CAplus Totally Enclosed Fan Cooled Motor

Transcription

1 plus Totally nclosed Fan ooled Motor industrial solutions

2 Introduction fact or fiction? Total cost of ownership adds value. FT. nergy consumption and maintenance expenses are important factors for end users. They want a solution that helps them reduce costs. The new plus can help reduce yearly energy bills by up to 10% and is virtually maintenance free. The new plus is one of the highest machines available on the market today Higher density and better make this new addition to our series, the perfect choice for your heavy duty industrial applications. Its innovative cooling system dissipates heat more effectively to achieve greater (more than 97% with a factor of 0.89). This sturdy machine is at the top of the class in terms of performance. The plus is suitable for general purpose duty variable torque (quadratic). The series is available in four standard configurations General Purpose Ultra High fficiency (), General Purpose High fficiency (I4), PI 541 V dition full compliance and Demand Performance (compliant with challenging specs like Shell DP). I Power rating: Up to 2200 kw NM Power rating: Up to 2600 kw Voltage: Up to 6.6 kv Frequency: 50 Hz, 60 Hz Number of Poles: Frame size: Type of ooling: I411 Protection: IP55 Noise: ess than 80 d. +97% factor STNDRD ONFIGURTIONS 3

3 Green y Design fact or fiction? Some industries may never be 100% green. FT. ut this doesn't mean we shouldn't do our part. Our plus was designed to make optimum use of materials for imum performances. ircular conomy oitted ife ycle fficiency Reliable Rugged Suitable for aggressive environments The plus has been designed with the environment in mind: built using state-ofthe-art technology, it achieves imum performance with minimum environmental impact. The new plus was designed to deliver high performance for its entire lifecycle in terms of factor and. It offers efficiencies of more than 97%, putting the machine at the top of the class. t the heart of the plus is our standard motor design. With over 150 years of experience and one of the highest track records on the market in terms of Mean Time etween Failures (MTF), this product was built to last. The plus has a fabricated steel frame that was specifically designed to guarantee imum heat dissipation and optimum performance in terms of vibration and mechanical strength. The integrated feet were designed for high strength and stiffness. Optimum performance is supported by attention for each design detail: the machine undergoes our standard aggressive environment painting system which was specifically studied for harsh environments and is able to resist even the most abrasive atmosphere. Highest kw/kg Highest & factor 10 bearings Robust steel fans No fan filters Very low vibration oil-free bearings very low noise levels (<80 db) > 95% recyclable 4 5

4 The plus in TF performance fact or fiction? ower Power Factor means increased energy cost and possible utility factor penalties. INNOVTIV DSIGN FT. Some competitors lower the factor to improve their rating but optimizing both leads to real savings. You need high with a high factor. SP-OPTIMIZING IR FOW ir flow inside the machine has been optimized, helping to prolong machine life and safety. It also contributes to imum performance. Improved cooling delivers longer machine life. For the plus it also reduces vibration and fan noise. We outperform the competition: owest noise level owest vibration level OMPTITOR XTRN VNTITION Nidec Our new plus series uses an innovative cooling shroud and tubing system to increase the performance and extend the life of the motor. The design uses the external fan to cool the traditional cooling fins and the internal air to reduce the motor's temperature and eliminate large internal temperature differentials. INTRN VNTITION Innovative cooling system reduces drive end bearing D RING TMPRTUR Highest on factor temperature improving motor performance oad (p.u.) 1 The plus is 0.95 designed for industrial 0.9 variable torque loads. applications with Motor and 0.85 Power Factor are constant over a wide 0.8 range of loads and speeds ff. [%] Power Factor

5 Flexible For a hanging World fact or fiction? Projects and plant layouts never change. FT. Most projects evolve and this can require changes in the position of the terminal box or the need to reduce the clear area around a motor. plus mounted on oil free screw compressor skid photos courtesy of Sinergia Srl The plus was designed to offer the imum flexibility in skid and plant layout. ompletely designed in 3D, the Plus is fully adaptable, making last minute changes possible. This flexible design is the result of 120 years experience in motor installation and complex projects management. Flexible terminal box mountings and the innovative radial cooling system allow customers to tackle unforeseen constraints that can arise during the execution of a project. Flexible Mounting Terminal boxes are designed to facilitate cable connection and shorten installation times. Terminal boxes can be mounted in three different positions: front, middle and back on either side. They are equipped with a pressure relief device as a safety feature. Different terminal boxes are available, including: Star point Phase insulated Phase separated Phase segregated ooling design for cramped spaces daptable thanks to accessories and equipment clear zone clear zone Innovative cooling system The cooling system uses lateral air intake which means there are no limits in positioning the motors in cramped spaces, even against a wall. competitors nidec 8 9

6 Standard onfigurations Technical data Rated Voltage From 3 to 6.6 kv Frequency 50/60 Hz ± 2% mbient Design Temperature 40 ltitude </= 1000 m above sea level Insulation/Temperature lass F/ Degree of protection IP55 Mounting rrangement Horizontal IM1001 & Vertical Rotor aluminium or copper fabricated squirrel cage General Purpose I4 High (I4) Ultra High fficiency () standard accessories included RTDs (PT100) on stator windings, 6 pcs 3 wire, single type class Space heaters Phase insulated line terminal box earing insulation ND only Painting type 4 according to ISO oupling IM1001 Options: Phase separated line terminal box, Phase segregated line terminal box, Star point terminal box oupling IM1003 available for Ultra High fficiency () ertifications x n / x ec II options for High fficiency (I4), included for Ultra High fficiency () (not shown) aluminium cage copper cage PI 541 V dition full compliance Standard accessories included: RTDs (PT100) on stator windings, 6pcs 3 wire, single type class RTDs (PT100) in bearing, 2 pcs (1 RTD each bearing), 3 wire, simple type Space heaters Phase insulated line terminal box earing insulation on both D ND Provision only for proximitors on both D and ND (probes not included) Sleeve bearing self lubricated Vibration: compliance with PI 541 V dition Routine test according to PI 541 V dition ertifications: x n / x ec II oupling IM1001 Painting type 5-M according to ISO Options: Phase separated line terminal box, Phase segregated line terminal box, Star point terminal box, Phase insulated with star point terminal box oupling IM1003 Demand performance standard accessories included: RTDs (PT100) on stator windings, 6 pcs 3 wire, single type class RTDs (PT100) in bearing, 2 pcs (1 RTD each bearing), 3 or 4 wire, simple type (Sleeve only) Space heaters Phase insulated line terminal box earing insulation on both D - ND both with short-circuit possibilities (Sleeve only). Provision only for proximitors on sleeve bearings Sleeve bearing self lubricated Routine test according to SH DP Gen ertifications: x n / x ec II Painting type 5-M according to ISO % separation margin, mechanical design oupling IM1001 or IM1003 ( >1MW) Standards & Specifications General Purpose Ultra High fficiency (): Performance/ NM Metric General Purpose High fficiency (I4): N/I/ NM Metric PI 541 V dition full compliance: N/I, PI 541 V edition Demand Performance: N/I meets demanding customer requirements like SH DP Insulation system and stator winding ike all of our machines, the plus uses our Micasystem insulation. Micasystem offers class F protection. With over fifty years of demonstrated field experience, it is one of the most reliable solutions on the market for imum uptime and availability. The reliability of our insulation system makes these machines particularly suitable for variable torque (quadratic) applications. ll stators are form wound. Rotor cage The plus is available with either an aluminum or copper cage. Flexible bar shape design allows us to right-size the machine for your needs. earings Nidec uses the top brands in bearings to ensure performance. elow is a general description of the key features of the bearings we use. Sleeve earings Sleeve bearings are self-lubricated with natural cooling. Highly reliable, with proper care the life of these sleeve bearings is practically unlimited. Standard degree of protection is IP55. Roller earings Roller bearings are grease lubricated. Depending on the type of application, the basic rated life 10 h (ISO 281) for standard motors is in the range of 40,000 to 80,000 hours. Standard degree of protection is IP

7 General Purpose High fficiency General Purpose Ultra High fficiency I4 luminium age opper age I From 3000 to 6600 V 50 Hz I From 3000 to 6600 V 50 Hz factor factor noise mass RG.S OD factor factor noise mass RG.S OD ,2 96,1 0,90 0, RG RG ,3 95,2 0,87 0, RG RG ,7 96,6 0,90 0, RG RG ,9 95,9 0,89 0, RG RG ,1 95,8 0,89 0, RG RG ,7 96,5 0,91 0, RG RG ,8 96,5 0,91 0, RG RG ,1 96,8 0,92 0, RG RG ,7 95,7 0,86 0, RG RG ,2 96,1 0,86 0, RG RG ,5 96,6 0,87 0, RG RG ,3 96,2 0,86 0, RG RG ,5 96,4 0,86 0, RG RG ,8 96,7 0,88 0, RG RG ,0 96,9 0,89 0, RG RG I - NM metric 4160 V 60 Hz ,2 97,2 0,90 0, RG RG factor factor noise mass RG.S OD I - NM metric opper 4160V 60 Hz factor factor noise mass RG.S OD ,1 96,0 0,83 0, RG RG ,2 96,1 0,88 0, RG RG ,1 96,0 0,90 0, RG RG ,0 95,8 0,89 0, RG RG ,2 96,0 0,90 0, RG RG ,0 95,8 0,90 0, RG RG ,4 96,2 0,86 0, RG RG ,5 96,4 0,87 0, RG RG ,8 96,7 0,88 0, RG RG ,9 96,9 0,89 0, RG RG ,1 97,0 0,90 0, RG RG IP 55 I 411 Insulation class F, temperature rise class, ambient temperature 40 For ambient temperature higher than 40 up to 55 the motors have insulation class F, temperature rise class F The sound pressure levels are presented at no-load. The magnetic noise level of 2- and 4-pole motors is typically low compared to the fan noise, resulting in no increase in the noise level on-load. IP 55 I 411 Insulation class F, temperature rise class, ambient temperature 40 The sound pressure levels are presented at no-load. The magnetic noise level of 2- and 4-pole motors is typically low compared to the fan noise, resulting in no increase in the noise level on-load. earings: RG = Roller earings with grease lubrication earings: RG = Roller earings with grease lubrication 12 13

8 PI 541 V dition full compliance Demand Performance opper age opper age From 3000 to 6600 V 50 Hz From 3000 to 6600 V 50 Hz factor factor noise mass RG.S OD factor factor noise mass RG.S OD ,0 96,9 0,91 0, SN SN ,0 96,9 0,90 0, SN SN ,3 97,2 0,92 0, SN SN ,9 96,7 0,91 0, SN SN ,3 97,2 0,91 0, SN SN ,9 96,7 0,91 0, SN SN ,0 96,7 0,92 0, SN SN ,0 96,7 0,92 0, SN SN ,5 96,4 0,87 0, SN SN ,5 96,4 0,87 0, SN SN ,8 96,7 0,88 0, SN SN ,0 96,9 0,89 0, SN SN ,8 96,7 0,88 0, SN SN ,0 96,9 0,89 0, SN SN ,2 97,2 0,90 0, SN SN ,2 97,2 0,90 0, SN SN 4160 V 60 Hz 4160 V 60 Hz factor factor noise mass RG.S OD factor factor noise mass RG.S OD ,9 96,8 0,91 0, SN SN ,9 96,8 0,91 0, SN SN ,0 96,6 0,91 0, SN SN ,6 96,9 0,91 0, SN SN ,0 96,6 0,91 0, SN SN ,6 96,9 0,91 0, SN SN ,9 97,0 0,92 0, SN SN ,9 97,0 0,92 0, SN SN ,7 96,4 0,87 0, SN SN ,4 96,8 0,87 0, SN SN ,9 96,7 0,88 0, SN SN ,0 96,9 0,89 0, SN SN ,7 96,9 0,88 0, SN SN ,9 97,0 0,89 0, SN SN ,0 96,7 0,89 0, SN SN ,0 97,0 0,89 0, SN SN IP 55 I 411 Insulation class F, temperature rise class, ambient temperature 40 The sound pressure levels are presented at no-load. The magnetic noise level of 2- and 4-pole motors is typically low compared to the fan noise, resulting in no increase in the noise level on-load. IP 55 I 411 Insulation class F, temperature rise class, ambient temperature 40 The sound pressure levels are presented at no-load. The magnetic noise level of 2- and 4-pole motors is typically low compared to the fan noise, resulting in no increase in the noise level on-load. earings: SN = Self lubricated sleeve bearings (oil) earings: SN = Self lubricated sleeve bearings (oil) 14 15

9 H H H H G G Ø D m 6 Ø D m 6 HT 3 19 HT 3 19 Dimensions 2-4 Poles, Roller earings Z3 Z3 Z1 Z1 1 1 Z 2 Z 2 ( 2 ) M3 6 ( 2 ) M3 6 F h 9 F h 9 ( 4 ) ØK ( 4 ) ØK Motor type plus Shaft Height Poles H HT Motor type plus Shaft Height Poles 1 Z1 Z2 Z3 H ØD F G P Min P Max ** ** Dimensions referred to all available versions. Dimensions referred to all available versions

10 H H H H Ø D m 6 Ø D m 6 G G H T 3 19 H T 3 19 Dimensions 2-4 Poles, Sleeve earings Z 3 Z 3 Z 1 Z Z 2 Z 2 F h 9 F h 9 ( 4 ) Ø K ( 4 ) Ø K Motor type plus Shaft Height Poles ength H Motor type plus Shaft Height Poles ength 1 Z1 Z2 Z3 H ØD F G Z Z Z Z Z Z Z Z Dimensions referred to all available versions. Dimensions referred to all available versions

11 industrial solutions DP N