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10 Cessna Singles NSA Sunvisor System Rev Date Approved L 10/28/14 GH Drawing List Doc. # Side Mount Center Mount 210 P210 Kit RCS Drawing Number Description Rev Complete Assembly C Complete Assembly B Complete Assembly Cessna 210 J Complete System E Bracket, Mounting F Bracket, Mounting, Cessna K Bracket, Mounting H Module Mounting Clamp D Mounting Bracket D Swivel E Original Block G Complete Slide Assembly E Female Slide - Universal K Male Slide - Universal L Lens Strip D Cessna Standard Lens (RCS-200-1) D Replacement Kit for RCS Mounting Assembly C Bracket, Mounting F Swivel E Cessna Singles (Except 177 & 210) CMM/IPC/ICA F Cessna 210 CMM/IPC/ICA F College View Road Eugene, Oregon USA (541) Page 1 of 1
11 Cessna Singles (except 177 & 210) NSA Sunvisor System Rosen Kit Number R (RCS-300-1) R (RCS-300-2) Component Maintenance Manual with Illustrated Parts List and Instructions for Continued Airworthiness Manual Number Rosen Revision F August 15, 2014 Rosen Sunvisor Systems LLC College View Road Eugene, Oregon USA Rosen Sunvisor Systems LLC Data Rev F Page 1 of 18
12 This ICA must be followed when the R and R sunvisor systems are installed in accordance with Supplemental Type Certificate (STC) No. SA00871SE, dated January 25, 2001, amended April 8, The information contained in this document supplements or supersedes the basic manual only in those areas listed herein. For limitations, procedures, and performance information not contained in this manual, consult the basic aircraft ICA or Maintenance Manual. STATEMENT OF Rev D CERTIFICATION This manual complies with Federal Aviation Association (FAA) Airworthiness Requirements _Part 23. FAA Acceptance: Date:. The above certification does not apply to revisions or amendments made after the date of initial certification by other Approved Organizations. Revisions or amendments made by other Approved Organizations must be separately certified and recorded on separate record sheets Rosen Sunvisor Systems LLC Data Rev F Page 2 of 18
13 Record of Revisions Rev Description Date Approved F Changed to CMM/IPC format. Correct 8/15/14 GH typos Table of Contents Record of Revisions 3 Introduction 4 General 4 Revision Service 4 Fault Isolation 5 Product Description 6 Installation Instructions 6 Models Before Models 120, 140, 150, 152, 170, and 180, early Models and Later 9 Operating Instructions 11 Removal 11 Weight and Balance 12 Repair 12 Instructions for Continued Airworthiness 12 Airworthiness Limitations 12 System Images 14 Parts List R Parts List R Rosen Sunvisor Systems LLC Data Rev F Page 3 of 18
14 Introduction 1. General a. This Rosen Component Maintenance Manual provides use, maintenance and supplemental airworthiness instructions for the cockpit sunvisor system used on all Cessna aircraft models listed on FAA Approved Model List (AML) SA00871SE, except for the 210 series. b. Rosen reserves the right to revise this document for changed procedures, improved parts or changes to the system or components. c. All technical support, spare sales, repairs or modifications are to be directed directly to Rosen Sunvisor Systems LLC. RSS must be contacted for future revision of this document as it is possible this does not contain the latest revisions. 2. Revision Service Current revision status and revisions to this document may be obtained from Rosen Sunvisor Systems website: We recommend that you periodically check to make sure you are using the most current version. Rosen Sunvisor Systems LLC Data Rev F Page 4 of 18
15 Fault Isolation 1. General a. This section identifies Probable Causes and Corrections for possible faults. Problem Probable Cause Corrective Action Visor does not extend on arm Lens does not rotate smoothly on vertical axis Lens does not rotate smoothly on horizontal axis Tension Thumb knob too tight Vertical pivot tension incorrectly set Horizontal pivot tension incorrectly set Loosen knob and slide using knob Re-tension vertical pivot Re-tension horizontal pivot Rosen Sunvisor Systems LLC Data Rev F Page 5 of 18
16 Product Description General a. The Rosen Sunvisor System consists of two visor assemblies which have been designed to improve pilot comfort during standard cockpit operations. The visor assemblies are fastened to the airframe in the same mounting positions as the factory installed visors. Installation Instructions The basic visor style in the original Cessna line determines which Rosen NSA system is to be used. With the exception of the 120, 140, 150, 152, 170, 180, and the 210 (nonpressurized) with the factory system, it is a simple matter of unbolting the original visor and bolting on the Rosen unit. The models mentioned above will take R (RCS ), but since there are no fasteners to pick up, the supplied rivnuts will need to be installed. Please review the following diagrams to insure that you have received the correct part number and then proceed to your particular instructions. Figure A (RCS-300-1) Models prior to 1980 and some early s. Figure B (RCS-300-2) 1980 and later models Rosen Sunvisor Systems LLC Data Rev F Page 6 of 18
17 For Models Built Prior to 1980: Installation of Rosen NSA Sunvisor System R (RCS-300-1) This is an FAA STC d installation requiring a log book entry upon completion. Installation should take approximately 1 hour. Please read these short instructions COMPLETELY before starting. Tools Required: Short Phillips screwdriver 9/64 Allen Key 5/32 Allen Key Installation Hardware (included): Qty: (4) #10-32 x 1 Socket Head Cap Screws (4) #10 washers With a short Phillips screwdriver, remove the #10 screws holding the original Cessna visor on the side of the front spar. The screws may be difficult to remove if the aircraft has been stored outside. Take the visor assembly marked pilot s side, and using the #10 socket head cap screws and black anodized washers, install the unit so that the bracket fits tight up against the overhead. The same hard points are used as the original visor. Note: DO attach the bracket to the windshield side of the overhead, so that the bracket is not visible from the pilot seat. If attached to the overhead on the seat side, the visor assembly will be too close to the pilot s face. The red slide tensioning knob should point toward the windshield and should not be visible to the pilot when the visor is in use. Securely tighten the unit. Repeat the same procedure for the copilot s side. The visors should appear as in Figure C when you look through the front windshield from outside the aircraft. Now turn to the Operating Instructions on Page 11. Rosen Sunvisor Systems LLC Data Rev F Page 7 of 18
18 From Outside of Windshield Looking Aft Old Style Mount Figure C For 120, 140, 150, 152, 170, and 180 Models All Years For 210 Models with External Wing Struts (Fig D) Installation of Rosen NSA Sunvisor System For 120, 140, 150, 152, 170, and 180 (and some early model 210s) as shown in Fig. C R (RCS-300-1) This is an FAA STC d installation requiring a log book entry upon completion. Installation should take approximately 1 hour. Please read these short instructions COMPLETELY before starting. Tools Required: Phillips screwdriver. 9/64 Hex Key 5/32 Hex Key Installation Hardware(included): Qty: (4) #8-32 x 1 Socket Head Cap Screws (4) A8K75 Rivnuts (4) #8 washers Remove the original visors from the center mount and, taking the unit marked pilot s side, slide the bracket as far outboard on the front spar as possible. Mark the outline of the bracket on the overhead trim. See Figure D. Rosen Sunvisor Systems LLC Data Rev F Page 8 of 18
19 Holding the bracket in that same position, rotate the visor to the side and extend it to the rear. This is to ensure that the bracket position is not so far outboard that there is a problem moving the visor to the side position. Now move the visor to the front and retracted position (keeping the bracket in the same marked position.) Rotate the visor as if you were going to stow it to the rear and make sure it will not hit the top center console. When the visor is positioned correctly, mark the location for two rivnut holes in the bottom of the bracket and install the A8K75 rivnuts provided. After installation of the rivnuts, install the pilots visor assembly with the socket head cap screws provided. NOTE: Proper experience and tools are required for rivnut installation. Repeat this same procedure for the copilot s side. Turn to the Operating Instructions on Page 11. For and Later Models Installation of Rosen NSA Sunvisor System R (RCS-300-2) This is an FAA STC d installation requiring a log book entry upon completion. Installation should take approximately 1 hour. Please read these short instructions COMPLETELY before starting. Tools Required: Short Phillips screwdriver 9/64 Allen Key 5/32 Allen Key Hardware: 4 #10-32 x 1 Socket Head Cap Screws 4 #10 washers The main difference between the RCS part and the RCS part is the length of the bracket which picks up the Cessna visor mounting holes. A short Phillips screwdriver will remove the #10 fasteners from the center of the plastic type Cessna visor. Rosen Sunvisor Systems LLC Data Rev F Page 9 of 18
20 Using the #10 socket head cap screws, washers and 9/64 Allen Key provided, attach the visor assembly marked pilot s side by inserting the screw through the slots at the end of the bracket. Note: DO attach the bracket to the windshield side of the overhead, so that the bracket is not visible from the pilot seat. If attached to the overhead on the seat side, the visor assembly will be too close to the pilot s face. The red slide tensioning knob should point toward the windshield and should not be visible to the pilot when the visor is in use. Ensure that the bracket fits tight against the overhead. Repeat the same procedure for the copilot s visor assembly. If you look aft through the front windshield from the outside of the aircraft, the visor assembly should appear as it does in Figure E. Figure E Post 1980 Mount R Rosen Sunvisor Systems LLC Data Rev F Page 10 of 18
21 Operating Instructions The Rosen NSA Sunvisor System for the Cessna single engine line has two-axis pivot and, although level when placed across the front windshield, it rotates down at about a 10º incline as you rotate it to the side. This incline is to give the Cessna pilot more coverage low on the sides for that late or early morning sun. Rotational tension can be adjusted by turning the socket head cap screws in the side or front of the main swivel block as shown in this Figure F. The side screw increases tension as you rotate the lens up or down. Figure F When installed correctly, the slide tension knob is located inboard when the visors are rotated to either side of the aircraft. Tension can be adjusted on the slide to make it easier or more difficult to operate. Standard visor placements are shown in Figures G and H. Figure G Figure H In flight the visors can be placed fully forward or aft as shown in Figure I, but for flight-line stowing the visor must be left in the overhead or rearward position. Figure I Note: Do not use your Rosen sunvisors for heat protection when parked on the ground for extended periods. The visors should be left in the stow position when not in use. Removal a. Reverse installation procedure. Rosen Sunvisor Systems LLC Data Rev F Page 11 of 18
22 Weight and Balance Because operators calculate Weight and Balance differently the actual station number must be determined by the installer s calculations. With the visor located in the stow position (in forward position and folded up) the R system adds 2.0 lbs., and the R system adds 2.7 lbs, located at the mount point of the visor. When the original visors are removed they must be weighed and removed from the calculation. Repair General a. All components that do not meet the requirements for continued use must be replaced. Instructions for Continued Airworthiness (On the ground only) o Periodically clean the lenses with a soft cloth, mild soap and water or Rosen Cleaner, Polisher and Protectant. Do not use abrasives on the lens. o Periodically adjust the pivot tensions on the visor assemblies. o Periodically clean slide with a no residue alcohol based cleaner and inspect for wear and damage. Airworthiness Limitations The Airworthiness Limitations Section is FAA approved and specifies maintenance required under and of the Federal Aviation Regulations unless an alternative program has been FAA approved. There are no airworthiness limitations associated with this installation. Rosen Sunvisor Systems LLC Data Rev F Page 12 of 18
23 llustrations and IPC Rosen Sunvisor Systems CMM / IPC for Sunvisor Assembly R Fig 1 Fig 2 Rosen Sunvisor Systems LLC Data Rev F Page 13 of 18
24 Fig 3 Fig 4 Rosen Sunvisor Systems LLC Data Rev F Page 14 of 18
25 R Fig 5 Fig 6 Rosen Sunvisor Systems LLC Data Rev F Page 15 of 18
26 Fig 7 Rosen Sunvisor Systems LLC Data Rev F Page 16 of 18
27 Part List R Fig. Fig. Part Number Description Reference Eff QTY No Item 1 1 R Complete System RCS System 2 2 R Pilot Side Assembly RCS-300-1P R Copilot Side Assembly RCS-300-1C Bracket, Mounting Block, Original Lens Strip Lens Cessna Swivel Slide Assembly-Universal Female slide, Universal ½ dia Knurled Red Knob 2 #8-32 X B19679 Compression Spring (Red 2 Knob) A110 Washer Nylon.06 X.405 OD 2 X.175 ID Male Slide, Universal HCLW Washer #8 Lock High Collar 4 STL Blk 3 16 MS B SCR #8-32 X.625 Hex 4 SHCS SST Blk X716FSHCS SCR #8-32 X.437 FLH HX 4 SBP SH 82 SST Blk P 3 18 AN960-C8L Washer # A8K75 #8-32 Rivnut Grip MS B SCR #8-32 X 1.00 HX SHCS 4 SST Blk 3 21 MS B SCR #10-32 X 1.00 HX 4 SHCS SST Blk 3 22 MS24693C48BP SCR #8-32 X.375 FLH Phil SST Blk P 3 23 AS-10 Washer Flat.500 X.200 X Rosen Sunvisor Systems LLC Data Rev F Page 17 of 18
28 Part List R Fig. Fig. Part Number Description Reference Eff QTY No Item Complete System RCS System Complete Assembly, Pilot RCS-300-2P Complete Assembly, Copilot RCS-300-2C Mounting Bracket, Pilot Mounting Bracket, Copilot Cessna Swivel Block Original Lens Strip Slide Assembly, Universal Female slide, Universal ½ dia Knurled Red Knob # x B19679 Compression Spring (Red 2 Knob) A110 Nylon Washer.06 X.405 OD 2 X.175 ID Male Slide, Universal Lens HCLW Washer #8 Lock High Collar 4 STL Blk 7 17 MS B SCR #10-32 X 1.00 Hex 4 SHCS SST Blk 7 18 MS B SCR #8-32 X.625 HEX SHCS 4 SST Blk X716FSHC SCR #8-32 X.437 FLH HX SH 4 SSBP 82 SST Blk P 7 20 MS SCR #8-32 X.375 FLH Phil 6 C48BP 100 SST Blk P 7 21 AS-10 Washer Flat.500 X.200 X Rosen Sunvisor Systems LLC Data Rev F Page 18 of 18
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