ILLUSTRATED PARTS CATALOG SUPPLEMENT. Eyebrow Window Replacement SUPPLEMENTAL TYPE CERTIFICATE: ST01630SE. AIRPLANE MAKE: Boeing

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1 ILLUSTRATED PARTS CATALOG SUPPLEMENT SUPPLEMENTAL TYPE CERTIFICATE: ST01630SE AIRPLANE MAKE: Boeing AIRPLANE MODEL: , -200, -200C, -300, -400, -500 TO BE ADDED TO IPC CHAPTER XX Page 1 of 12

2 LOG OF REVISIONS REV. NO. DESCRIPTION REVISED PAGES APPROVED BY DATE New Initial Release All E.Graudins 10/10/07 Page 2 of 12

3 Table of Contents Section Page General...4 Figure 1: Window #4...5 Figure 2: Window #5...8 Figure 3: Insulation Upgrade...11 Page 3 of 12

4 1.0 GENERAL 1.1 The following document details and identifies the various components that comprise the Cascade Aviation eyebrow window (cockpit windows 4 and 5) replacement f the Boeing 737 aircraft. 1.2 F maintenance procedures see CAS Aircraft Maintenance Manual Supplement 05CAS469-D82. F installation procedures see CAS Engineering Drawings 05CAS469201, 05CAS469202, and/ 05CAS This manual covers , -200, -200C, -300, -400, and -500 series models. F , -700, -700C, -800, and -900 models see IPC supplement 05CAS469-D83. Page 4 of 12

5 20, 30, view of inside face 70 View of outside face 111, 110 (underneath) , 100 (underneath) 90 shown with cover plate partially removed FIGURE 1: Window #4 (RH window shown, LH is opposite) Page 5 of 12

6 TABLE 1: Window #4 Fig Item Part Number Description Qty Notes CAS RH window #4 blank assy. 1 Note CAS LH window #4 blank assy. 1 Note CAS RH window #4 blank assy. 1 Note 3, Note CAS LH window #4 blank assy. 1 Note 3, Note CAS RH window #4 blank assy. 1 Note 3, Note CAS LH window #4 blank assy. 1 Note 3, Note 5 20 NAS679A4W Nut 30 Note 6 30 BACW10P93A Washer 30 Note E O-ring 30 Note CAS CAS A 05CAS CAS Gasket 1 Bonding Spacer 4 Note 1, -101 is thick, -101A is thick Note spacer has OD. -7 spacer has OD Spacer 26 Salvaged 70 BACB30LU4** BACB30LH4** BACB30LR4U** BACB30F4K** BACB30LH4U** Bolt 30 Note CAS Inspection placard CAS CAS CAS CAS Window Blank (RH) 1 Note 2 Window Blank (LH) 1 Note CAS Cover Plate (RH) CAS Cover Plate (LH) CAS Cover Plate (RH) CAS Cover Plate (LH) CAS Insulation Blanket 1 05CAS assy 05CAS assy 05CAS assy 05CAS assy Supercedes 05CAS Page 6 of 12

7 Fig Item Part Number Description Qty Notes CAS Insulation Blanket CAS Insulation Blanket 1 Supercedes 05CAS Supercedes 05CAS CAS Insulation Blanket 1 -Item not illustrated Supercedes 05CAS NOTE 1: Item is preinstalled on window blank assembly, and is listed f replacement purposes only. Window blank may have been installed without a gasket and using BMS 5-95 sealant only. NOTE 2: Parts are part of window blank assemblies and are shown f reference only (cover plates and internal insulation blankets not used on 05CAS and -6). NOTE 3: Window blanks that have a letter designation following the basic part number have the exteri surface painted with a decative top coat. See drawing 05CAS f col codes. NOTE 4: -3 and -4 window blanks identical to -1 and -2 except that cover plates have nut-plates installed. NOTE 5: -5 and -6 window blanks similar to -1 and -2 except that no cover plate installed and no internal insulation is used (see Figure 3 f external insulation blankets). NOTE 6: Part number of existing hardware may vary. Page 7 of 12

8 20, 30, view of inside face 65 View of outside face shown with cover plate partially removed FIGURE 2: Window #5 (RH window shown, LH is opposite) Page 8 of 12

9 TABLE 2: Window #5 Fig Item Part Number Description Qty Notes CAS RH window #5 blank assy. 1 Note CAS LH window #5 blank assy. 1 Note CAS RH window #5 blank assy. 1 Note 3, Note CAS LH window #5 blank assy. 1 Note 3, Note CAS RH window #5 blank assy. 1 Note 3, Note CAS LH window #5 blank assy. 1 Note 3, Note 5 20 NAS679A3W Nut 16 Note 6 30 BACW10P44AL Washer 16 Note E O-ring 16 Note CAS CAS A 05CAS CAS Gasket 1 Bonding Spacer 4 Note 1, -101 is thick, -101A is thick Note spacer has OD. -5 spacer has OD. -3 and -5 spacers are not interchangeable Spacer 12 Salvaged 70 NAS517-3 BACB30LU3** BACB30LH3** Bolt 16 Note CAS Inspection placard CAS CAS CAS Window Blank (RH) 1 Note has -3 spacers and -106 have -5 spacers CAS CAS CAS Window Blank (LH) 1 Note has -3 spacers and -105 have -5 spacers CAS Cover Plate (RH) CAS Cover Plate (LH) 1 05CAS assy 05CAS assy Page 9 of 12

10 Fig Item Part Number Description Qty Notes CAS Cover Plate (RH) CAS Cover Plate (LH) CAS Insulation Blanket 1 -Item not illustrated 05CAS assy 05CAS assy Supercedes 05CAS NOTE 1: Item is preinstalled on window blank assembly, and is listed f replacement purposes only. Window blank may have been installed without a gasket and using BMS 5-95 sealant only. NOTE 2: Parts are part of window blank assemblies and are shown f reference only (cover plates and internal insulation blankets not used on 05CAS and -6). NOTE 3: Window blanks that have a letter designation following the basic part number have blanks with the exteri surface painted with a decative top coat. See drawing 05CAS f col codes. NOTE 4: -3 and -4 window blanks identical to -1 and -2 except that cover plates have nut-plates installed. NOTE 5: -5 and -6 window blanks similar to -1 and -2 except that no cover plate installed and no internal insulation is used (see Figure 3 f external insulation blankets). NOTE 6: Part number of existing hardware may vary. Page 10 of 12

11 LH #5 Window Blank Assembly (ref) LH #4 Window Blank Assembly (ref) FIGURE 3: Insulation Upgrade (LH windows shown, RH is opposite) Page 11 of 12

12 TABLE 3: Insulation Upgrade Fig Item Part Number Description Qty Notes CAS Insulated Cover (LH #4) 1 Note 1, Note CAS Insulated Cover (RH #4) 1 Note 1, Note CAS Insulated Cover (LH #5) 1 Note 1, Note CAS Insulated Cover (RH #5) 1 Note 1, Note 2 NOTE 1: Parts also supplied in the following kit number. Kit Assembly 05CAS CAS (LH #4 assy) Insulation Upgrade Kit 05CAS (RH #4 assy) 05CAS (LH #5 assy) 05CAS (RH #5 assy) NOTE 2: Parts are required if window blank installation kit 05CAS is installed. Parts are optional if kits 05CAS are installed. Page 12 of 12

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