TECHNICAL GUIDE. AFFINITY MODELS: PS8*UH GAS-FIRED HIGH EFFICIENCY SINGLE STAGE UPFLOW/HORIZONTAL FURNACES STANDARD & Low NOx 80% AFUE DESCRIPTION

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1 TEHNIAL UIDE AFFINIT MODELS: PS8*UH AS-FIED HIH EFFIIEN SINLE STAE UPFLO/HOIZONTAL FUNAES STANDAD & Low NOx 80% AFUE NATUAL AS MBH INPUT EFFIIEN ATIN ETIFIED ISO 9001 ertified Quality Management System Due to continuous product improvement, specifications are subject to change without notice. Visit us on the web at for the most up-to-date technical information. Additional rating information can be found at DESIPTION These high efficiency, compact units employ induced combustion, reliable hot surface ignition and high heat transfer aluminized tubular heat exchangers. The units are factory shipped for installation in upflow or horizontal applications. These furnaces are designed for residential installation in a basement, closet, alcove, attic, recreation room or garage and are also ideal for commercial applications. All units are factory assembled, wired and tested to assure safe dependable and economical installation and operation. These units are ategory I listed and may be common vented with another gas appliance as allowed by the National Fuel as ode. AANT 20-year limited warranty on the heat exchanger. 10-year heat exchanger warranty on commercial applications. 5-year limited parts warranty. FEATUES ompact, easy to install, ideal height 40" cabinet. Blower-off delay for cooling SEE improvement. Easy to connect power/control wiring. Built-in, high level self diagnostics with fault code display. Low unit amp requirement for easy replacement application. Integrated control module for reliable, economical operation. Electronic Hot Surface Ignition saves fuel cost with increased dependability and reliability. Induced combustion system with inshot main burners for quiet, efficient operation. 100% shut off main gas valve for extra safety. Multi-speed PS, large, quiet direct-drive blower motor to match cooling requirements. 24V, 40 VA control transformer and blower relay supplied for add-on cooling. Hi-tech tubular aluminized steel primary heat exchanger. Timed on, adjustable off blower capability for maximum comfort. Solid removable bottom panel allows easy application. Easy access from front of unit for cleaning, maintenance or service. Insulated blower compartment for quiet operation. Independent door removal for greater durability and ease of access. Low NOx models have been designed to meet specific code requirements. All models are propane convertible. FO DISTIBUTION USE ONL - NOT TO BE USED AT POINT OF ETAIL SALE

2 B 3/ Diameter (VENT ONNETIONS) 13-3/4 POE IIN 7/8 HOLE 2-1/2 5-3/8 14-3/4 A FONT /4 AS INLET 1-1/4 x 2-1/2 T STAT IIN 7/8 K.O. 30-1/8 LEFT SIDE 1-1/2 1-1/4 AESS IIN 7/8 K.O. 8-3/ /2 5/ / /2 IHT SIDE 1-1/8 2-1/4 D B BOTTOM IMAE ETUN END 4 Diameter 24-3/4 TOP IMAE SUPPL END ABINET AND DUT DIMENSIONS FM abinet abinet Dimension Size A B D PS8A12(N,L)040UH A 14 1/2 13 1/4 11 1/2 10 1/8 PS8A12(N,L)060UH A 14 1/2 13 1/4 11 1/2 10 1/8 PS8A12(N,L)080UH A 14 1/2 13 1/4 11 1/2 10 1/8 PS8B16(N,L)080UH B 17 1/2 16 1/4 14 1/2 11 5/8 PS816(N,L)080UH / /8 PS822N080UH11 PS820L080UH / /8 PS8B12(N,L)100UH B 17 1/2 16 1/4 14 1/2 11 5/8 PS8B16(N,L)100UH B 17 1/2 16 1/4 14 1/2 11 5/8 PS816(N,L)100UH / /8 PS820(N,L)100UH / /8 PS816N115UH / /8 PS820(N,L)115UH / /8 PS8D20(N,L)130UH D 24 1/2 23 1/4 21 1/2 15 1/8 2 Unitary Products roup

3 ATINS & PHSIAL / ELETIAL DATA - UPFLO MODELS Nominal Input Output abinet idth Airflow Total Unit Amps AFUE Air Temp. ise MBH MBH FM In. % F PS8A12(N,L)040UH / PS8A12(N,L)060UH / PS8A12(N,L)080UH / PS8B16(N,L)080UH / PS822N080UH11 PS820L080UH PS8B12(N,L)100UH / PS8B16(N,L)100UH / PS820(N,L)100UH PS816N115UH PS820(N,L)115UH PS8D20(N,L)130UH / Max. Outlet Blower Blower Size Max Min. wire Size Operation Air Temp Over-urrent 75 ft eight F Hp Amps In. Protect one way LBS PS8A12(N,L)040UH / x PS8A12(N,L)060UH / x PS8A12(N,L)080UH / x PS8B16(N,L)080UH / x PS822N080UH11 PS820L080UH x PS8B12(N,L)100UH / x PS8B16(N,L)100UH / x PS820(N,L)100UH x PS816N115UH / x PS820(N,L)115UH x PS8D20(N,L)130UH x Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures. ire size and over current protection must comply with the National Electrical ode (NFPA-70-latest edition) and all local codes. The furnace shall be installed so that the electrical components are protected from water. Unitary Products roup 3

4 BLOE PEFOMANE FM - UPFLO (ITHOUT FILTE) - BOTTOM ETUN Bottom Airflow Data (SFM) PS8A12(N,L)040UH11 PS8A12(N,L)060UH11 PS8A12(N,L)080UH11 PS8B16(N,L)080UH11 PS822N080UH11 PS820L080UH11 PS8B12(N,L)100UH11 PS8B16(N,L)100UH11 PS820(N,L)100UH11 PS816N115UH11 PS820(N,L)115UH11 PS8D20(N,L)130UH11 Speed Ext. Static Pressure (in. H2O) High Medium High Medium Low Low High Medium High Medium Low Low High Medium High Medium Low Low High Medium Low High Medium High Medium Low Low High Medium High Medium Low Low High Medium Low High Medium High Medium Low Low High Medium Low High Medium High Medium Low Low High Medium High Medium Low Low NOTES: 1. Airflow expressed in standard cubic feet per minute (FM). 2. Motor voltage at 115 V. 4 Unitary Products roup

5 BLOE PEFOMANE FM - UPFLO (ITHOUT FILTE) - LEFT SIDE ETUN PS8A12(N,L)040UH11 PS8A12(N,L)060UH11 PS8A12(N,L)080UH11 PS8B16(N,L)080UH11 PS822N080UH11 PS820L080UH11 PS8B12(N,L)100UH11 PS8B16(N,L)100UH11 PS820(N,L)100UH11 PS816N115UH11 PS820(N,L)115UH11 PS8D20(N,L)130UH11 Left Side Airflow Data (SFM) Speed Ext. Static Pressure (in. H2O) High Medium High Medium Low Low High Medium High Medium Low Low High Medium High Medium Low Low N/A High Medium Low High Medium High Medium Low Low High Medium High Medium Low Low High Medium Low High Medium High Medium Low Low High Medium Low High Medium High Medium Low Low High Medium High Medium Low Low NOTES: 1. Airflow expressed in standard cubic feet per minute (FM). 2. eturn air is through side opposite motor (left side). 3. Motor voltage at 115 V. 4. Airflow through across motor side (right side) may be slightly less than the data shown above. Unitary Products roup 5

6 HOIZONTAL SIDEALL VENTIN For applications where vertical venting is not possible, the only approved method of horizontal venting is the use of an auxiliary power vent. Approved power venters are Fields ontrols Model S-4 or Tjernlund Model PAK-JT. Follow all application and installation details provided by the manufacturer of the power vent. This unit may be horizontally vented using 4 (10.2 cm) diameter pipe with a minimum length of 4.5 feet (1.37 m) and a maximum length of 34.5 feet (10.82 m) with up to 4 elbows. FILTE PEFOMANE The airflow capacity data published in the Blower Performance table listed above represents blower performance ITHOUT filters. To determine the approximate blower performance of the system, apply the filter drop value for the filter being used or select an appropriate value from the Filter Performance table shown below. NOTE: The filter pressure drop values in the Filter Performance table shown below are typical values for the type of filter listed and should only be used as a guideline. Actual pressure drop ratings for each filter type vary between filter manufacturer. EOMMENDED FILTE SIZES FM abinet Size Side (in) Bottom (in) 1200 A 16 x x B 16 x x B 16 x x x x (2) 16 x x (2) 16 x x D (2) 16 x x 25 NOTES: 1. Air velocity through throwaway type filters may not exceed 300 feet per minute. All velocities over this require the use of high velocity filters. 2. Air flows above 1800 FM require either return from two sides or one side plus bottom. FILTE PEFOMANE - PESSUE DOP INHES.. AND (KPA) Airflow ange Minimum Opening Size Filter Type Disposable ashable Fiber Pleated FM in 2 In.. In.. In & Above UNIT LEAANES TO OMBUSTIBLES (ALL DIMENSIONS IN INHES, AND ALL SUFAES IDENTIFIED ITH THE UNIT IN AN UPFLO ONFIUATION) Application Top Front ear Left Side ight Side Flue Floor/ Bottom loset Alcove Attic Line ontact Upflow ombustible es es es No Upflow B-Vent ombustible es es es No Horizontal ombustible No es es es 1 Horizontal B-Vent ombustible No es es es 1 1 Line contact only permitted between lines formed by the intersection of the rear panel and side panel (top in horizontal postion) of the furance jacket and building joists, studs or framing. 6 Unitary Products roup

7 For additional connection diagrams for all UP equipment refer to Low Voltage System iring document available online at in the Product atalog Section. A2 1 Stage A/ w/single Stage Furnace, 2 Stage ooling eady - PS8/9, (F,L)*8/9S, X80-U, X90-U THEMOSTAT THEMOSTAT THEMOSTAT *BN *BP *PP Volt ommon First Stage ool 24-Volt Hot (ool XFM) 24-Volt Hot (Heat XFM) First Stage Heat *BN *DP *DN Volt ommon First Stage ool 24-Volt Hot (ool XFM) H 24-Volt Hot (Heat XFM) First Stage Heat Optional w/batteries First Stage ool 24-Volt Hot (ool XFM) H 24-Volt Hot (Heat XFM) First Stage Heat HM1 Humidistat PS-2 STAE OOLIN EAD FUNAE ONTOL 24-Volt ommon /2 Single/Second Stage ool 1 First Stage ool 24-Volt Hot Single Stage Heat SINLE STAE AI ONDITIONIN 24-Volt ommon Single Stage ool 24V HUMIDIFIE Thermostat Installer Setup Number 1 - System Type - must be set to 0 Thermostat Installer Setup Number 15 - ompressor Protection - must be set to 5 Selection of AS/ELE switch on thermostat not necessary HP2 Single Stage H/P - E*D, E*BD, EHS, HPX13 - w/single Stage Furnace, 2 Stage ooling eady - PS8/9, (F,L)*8/9S, X80-U, X80-U*L, X90-U / Series Demand ontrol THEMOSTAT THEMOSTAT THEMOSTAT SINLE STAE *DN22U00124 *BP21H50124 *PP32H70124 HEAT PUMP *BN21H00124 *DP21H40124 *DN21H00124 N/A N/A 24-Volt ommon First Stage Heat/ool 24-Volt Hot 1 Second Stage Heat E Emergency Heat O eversing Valve Energized in ool L Malfunction Light PS-2 STAE OOLIN EAD FUNAE ONTOL 24-Volt ommon /2 Single/Second Stage ool 24-Volt Hot 1 First Stage ool Single Stage Heat 24-Volt ommon Single Stage Heat/ool 24-Volt Hot 1/66 First Stage Heat Out First Stage Heat O eversing Valve Energized in ool X/L Malfunction Light Step 1 of Thermostat User onfiguration Menu must be set to Heat Pump 1 Step 9 of Thermostat User onfiguration Menu must be set to Pump OFF Thermostat hart Unitary Products roup 7

8 APPLIN FILTE PESSUE DOP TO DETEMINE SSTEM AIFLO To determine the approximate airflow of the unit with a filter in place, follow the steps below: 1. Select the filter type. 2. Select the number of return air openings or calculate the return opening size in square inches to determine the proper filter pressure drop. 3. Determine the External System Static Pressure (ESP) without the filter. 4. Select a filter pressure drop from the table based upon the number of return air openings or return air opening size and add to the ESP from Step 3 to determine the total system static. 5. If total system static matches a ESP value in the airflow table (i.e w.c. (50 Pa), 0.60 w.c. (150 Pa), etc,) the system airflow corresponds to the intersection of the ESP column and Model/Blower Speed row. 6. If the total system static falls between ESP values in the table (i.e w.c. (144 Pa), 0.75 w.c. (187 Pa), etc.), the static pressure may be rounded to the nearest value in the table determining the airflow using Step 5 or calculate the airflow by using the following example. Example: For a 60,000 BTUH (17.58 k) furnace with a bottom return opening and operating on high-speed blower, it is found that total system static is 0.58 w.c. To determine the system airflow, complete the following steps: Obtain the airflow values at 0.50 w.c. (125 Pa) & 0.60 w.c. (150 Pa) ESP : 1250 FM (35.4 m 3 /min) 0.60 : 1180 FM (33.4 m 3 /min) Subtract the 0.50 w.c. (125 Pa) from the 0.60 w.c. (150 Pa) to obtain airflow difference = -70 FM (-12 m 3 /min) Subtract the total system static from 0.50 w.c. (125 Pa) and divide this difference by the difference in ESP values in the table, 0.60 w.c. (150 Pa) w.c. (125 Pa), to obtain a percentage. ( ) / ( ) = 0.8 Multiply percentage by airflow difference to obtain airflow reduction. (0.8) X (-70) = -56 Subtract airflow reduction value to 0.50 w.c. (125 Pa) to obtain actual 0.58 in. w.c. (144 Pa) ESP = 1194 AESSOIES POPANE (LP) ONVESION KIT - 1NP All This accessory conversion kit may be used to convert natural gas (N) units for propane (LP) operation. onversions must be made by qualified distributor or dealer personnel. SIDE ETUN FILTE - 1S All 1S All BOTTOM ETUN FILTE - 1B0114 or 1B For 14-1/2 cabinets 1B0117 or 1B For 17-1/2 cabinets 1B0121 or 1B For 21 cabinets 1B0124 or 1B For 24-1/2 cabinets INTENAL FILTE ITH FIBE FILTE - 1HF All HIH ALTITUDE PESSUE SITHES - For installation where the altitude is less than 8,000 feet it is not required that the pressure switch be changed. For altitudes above 8,000 feet see kits below. onversion must be made by qualified distributor or dealer personnel. 1PS , 060 MBH 1PS MBH 1PS , 115, 130 MBH OOM THEMOSTATS - A wide selection of compatible thermosets are available to provide optimum performance and features for any installation. 1H/1, manual change-over electronic non-programmable thermostat. 1H/1, auto/manual changeover, electronic programmable, deluxe 7-day, thermostat. 1H/1, auto/manual changeover, electronic programmable. * For the most current accessory information, refer to the price book or consult factory. Subject to change without notice. Printed in U.S.A. opyright by ork International orp All rights reserved. Supersedes: T-B-0706 Unitary 5005 Norman Products ork OK roup Drive 73069

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