø15 Ø Ø A' WITHOUT WIPER C.5 Ø Ø Ø57 irection Ballscrew ata Right Hand M6x1Px6P 4-Ø5.5THRU,Ø9.5x5.5P BC 45 Lead (mm) 2 Lead Angle 22.2 º P.C. (mm) Screw P.C. (mm) R (mm) Steel Ball (mm) Ø3.175 Circuits 1.8x2 ynamic Load C (Kgf) Static Load Co (Kgf) Axial Play (mm).5 or less Q-Q SECTION rag Torque (Kgf-cm).2~ VIEW Spacer Ball 1 : 1 - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 15 R15-2A2-FSH R15-2A2-FSH R15-2A2-FSH R15-2A2-FSH R15-2A2-FSH R15-2A2-FSH R15-2A2-FSH R15-2A2-FSH R15-2A2-FSH R15-2A2-FSH R15-2A2-FSH R15-2A2-FSH

133 S99TE f s H (SHAFT O 15, LEA 2) Type High Lead 15.7 C (45) 3.5 C.16 AA' (18) L3 L2 L OIL HOLE BB'.15 BB' 22.5 C'.16 AA' 1 C C.2 R.2 MAX Q B B' C' Ø1-.9 Ø12 M12x1P -.26 M P Q Ø15 Ø12 A Ø15 A' C.2 Ø Ø WITHOUT WIPER X M5x.8Px12P Ø Ø1-.12 Ø55 Ballscrew ata irection Right Hand Lead (mm) 2 Lead Angle 22.2 º P.C. (mm) M6x1Px6P 4-Ø5.5THRU BC 45 Screw P.C. (mm) R (mm) Steel Ball (mm) Ø Circuits 1.8x1 ynamic Load C (Kgf) Static Load Co (Kgf) Axial Play (mm).5 or less F.4x.2IN59 X ETAIL Q-Q SECTION rag Torque (Kgf-cm).15~.8 ~.24 Spacer Ball 1 : VIEW Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 1 R15-2S1-FSH R15-2S1-FSH R15-2S1-FSH R15-2S1-FSH R15-2S1-FSH R15-2S1-FSH R15-2S1-FSH R15-2S1-FSH R15-2S1-FSH R15-2S1-FSH R15-2S1-FSH R15-2S1-FSH R15-2S1-FSH R15-2S1-FSH

134 13 S99TE15-81 f s H (SHAFT O 16, LEA 16) Type High Lead (45) C.6 C.11 AA' 1 R.2 C MAX Q 1 B L3 L2 L BB'.11 BB' B' 1 R.2 MAX 22.4 C'.11 AA' C' Ø1 -.9 M12x1P -.26 M P Ø C.2 Q Ø15 Ø13.5 A Ø Ø57 Ø Ø16 A' WITHOUT WIPER Ø Ø Ballscrew ata irection Right Hand Lead (mm) 16 Lead Angle 17.6 º Ø5.5THRU,Ø9.5x5.5P BC 45 P.C. (mm) 16.6 Screw P.C. (mm) R (mm) Steel Ball (mm) Ø3.175 Circuits 1.8x2 ynamic Load C (Kgf) Static Load Co (Kgf) Q-Q SECTION Axial Play (mm).5 or less rag Torque (Kgf-cm).2~1 - - VIEW Spacer Ball 1 : 1 - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 15 R16-16S2-FSH R16-16S2-FSH R16-16S2-FSH R16-16S2-FSH R16-16S2-FSH R16-16S2-FSH R16-16S2-FSH R16-16S2-FSH R16-16S2-FSH R16-16S2-FSH R16-16S2-FSH R16-16S2-FSH

135 S99TE f s H (SHAFT O 2, LEA 2) Type High Lead 2.7 C (6) 4 (25) C.16 AA' 15 5 C R.2 MAX Q B L3 OIL HOLE L2 1 5 L BB'.15 BB' B' 1 R.2 MAX 25.4 C'.16 AA' C' M15x1.P M P Ø C.3 Q Ø19.5 Ø16.5 A Ø Ø Ø2 C.5 A' WIPER BOTH ENS Ø Ø Ø74 Ballscrew ata irection Right Hand Lead (mm) 2 4-Ø6.6THRU,Ø11x6.5P BC 59 Lead Angle º P.C. (mm) 2.6 Screw P.C. (mm) R (mm) Steel Ball (mm) Ø3.175 Circuits 1.8x2 ynamic Load C (Kgf) Q-Q SECTION 33 Static Load Co (Kgf) Axial Play (mm).5 or less rag Torque (Kgf-cm).1~1-3 - VIEW 3 Spacer Ball 1 : 1 - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 3 R2-2S2-FSH R2-2S2-FSH R2-2S2-FSH R2-2S2-FSH R2-2S2-FSH R2-2S2-FSH R2-2S2-FSH R2-2S2-FSH R2-2S2-FSH

136 132 S99TE15-81 f s H (SHAFT O 25, LEA 2) Type High Lead C C 16 (8) AA' C.4 C R.2 MAX (3) 2 1 Q 1 L3 L2 L OIL HOLE 6 B 3.11 BB'.15 BB' B' 15 C C' AA' C' C.5 Ø C.5 M2x1P -.26 M P Ø Q C.3 Ø25 Ø21.5 A Ø Ø Ø Ø A' WITHOUT WIPER R.2 MAX Ø2 Ø Ballscrew ata irection Right Hand Lead (mm) 2 Lead Angle º P.C. (mm) 26 Screw P.C. (mm) 26 R (mm) Steel Ball (mm) Ø4.763 Circuits 1.8x2 ynamic Load C (Kgf) Static Load Co (Kgf) Axial Play (mm).5 or less rag Torque (Kgf-cm).2~1 - Spacer Ball 1 : Q-Q SECTION 4-Ø6.6THRU,Ø11x6.5P BC VIEW M6x1Px8P 3 66 Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 5 R25-2S2-FSH R25-2S2-FSH R25-2S2-FSH R25-2S2-FSH R25-2S2-FSH R25-2S2-FSH R25-2S2-FSH

137 S99TE Ultra High Lead round Ballscrew d f s H (SHAFT O 16, LEA 32) Type Ultra High Lead 15 (45) 3.4 C' 1 (12) L3 L2 L1 HRC 58~ OIL HOLE 5.11 BB' 22.4 C.14 AA'.9 C' C.5 C AA' C' 5 C.2 Q C.5 B B' C.5 C Ø1 -.9 M12x1P M P Ø R.2 MAX Q Ø15 Ø13 A Ø55 Ø Ø16 A' Ø Ø R.2 MAX M5x.8Px12P irection Ballscrew ata Right Hand 4-Ø5.5THRU BC 45 M6x1P Lead (mm) 32 Lead Angle º P.C. (mm) Screw P.C. (mm) R (mm) Steel Ball (mm) Ø3.175 Circuits.7x2 Q-Q SECTION ynamic Load C (Kgf) 432 Static Load Co (Kgf) 755 Axial Play (mm).5 MAX rag Torque (Kgf-cm).15~1..24 MAX Spacer Ball 1 : VIEW Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 3 2R16-32V2-FSH R16-32V2-FSH R16-32V2-FSH R16-32V2-FSH

138 134 S99TE15-81 d f s H Type (SHAFT O 2, LEA 4) Ultra High Lead.9 C C.5 2 C.5 (6) 4 (15).4 C'.14 AA' 15 C 5 R.2 Q MAX 14 C.5 L3 L2 L1 HRC 58~ OIL HOLE 5.11 BB' B B' C.5 C' 25.4 C.14 AA' Ø Ø M15x1P -.26 M P C.3 Q Ø19.5 Ø17 A -.1 Ø38-.3 Ø Ø Ø2 A' R.2 MAX Ø14.3 Ø M6x1Px15P irection Ballscrew ata Right Hand M6x1Px8P 4-Ø5.5THRU BC 48 Lead (mm) 4 Lead Angle º P.C. (mm) Screw P.C. (mm) 2.8 R (mm) Steel Ball (mm) Ø3.175 Circuits.7x2 ynamic Load C (Kgf) 5 Static Load Co (Kgf) 987 Axial Play (mm).5 MAX rag Torque (Kgf-cm).2~1.2.3 MAX Q-Q SECTION VIEW Spacer Ball - - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 4 2R2-4V2-FSH R2-4V2-FSH R2-4V2-FSH R2-4V2-FSH R2-4V2-FSH R2-4V2-FSH

139 S99TE d f s H (SHAFT O 25, LEA 5) Type Ultra High Lead.1 C (8) C.18 AA' C (36) 2 Q X B L3 L2 L BB'.15 BB' B' 15 X 53.4 C'.13 AA' C' 16 Ø M2x1P -.26 M P Ø2-.14 C.3 Q Ø25 Ø21 A Ø7 -.9 Ø Ø25 C.3 A' WITHOUT WIPER Ø Ø2-.14 M2X1P M2 P irection Ballscrew ata Right Hand 4-Ø6.6THRU BC 58 M6x1Px8P (OIL HOLE) Lead (mm) 5 Lead Angle º P.C. (mm) 25.8 Screw P.C. (mm) R (mm) Steel Ball (mm) Ø3.969 Circuits.7x2 ynamic Load C (Kgf) 719 Static Load Co (Kgf) 1475 F.4X.2IN59 X ETAIL Q-Q SECTION VIEW Axial Play (mm).5 or less rag Torque (Kgf-cm).3~2.19 ~.5 Spacer Ball 1 : 1 - Unit : mm Stroke HIWIN Code L1 L2 L3 Accuracy grade 7 2R25-5V2-FSH R25-5V2-FSH R25-5V2-FSH R25-5V2-FSH

140 136 S99TE Rolled Ballscrews 7.1 Introduction HIWIN Rolled Ballscrews are made by the rolling process of the screw spindle instead of the grinding process. Rolled ballscrews not only have the benefit of low friction and smooth running for the linear feed system compared with traditional screws, but also can be supplied by quick stock delivery and lower production price. HIWIN uses the most advanced technology in the ballscrew rolling process. By maintaining the homogeneous manufacturing procedure of selecting materials, rolling, heat treating, machining and assembling. In general, rolled ballscrews use the same preload method as the precision ground ballscrews, except that there are some differences in the lead error definition and the geometric tolerance. The grade of the rolled ballscrews can be ordered according to the same nut dimension of the precision ground ballscrew. If the ends of the spindle are unmachined, the geometric tolerance does not apply. The production scale of each type of the ballscrews and the accuracy classification are described in the following sections (the unit of length used is in mm). 7.2 Precision Rolled Ballscrews Table 7.1 gives the lead accuracy of the precision rolled ballscrews. The lead accuracy is measured by the accumulated lead error of any portion of 3 mm in length. The maximum axial plays of the precision rolled ballscrews are shown in Table 7.2. These ballscrews can be preloaded as the precision ground ones. The categories of the precision rolled ballscrews are listed in Table 7.3. Fig. 7.1 show the geometric tolerance of the general rolled ballscrews. has a variety of the precision rolled ballscrews for our customers urgent requirement. Table 7.1 Accuracy grade of precision rolled ballscrew Cumulative C6 C7 C8 C length measured e p e p = x 3 3 Unit :.mm Cumulative 3 C6 C7 C8 C1 length measured ~ ~ ~ Measuring length unit: mm Table 7.2 Maximum axial play of precision rolled ballscrew Unit : mm Ball diameter Axial play

141 Table 7.3 Category of HIWIN precision rolled ballscrew Nominal diameter do ( mm ) Lead S99TE Unit : mm Max.screw length : Right turn and left turn : Right turn only. Please contact Hiwin for special request Note: The maximum length for ballscrew is based on grade C7. For rolled ballscrew, the maximun length varies according to lead accuracy grade.

142 138 S99TE eneral Type of Rolled Ballscrews page eneral Type page FSW RSV Flange end, single nut, tube within the nut diameter RSB Round, single nut, tube above the nut diameter FSB Round, single nut, bonded return tube FSV Flange end, single nut, bonded return tube SSV Flange end, single nut, tube above the nut diameter Square, single nut, tube above the nut diameter page High Lead Type page FSH Large lead, flange mounted, single nut, end cap *ifferent design required by the drawing approval, please contact with HIWIN engineers for the other type listed above. *ouble asterisks( ): Self-Lubricating Ballscrew E2 design is available, except the shaft diameter under 16mm or ball diameter under 2.381mm.

143 S99TE imensions for Rolled Ballscrews F S w Type L T S BC E T<12 M6x1P T 12 1/8PT OIL HOLE ØY Z ØX 3 3 ØF Øg6 Ø Model Size ynamic Nut Flange Static Fit Ball Load Circuits Load Bolt Nominal ia. 1x1 6 revs Lead Co ( kgf ) L F BC-E T ia. C ( kgf ) X Y Z S 8-2.5B x B1 2.5x B1 2.5x B x B x C x B2 2.5x B x B2 32-1B x x B x C x C x

144 14 S99TE15-81 R S V Type L Hmax J Wmax M Ø Model Size Nominal ia. Ball ia. Circuits ynamic Load 1x1 6 revs C ( kgf ) Static Load Co ( kgf ) Nut Mounting Thread Mounting Thread Length Return Tube Width Return Tube Height Lead L M J W H 8-2.5B x M18x1P B1 2.5x M18x1P B1 2.5x M22x1P B x M24x1P B x M28x1.5P B1 2.5x M25x1.5P C x M25x1.5P C x M32x1.5P B2 2.5x M38x1.5P B x M38x1.5P B2 32-1B x M5x2P x M52x2P B x M6x2P C x M75x2P C2 3.5x M9x2P C x M95x3P

145 S99TE R S B Type L J M Ø Model Nominal ia. Size ynamic Mounting Mounting Static Nut Ball Load Thread Thread Length Circuits Load ia. 1x1 6 revs Co ( kgf ) Lead C ( kgf ) L M J 8-2.5B x M18x1P B1 2.5x M2x1P B1 2.5x M22x1P B x M25x1.5P B x M3x1.5P C x M36x1.5P B x M42x1.5P B2 32-1B x M5x2P x M62x2P B x M7x2P C x M82x2P C x M95x2P 29

146 142 S99TE15-81 F S B Type 3 BC E T<12 M6x1P T 12 1/8PT OIL HOLE ØY Z T ØX L 3 ØF Øg6 Model Nominal ia B B1 1-4B1 1 Size ynamic Nut Flange Static Ball Load Circuits Load Bolt ia. 1x1 6 revs Lead Co ( kgf ) L F BC-E T C ( kgf ) X Y Z x x x B1 2.5x C1 3.5x C1 3.5x B x B x B x B x C1 2-5B x x C1 3.5x B x B2 2.5x B2 32-1B x x B x C x C x

147 S99TE F S V Type L T S Hmax Z T<12 M6x1P T 12 1/8PT OIL HOLE ØY ØX BC E Wmax 3 3 ØF Øg6 Ø Model Size ynamic Return Static Nut Flange Bolt Fit Ball Load Tube Circuits Load Nominal ia. 1x1 6 revs Lead Co ( kgf ) ia. C ( kgf ) L F T BC-E W H X Y Z S 8-2.5B x B1 2.5x B1 2.5x B x B x C x B x B2 32-1B x x B x C x C x

148 144 S99TE15-81 S S V Type 4-Hxt F M max A K L C W B T 8 Model Size Nominal ia. Lead Ball ia. Circuits ynamic Load 1x1 6 revs C ( kgf ) Static Load Co ( kgf ) W F H x t L B C K T A M (max) 14-4B1 2.5x M4x M C x M4x M B1 2.5x M4x M B x M5x M B1 2.5x M6x M B x M6x M B x M8x M B x M8x M B1 2.5x M8x M B2 2.5x M8x M B1 2.5x M8x M B x M8x M B x M1x M B x M12x M6 8

149 S99TE F S H Type 4-ØxTHRU BC E M6x1P OIL HOLE M T L S M 3 3 Ø Øg6 H F Model 16-16S2 Size Nominal ia. Lead Ball ia. Circuits ynamic Load 1x1 6 revs C ( kgf ) Static Load Co ( kgf ) 1.8x S4 1.8x S2 1.8x S x S2 2-2S x S4 1.8x S2 1.8x S4 1.8x S2 1.8x S4 1.8x S2 1.8x S4 1.8x S2 1.8x S4 1.8x Nut Flange Bolt Fit L F T BC-E H X S M x

150 146 S99TE imensions for Stock Rolled Ballscrews f s I (IN 6951 part 5 form B) Type Stock TYPE 1 3 TYPE M6x1P(M8x1P) OIL HOLE L7 L1 L11 L2 5 4 H1 H1 Ø6 Øg6 Ø Model Size Nominal ia. 16-5T3 16 Lead Ball ia. Circuits ynamic Load 1x1 6 revs C ( kgf ) Static Load Co ( kgf ) 4 Flange Hole No. 5 6 H1 L1 L2 L7 L11 2-5T M6x1P 2 2-5T M6x1P 25-5T3 M-Oil Hole M6x1P M6x1P 25-5T M6x1P 25-1T M6x1P 32-5T M6x1P 32-5T M6x1P 32-5T M6x1P 32-1T M6x1P T M6x1P 4-5T M8x1P T M8x1P 4 4-1T M8x1P T M8x1P 5-5T M8x1P T M8x1P 5-1T M8x1P 5-1T M8x1P 5-1T M8x1P * The calculation for dynamic load and static load is based on IN6951.

151 S99TE r S i Type (with V-thread) Stock L J M Model Nominal ia. Size Lead Ball ia. Circuits ynamic Load 1x1 6 revs C ( kgf ) Static Load Co ( kgf ) L M J 8-2.5T M15x1P T M17x1P T M22x1P 1

152 148 S99TE15-81 F S b Type (with V-thread) Stock L J M Model Nominal ia. Size Lead Ball ia. Circuits ynamic Load 1x1 6 revs C ( kgf ) Static Load Co ( kgf ) L M J 12-4B x M2x1P 1

153 S99TE Ballscrew Retrofit Kits for Manual Milling Machine 8.1 Precision round Ballscrew Set 1. Precision ground, lead accuracy within ±.5 /ft. 2. Stock size meet various CNC systems requirements. 3. High strength and long service life. X-AXIS R.H. 2-Ø.42 RILL THRU. BC max max /2" - 2 UNF Ø.156 RILL THRU C.63 AA'.31 C.75 Ø.75xW C Ø1.3 Ø.6245 Ø Ø1.15 A A B 2.28± BB'.63 BB' B B' A' Ø2.87 Ø Ø Ø C' C'.63 AA'.31 C' Ø.75xW Ø Ø Ø Ø /2" - 2 UNF 3 Y - AXIS L.H. 2-Ø.42 RILL THRU. BC max C.16 C.63 AA' Ø.75xW C C 1.48 max B 2.28± BB'.63 BB'.4.2 B' Ø.156 RILL THRU /2" - 2 UNF.6245 Ø.6242 Ø Ø.7868 A Ø1.15 A' Ø Ø Ø2.87 Ø 1.25 unit: inch

154 15 S99TE15-81 X AXIS (B325X) 4in HOUSIN (B325H) Y AXIS (B325Y) Traverse Screw (X Axis) in Traverse Screw A B Part Number B325X B325X B325X B325X-48 Crossfeed Screw (Y Axis) in. Table Size C Part Number B325Y B325Y B325Y-16 P.C.ia. 1.28" Ball ia..125" Lead Angle 2.84 Circuits 2.5x2 Lead 5TPI Static Load lbf ynamic Load(1x1 6 revs) 4158 lbf Lead Accuracy.3"/2π;.5"/ft rag Torque(Preload) 3.5in-lb (28lbs)

155 S99TE Multi-Solutions 9.1 Super S Series Pattern Nomenclature: Ex: R4-1K4 -FSC turns Cassette type Single nut Nut with flange Application: CNC Machinery, Industrial Machinery, Electronic Machinery, Precision Machine and other High Speed Machinery. Features: U.S.A. Patent No Taiwan Patent No Taiwan Patent No Taiwan Patent No Taiwan Patent No Japan Patent No Low noise (5~7dB lower than traditional series): The patent design of return unit can absorb noises caused by the impact of the ballnut s balls, greatly reducing the noise intensity. 2. Space-saving and weight-lightening design: The ballnut diamenter is 18%~32% smaller than traditional series. 3. m-n value up to 22,: The patent design of the return unit can improve the strength of the return structure, achieving a m-n value of up to 22,. 4. High acceleration and deceleration velocity: The pathway of specialized return unit, as well as the ballnut s strengthened design diminish the impact experienced by the balls, Hence, it can sustain peak performance in more rigorous operating environments, such as high acceleration and deceleration. 5. Accuracy grade: Precision ground ballscrews available in JIS rade C~C7; Rolled ballscrews available in JIS rade C6~C1. Performance: Specification: 2R4-4K4 - FSC Lead: 4 mm Acceleration: 1g (9.8m/sec 2 ) m-n Value: 12, db Noise Level db (A) Traditional Series Super S Series khz Analysis of noise frequency Traditional Series Super S Series Speed (rpm)

156 152 S99TE15-81 FSC Type Form A TYPE TYPE 2 3 M OIL HOLE L7 L1 L11 L2 (6) Form B 6 4 L1 d1 L8 5 Form C ØF Øg6 Ø WIPER BOTH ENS L9 Model Size Ball PC R Circuits Rigidity K ynamic Static Nut Flange Oil Hole Nominal Load Load ia. (kgf/μm) ia. Lead C(kgf) Co(kgf) L1 L2 TYPE Form Form Form L7 4 5 M L1 L11 A (6) B (L8) C (L9) 14-1K K K M5.8P K K K K K K K K K K K K K K K K K K K M6 1P K K K K K K K K K K K K K K K K K K K K K K M8 1P K K K K K Note: 1. Rigidity without preload: The axial load is calculated by 3% of dynamic load. 2. Circuits less than K5 also available. ouble starts

157 S99TE FSC Type Form A TYPE TYPE 2 3 M OIL HOLE L7 L1 L11 L2 (6) Form B 6 4 L1 d1 L8 5 Form C ØF Øg6 Ø WIPER BOTH ENS L9 Model Size Ball PC R Circuits Rigidity K ynamic Static Nut Flange Oil Hole ouble Nominal Load Load ia. (kgf/μm) starts ia. C(kgf) Co(kgf) Form Form L7 4 5 M L1 L11 A (6) B (L8) C (L9) 38-2K K M8 1P K K K K K K K K K K K K K K K K K K K K K K K K K M8 1P 1 5-2K K K K K K K K K K K K K K K K K K K K K K Note: 1. Rigidity without preload: The axial load is calculated by 3% of dynamic load. 2. Circuits less than K5 also available.

158 154 S99TE15-81 FC Type Form A TYPE TYPE 2 M OIL HOLE L7 L1 L11 L2 (6) Form B 6 4 d1 L1 L8 5 Form C ØF Øg6 Ø Ø WIPER BOTH ENS L9 Model Size PC R Ball Circuits Rigidity K ynamic Static Nut Flange Oil Hole ouble Nominal Load Load Lead ia. (kgf/μm) L1 L2 TYPE Form Form Form L7 4 5 M L1 L11 starts ia. C(kgf) Cokgf) A (6) B (L8) C (L9) 14-1K K K M5.8P K K K K K K K K K K K K K K K K K K K M6 1P K K K K K K K K K K K K K K K K K K K K K K M8 1P K K K K K Note: 1. Rigidity with proload: The axial load is calculated by 1% of dynamic load. 2. Circuits less than K5 also available.

159 S99TE FC Type Form A TYPE TYPE 2 M OIL HOLE L7 L1 L11 L2 (6) Form B 6 4 d1 L1 L8 5 Form C ØF Øg6 Ø Ø WIPER BOTH ENS L9 Model Size PC R Ball Circuits Rigidity K ynamic Static Nut Flange Oil Hole ouble Nominal Load Load Lead ia. (kgf/μm) L1 L2 TYPE Form Form Form L7 4 5 M L1 L11 starts ia. C(kgf) Co(kgf) A (6) B (L8) C (L9) 38-2K K M8 1P K K K K K K K K K K K K K K K K K K K K K K K K K M8 1P 1 5-2K K K K K K K K K K K K K K K K K K K K K K Note: 1. Rigidity with proload: The axial load is calculated by 1% of dynamic load. 2. Circuits less than K5 also available.

160 156 S99TE E2 Self - lubricant The low fluid draft factor prevents excessive power consumption and deters against corrosion and rust. A compatible lubricate oil with the same viscosity grade can also be used in the replaceable cartridge. Performance: The E2 series will extend the maintenance period by supplying proper lubrication for long periods of time. Features: Cost savings: The E2 series saves cost by eliminating piping joint systems, change and waste disposal, and by reducing oil purchases. reatly extends the maintenance period: The E2 series will supply proper lubrication for long periods of time extending the maintenance period. Easy maintenance: The special construction of the E2 design requires no tools to replace the oil cartridge. There is no disassembly required when adding the E2 option. Ideal lubrication position: The lubrication point is located inside the ball nut allowing for the lubrication to be firmly applied onto the ball tracks. Effortless and flexible installation: The lubrication performs properly in every direction so there are no restrictions when installing the E2. Clean and environmentally friendly: Prevents oil leakage, making the E2 the ideal solution for clean room environments. Interchangeable oil selection: The replaceable oil cartridge can be refilled with any approved lubrication oil. Applications for special environments: The lubrication oil can be combined with grease for better results, especially in dusty, dirty, or wet environments. Characteristic of lubrication oil: The E2 self-lubrication cartridge is equipped with synthetic hydrocarbon based oil. The lubricate oil has a viscosity grade of ISO V68. The E2 is compatible with mineral, hydrocarbon, and ester based greases. The E2 can accept synthetic oils with stable characteristics. A high viscosity grade will work well in conditions where there are high and low temperatures. Test condition : Specification Oil Without lubrication HIWIN E2 Speed Stroke 1 Km R4-4K2-FSC Mobil SHC 636 (5C.C.) 3 rpm 1mm E2 Perfomance Test Km Running istance * Note : above test with no grease added Lubricant oil characteristics: 6 km test continued The E2 self-lubricant cartridge is equipped with synthetic hydrocarbon based oil. The lubricant oil has a viscosity grade of ISO V68. The E2 is compatible with mineral, hydrocarbon, and ester based greases. The E2 can accept synthetic oils with stable characteristics. A high viscosity grade will work well in conditions where there are high and low temperatures. The low fluid draft factor prevents excessive power consumption. Anti-corrosion and rust. A compatible lubricate oil with the same viscosity grade can also be used in the replaceable cartridge.

161 S99TE Application: - Machine tools - Industrial machinery : printing machine, paperprocessing machine, automatic machine, textile machine, cutting and grinding machines, etc. - Electronic machinery : robots, measuring equipment, X-Y tables, etc. - Miscellaneous: medical equipment, factory automation equipment, etc. Temperature range: The ideal E2 temperature range is from -1 C to 6 C, please notify Hiwin engineers if the temperature requirement is out of this range. Specification number: Example: R4-2K3 - FSCE iameter Thread Lead Number of turns Specification: Self-Lubricant Oil Cartridge Super S Single Nut Flange End Nut type : FSV, FV, FSW, FW, PFW, OFSW, Super S Please contact HIWIN engineers with other specification needs. In order to get the good lubrication efficiency; please notify HIWIN engineers of the ballscrew installation direction. Cost saving: The E2 series saves cost by eliminating piping joint systems, change and waste disposal, and by reducing oil purchases. Forced Lubrication Lubrication Piping System esign and Installation of Lubricant evice Cost of Oil Purchase Change Cost Waste Oil isposaal $XXX $XXX.1c.c./min. x 48min./day x 28day/year x 5year x cost/c.c. = 672c.c. cost/c.c. = $XXX 3~5times/year x 5year x cost/time = 15~25cost/time = $XXX HIWIN E2 Self-Lubricant Cost of Oil Purchase 16~57c.c. x cost/c.c. = $XXX Cost

162 158 S99TE15-81 HIWIN E2 Precision round Ballscrews eneral Type FSV FSW Flange end, single nut, tube above nut diameter Flange end, single nut, tube within nut diameter FV FW Flange end, double nut, tube above nut diameter Flange end, double nut, tube within nut diameter PFW OFSW Flange to flange, double nut, tube within nut diameter Offset pitch preload, flange end, single nut, tube within nut diameter *ifferent design required by the drawing approval, please contact with HIWIN engineers for the other type listed above. (The specifications in this catalogue are subject to change without notification.)

163 S99TE imension table for E2 (Nut diameter is smaller than the oil cartridge) EL Y Z L7 L L2 X BC ØE ØF Ø Please remove oil cartridge when installing the nut Model Specification Nut Size E2 Size Nominal ia. Lead Ball ia. L2 F L7 BC X Y Z EL E L 2-1K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K

164 16 S99TE15-81 imension table for E2 (Nut diameter is larger than the oil cartridge) EL L7 Z L L2 Y X BC ØE ØF Ø Model Specification Nut Size E2 Size Nominal ia. Lead Ball ia. L2 F L7 BC X Y Z EL E L 2-1K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K

165 S99TE R1 Rotating Nut Application: Semi-conductor industries, Robots, Wood machines, Laser cutting machines, Transporting equipment. Features: 1. Compact and high positioning: It is a compact design using nut and support bearing as an integral uint. 45-degree steel ball contact angle make a better axial load. Zero backlash and higher stiffness construction give a high positioning. 2. Simple installation: It is installed simply by fixing the nut on the housing with bolts. 3. Rapid feed: No inertial effect produced by the integral unit rotating and the shaft fixed. Can select smaller power to meet the rapid feed requirement. 4. Stiffness: Have a higher trust and moment stiffness, because the integral unit have an angular contact construction. There is no backlash while rolling. 5. Quietness: Special end cap design allows steel balls circulating inside the nut. Noise generated by high speed operation lower than ordinary ballscrew. Specification: Example: 2R4-4S2-FSHR HIWIN R1 code R1 Rotating Nut China Patent No ermany Patent No Taiwan Patent No U.S.A. Patent No B1 θ θ C H t T L ±1.5 4-M BC e A 3 m 3 6-ØxTHRU BC E ØdH7 ØBh7 ØF Øg6 Model ynamic Load(kgf) Bearing Nut Flange Bolt Bush Static Load(kgf) L C F T t BC-E BC-e θ M X d B H A Oil hole 16-16S M4x.7P M4x.7P 2-2S M5x.8P M4x.7P 25-25S M6x1P M4x.7P 32-32S M6x1P M6x.75P 4-4S M8x1.25P M6x.75P

166 162 S99TE Heavy Load rive B. High axial load and acceleration. C. Special lubrication design for short stroke. 2. Accuracy: JIS C5 and JIS C7 3. High Speed Operation and High Life: Enforced ball circulation systems for high speed condition and achieve long service life. 4. Option: esign in HIWIN Self-lubricant E2 Series. Application: High-load ball screw can be used for application on injection molding machines, die casting machines, general presses, power cylinders, robot... Features: 1. Heavy Load: A. 2~3 times load capacity than general standard series. Ballscrew for Heavy-Load rive L 5-ØxTHRU BC E H max T M 1/8PTx1P OIL HOLE W max 3 3 ØF Ø Model No. Shaft diameter Lead Turns Circuits ynamic Static kn kgf kn kgf L F T E X H W M 5-16B x B x B x B x B x B x B x B x B x B x B x B x

167 S99TE Cool Type Extra High m-n Value Ballcsrew - Cool Type I PT 1/8 fitting ermany Patent No Cool type I: New era for high speed ballscrew - achieving extra high m-n value (up to 2,) and high positioning accuracy. Cool type I and a hollow shaft design. High speed machine tools and machining center. esign Principle: The cool type series feature using forced cooling fluid to pass through the nut, which minimize heat generation and thermal expansion during ballscrew operation. Cool type I as shown in the Figure 9.1: Flowing fluids are circulated in passages that inside the nut, and exchanging heat with the cooler as shown in the Figure 9.2 In cooperation with hollow shaft design, it makes high quality of thermal control and maintains high accuracy. That combination is the most suitable for high-speed machine tools. Specification: 1. We recommend shaft diameter above Ø32mm to cool type design. 2. Nut type: FSV, FSW, PFW, OFSW, FSV, FSH, FSI, etc. 3. Please contact HIWIN with other specification you need. 4. The cool type I, compared with the standard specifications, will make a minor external dimension change of the nut, please contact HIWIN. Specification number: Example: R5-3C1 - OFSWC C1: HIWIN cool type ballscrew for type I Performance Comparison: For high-speed machine tools, hollow shaft design only is not enough against heat generation and thermal expansion, because nut itself is a heat source, as shown in Figure 9.3. Passages Fig. 9.1 Cool type I Test condition : specification : Ø5, lead 3 mm speed : 25 rpm ( 75 m/min), back and forth feed continuously acceleration : 9.8 m/sec 2 stroke : 118 mm preload : 25 kgf moving weight : 3 kgf cooling rate : oil 2.5 liter/min inlet temperature : 16 C room temperature : 25 C P IN Passages Cooler OUT Temperature Rise ( C) No cooling N Co. suggested hollow shaft HIWIN Cool Type I Time (min.) Fig. 9.2 Cool type I with cooler Fig. 9.3 Nut temperature rise

168 164 S99TE15-81 Cool type I Performance (1) Specification: Ø5, lead 3 mm m-n value: 15, Acceleration: 9.8 m/sec 2 Temperature Rise ( C) Temperature Rise ( C) No cooling, nut temperature No cooling, shaft temperature HIWIN Cool Type I, shaft temperature 7 HIWIN Cool Type I, nut temperature Time (min.) Cool type I : Temperature rise of ballscrew Cool type I Performance (2) Specification: Ø5, lead 3 mm m-n value: 2, Acceleration: 9.8 m/sec 2 No cooling, nut temperature No cooling, shaft temperature HIWIN Cool Type I, shaft temperature HIWIN Cool Type I, nut temperature Time (min.) Features: 1. Optimized design for high reliability: Use of computer simulation and FEM analysis, the cool type ballscrew features well thermal protection and high reliability. 2. Promote higher speed rotation and extra high m-n value (up to 2,): Cool type ballscrew will eliminate high-speed rotation aftereffect, i. e., thermal problem, and promote higher speed rotation. 3. Prevent thermal distortion: Optimized heat transfer design to minimize heat generation and prevent thermal distortion. 4. Strengthen durability: When operating repeatedly, friction between balls cause heat generation. That may be made balls oxidized or decarburized, and shortened the service life. Cool type ballscrew will strengthen durability under a cooling environment. 5. Extended lubricant life cycle: When using lubrication, minimum heat generation further inhibits deterioration in the quality of lubrication and extends the lubricant life cycle. 6. Keep temperature uniform and reduce warm-up time: When high-speed operation, nut and shaft cooling effect indeed keep feed-system temperature constant and reduce warm-up time. 7. Higher feeding accuracy: Cooling effect of cool type ballscrew will stabilize against thermal expansion and equalize feeding accuracy. Cool type I : Temperature rise of ballscrew FEM analysis for cool type ballscrew

169 S99TE High Load Ballcsrew - Cool Type II ermany Patent No Taiwan Patent No Cool type II: New era for ballscrew applied in electric - driven injection machine, presses, power units, and other replaceable hydraulic drives. Electric-driven injection machine, presses, power units and other replaceable hydrauilc drives. esign Principle: The cool type series feature using forced cooling fluid to pass through the nut, which minimize heat generation and thermal expansion during ballscrew operation. Cool type II as shown in the Figure 9.4: Flowing fluids are circulated through a space, which inside the nut, and exchanging heat with the cooler as shown in the Figure 9.5. It is the most suitable for electric-driven injection machine, presses, and power units. The cool type II, compared with the standard specifications, will make a minor external dimension change of the nut. Please contact HIWIN. PT 1/8 fitting Specification: 1. We recommend shaft diameter above Ø32mm to cool type design. 2. Nut type: FSV, FSW, PFW, OFSW, FSV, FSH, FSI, etc. 3. Please contact HIWIN with other specification you need. 4. The cool type II, compared with the standard specifications, will make a minor external dimension change of the nut, please contact HIWIN. Specification number: Example: R63-16B3 - RSWC C2 : HIWIN cool type ballscrew for type II Performance Comparison: Test condition : specification : Ø5, lead 3 mm speed : 15 rpm ( 45 m/min), back and forth feed continuously acceleration : 4.9 m/sec 2 stroke : 3 mm preload : 25 kgf moving weight : 3 kgf cooling rate : oil 2.5 liter/min inlet temperature : 16 C room temperature : 25 C Fig. 9.4 Cool type II Space 5 No cooling, nut temperature No cooling, shaft temperature HIWIN Cool Type II, shaft temperature HIWIN Cool Type II, nut temperature P IN OUT Temperature Rise ( C) Cooler Time (min.) Fig. 9.5 Cool type II with cooler Fig. 9.6 Cool type II : Temperature rise of ballscrew

170 166 S99TE15-81 Features: 1. Optimized design for high reliability: Use of computer simulation and FEM analysis, the cool type ballscrew features well thermal protection and high reliability. 2. Promote higher speed rotation and extra high m-n value (up to 2,): Cool type ballscrew will eliminate high-speed rotation aftereffect, i. e., thermal problem, and promote higher speed rotation. 3. Prevent thermal distortion: Optimized heat transfer design to minimize heat generation and prevent thermal distortion. 4. Strengthen durability: When operating repeatedly, friction between balls cause heat generation. That may be made balls oxidized or decarburized, and shortened the service life. Cool type ballscrew will strengthen durability under a cooling environment. 5. Extended lubricant life cycle: When using lubrication, minimum heat generation further inhibits deterioration in the quality of lubrication and extends the lubricant life cycle. 6. Higher feeding accuracy: Cooling effect of cool type ballscrew will stabilize against thermal expansion and equalize feeding accuracy. FEM analysis for cool type ballscrew Average Life Cycle for Injection Machine Ballscrew Temperature Special grease needed for forced cooling x Ballscrew failed 5 C 5-year duration is expected for ballscrew using in injection machine Solution: Long duration design for Ballscrew. High Load ballscrew Cool Type II Source: HIWIN 2 Years Time Fig 9.7 Life cycle for ballscrew using in general injection machine

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