Industrial equipment. Hydraulic & pneumatic tools

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1 Industrial equipment Hydraulic & pneumatic tools

2 Holmatro, established in the Netherlands in 1967, originally traded high-pressure hydraulic equipment for the shipbuilding industry. Today, we design, develop, manufacture and supply high-pressure hydraulic industrial equipment, rescue equipment and marine equipment for specialised industries worldwide. Holmatro industrial products are innovative, of high quality and above all effective under diverse conditions. With offices in the Netherlands, the USA, China and Poland including an extensive dealer network, we are dedicated to producing high-performance solutions for specific markets and applications.

3 Mastering power Holmatro products are ultimately based on the ground rule that forces can only be applied usefully when controlled effectively. This is true for operating industrial equipment, which involves the deployment and control of forces for heavy industrial applications. With rescue equipment it is of vital importance to perform rescue operations in a controlled, precise and meticulous manner. And our marine equipment is used to master natural forces and put them to work in sailing. We have captured this vision in two words: mastering power Guaranteed quality Our experience and in-house engineering knowledge enable us to provide you with expert advice on both products and applications. All of our products are designed, manufactured and serviced to the highest quality and reliability standards. Because they are expected to operate under extreme conditions, Holmatro industrial tools are extensively tested before they are allowed to prove themselves in practice. They are subjected to the strictest possible quality standards in areas such as durability, side loading, mechanical deformation and overpressure. Supported by dealers Our worldwide dealer network guarantees the same quality standards. Fully trained in our own training centre, Holmatro dealers are your warranty for optimum service and advice.

4 4 The Holmatro Industrial Equipment product line includes a wide range of industrial lifting, bending, pulling, cutting and spreading tools. Our tools are specially developed for markets such as recycling and industrial cutting, shipbuilding Worldwide applications and -repair, foundry, petro chemistry, nuclear industry, construction, special transportation and maintenance. This brochure shows just a few of the possible uses of our high-pressure hydraulic, pneumatic and mechanical tools. In reality there are many more, and new applications are found every day. Feel free to contact us or please visit our website for more information on our industrial equipment and systems.

5 Worldwide applications 5

6 Hydraulic cylinders 6 Selection list hydraulic cylinders capacity closed height stroke oil content * weight return type model art no ton mm mm cm 3 kg gravity flat HFJ 5 G spring assembly HTJ 5 S spring assembly HTJ 5 S / gravity telescopic HFJ 10/30 G gravity flat HFJ 10 G spring standard HJ 10 S gravity standard HJ 10 G spring assembly HTJ 10 S spring assembly HTJ 10 S spring construction HCJ 10 S spring assembly HTJ 10 S 15 C gravity lock nut HJ 10 G 15 SN spring construction HCJ 10 S spring assembly HTJ 10 S / hydraulic construction HCJ 10 H spring construction HCJ 10 S gravity flat HFJ 20 G gravity standard HJ 20 G / gravity telescopic HJ 20/50 G spring aluminium HAC 20 S spring aluminium HAC 20 S spring aluminium HAC 20 S spring standard HJ 25 S spring assembly HTJ 25 S spring assembly HTJ 25 S spring assembly HTJ 25 S 15 C gravity lock nut HJ 25 G 15 SN spring construction HCJ 25 S / hydraulic construction HCJ 25 H spring assembly HTJ 25 S spring assembly HTJ 25 S / hydraulic construction HCJ 25 H gravity flat HFJ 30 G gravity flat HFJ 30 G gravity standard HJ 30 G spring aluminium HAC 30 S spring aluminium HAC 30 S spring aluminium HAC 30 S gravity flat HFJ 50 G spring standard HJ 50 S gravity standard HJ 50 G air aluminium HLJ 50 A spring standard HJ 50 S spring aluminium HAC 50 S air aluminium HLJ 50 A spring standard HJ 50 S spring aluminium HAC 50 S spring standard HJ 50 S gravity standard HJ 50 G Flat cylinder HFJ 10 G 1.5 Cylinder with mounting thread HCJ 10 H 15 Cylinder with safety lock nut HJ 10 G 15 SN Aluminium cylinders Closed heights listed above are based on cylinders with standard saddles. Tilting saddles available upon request. * = press / retract

7 Hydraulic cylinders 7 Selection list hydraulic cylinders capacity closed height stroke oil content * weight return remark model art no ton mm mm cm 3 kg / hydraulic standard HJ 50 H spring aluminium HAC 50 S gravity lock nut HJ 50 G 15 SN spring standard HJ 50 S gravity standard HJ 50 G / hydraulic standard HJ 50 H gravity standard HJ 75 G / hydraulic standard HJ 75 H gravity standard HJ 75 G / hydraulic standard HJ 75 H gravity flat HFJ 100 G gravity flat HFJ 100 G gravity standard HJ 100 G spring standard HJ 100 S / hydraulic standard HJ 100 H spring standard HJ 100 S spring aluminium HAC 100 S spring aluminium HAC 100 S gravity standard HJ 100 G / hydraulic standard HJ 100 H spring standard HJ 100 S gravity lock nut HJ 100 G 15 SN spring aluminium HAC 100 S gravity standard HJ 100 G / hydraulic standard HJ 100 H gravity flat HFJ 150 G gravity standard HJ 150 G / hydraulic standard HJ 150 H spring lock nut HJ 150 G 15 SN gravity standard HJ 150 G / hydraulic standard HJ 150 H gravity lock nut HJ 250 G 15 SN gravity standard HJ 200 G / hydraulic standard HJ 200 H gravity standard HJ 200 G / hydraulic standard HJ 200 H gravity standard HJ 300 G / hydraulic standard HJ 300 H gravity standard HJ 300 G / hydraulic standard HJ 300 H gravity standard HJ 400 G / hydraulic standard HJ 400 H gravity standard HJ 400 G / hydraulic standard HJ 400 H gravity standard HJ 500 G / hydraulic standard HJ 500 H gravity standard HJ 500 G / hydraulic standard HJ 500 H Flat cylinder HFJ 100 G 0.5 Aluminium cylinder HAC 100 S 15 Standard cylinder HJ 100 G 6 Double acting cylinder HJ 300 H 15 Closed heights listed above are based on cylinders with standard saddles. Tilting saddles available upon request. * = press / retract

8 Hydraulic cylinders 8 Selection list hollow plunger cylinders capacity ø hole in plunger closed height stroke oil content * weight return type model art no ton mm mm mm cm 3 kg spring hollow plunger HHJ 5 S spring hollow plunger HHJ 12 S spring hollow plunger HHJ 12 S spring hollow plunger HHJ 17 S spring hollow plunger HHJ 20 S spring hollow plunger HHJ 20 S gravity hollow plunger HHJ 30 G spring hollow plunger HHJ 30 S spring hollow plunger HHJ 30 S / hydraulic hollow plunger HHJ 30 H spring hollow plunger HHJ 45 S spring hollow plunger HHJ 60 S / hydraulic hollow plunger HHJ 60 H / hydraulic hollow plunger HHJ 100 H / hydraulic hollow plunger HHJ 100 H ** spring hollow plunger HHJ 110 S * = press / retract ** = 54 optioneel HHJ 30 S 15 HHJ 11 S 15 Pulling cylinders model HPJ 11 S 15 HPJ 30 S 15 HPJ 60 S 15 HPj 100 H 15 art no return spring spring spring hydraulic tonnage push / pull tons 11 / - 30 / - 60 / / 130 stroke length without / with protection spring mm 150 / / / / 120 capacity pull / push tons 11.5 / / / / effective pressure area pull / push cm / / / / oil content pull / push cm / / / / 2651 weight kg maintenance set art no recommended pump 1. HTW 300 B HTW 1800 B HTW 1800 B HTW 1800 B + M 321 recommended pump 2. HTS 550 A HTW 1800 B EHW 1650 RC Vari pump pressure gauge A 510 A 510 A 510 A 510 HPJ 30 S 15 - clevis eyes and protection spring HPJ 11 S 15 - pulling eyes and protection spring

9 Hydraulic tools 9 Stud tension cylinders model HHX 14 HHX 22 HHX 35 HTX 50 HTX 70 HTX 100 HTX 150 HTX 180 HTX 220 HTX 260 effect. pressure area cm oil content (max.) cm HHX 35 compact, lightweight can be used in all positions components made of premium grade and refined chrome nickel steel types with auto-locking quick coupler For more information or for customer-specific solutions, please contact your local Holmatro dealer Toe cylinders model HMJ 10 S 15 U TJ 8 S 13 art no closed height mm stroke length mm cylinder capacity on the toe kn / t 66 / / / 8.4 cylinder capacity on the top kn / t 99.3 / 10.1 weight kg recommended pump 1. HTS 550 A HTW 300 B recommended pump 2. HTW 300 B AHS 1400 FS pressure gauge A 501 A 501 spring return compact, lightweight easy to use can also be used per two for even spreading of force HMJ 10 S 15 U TJ 8 S 13 Hydraulic nut crackers model HNC 1536 NU HNC 3250 U art no cylinder capacity kn / t 148 / / 32 min. reach bolt met. size M12 (1/2 ) M22 (7/8 ) max. reach category 8 bolt max. reach category 2 H bolt hex. size 19 mm (3/4 ) 32 mm (1 1/4 ) met. size M24 (7/8 ) M33 (1 1/4 ) hex. size 36 mm (17/16 ) 50 mm (2 ) met. size M20 (3/4 ) M33 (1 1/4 ) hex. size 30 mm (1 1/4 ) 50 mm (2 ) weight, tool kg weight, incl. case kg recommended pump 1. HTS 550 A AHS 1400 FS recommended pump 2. HTS 550 A EHW 1650 RC safe: no sparks flying around compact, lightweight can be used in all positions spring return adjustable blade prevents damage to the thread HNC 3250 U

10 Hydraulic tools 10 Flange spreaders model FLS 85 NU FLS 170 NU FLS 210 U art no spreading capacity (60 ) kn / t 34.3 / / / 3.5 flange opening (60 ) min / max 3 / 32 3 / 32 3 / 32 spreading capacity (30 ) kn / t 73.5 / / / 7.5 flange opening (30 ) min / max 2 / 25 2 / 25 2 / 25 flange spreader opening mm weight (spreader) weight (incl. case) recommended pump 1. HTS 550 A HTS 550 A HTS 550 A recommended pump 2. HTW 300 B HTW 300 B HTW 300 B pressure gauge A 500 A 500 A 500 FLS 170 NU safe: no parts flying around compact, lightweight easy to use can also be used per two for even spreading of force Hydraulic wedge model HWJ 25 U art no min. insertion space mm 6 max. opening mm 50 oil content press / retract cm / 217 weight kg 8.1 spreading force kn / t / 24 recommended pump 1. HTW 1800 B + M321 recommended pump 2. AHS 1400 D pressure gauge A 500 double-acting (hydraulic spreading and returning) for increased versatility compact and lightweight anti-skid profile on wedge blades can be used in all positions versatile as only 6 mm insertion space is required HWJ 25 U

11 Hydraulic tools 11 Hydraulic spreader model HW 1000 art no min. insertion space mm 16 max. opening mm 98 weight kg 2.1 spreading force kn / t 11.7 / 0.9 dimensions (lxwxh) mm 225x55x55 single acting tool, spring return compact and lightweight anti-skid profile on wedge blades can be used in all positions minimum insertion space of 16 mm HW 1000 Hydraulic vertical lifting wedge model HVLW 16 S 2 art no min. insertion space mm 10 max. opening mm 19 oil content cylinder cm 3 75 weight kg 8.8 spreading force kn / t / 16 working pressure bar 720 recommended pump 1. HTW 550 A recommended pump 2. HTW 300 B pressure gauge A 500 unique 100% vertical movement: prevents tilting of the load automatic mechanical rejecting lifting plate single acting tool, spring return minimum insertion space of 10 mm 19 mm vertical lifting capacity from each step maximum height of 51 mm on the fourth step (61 mm from min. insertion space of 10 mm) safety block step block HVLW 16 S 2

12 Hydraulic pumps 12 Hand pump - single-stage - single-acting model HTS 550 A art no operating force max. kg 50 output per stroke cm 3 3 oil content cm weight incl. oil kg 6 HTS 550 A Hand pumps - two-stage - single-acting model HTW 300 B HTW 700 A HTW 2200 A art no operating force max. kg output / stroke 1st stage cm output / stroke 2nd stage cm max. pressure 1st stage bar oil content cm weight incl. oil kg HTW 700 B Hand or foot pumps - two-stage - single- or double-acting model HTW 1800 B FTW 1800 B HTW 2800 B FTW 2800 B HTW 5800 B FTW 5800 B HTW 8800 B FTW 8800 B art no operating force max. kg output / stroke 1st stage cm output / stroke 2nd stage cm max. pressure 1st stage bar oil content cm weight incl. oil kg HTW 1800 B HTW 8800 B Accessories hand pumps model art no description M double-acting control valve: H/FTW pumps can be made suitable for double-acting tools or cylinders by mounting this valve A universal pressure gauge bar, housing Ø 100 mm; connection: 1/2 NPT male thread rubber protection cover, suitable for Ø 100 mm pressure gauges A pressure gauge adaptor with 1 x 3/8 NPT female thread, 1 x 3/8 NPT male thread and 1/2 NPT female thread for pressure gauge H 2 SOU m hose with male coupler on one side; other hose lengths available SMV single-acting manifold for accurate control of the oil flow; manifolds for use with more cylinders or double-acting systems are available M pressure gauge adaptor indicates the pressure of port A or B, depending on the assembly, only in combination with M321 M pressure gauge adaptor indicates the pressure of port A or B depending on which is the highest, only in combination with M321 - foot plate for pumps HTW can be ordered separately

13 Hydraulic pumps 13 Compact electric-powered pump model EHW 1650 RC art no pump type 2-stage radial pump output - 1st stage unloaded cm 3 / min 2000 pump output - 2nd stage cm 3 / min 250 working pressure max. bar 720 oil content cm motor 230 V 50/60 Hz remote control 15 V max. power motor kw 0.35 weight incl. oil kg 11.6 compact construction, can be used anywhere lightweight can be used in all positions suitable for single-acting cylinders and tools like cable cutters and nut crackers standard with waterproof (IP 54) remote control EHW 1650 RC Options: 1. needle valve for controlled return of oil 2. pressure gauge 3. needle valve + pressure gauge Compact air-powered pumps model AHS 1400 FS AHS 1400 D art no suitable for single-acting double-acting working pressure bar air pressure bar pump output - unloaded l / cm pump output - loaded l / cm air consumption - unloaded l / min air consumption - loaded l / min oil content cm weight incl. oil kg compact construction, can be used anywhere lightweight safe as the oil pressure is maintained if the air pressure drops no sparks, suitable for areas with explosion danger low noise level through built-in sound baffle low energy consumption as pump stops when maximum pressure has been reached AHS 1400 FS Vari pumps Vari pump Vari pump Numerous models to suit every need for single- or double acting hydraulic tools petrol-powered, air-powered (8 bar), electric-powered (230V-50Hz-1ph or 400V-50Hz-3ph) single-stage, two-stage for connection of 1 tool, 2 tools or more tools output levels from 0.6 to 5 litres per minute oil contents from 6 to 50 litres For more information on available vari pump models or for assistance in selecting a specific model, please contact your local Holmatro dealer high operating speed safe: - oil pressure is maintained if power source fails - pressure-controlled non-return valve protects against pressure drop many accessories available: valves, gauges, carrying and protection frames, connecting blocks etc.

14 Pneumatic lifting bags 14 Lifting bags - models 1 up to 18 model HLB 1 HLB 3 HLB 5 HLB 10 HLB 12 HLB 18 art no working pressure bar / Mpa 8 / / / / / / 0.8 max. effective lifting force kn / t 10 / 1 35 / / / / / 18.3 max. inflation height mm dimensions (L x B) mm 150 x x x x x x 360 weight kg thickness incl. profile mm air content (8 bar) L water content (8 bar) L bursting pressure more than 32 bar material rubber compound, reinforced with 3 aramide inlays, with centring cross and reflective marks connection 1/8 NPT female air coupler Lifting bags - models 20 up to 67 model HLB 20 HLB 24 HLB 29 HLB 32 HLB 40* HLB 67* art no working pressure bar / Mpa 8 / / / / / / 0.8 max. effective lifting force kn / t 200 / / / / / / 68 max. inflation height mm dimensions (L x B) mm 508 x x x x x x 908 weight kg thickness incl. profile mm air content (8 bar) L water content (8 bar) L bursting pressure more than 32 bar material rubber compound, reinforced with 3 aramide inlays, with centring cross and reflective marks connection 1/8 NPT female air coupler * supplied with carrying straps small overall dimensions - compact when empty - unique lowered insertion edges made of aramid reinforced rubber - highly flexible - adaptable to various types of surfaces - maximum grip on all surfaces - proven durability - very low maintenance high lifting force even distribution of pressured power suitable for many applications - good alternative for conventional mechanical systems - easy to position under all conditions - inflatable with air, water and oil

15 Pneumatic lifting bags 15 Accessories lifting bags model art no description model art no description AH 5 YU hose yellow, 5m AH 10 YU hose yellow, 10m AH 5 BU hose blue, 5m AH 10 BU hose blue, 10m AH 5 RU hose red, 5m AH 10 RU hose red, 10m SCV 10 U control unit (single), safety valves set at 8.5 bar DCV 10 U control unit (double), safety valves set at 8.5 bar TCV 10 U control unit (triple), safety valves set at 8.5 bar QCV 10 U control unit (quadruple), safety valves set at 8.5 bar HDC 10 AU synthetic control box (bar), safety valves set at 8.5 bar HDC 10 AJU synthetic control box (Mpa), safety valves set at 8.5 bar shut-off hose with safety valves set at 8.5 bar air bottle 6 L, 200 bar air bottle 6 L, 300 bar connection piece for 2 air bottles 200 bar connection piece for 2 air bottles 300 bar PRV 823 AU pressure reducer for both 200 and 300 bar, 5/8 DIN UAS air adapter set for connection on various air sources; delivered in synthetic carrying/storage box HCS10U air control set 200 bar (PRV823AV, HDC10AU, shut-off hoses (2x), AH5RU, AH5BU, connection piece 200 bar, carrying case) DCS10U air control set 200 bar (PRV823AV, DCV10AU, shut-off hoses (2x), AH5RU, AH5BU, connection piece 200 bar, carrying case) HCS10U air control set 300 bar (PRV823AV, HDC10AU, shut-off hoses (2x), AH5RU, AH5BU, connection piece 300 bar, carrying case) DCS10U air control set 300 bar (PRV823AV, DCV10AU, shut-off hoses (2x), AH5RU, AH5BU, connection piece 300 bar, carrying case) DCV10U HDC10AU shut-off hose hoses Chocks & Blocks description step chock lock block (low) lock block (medium) lock block (high) wedge (small) wedge (large) art no weight kg Set A, art.no x 2x 2x Set B, art.no x 2x 2x 2x 2x Chocks & blocks set A Chocks & blocks set B environment-friendly: made of recycled polyethylene and 100% re-usable longer life span than wood, no splintering virtually indestructible through one piece moulding lightweight, floats on water non-absorbent, total resistance to water and oil stackable non-slip, unique surface profile design extra grip due to elasticity of material under load 2 high surface pressure allowed: supports 100 kg/cm in all directions wide temperature reach under full load: from -20 C C

16 Holmatro Industrial Equipment B.V. P.O. Box AB Raamsdonksveer The Netherlands T +31 (0) F +31 (0) E industry@holmatro.com Holmatro Inc. 505 McCormick Drive Glen Burnie, MD U.S.A. T F E industrial@holmatro-usa.com Holmatro Polska Sp. z.o.o. Holmatro Disclaimer While the greatest care has been devoted to the content, it is possible that the information in this printed matter is incorrect or incomplete. Holmatro N.V. and its affiliated companies (hereafter: Holmatro) cannot be held liable in any way for the consequences of activities undertaken based on this printed matter. If you have any doubts about the correctness or completeness of the information, you shall contact Holmatro (phone number: +31 (0) ). Nothing from this printed matter can be copied and/or made public in any way without the explicit authorisation of Holmatro.

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