CERTIFICATE OF APPROVAL No CF 5235 AVIANS INNOVATIONS TECHNOLOGY PVT. LTD
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1 CERTIFICATE OF APPROVAL No CF This is to certify that, in accordance with TS00 General Requirements for Certification of Fire Protection Products The undermentioned products of AVIANS INNOVATIONS TECHNOLOGY PVT. LTD Gat no 61, Dehu Moshi Road, Chikhali, Pune, India, Tel: Fax: Have been assessed against the requirements of the Technical Schedule(s) denoted below and are approved for use subject to the conditions appended hereto: CERTIFIED PRODUCT Avians Steel Roller Shutter TECHNICAL SCHEDULE TS30 Industrial Type Fire Resisting Shutters Signed and sealed for and on behalf of Exova (UK) Limited trading as Warrington Certification Sir Ken Knight Chairman Impartiality Committee Paul Duggan Certification Manager Page 1 of 10
2 AVIANS STEEL ROLLER SHUTTER DOORS 1. This approval relates to the performance of roller shutter doors, which are fitted with an industrial type motor (excluding tubular motors). The shutter, which may be fabricated using wither mild steel or stainless steel components, is designed to suit openings in masonry/concrete constructions and fire protected steel structures up to for fire resistance periods up to 4 hours. The performances given Tables 1 to 6 are based on a fire test and a subsequent assessment to BS 476: Part 22: 1987 Methods for determination of the fire resistance of non-loadbearing elements of construction. 2. This certification is designed to demonstrate compliance of the product or system specifically with Approved Document B (England and Wales), Section D of the Technical Standards (Scotland), Technical Booklet E (N. Ireland). If compliance is required to other regulatory or guidance documents there may be additional considerations or conflict to be taken into account. 3. The product is approved on the basis of: i) Initial type testing ii) A design appraisal against TS30 iii) Inspection and surveillance of factory production control iv) Audit testing 4. The approval relates to on going production. Product and/or its immediate packaging is identified with the manufacturers name, the product name or number, the CERTIFIRE name or name and mark, together with the CERTIFIRE certificate number and application where appropriate. Page 2 of 10 Signed
3 Table 1: 1 Hour Fire Resistance without Barrel Support Frame (BSF) Maximum Opening Barrel Axle Width Height Page 3 of 10 Signed
4 Table 2: 2 Hour Fire Resistance without Barrel Support Frame (BSF) Maximum Opening Width Height Barrel Axle Page 4 of 10 Signed
5 Table 3: 4 Hour Fire Resistance without Barrel Support Frame (BSF) Maximum Opening Width Height Barrel Axle Page 5 of 10 Signed
6 Table 4: 1 Hour Fire Resistance with One Barrel Support Frame (BSF) Maximum Opening Width Height Barrel Axle Table 5: 2 Hour Fire Resistance with One Barrel Support Frame (BSF) Maximum Opening Width Height Barrel Axle Page 6 of 10 Signed
7 Table 6: 4 Hour Fire Resistance with One Barrel Support Frame (BSF) Maximum Opening Width Height Barrel Axle Page 7 of 10 Signed
8 Motor: The shutter is fitted with an industrial type motor (excluding tubular motors). The motor may be independently fitted to the supporting structure or fitted to an end plate. Where chain operation is required the enclosure hood may contain a small hole for the operating chain. The enclosure hood must not include the motor unless there is a steel division between the motor hood and the barrel enclosure hood. The openings between the motor hood and the enclosure hood should be the minimum for the operation of the drive chain. Wall: The masonry/concrete wall must have a fire resistance of at least that specified for the doorset and be capable of providing adequate support to the doorset for the required period. Steel supporting structure: Structural steel members must be clad with a proprietary fire protection system such that they have a fire resistance of at least that specified for the doorset and are capable of providing adequate support to the doorset for the required period. The fixing of the doorset components to the steel members must not reduce the ability of the fire cladding system to protect the members. Where the structural steel members are protected with an intumescent coating additional fire protection must be added around the connecting shutter components to compensate for the area of coating that is trapped between the steel members and the shutter components and therefore cannot intumesce. The structural steel members may be contained within a partition system but must still be clad with a proprietary fire protection system. The vertical structural steel members providing the support at the sides of the shutter must be continuous and secured to the structural floors slabs above and below the doorset. The horizontal steel member over the opening must be connected to the vertical structural steel members and must be deep enough to accept the fixings for the doorset. Alternatively, more than one horizontal steel member may be fitted. Barrel support frames: The barrel support frames are constructed with minimum steel channel, 75mm web x 38mm flanges x 6mm thick, or back to back steel angles, each 75mm x 50mm x 6mm thick. Where a barrel support frame is required it is positioned at mid-width of the shutter. Each barrel support frame is fastened to the supporting construction with minimum 3 x M12 steel bolts or anchors. End plates: The minimum size of the end plates is 450mm x 400mm. The endplate thickness shall be as follows: Height or Width - m x m up to 4 x 4 up to 7 x 7 maximum Endplate thickness - mm Page 8 of 10 Signed
9 Axle bearings: Alternative axle bearings, e.g. RSB bearings, may be fitted to the end plates. The bearings must be made of steel and provide at least the equivalent level of support to the axle and at least the same allowance for longitudinal expansion for the barrel assembly as those fitted to the tested shutters. Expansion allowances: The following expansion allowances for mild steel components and stainless steel shall be provided. Expansion Allowance (mm/m) Component Galv. Mild Steel Stainless Steel Barrel/Axle Assembly Guides Bottom Rail Curtain 1 hr 2 hrs 4 hrs 1 hr 2 hrs 4 hrs Curtain laths: Galvanised mild steel or stainless steel, 1.2mm thick, profile options as shown below. Bottom rail: T-section bottom rail comprising 120 mm high by 2.5 mm thick angled bottom lath fixed to 35 x 35 x 3mm thick steel angle by M8 steel nuts and bolts at maximum 400 mm centres. Page 9 of 10 Signed
10 Enclosure hoods and fascia: Fabricated from 60 x 40 RHS and reinforced with 50 mm wide by 6 mm flat bar, clad with a steel enclosure hood, minimum 0.9mm thick. Orientation: The doorset is suitable for fire exposure from either side. Soffit fix and reveal fix: For masonry/concrete and steel supporting constructions, the doorset may be fixed to the soffit of the supporting construction or within the reveal of the opening. Provision for the correct expansion allowances must be included. Axle: May optionally be stepped-up by 5 mm over and above the required diameter as shown in the following example. Axle diameter to correspond to shutter size (see previous Tables) and the dimensions shown below are for indicative purposes only. Page 10 of 10 Signed
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