1PC TONNEAU COVER INSTALLATION INSTRUCTIONS IMPORTANT

Transcription

1 For use in cleaning painted metal, glass and other vehicle surfaces. For external use only. Dispose of properly after use. IMPREGNATED WITH 70% ISOPROPLY ALCOHOL TC0d PC TONNEAU COVER INSTALLATION INSTRUCTIONS Vehicle Description: HOLDEN COLORADO/ISUZU DMAX (without bedliner) IMPORTANT Product CAN NOT be fitted to a vehicle with a GENUINE BEDLINER installed. Product CAN be fitted to a vehicle with a MAXLINER UNDER-RAIL BEDLINER installed. Contact EGR for details. PLEASE KEEP INSTRUCTIONS IN GLOVE BOX FOR FURTHER USE TONNEAU COVER LIST OF PARTS NO. PART NAME QTY NO. PART NAME QTY NO. PART NAME QTY Tonneau Cover Bottom Hinge Bracket LHS 7 M6 Hex Nuts Lock Striker Brackets 0 Bottom Hinge Bracket RHS Rubber Thread Caps Gas Struts Rust Inhibitor Gas Strut Brackets Foam Tape Strip U-Bolts Keys 6 M6 Stainless Flat Washer Alcohol Wipe 7 M6 Spring Washers Header Rail Drill Template Pop Rivets 6 Side Rail Drill Template 6 7 A B AUTOMOTIVE SURFACE CLEANER page of 0 /0/0

2 RECOMMENDED TOOLS LIST TC0d NO. TOOL NAME NO. TOOL NAME NO. TOOL NAME Ømm Drill Bits 6 mm Allen Key Tape Measure Ømm Drill Bits 7 Hammer & Centre Punch Masking Tape Drill Non-permanent Marker Shifting Spanner Cleaning Cloth Phillips Head Screwdriver Sharp Knife Socket Wrench 0 Rivet Gun 6 7 Ømm Ømm 0 If your vehicle is fitted with a cabin guard continue to next Figure. If not, proceed to Figure. FIG. FIG. page of 0 /0/0

3 HOLDEN COLORADO/ISUZU DMAX PC TONNEAU COVER TC0d FIG. MEASURE AND FIND THE CENTRE OF THE VEHICLE S FRONT BED RAIL. MARK CENTRE OF TUB FRONT TUB RAIL FIG. IMPORTANT! MEASURE VERY CAREFULLY AND DOUBLE CHECK YOUR RESULTS BY MEASURING FROM DIFFERENT POINTS OF REFERENCE ON THE VEHICLE TUB. TOP VIEW LINE UP WITH EXISTING HOLES CENTRE OF FRONT TUB RAIL CENTRE OF FRONT TUB RAIL LINE UP WITH EXISTING HOLES TOP VIEW FIG. TOP VIEW ALIGN TOP HOLE WITH POSITION MARKED IN FIG. ALIGN TOP HOLE WITH POSITION MARKED IN FIG. HEADER RAIL 0 FIG. 6 page of 0 /0/0

4 HOLDEN COLORADO/ISUZU DMAX PC TONNEAU COVER TC0d 0mm Ømm 0 FIG. 7 0 FIG. FRONT OF TUB (VEHICLE) TEMPLATE MARK LINE TOP VIEW ALIGN WITH CORNER OF HEADER RAIL 6 FIG. page of 0 /0/0

5 B HOLDEN COLORADO/ISUZU DMAX PC TONNEAU COVER TC0d POSITION MARKED IN FIG. 0mm TOP VIEW 6 SIDE VIEW FIG. 0 Ømm ALIGN WITH TOP OF RIVET BRACKET TO EACH SIDE OF THE VEHICLE. 6 FIG. 0mm A B mm REAR OF VEHICLE FIG. Ømm A ENSURE BRACKET IS PARALLEL WITH TOP OF FIG. page of 0 /0/0

6 SURFACE CLEANER Foruse in cleaning painted metal, glass and other vehicle surfaces. For external use only. Dispose of properly after use. IMPREGNATED WITH 70% ISOPROPLY ALCOHOL 0mm HOLDEN COLORADO/ISUZU DMAX PC TONNEAU COVER TC0d SIDE VIEW 7 MEASURE FROM TOP OF 0mm 0mm 6 A B FIG. 7 7 A 0mm mm A CUT AWAY SHADED AREA A X (mm) X (mm) FIG. ALCOHOL WIPE UNDER SEAL AUTOMOTIVE 00mm FIG. 6 FIG. 7 page 6 of 0 /0/0

7 HOLDEN COLORADO/ISUZU DMAX PC TONNEAU COVER TC0d CLICK FIG. LEFT HAND SIDE SHOWN LEFT HAND SIDE SHOWN STEP ENSURE CLEARANCE TO TUB LOOSEN HINGE SCREWS TO ADJUST TONNEAU POSITION IF NECESSARY RE-TORQUE Nm FIG. NEXT FIG. ATTACH GAS STRUTS TO REMOVE: FIG. 0 LOCK ADJUSTMENT IF REQUIRED REMOVE INSPECTION RELEASE PLACTIC UNCLIP PULLRODS COVER RETAINER CLIPS FROM PLASTIC RETAINER CLIPS INSPECTION COVER PLASTIC RETAINER CLIPS PULLRODS FIG. OPEN TONNEAU COVER AND REMOVE INSPECTION COVER BY REMOVING SCRIVETS AND ROTATING COVER ANTI-CLOCKWISE. RELEASE PLASTIC RETAINER CLIPS AND UNCLIP PULL- RODS AS SHOWN. page 7 of 0 /0/0

8 HOLDEN COLORADO/ISUZU DMAX PC TONNEAU COVER TC0d LOCK ADJUSTMENT IF REQUIRED INSPECT LATCH ENGAGEMENT ADJUST U-BOLT ADJUST LATCH MECHANISM USE A RULER TO ENSURE U-BOLT REMAINS PARALLEL ADJUST INCORRECT TO LOCK STRIKER CORRECT TORQUE 0Nm 0mm SCREWS TORQUE Nm FIG. CLOSE TONNEAU COVER AND INSPECT LOCKING MECHANISM. ENSURE THE LATCH HITS THE U-BOLT CENTRALLY. IF IT DOES, PROCEED TO FIG BELOW. IF IT DOES NOT, ADJUST THE U-BOLT ACCORDINGLY BY LOOSENING THE M6 NUTS AND MOVING THE U-BOLT UP OR DOWN AS SHOWN. YOU MAY ALSO NEED TO ADJUST THE LATCH MECHANISM BY LOOSENING THE SCREWS AND MOVING IT LEFT OR RIGHT AS SHOWN. NOTE: TONNEAU COVER HAS STAGE LOCKS. ENSURE TONNEAU ENGAGES WITH SECOND STAGE OF THE LATCH. LOCK ADJUSTMENT IF REQUIRED ENGAGE LOCK ADJUST LENGTH OF PULLRODS BY ROTATION LATCH MECHANISM LOCK PLASTIC RETAINER CLIPS BACK IN POSITION RETAINER CLIPS CLICK PRESS LATCH UPWARDS ROTATE PULLRODS CLOCKWISE = SHORTEN ANTI-CLOCKWISE = LENGTHEN 6 TEST LOCKING MECHANISM REPLACE INSPECTION COVER INSPECTION COVER FIG. OPEN THE TONNEAU COVER AND ENGAGE THE LOCK BY PRESSING UPWARDS ON THE LATCH. ADJUST PULLRODS SO THAT THEY CLIP BACK INTO THE RETAINER CLIPS CORRECTLY. DO THIS BY ROTATING THEM CLOCKWISE TO SHORTEN THEM OR ANTI-CLOCKWISE TO LENGTHEN THEM. CLIP PULLRODS AND RETAINER CLIPS BACK INTO POSITION. TEST LOCK BY PRESSING THE BUTTON ON TOP OF TONNEAU COVER. IF LATCH MECHANISM DOES NOT RELEASE, RETURN TO STEP AND SHORTEN THE PULLRODS. IF IT DOES RELEASE, REPLACE INSPECTION COVER. MAINTENANCE: Only use cleaners, waxes, or products that are labeled safe for use on plastics. Avoid the use of any chemicals to clean your Tonneau Cover unless labelled safe for plastics. Avoid use of abrasive type cleansers as they may dull the finish. For Tonneau Cover products that have a textured exterior surface, wash the Tonneau Cover and clean dirt out of the texture with a soft brush and apply a commercially available automotive car polish to maintain product shine. If fuel is splashed onto the Tonneau Cover immediately wash it off with car washing detergent and water. If staining is apparent polish the stain out with a commercially available car polish such as "Kitten car polish". The gas struts are self lubricating and should only be cleaned occasionally with a damp cloth. Premature seal failure will result if solvents or lubricants are used to clean struts. The locking mechanisms & Latches only require occasional lubrication with Graphite Powder. DO NOT use any other lubricants or oils. Using alternative products will VOID Warranty. All installation hardware and fasteners must be checked every so often for tightness. page of 0 /0/0

9 HOLDEN COLORADO/ISUZU DMAX PC TONNEAU COVER TC0d REMOVAL OF TONNEAU COVER TO REMOVE: FIG. FIG. LEFT HAND SIDE SHOWN LEFT HAND SIDE SHOWN FIG. page of 0 /0/0

10 HOLDEN COLORADO/ISUZU DMAX PC TONNEAU COVER TC0d REPLACEMENT OF TONNEAU COVER FIG. CLICK FIG. LEFT HAND SIDE SHOWN LEFT HAND SIDE SHOWN FIG. page 0 of 0 /0/0

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