PRODUCT CATALOGUE. Complete Fleet SERVICES PTY LTD. We market a quality range of products to a select group of

Size: px

Start display at page:

Download "PRODUCT CATALOGUE. Complete Fleet SERVICES PTY LTD. We market a quality range of products to a select group of"

Marilyn Young
6 years ago
Views:

1 We market a quality range of products to a select group of customers so we maintain a relationship based trust and service PRODUCT CATALOGUE

2 INDEX BUCKETS - Available Components - Typical Bucket - Bucket Construction LOW LOADERS AND TOW TRUCKS ELECTRIC DRIVE COMPONENTS QUALITY UNDERCARRIAGE - Replacement Trackpads - Rebuildable Trackpads LARGE HYDRAULIC EXCAVATOR COMPONENTS - Slew Bearings - Idlers - Rollers - Slew Transmissions - Drive Sprockets - Track Pads - Final Drives TYRES - Spot Market - Supply and Disposal HOW TO CONTACT US

SERVICES PTYLTD BUCKETS We provide buckets for loaders, excavators and

Quality Assurance throughout We build to a specification for an

We use the best materials and have qualified and certified people to

requirements or will analyse your application on a no obligation basis

READY MADEE PROGRAM regional differences between plate width THICKNESS

0 8,0 10 I 12 15 I 20 25 30 I 40 I 50 I 60 80 100 Il25 160 I Hordox

0 m i i i 1.5 x 6.0 m -1-1-1 2,0 x 4.0 m -1... ī ṟ 2.4/2.S* x 6.

3 SERVICES PTYLTD BUCKETS We provide buckets for loaders, excavators and face shovels. Quality Assurance throughout We build to a specification for an application and not to a price. We use the best materials and have qualified and certified people to manage and produce the buckets so you can rely on the quality and performance of the end product. HARDOX IN MY BODY V J _ We will produce a superior loading tool to your requirements or will analyse your application on a no obligation basis so you get the best results. READY MADEE PROGRAM regional differences between plate width THICKNESS mm I 1.2 i1 1.6 I 2,0 I 3.0 I : I 5, ,0 10 I I I 40 I 50 I Il I Hordox HiTuf Hardox 450 Hardox 500 Hardox S m x L (<10t) r 1.5 X 3.0 m i i i 1.5 x 6.0 m ,0 x 4.0 m ī ṟ 2.4/2.S* x 6.0 m i il u 1.5 x 3.0 m I 2,4/2,5 x 6.0 m 2,0 x 4,0 m u _ _ 2.0 x 4.0 m j Hardox Extreme Grades and thicknesses available r HARDOX * V WEARPARTS Hardox is the global reference in wear resistant steel plate. The Hardox Wearparts logo indicates Hardox certified fabricators. WELDOX HIGH STRENGTH STEEL 01 02

4 AVAILABLE COMPONENTS We fit ground engaging tools and wear plate from most manufacturers. Customisable wear plate thicknesses and button and chock block configurations available to suit your needs. CHROMIUM CARBIDE MTG Systems StarMet Tooth-adapter system for mining and construction SV2 Tooth System The SV2 tooth system provides enhanced productivity, relaibility and safety over the previous two-piece mining tooth systems. XS2 Hydraulic Excavators XS System 03 04

5 SERVICESPTYLTD TYPICAL BUCKET MODEL 100t EXCAVATOR Capacity (m3) 6.7 Width (external sides) mm 2200 Lip Shape semi spade Lip Material Hardox HiTUF/90mm Est Weight (kg) 7950 Rolled section Hardox 450/ 20 mm Side plates Hardox 450 / 20 mm Straight Side cutters Hardox 400 / 60 mm Adapters weld on Corner Adapters Straddle Top Pin Floating (no pin supplied) Bottom Pin Floating (no pin supplied) GET Teeth Adapters Lip Shrouds Wing Shrouds 5 x MTG Starmet 180 hammerless Weld on with stress relief grinding 4 x Pin on, MTG Promet hammerless 4 x bolt on MTG WEAR PACKAGE Note: We build to your specifications Internal incl sides (70%) External Sides (70%) Wear Strips underneath External end cutting edge Behind adapters Heel protectors Hardox 500 / 15 mm in strips Hardox 500 / 15 mm Hardox 550 / 30mm Choc blocks Choc blocks 10 x weld on

6 BUCKET CONSTRUCTION 07 08

QUALITY UNDERCARRIAGE Trackpads Hydraulic Excavators / Rope Shovels / Draglines With solutions for OEM designs that demand INDUCTION HARDENED ALLOY STEEL Highest Wear Resistance and Strength -

amount of traveling these machines need to do.

7 QUALITY UNDERCARRIAGE Trackpads Hydraulic Excavators / Rope Shovels / Draglines With solutions for OEM designs that demand INDUCTION HARDENED ALLOY STEEL Highest Wear Resistance and Strength - LIEBHERR - O&K / TEREX / BUCYRUS / CAT - KOMATSU - HITACHI These Trackpads are made from High Alloy Cast Steel and Induction Hardened to provide the ultimate in life and performance for the large amount of traveling these machines need to do. ALLOY STEEL Good Strength and Stretch Resistance - BUCYRUS and MARION Alloy steel track pads are used as they do not require deformation to increase hardness. The alloy properties have been chosen to ensure minimal deformation in working areas of the trackpad. To improve wear resistance and strength these pads can be induction hardened. MANGANESE Cost Effective solutions for - P&H equipment Manganese trackpads are now only used by P&H. They provide a cost effective material that gives good toughness and work hardening properties. CUSTOM DESIGN We have the capacity to evaluate your current wear and failure modes and modify the design and heat treat to provide a better cost per hour than your current undercarriage. SPECIFICALLY DESIGNED TO BE REBUILDABLE Please contact us for more information on applicable models This track pad system is designed to be rebuildable by using a replacement Drive Lug and Roller Path insert and sprocket mismatch and replaceable bushes. The replacement of the bushes effectively restores the original undercarriage pitch and the Drive Pad insert improves sprocket engagement. Drive Pad Insert 4340 CrMoly Steel. Induction Hardened to HRc 41. Bushes 4130 CrMoly 9mm thickness. Induction Hardened to HRc 43 to depth 4.5mm 09 10

8 LARGE HYDRAULIC EXCAVATOR COMPONENTS CAT / BUCYRUS / TEREX / O&K - HITACHI, LIEBHERR, KOMATSU NEW AND RECONDITIONED OPTIONS IN MOST MODELS Slew Bearings Idlers Drive Sprockets Rollers Slew Transmissions Trackpads Final Drives 13 14

9 RAX LOW LOADERS AND MODULAR TOW TRUCKS 150t TO 825t CAPACITY g REASDIMS WHY A BOSICH LOWLOADER IS BETTER. Rear Axle expanding FOR SAFE, EASY LOADING REMOTE CONTROL OPERATION 17 18

Uzfc BOSICH RAX3250 POWER AND BRAKING ANALYSIS Uzfa CAT 793B PRIME MOVER - CAT 789C RAX BRAKES 01 HOW IT GOES Off Highway St Mining Trucks fcq x Jfc x 1flOG HH»ÿ ao I- 200 ~ Rfr - -5D. m.

no : i _2iXL _25lL jinn AC.fl c-nn *nn PAYLOAD MASS (tor ;!

10 Uzfc BOSICH RAX3250 POWER AND BRAKING ANALYSIS Uzfa CAT 793B PRIME MOVER - CAT 789C RAX BRAKES 01 HOW IT GOES Off Highway St Mining Trucks fcq x Jfc x 1flOG HH»ÿ ao I- 200 ~ Rfr - -5D. m. _L5oJ_ -mre 7 Ī PERFORMANCE CAPABILITIES CAT 789C - BOSICH RAX410 7S9C RinipiJll-f5peerl-Qrjniftflhility :-s/.nurh; Tires**» 1593 mm (52.7"3Tiro Rad Jus 5DJ- 20Q_1-2S0-K- Rrÿirb BAX41fL uin i?no : i _2iXL _25lL jinn AC.fl c-nn *nn PAYLOAD MASS (tor ;! aou I 7c :ÿ TOD" i sc T5U--OT--75U--TDD--350" 'luu *900 Hq x liool iii x innri jÿÿ7qg,4m 750 GVW (tonnes) BOSICH TRAILER Hil>l c<m<<it RAX 120 tonne 250 tonne ixcavator Mal.l 250t M.l. TBA 250 tonne ROLLING RESISTANCE 2'/. EFFICIENCY RATIO 95% ALTITUDE FACTOR 100% TOTAL WEIGHT 487 tonne AVAILABLE HP HP CHART OF REQUIRED HORSEPC /ER GRADIENT 4% 6% 8% 10% 12% 14% SPEED (km/h) ,067 1,245 1, ,067 1,281 1,494 1, ,245 1,494 1,743 1,992 8 S54 1,139 1,423 1,708 1,992 2, ,281 1,601 1,921 2,242 2, ,067 1,423 1,779 2,135 2,491 2, ,174 1,566 1,957 2,348 2,740 3, ,281 1,708 2,135 2,562 2,989 3, ,388 1,850 2,313 2,775 3,238 3, ,494 1,992 2,491 2,989 3,487 3, ,601 2,135 2,668 3,202 3,736 4, ,135 2,846 3,558 4,270 4,981 5, ,202 4,270 5,337 6,404 7,472 8, ,270 5,693 7,116 8,539 9,962 11,386 RIMPULL COMPARISON OF REQUIRED VS AVAILABLE GRADIENT % A" 14 REQUIRED RIMPULL 64,284 85, , , ,424 1 _ AVAILABLE RIMPULlJ Cat 793B 1 r MAX AVAILABLE AVAILABLE 1ST LOCKUP HOW IT STOPS _ CL 7D - nr, - Vr - 4-Tl - RT1 - SC- - USE COMBINATION BRAKING CAPABILITIES AND SPEED RESTRICTIONS BRAKING Cat 793D TRUC BRAKING RAX32500 TRAILER 377 tonne 203 tonne 789 Trailer Brakes GW fcmf 54 GW BRAKING g> km/.oaped 487 tonne 45 km/his Sale Limiÿ HOW IT SAVES YOU MONEY AND PAYS FOR ITSELF CSC 03 ITT - laltrtktioni la* u«e n i 7*«t.aiifa 'ÿmimtmti'n t*«rtlimil TWOStfaanMJVwaVMIMM #»«* ** #«SPEED Mala Modal c*» Taa COST TOOWN RAX! MUMMW Mtapi«iwii PlMr Htl CacaVCunnclPwtwMowi tvrnimoratii VmirnanitAin VrmiPwwWi AnnualLMAnniom hn Bowth ftax-mw no-uc II.MM 00C 17X MX K ms.m 2MW ('.I COST rouse IW Mown nu>>rv«n)cni f.ii>ml Mill tin H»w*Opw»»0< Con 179 tÿaavtu** Cad Xtt WJ/AMAVI lot Luxlm *W> Cow, IW.OOQtad 9Jf4 InCovlI tm _su<*'*ri»»i *4d*< MOVEMENT LOGISTICS lowloaotft C01TJ CXTtNDCO Ann(A mmatom Pawn *na andlanarwmll M) Awaanpaad'oinuMÿiatirAil 30 *..»tawfa< I J U.X.-.U.I.(K) 0 33 Tana lo Load and unload IW 0 75 ANNUAL SUMMARY Number of trips per year Savings in R&M Costs Available increase in Production COST COMPARISON CX3M0 PV nw> CCHT <ow>a*nom C amt<w 0.41 IU*a. TOTAl TW»COST XKOOO I«ooo TOTAL LOWLCWCCR TT4» CO?T n It nm«r -IT73*11 mooucnonmuto $94, $2,805, Total Benefit or Loss $2,899, $24, $123, $99, TOTAL ANNUAL BENEFIT OR LOSS $2,956,922 I Breakeven >.'i< - KrUKnw Bowel.P*y Lad CoM«w imavtuia.il Owdaaaar T>a«Mcntiaaonjn<)p>ad.«t.n<ar«am<yKrfaMnorBnaarÿ«.apowVc*4wpK>duc«W»a> aima*chfrytwna»ciae<hah»a»sa»»«atpw l*dvuww»aa*wm<ngi a wroaanaim Ma»aang C-.n<4»,aPlow TwvcaiPipUd Ca Van-ifE- rlhin Cal S

11 ELECTRIC DRIVE COMPONENTS Truck Electric Components - Siemens and GE Wheel motors, alternators, blowers, controls, swing and propel components. Stock changes so call and ask no obligation. ROPE SHOVEL COMPONENTS 21 22

12 OTR TYRES RADIAL AND BIAS INCLUDING 63 LARGE LOADER TYRES INVENTORY ADJUSTMENT SmoGEsmnE We deal in all sizes and specialise in sizes from 33 inch rim and larger. Talk to us about supply and/or disposal. ORNET 23 24

A comprehensive list of products is available at www.

com/products HOW TO CONTACT US Go to our web site www.

13 A comprehensive list of products is available at HOW TO CONTACT US Go to our web site and use the forms or us at We never sleep numbers

INDEX BUCKETS - Available Components - Typical Bucket - Bucket Construction

INDEX BUCKETS - Available Components - Typical Bucket - Bucket Construction QUALITY UNDERCARRIAGE - Trackpads - Chain Track Assemblies LARGE HYDRAULIC EXCAVATOR COMPONENTS - Slew Bearings - Idlers - Rollers