FLEX PIVOT NWP WELKER SMART STOPS* OR NAAMS STOPS. 100mm BORE NON-LOCKING PNEUMATIC CYLINDER* NPT OR G PORTS*

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1 ISO 9001 REGISTERED FLEX PIVOT NWP FIXED SIDE MOUNTING WELKER SMART STOPS* OR NAAMS STOPS MOVABLE FLAT MOUNTING STYLE* MOVABLE BLADE MOUNTING STYLE* FIXED SIDE MOUNTING 100mm BORE NON-LOCKING PNEUMATIC CYLINDER* NPT OR G PORTS* FIXED BTM MOUNTING WELD FIELD IMMUNE CYLINDER SWITCH* *OPTIONAL 100mm BORE PNEUMATIC LOCKING CYLINDER* NPT OR G PORTS* RELEASED 11/26/18 MANUAL T-HANDLE LOCKOUT PIN* (SHIPPED LOOSE FOR CUSTOMER MOUNTING) Welker Engineered Products 1401 Piedmont, Troy MI (800)

2 ORDERING INFORMATION NOTE: ALL BOXES MUST BE FILLED IN FOR A COMPLETE PART NUMBER N W P 0 Opening Angle degree in 15 degree increments Actuator mm Bore Air Cylinder w NPT ports mm Bore Air Cylinder w G ports mm Bore Locking Air Cyl w NPT ports mm Bore Locking Air Cyl w G ports Mounting Style X None B Blade F Flat Mounting Angle degree in 15 degree increments Port Location A X1 B X2 C X3 D X4 Switch 00 No Switch L3 Cylinder Switch P1 Welker Smart Stops Manual Lockout X No Manual Lockout M Manual Lockout (Shipped loose for customer mounting) CYLINDER SWITCH Switch Option Manufacturer's Part Number Mfr. Description L3 SWITCH L3S L3 sw itch is w eld field immune, comparable to World Sw itches. L3S is a single sensor, single connector sw itch: 2 sw itches installed w ith L3 option Welker 4-Wire, 4-Pin, DC (PNP) M12 X 1 Quick Disconnect Standard Switch Option - All other options may affect price and delivery SHEET 2

3 GENERAL DIMENSIONS 316 MOVABLE FLAT MOUNTING STYLE* SHOWN AT OPENING ANGLE SQ X M10x1.5 TAP THRU 2X n8.0 P.F. DOWELS 0 FIXED SIDE UNIT MOUNTING OPTION: 2X n10.0 P.F. DOWELS 4X M10x1.5 TAP THRU MOUNTING ANGLE 0 TO IN 15 INCREMENTS OPENING ANGLE 15 TO IN 15 INCREMENTS SEE ACTUATOR SHEET FOR CYLINDER DETAILS FIXED BTM UNIT MOUNTING OPTION: 2X n1 P.F. DOWELS 4X M10x1.5 TAP x SHEET 3 *OPTIONAL

4 BLADE MOUNTING STYLE* SHOWN AT OPENING ANGLE MOVABLE 2X n8.0 P.F. DOWELS 4X M10x1.5 TAP THRU SEE ACTUATOR SHEET FOR CYLINDER DETAILS *OPTIONAL SHEET 4

5 ACTUATOR INFORMATION N W P 9 0 X 0 0 L 3 0 X Actuator Port Location mm Bore Air Cylinder w NPT ports A X mm Bore Air Cylinder w G ports B X mm Bore Locking Air Cyl w NPT ports C X mm Bore Locking Air Cyl w G ports D X4 100mm BORE NON-LOCKING PNEUMATIC CYLINDER* /2" NPT OR G 1/2 PORTS* PORT LOCATION: X1 X2 X4 X /2" NPT OR G 1/2 PORTS* 100mm BORE PNEUMATIC LOCKING CYLINDER* NPT OR G PORTS* *OPTIONAL 116 SQ. SHEET 5

6 ACTUATOR INFORMATION SHOWN AT 30~ OPENING ANGLE CYLINDER SWING CLEARANCE OPENING ANGLE ANGLE A A MAX PIVOT ROTATION AT 30~ SHEET 6

7 OPENING ANGLE & MOUNTING ANGLE INFORMATION N W P 0 1 B A L 3 0 M Opening Angle degree in 15 degree increments Mounting Angle degree in 15 degree increments MOUNTING ANGLE 0 TO IN 15 INCREMENTS 0 OPENING ANGLE 15 TO IN 15 INCREMENTS 15 SHEET 7

8 WELKER SMART STOP WELKER SMART STOP does all stopping & sensing functions in one part. SMART STOP minimizes engineering, field set up and operater adjustment time. WELKER SMART STOP eliminates: Need for seperate mounts, brackets & flags. Need for switch adjustments when shimming. Improper adjustment of outboard switches. Outboard switch vibrating loose in bracket. Protecting outboard proxes from being stepped on or bent in tools. ASC020-PD DC SWITCH LEDS: (2) GREEN, POWER ON (2) YELLOW, OUTPUT Ø4.22mm FIREFAST 300mm TOTAL LENGTH INCLUDING CONNECTOR ANTI-VIBRATION DETENT EUROFAST M12X1 MALE 4 PIN SPECIFICATIONS CONTACT CARRIER MATERIAL PUR MOLDED HEAD MATERIAL/COLOR (RSE) THERMOPLASTIC PUR/BLACK CONTACT MATERIAL/PLATING (RSE) GOLD-PLATED BRASS COUPLING NUT MATERIAL/PLATING (RSE) NICKEL-PLATED BRASS RATED OPERATING DISTANCE 2mm =.079" (NOMINAL) MOUNTING MODE FLUSH HYSTERESIS (DIFFERENTIAL TRAVEL) 3-15% MAX. RELATIVE TEMPERATURE DRIFT LES THAN OR EQUAL TO ±10% MIN. REPEAT ACCURACY LESS THAN OR EQUAL TO 2% OPERATING TEMPERATURE -25 TO 70 (-13 TO 158 F) RATED OPERATIONAL VOLTAGE (DC) VDC MAX. RIPPLE LESS THAN OR EQUAL TO 10% RATED OPERATIONAL CURRENT LESS THAN OR EQUAL TO 150 ma NO-LOAD CURRENT LESS THAN OR EQUAL TO 15mA MAX. OFF-STATE CURRENT LESS THAN OR EQUAL TO 0.1mA MAX SWITCHING FREQUENCY LESS THAN OR EQUAL TO 2kHz RATED INSULATION VOLTAGE 0.5 kv OUTPUT FUNCTION 3-WIRE, NORMALLY OPEN, PNP SHORT-CIRCUIT PROTECTION YES MAX. VOLTAGE DROP LESS THAN OR EQUAL TO 1.8 V WIRE BREAKAGE/REVERSE POLARITY PROTECT YES DEGREE OF PROTECTION IP 67 HOUSING MATERIAL SST, V2A ACTIVE FACE PLASTIC, PA12-GF30 OUTER CABLE JACKET (SENSOR) 3mm PUR VIBRATION RESISTANCE 55 Hx (1mm) SHOCK RESISTANCE 30 x g (11 ms) PIGTAIL LED COLOR GREEN=POWER, YELLOW=OUTPUT SHEET 8 WIRING DIAGRAM (PNP) BRN BLK LOAD BLU SHORT-CIRCUIT PROTECTED. + -

9 MANUAL T-HANDLE LOCKOUT PIN ~ P.E. CERTIFIED (SHIPPED LOOSE FOR CUSTOMER MOUNTING) EYE FOR SAFETY LOCK TETHER EYELET FOR KEY SWITCH P.E. CERTIFIED STEEL PIN PLATED TO PREVENT CORROSION SENSOR SWITCH (SUPPLIED BY CUSTOMER) POLYPROPYLENE MOUNT & T-HANDLE 108 CENT. 4X n9 THRU CENT. 92 TRU-LOK-OUT #SP12Y100-R SHEET 9

10 LOAD & WORKING ENVELOPE MOUNTED TOOLING CENTER OF GRAVITY MUST BE WITHIN WORKING ENVELOPE AS SHOWN VERTICAL APPLICATIONS 400 LOAD CAPACITY: MAX PSI MAX PSI R400 FLOW CONTROLS ARE REQUIRED UNIT IS DESIGNED TO OPERATE AT FULL LOAD CAPACITY AND CYCLE 90 DEGREES WITHIN 1.5 SECONDS HORIZONTAL APPLICATIONS LOAD CAPACITY: MAX PSI MAX PSI R SHEET 10

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