TECHNICAL GUIDE SINGLE PIECE STANDARD ECM AIR HANDLERS. DESCRIPTION FEATURE

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1 TECHNICAL GUIDE SINGLE PIECE STANDARD ECM AIR HANDLERS FOR USE WITH SPLIT-SYSTEM COOLING & HEAT PUMPS MODELS: AHE18 THRU 60* DESCRIPTION The Air Handler line offers the ultimate in comfort, sound and application flexibility. The air handler is shipped ready to be installed in upflow, horizontal left or right position, with minor adjustments. No special kits are required to install this deluxe product. All JCI Unitary Products air handlers and coils use a TXV to provide our customers with the optimum performance and refrigerant control. Air handlers are shipped with Flex-coils without a factory installed metering device. For added flexibility, an R-22 or R-410A TXV or orifice can be field installed to meet your refrigerant choice. FEATURE Thermal Expansion Valve - Provides the ultimate refrigerant control required for today s high efficient product. The UPG bolton TXV provides easy installation to convert the air handler to the required refrigerant, which is a true bolt-on design that does not require brazing to replace or install. Insulated Cabinet - All air handler cabinets are thermally insulated with 3/4 foil faced insulation to prevent sweating. Factory Sealed - Achieves 2% or less total airflow leakage rate at duct blaster field test conditions for system airflow verification. Durable Finish Inside and Out - Air handler casings are made of pre-painted galvanized steel which provides a better paint to steel bond that resists corrosion and rust creep. All internal coil sheet metal parts are made of G60 galvanized or prepainted G30 galvanized. Filters - All models have internal filter racks provided for use with 1 thick standard size filters. Electric Heat Kits - New 6HK series of field installed electric heat kits are available for installation friendly and easy service applications. These 6HK kits are unique to these new models. High Efficiency Blowers - All models use high efficiency brushless DC motors to provide cooling SEER rating enhancement. ISO 9001 Certified Quality Management System Due to continuous product improvement, specifications are subject to change without notice. Visit us on the web at: Additional rating information can be found at: WARRANTY Standard 5-year limited parts warranty. Extended 10-year limited parts warranty when product is registered online within 90 days of purchase for replacement or closing for new home construction. FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

2 DIMENSIONS & DUCT CONNECTION DIMENSIONS J K 13 F Blower Compartment Refrigerant Connections D Drain Connections for Upflow Applications A Circuit Breaker Panel Top Outlet Dimensions 1-1/2 7-11/32 Filter Access B C 18-9/32 Drain Pan Connections for Horizontal Applications E Bottom Inlet Dimensions Dimensions AHE18B3XH /2 Dimensions Wiring Knockouts Refrigerant Connections A B C D E F J K Line Size Height Width Depth Power Control Liquid Vapor 16 1/ /32" 16 1/2 AHE22B3XH /2 16 1/ /32" 16 1/2 AHE24B3XH /2 16 1/ /32" 16 1/2 AHE30B3XH /2 16 1/ /32" 16 1/ /2 21 1/ /32" / /32" / /32" 23-1/ / /32" 23-1/ / /32" 23-1/2 1. Actual size (conduit size). COIL TECHNICAL DATA 7/8" (1/2") 1 1-3/8"(1") 1-23/32" (1-1/4") 7/8" (1/2") 3/8" 3/4" 7/8" AHE18B3XH21 AHE22B3XH21 AHE24B3XH21 AHE30B3XH21 Application Refrig. Conn. Types Face Area (Sq. Ft.) Rows Deep Fin Per In. Coil Size Tube Geometry Tube Dia. Fin Type Sweat (2) 14 x x /8 Enhanced Sweat (2) 16 x x /8 Enhanced Sweat (2) 16 x x /8 Enhanced Sweat (2) 16 x x /8 Enhanced Sweat (2) 16 x x /8 Enhanced Sweat (2) 20 x x /8 Enhanced Sweat (2) 22 x x /8 Enhanced Sweat (2) 24 x x /8 Enhanced Sweat (2) 28 x x /8 Enhanced 2 Johnson Controls Unitary Products

3 COOLING CAPACITY AHE18B3XH21 AHE22B3XH21 AHE24B3XH21 AHE30B3XH21 For notes see Page 4. Rated CFM ,000 1, YTG-B-0811 Entering Air F Evaporator Temperature and Corresponding Pressure F/PSIG (Dry/Wet Bulb) 35/ / / /84.0 FULL-CASED A TYPE MULTI-POSITION Johnson Controls Unitary Products 3

4 COOLING CAPACITY (Continued) Rated CFM Note: Airflow is calculated for each system tonnage. Capacity varies with O.D. product. Entering Air F Evaporator Temperature and Corresponding Pressure F/PSIG (Dry/Wet Bulb) 35/ / / /84.0 FULL-CASED A TYPE MULTI-POSITION Johnson Controls Unitary Products

5 APPLICATION FACTORS - RATED CFM VS. ACTUAL CFM % Of Rated Airflow (CFM) 80% 90% 100% 110% 120% Capacity Factor PHYSICAL & ELECTRICAL DATA - COOLING ONLY (60 Hz) AHE18B AHE22B AHE24B AHE30B AHE34C AHE36C AHE42D AHE48D AHE60D Blower - Diameter x Width 10 x 8 10 x 8 10 x 8 10 x 8 11 x x x x x 10 Motor HP 1/3 HP 1/3 HP 1/3 HP 1/3 HP 1/2 HP 1/2 HP 1/2 HP 3/4 HP 3/4 HP Nominal RPM Voltage 208/ / / / / / / / /230 Amps Full Load (230) Filter 1 Type DISPOSABLE OR PERMANENT Size 16 x 20 x 1 16 x 20 x 1 16 x 20 x 1 16 x 20 x 1 20 x 20 x 1 20 x 20 x 1 22 x 20 x 1 22 x 20 x 1 22 x 20 x 1 Permanent Type Kit Shipping / Operating Weight (lbs.) 1. Field supplied. 1PF0601BK 1PF0601BK 1PF0601BK 1PF0601BK 1PF0602BK 1PF0602BK 1PF0603BK 1PF0603BK 1PF0603BK 115/ / / / / / / / /156 KW & MBH CONVERSIONS - FOR TOTAL POWER INPUT REQUIREMENT FOR 208V 240V V OPERATION MULTIPLY 240V TABULATED KW & MBH BY V 240V.840 ELECTRICAL DATA - COOLING ONLY (60 Hz) Total Motor Amps Minimum Circuit Ampacity 60 Hertz 60 Hertz Max. O.C.P. 1 Minimum Wire Amps/Type Size A.W.G. 208V 230V 208V 230V AHE MODELS AHE18B3XH AHE22B3XH AHE24B3XH AHE30B3XH OCP = Over current protection device, must be HACR type circuit breaker or time delay fuse. ELECTRICAL DATA - 208/ AHE18B3XH21 AHE22B3XH21 For notes see Page 6. Total Heat 3 kw Staging Max. ECM Min. 1,2 Static Speed Tap kw MBH W1 Only W1 + W2 208V 230V 208V 230V 208V 230V 208V 230V 6HK(0,1) Med Low # HK(0,1) Med Low # HK(0,1) Med High # HK(0,1) Med High # HK(0,1) Med Low # HK(0,1) Med # HK(0,1) Med High # HK(1,2) Med High # HK(1,2) High # Johnson Controls Unitary Products 5

6 ELECTRICAL DATA - 208/ (Continued) AHE24B3XH21 AHE30B3XH21 1,2 Max. Static ECM Min. Speed Tap Total Heat 3 kw Staging kw MBH W1 Only W1 + W2 208V 230V 208V 230V 208V 230V 208V 230V 6HK(0,1) Med Low # HK(0,1) Med # HK(0,1) Med High # HK(1,2) Med High # HK(1,2) High # HK(0,1) Med Low # HK(0,1) Med # HK(0,1) Med High # HK(1,2) Med High # HK(1,2) High # HK(0,1) Med Low # HK(0,1) Med # HK(0,1) Med High # HK(1,2) Med High # HK(1,2) Med High # HK(1,2) High # HK(1,2) High # HK(0,1) Med Low # HK(0,1) Med # HK(0,1) Med High # HK(1,2) Med High # HK(1,2) Med High # HK(1,2) High # HK(1,2) High # HK(0,1) Med # HK(0,1) Med # HK(0,1) Med High # HK(1,2) High # HK(1,2) High # HK(0,1) Low # HK(0,1) Med Low # HK(0,1) Med Low # HK(1,2) Med # HK(1,2) Med # HK(1,2) Med High # HK(1,2) High # HK(0,1) Low # HK(0,1) Low # HK(0,1) Med Low # HK(1,2) Med # HK(1,2) Med # HK(1,2) Med High # HK(1,2) Med High # HK(1,2) High # (0,1) - maybe 0 (no circuit breaker) or 1 (with circuit breaker). 2. (1,2) maybe 1 (with circuit breaker, no breaker jumper bar) or 2 (with circuit breaker & breaker jumper bar). 3. See conversion table on Page 5. 6 Johnson Controls Unitary Products

7 ELECTRICAL DATA - (FOR SINGLE SOURCE POWER SUPPLY) - COPPER WIRE - 208/ AHE18B3XH21 AHE22B3XH21 AHE24B3XH21 AHE30B3XH21 For notes see Page 8. 1,2 Amps 240V Field Wiring Min. Circuit Ampacity Max. O.C.P. 3 Amps/Type 75 C Wire Size - AWG 208V 230V 208V 230V 208V 230V 6HK(0,1) HK(0,1) HK(0,1) HK(0,1) HK(0,1) HK(0,1) HK(0,1) HK(0,1) HK(1,2) HK(1,2) HK(0,1) HK(0,1) HK(0,1) HK(0,1) HK(1,2) HK(1,2) HK(0,1) HK(0,1) HK(0,1) HK(0,1) HK(1,2) HK(1,2) HK(0,1) HK(0,1) HK(0,1) HK(0,1) HK(1,2) HK(1,2) HK(1,2) HK(1,2) HK(0,1) HK(0,1) HK(0,1) HK(0,1) HK(1,2) HK(1,2) HK(1,2) HK(1,2) HK(0,1) HK(0,1) HK(0,1) HK(0,1) HK(1,2) HK(1,2) HK(0,1) HK(0,1) HK(0,1) HK(0,1) HK(1,2) HK(1,2) HK(1,2) HK(1,2) Johnson Controls Unitary Products 7

8 ELECTRICAL DATA - (FOR SINGLE SOURCE POWER SUPPLY) - COPPER WIRE - 208/ ,2 Amps 240V Field Wiring Min. Circuit Ampacity Max. O.C.P. 3 Amps/Type 75 C Wire Size - AWG 208V 230V 208V 230V 208V 230V 6HK(0,1) HK(0,1) HK(0,1) HK(0,1) HK(1,2) HK(1,2) HK(1,2) HK(1,2) HK(1,2) (0,1) - maybe 0 (no circuit breaker) or 1 (with circuit breaker). 2. (1,2) maybe 1 (with circuit breaker, no breaker jumper bar) or 2 (with circuit breaker & breaker jumper bar). 3. OCP = Over current protection device, must be HACR type circuit breaker or time delay fuse. ELECTRICAL DATA - (FOR MULTI-SOURCE POWER SUPPLY) - COPPER WIRE - 208/ Min. Circuit Ampacity Max. O.C.P. 4 Amps/Type 75 C Wire Size - AWG AHE22B3XH21 AHE24B3XH21 AHE30B3XH21 Circuit Circuit Circuit 2,3 1st 2nd 1st 2nd 1st 2nd 208/ / / / / /230 6HK(1,2) / / /45 25/25 8/8 12/12 6HK(1,2) / / /50 30/30 8/8 10/10 6HK(1,2) / / /45 25/25 8/8 12/12 6HK(1,2) / / /50 30/30 8/8 10/10 6HK(1,2) / / /45 25/25 8/8 12/12 6HK(1,2) / / /50 30/30 8/8 10/10 6HK(1,2) / / /45 25/30 8/8 12/10 6HK(1,2) / / /50 30/30 8/8 10/10 6HK(1,2) / / /45 45/50 8/8 8/8 6HK(1,2) / / /50 50/60 8/8 6/6 6HK(1,2) / / /45 25/30 8/8 12/10 6HK(1,2) / / /50 30/30 8/8 10/10 6HK(1,2) / / /45 45/50 8/8 8/8 6HK(1,2) / / /50 50/60 8/8 6/6 6HK(1,2) / / /45 25/30 8/8 12/10 6HK(1,2) / / /50 30/30 8/8 10/10 6HK(1,2) / / /45 30/30 8/8 10/10 6HK(1,2) / / /50 30/35 8/8 10/10 6HK(1,2) / / /45 50/60 8/8 8/8 6HK(1,2) / / /50 60/60 8/8 6/6 6HK(1,2) / / /45 30/30 8/8 10/10 6HK(1,2) / / /50 30/35 8/8 10/10 6HK(1,2) / / /45 50/60 8/8 8/8 6HK(1,2) / / /50 60/60 8/8 6/6 6HK(1,2) / / /80 60/60 4/4 6/6 1. If wire other than non-plated, 75 ambient, copper wire is used. consult applicable tables of the NEC and local codes. 2. (0,1) - maybe 0 (no circuit breaker) or 1 (with circuit breaker). 3. (1,2) maybe 1 (with circuit breaker, no breaker jumper bar) or 2 (with circuit breaker & breaker jumper bar). 4. OCP = Over current protection device, must be HACR type circuit breaker or time delay fuse. 8 Johnson Controls Unitary Products

9 Electrical Data - 208/ Heat Kit - Three Phase Max. Static Min. Speed Tap 1. OCP = Over current protection device, must be HACR type circuit breaker or time delay fuse. 2. s are 3 phase. Total Heat 1 KW Staging KW MBH W1 Only W1 + W2 208V 230V 208V 230V 208V 230V 208V 230V AHE22B3XH21 6HK High # AHE24B3XH21 6HK High # AHE30B3XH21 6HK High # HK Med High # HK High # HK Med High # HK High # HK High # HK High # HK High # HK High # HK High # HK High # HK High # See conversion table on Page 5. Electrical Data - (For Single Source Power Supply) - Copper Wire - 208/ Heat Kit - Three Phase Amps 240V Field Wiring Min. Circuit Ampacity Max. O.C.P. 1 Amps/Type 75 C Wire Size - AWG 208V 230V 208V 230V 208V 230V AHE22B3XH21 6HK AHE24B3XH21 6HK AHE30B3XH21 6HK HK HK HK HK HK HK HK HK HK HK HK Electrical Data - (For Multi-Source Power Supply) - Copper Wire - 208/ Minimum Circuit Ampacity Max. O.C.P. 1 Amps/Type 75 C Wire Size - AWG Circuit Model 1st 2nd 1st 2nd 1st 2nd 208/ / / / / /230 6HK / / /35 30/30 10/10 10/10 6HK / / /35 30/30 10/10 10/10 6HK / / /35 30/30 10/10 10/10 6HK / / /40 30/30 10/8 10/10 6HK / / /40 30/30 10/8 10/10 6HK / / /45 35/40 8/8 10/8 1. OCP = Over current protection device, must be HACR type circuit breaker or time delay fuse. Johnson Controls Unitary Products 9

10 TYPICAL APPLICATIONS UPFLOW HEAT HORIZONTAL RIGHT HEAT Electric s - 6HK models shown under electrical data include sequential operation and temperature dual limit switches for safe, efficient operation. Circuit breakers are provided where shown. LIMITATIONS These units must be wired and installed in accordance with all national and local safety codes. Voltage limits are as follows: HEAT Air Handler Voltage Voltage code 1 Normal Operating Voltage Range 208/ HORIZONTAL LEFT 1. Rated in accordance with ARI Standard 110, utilization range A. Airflow must be within the minimum and maximum limits approved for electric heat, evaporator coils and outdoor units. ACCESSORIES Refer to Price Manual for specific model numbers where not shown. TXV Kits - TXV kits are available for Flex-coil applications and converting R-22 to R-410A or as a service replacement. All kits are bolt-on and require no brazing to install. Entering Air Temperature Limits Wet Bulb Temp. F Dry Bulb Temp. F Min. Max. Min. Max Johnson Controls Unitary Products

11 TYPICAL THERMOSTAT CONNECTION Johnson Controls Unitary Products 11

12 TYPICAL THERMOSTAT WIRING FOR 2-STAGE HEAT PUMP WITH ECM BLOWER MOTOR 12 Johnson Controls Unitary Products

13 AIR FLOW AIR FLOW DATA - 60 Hz MODELS VOLT AHE18B3XH21 AHE22B3XH21 AHE24B3XH21 AHE30B3XH21 Blower CFM External Static Pressure - IWC Motor Speed Volt High # Med High # Med # Med Low # Low # High # Med High # Med # Med Low # Low # High # Med High # Med # Med Low # Low # High # Med High # Med # Med Low # Low # High # Med High # Med # Med Low # Low # NA High # Med High # Med # Med Low # Low # NA High # Med High # Med # Med Low # Low # High # Med High # Med # Med Low # Low # High # Med High # Med # Med Low # Low # Dry coil conditions only, tested without filters. Air handler units are CSA listed to UL 1995/CSA C up to 0.30" w.c. external static pressure, including air filter, wet coil, and largest kw size heater, unless otherwise noted. Operation not recommended in shaded areas. Johnson Controls Unitary Products 13

14 AIR FLOW DATA - 60 Hz MODELS VOLT AHE18B3XH21 AHE22B3XH21 AHE24B3XH21 AHE30B3XH21 Blower Motor Speed CFM External Static Pressure - IWC Volt High # Med High # Med # Med Low # Low # High # Med High # Med # Med Low # Low # High # Med High # Med # Med Low # Low # High # Med High # Med # Med Low # Low # High # Med High # Med # Med Low # Low # NA High # Med High # Med # Med Low # Low # NA High # Med High # Med # Med Low # Low # NA NA High # Med High # Med # Med Low # Low # High # Med High # Med # Med Low # Low # Dry coil conditions only, tested without filters. Air handler units are CSA listed to UL 1995/CSA C up to 0.30" w.c. external static pressure, including air filter, wet coil, and largest kw size heater, unless otherwise noted. Operation not recommended in shaded areas. Subject to change without notice. Published in U.S.A. Copyright 2011 by Johnson Controls, Inc. All rights reserved. Johnson Controls Unitary Products 5005 York Drive Norman, OK YTG-B-0811 Supersedes: YTG-A-0711

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