6018/6018 FS. Cat. Hydraulic Shovel. Specifications. General Data Operating weight. Operating Weight Shovel

Transcription

1 Cat 6018/6018 FS Hydraulic Shovel Specifications General Data Operating weight Face Shovel Backhoe 177 tonnes 19 tons 181 tonnes 200 tons Engine output SAE J 199 Cat C18 88 kw 1,10 HP Standard bucket capacity Face Shovel (SAE 2:1) 10.0 m yd 3 Backhoe (SAE 1:1) 10.0 m yd 3 Features Twin-engine concept TriPower shovel attachment Independent oil-cooling system 3-circuit hydraulic system Electronic-hydraulic servo control Board Control System (BCS) Torque control in closed-loop swing circuit Automatic central lubrication system Xenon working lights Operating Weight Shovel Standard track pads Operating weight Ground Pressure 800 (2 7 in) kg (390,210 lb) 17.9 N/cm 2 (2.9 psi) Additional track pads available on request Backhoe Standard track pads Operating weight Ground Pressure 800 (2 7 in) kg (398,10 lb) 18.3 N/cm 2 (26. psi) Additional track pads available on request

2 890 (19 4 in) 7 (18 3 ) 6 12 (17 6 in) 080 (16 8 in) 400 (17 9 in) (12 2 in) 6 40 (11 in) 2 01 (6 7 in) 1,89 (6 3 in) (3 3 in) 10 (18 1 in) 7 10 (23 in) 800 (2 7 in) 300 (17 in) Hydraulic Oil Cooling Oil flow of cooling pumps Diesel version 2 x 412 l/min (2 x 109 US gal/min) Electric version l/min ( US gal/min) Diameter of fans 2 x (2 x 3 8 in) Cooling system is fully independent of all main circuits, i.e. controlled cooling capacity is available whenever engine is running Gear-type cooling pumps supplying high-volume low pressure oil to fans and aluminium coolers Fan speed and flow of oil to the coolers are electronically controlled Extremely high cooling efficiency to ensure optimum oil temperature Electric Motor (optional) Type Squirrel cage induction motor Output 60 kw Voltage 6.3 kv ± 10 % (other on request) Rated Current I N 72 A (at 6.3 kv) Frequency 0 Hz (60 Hz on request) Revolutions 1 00 min -1 (1 800 min -1 on request) Starting current 30% of I N (260% of I N optional) Custom-made electric motor with increased gap between rotor and stator to withstand severe mining conditions Power limit control by Pump Managing System Diesel Engines (standard) Cat C18 Tier 3 Make and model 2 x Cat C18 Total rated net power 824 kw (1,104 HP) min -1 ISO 3046/1 Total rated net power 824 kw (1,104 HP) min -1 SAE J1349 Total rated gross power 88 kw (1,10 HP) min -1 SAE J199 No. of cylinders (each engine) 6 Bore 14 (.7 in) Stroke 183 (7.2 in) Displacement 18.1 l (1,10 in³) Aspiration Turbocharged and charge air cooled Max. altitude without deration at 20 C Emission certification Alternators Fuel tank capacity m (6,60 ) a.s.l. US EPA Tier 4i Europe NRMM Tier III B 2 x 10 A l (84 US gal) Microprocessed engine management Automatic rev. reduction Heavy duty air-filters, STRATA 1 with automatic dust evacuation Two-stage fuel filter incl. water separator

3 Electrical System (diesel drive) System voltage 24 V Batteries (12 V each) 4 x 210 Ah in series / parallel installation 420 Ah - 24 V Working spotlights 8 x high brightness Xenon lights Battery isolation relays Emergency stop switches accessible from ground level and in engine module Hydraulic System with Pump Managing System Main pumps Diesel version 4 x variable swash plate pumps Electric version 2 x variable axial piston pumps Max. oil flow Diesel version 4 x 412 l/min (4 x 109 US gal/min) Electric version 2 x 78 l/min (2 x 13 US gal/min) Max. pressure, attachment 30 MPa = 300 bar (4,30 psi) Swing pumps Diesel version 2 x Reversible swash plate pumps Electric version 1 x Reversible swash plate pump Max. oil flow Diesel version 2 x 288 l/min (76 US gal/min) Electric version 16 l/min (136 US gal/min) Max. pressure, swing circuit 3 MPa = 30 bar (,080 psi) Total volume of hydraulic oil approx l (660 US gal) Hydraulic tank capacity approx l (28 US gal) Pump Managing System contains: - Electronic load limit control - Flow on demand from main pumps depending on joystick position - Automatic regulation of main pumps to zero flow without demand - Automatic rpm reduction of engine speed during workout breaks - Reduced oil flow of main pumps at high hydraulic oil temperature or at low and high engine temperature Pressure cut-off for main pumps Cooling of pump transmission gear oil Filters: - Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump - Full-flow filters (10 μm) for the complete return circuit - Pressure filters (40 μm and 6 μm) for servo circuit Undercarriage Travel speeds Diesel version Max km/h (1.4 mph) Electric version Max km/h (1.06 mph) Max. tractive force kn (126 t = 278,440 lb) Gradability of travel drives Max. 88 % Track pads (each side) 47 Bottom rollers (each side) 8 Support rollers (each side) 2 plus a skid plate in between Travel drives (each side) 1 planetary transmission with 1 axial piston motor Parking brakes Wet multiple disc brake, spring applied / hydraulically released Forged double-grouser track pads Chain links connected by hardened pins and bushings All running surfaces of sprockets, idlers, rollers and track links are hardened Fully hydraulic self-adjusting track tensioning system with membrane accumulator Automatic hydraulic retarder valve to prevent overspeed on downhill travel Acoustic travel alarm Track guides

4 Operator s Cab Operator s eye level Diesel version approx..4 m (17 9 in) Electric version approx. 6.2 m (20 4 in) Internal dimensions of cab Length ( 11 in) Width (4 3 in) Height 2 10 (7 1 in) Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, headand armrests Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat Joystick controls integrated in independently adjustable seat consoles Fold-away auxiliary seat with safety belt FOPS (rock guard; approved acc. to DIN ISO 3449) integrated into cab structure All-round safety glass, armored windshield and sliding side window Windshield with parallel intermittent wiper/washer Roller blind at windshield Robust instrument panel incl. large colored BCS screen with transflective technology Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of engines, hydraulic system and lubrication system Machine access via retractable boarding ladder, hydraulically operated Emergency exit harness kit Automatic Lubrication System Capacity of grease barrel 200 l (3 US gal) Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause / lube times Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders except linkage of BH-attachment System failures displayed by Board Control System Grease filters (200 μm) behind grease pump Swing System Swing Drives Parking Brakes 2 compact planetary transmissions with axial piston motors Wet multiple disc brake, spring-loaded / hydraulically released Max. swing speed Diesel version 4.7 rpm Electric version 4.1 rpm Swing ring Triple race roller bearing with sealed internal gearing Closed-loop swing circuit with torque control Hydraulic braking of the swing motion by counteracting control All raceways of swing ring, as well as grease bath for internal gearing, supplied by automatic central lubrication system Retractable Service Station Retractable service station installed underneath the engine module and easily accessible from ground. Equipped with: Quick couplings for: - Diesel fuel - Engine coolant - le / right - Pump transmission gear oil - le / right - Engine oil (oil pan) - le / right - Engine oil (additional tank - optional) - le / right - Hydraulic oil tank - Grease container (optional) Cat jump-start socket Indicator lights for fuel tanks le / right full Attachments Booms and sticks are torsion-resistant, welded box design of high tensile steel with massive steel castings at pivot areas Welding procedures allow for internal counter-welding (double prep weld) wherever possible Booms and Sticks are stress-relieved aer welding Inspection hole in boom (FS) Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve Shovel attachment with unique TriPower kinematics ensuring the following main features: - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces - Constant boom momentum throughout the whole li arc - Crowd force assistance All buckets (FS and BH) are equipped with a universal wear package suitable for all standard applications,which consists of: - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth - Wing shrouds on side walls - Bottom edge protection Special wear packages for highly abrasive materials on request

5 TriPower Face Shovel Attachment (FS) Working Diagram - Boom 6.3 m (20 10 in) - Stick 4.1 m (13 in) 4 m SHT m Working Range Max. digging height 13.2 m 43 4 in Max. digging reach 12.9 m 42 4 in Max. digging depth 2.3 m 7 7 in Max. dumping height 10.1 m 33 2 in Crowd distance on level 4.8 m 1 9 in Digging Forces Max. crowd force 910 kn 204,00 lb Max. crowd force at ground level 810 kn 182,030 lb Max. breakout force 730 kn 164,00 lb Face Shovels Type Standard rock shovel Other shovels on request Tooth system ESCO 7SV2 Capacity SAE / PCSA 1: m³ (14.9 yd³) Capacity SAE / CECE 2: m³ (13.1 yd³) Total width (12 2 in) Inner width (10 11 in) Opening width (6 3 in) No. of teeth Weight incl. universal wear kit kg (37,920 lb) Max. material density (loose) 1.8 t/m³ (3,030 lb/yd 3 )

6 Backhoe Attachment (BH) Working Diagram - Boom 8. m (27 11 in) - Stick 4. m (14 9 in) 0 4 m SHT m Working Range Max. digging depth 8. m in Max. digging reach 1.6 m 1 2 in Max. digging height 13.2 m 43 4 in Digging Forces Max. crowd force 40 kn 121,30 lb Max. breakout force 10 kn 114,610 lb Backhoes Type Heavy rock bucket Standard rock bucket Tooth system ESCO V71 ESCO 70SV2 Capacity SAE 1:1 8. m³ (11.1 yd³) 10.0 m³ (13.1 yd³) Capacity CECE 2:1 7. m³ (9.8 yd³) 9.0 m³ (11.8 yd³) Capacity struck 6.6 m³ (8.6 yd³) 8.0 m³ (10. yd³) Total width (9 1 in) 2,960 (9 9 in) Inner width 2 0 (8 4 in) 2,70 (8 in) No. of teeth Weight incl. universal wear kit kg (21,160 lb) kg (24,910 lb) Max. material density (loose) 2.1 t/m³ (3,40 lb/yd³) 1.8 t/m³ (3,030 lb/yd³)

7 General Packing List Crawler side frame with track pads (2 units) Width 90 (3 1 in) Gross weight kg (49,160 lb) (6 3 in) 7 10 (23 in) Superstructure center frame Width 2 60 (8 8 in) Gross weight 19,400 kg (42,770 lb 2 60 (8 8 in) 7 30 (24 1 in) Cab pedestal module Width ( 11 in) Gross weight kg (7,280 lb) (7 7 in) (10 10 in) Crate with cabin and FOPS Width 2 30 (7 9 in) Gross weight 3 00 kg (7,720 lb) (10 2 ) 3 40 (11 4 in) Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine configuration and final packing list.

8 7 10 (23 in) 10 (16 11 in) 10 (16 11 in) 7 30 (24 1 in) 7 30 (24 1 in) (10 6 in) (10 6 in) (10 6 in) Gross weight kg (3,970 lb) (9 10 in) (10 10 in) (9 10 in) (9 10 in) ( ( ) 2 (10 ) (10 2 ) 2 ) (8600 ( in) 6 in) (8 6 (8in) 6 in) (10 10 in) (10 10 in) 3 40 (11 4 in) (10 2 ) Gross weight kg (2,910 lb) 90 (3 1 in) 90 (3 1 in) 3 40 (11 4 in) 90 (3 1 in) 90 (3 1 in) 3 40 (11 4 in) 3 40 (11 4 in) Length 90 (3 1 in) Width Height Gross Weight Swing ring bolts, covers, tools etc (9 10 in) 1 20 (4 1 in) (4 7 in) 930 kg (2,00 lb) Grease container with pump 740 kg (1,630 Lengthlb) Handrails, catwalks, air filters etc (14 9 in) (6 3 in) ( 11 in) 2 00 kg (,10 lb) (4 7 in) Barrels with hydraulic oil & grease (6 3 in) Air conditoning, lubrication parts Pallet with retractable ladder 1 40 (4 9 in) (3 7 in) 2 00 (6 9 in) (4 3 in) 1 20 (4 1 in) Length kg (3,090 lb) 1 00 (3 in) (3 11 in) 0 kg (13 1 in) (3 3 in) (6 3 in) Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine configuration and final packing list. Length (1,210 Lengthlb) 740 kg (1,630 lb) Height Counterweight Width 100 (16 9 in) (9 10 in) (8 6 in) (10 10 in) (9 10 in) Height Height Height Height (10 10 in) 1 60 ( in) (7 7 in) (7300 ( in) 7 in) (7 7 (7in) 7 in) Oil cooler module Width 1 00 (4 11 in) (60 (1 60 in) in) ( (in) in) (10 6 in) (10 6 in) 7 30 (24 1 in) 7 30 (24 1 in) Content (10 2 in) 2 60 (8 8 in) (860 ( in) 8 in) (8 8 (8in) 8 in) 7 30 (24 1 in) ( ( in) 2 (10 in) (10 2 in) 2 in) 10 (16 11 in) 10 (16 11 in) Engine module with diesel engines Width 100 (16 9 in) Gross weight kg (33,940 lb) Crates 10 (16 11 in) 7 10 (23 in) 7 10 (23 in) 7 10 (23 in) 3 40 (11 4 in) ( 3 in) 7 10 (23 in) (600 ( in) 3 in) ( 3(in) 3 in) Undercarriage center frame with swing roller bearing Width 3 00 (10 1 in) Gross weight kg (31,310 lb) (6 3 in) (6900 ( in) 3 in) (6 3 (6in) 3 in) Hydraulic Shovel 6018/6018 FS Length

9 TriPower Shovel Attachment Boom with main valve block, TriPower linkages and rods Width 2 10 (7 1 in) Gross weight kg (37,260 lb) (9 (9 2 2 in) in) 00 (23 in) 7 00 (23 2 in) Face shovel incl. pin for stick Capacity (2:1) Width Gross Weight 10.0 m 3 (13.1 yd 3 ) 3 70 (12 4 in) kg (38,800 lb) (9 2 in) (10 2 in) Stick incl. pin for boom Width 1 60 ( in) 7 00 (23 2 in) (9 2 in) (9 2 in) Gross weight 80 kg (12,900 lb) 80 (2 9 in) (1 (23 7 in) 2 in) (11 10 in) (6 13 in) (6 13 in) (9 2 in) 4 70 (1 7 in) 7 00 (23 2 in) Crate with 2 bucket cylinders Width 900 (2 11 in) (10 2 in) (9 2 in) Gross weight kg (4,80 lb) (9 2 in) (11 (10 in) 2 in) (29 6 in) (11 10 in) ( in) (9 2 in) (3 3 in) 3 0 (11 8 in) (10 2 in) Crate with 2 bucket cylinders Width 900 (2 11 in) Gross weight kg (4,80 lb) 80 (2 9 in) (11 10 in) 80 (2 9 in) (11 10 in) (11 10 in) 80 (2 9 in) 2 70 (9 ) Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine configuration and final packing list (29 6 in) 3 0 (11 8 in) 0 (11 8 in) (11 2 in) (29 6 in) 2 00 (6 9 in) m (6 9 in) 3 0 (11 8 in)

10 Backhoe Attachment Monoboom with main valve 7 00 block, (23 boom 2 in) and stick cylinders Width (7 3 in) Gross weight kg (6,880 lb) (9 2 in) (9 2 in) (11 10 in) 4 70 (1 7 in) (29 6 in) (29 6 in) (3 3 in) (6 13 in) 3 0 (11 8 in) 3 0 (11 8 in) (11 10 in) (10 2 in) Backhoe bucket incl. pins for stick and linkage Capacity (1:1) Width Gross Weight 8. m 3 (11.1 yd 3 ) (9 1 in) kg (22,00 lb) 10.0 m 3 (13.1 yd 3 ) (9 10 in) kg (2,790 lb) 80 (2 9 in) 2 70 (9 ) (11 10 in) (11 2 in) Stick with linkage and bucket cylinder Width (4 7 in) Gross weight kg (22,00 lb) (29 6 in) 3 0 (11 8 in) (19 8 in) 2 00 (6 9 in) 2 70 (9 ) (11 2 in) Above values are approximate. Details may vary depending on scope of supply and destination. Exact data subject to selected machine configuration and final packing list.

11 Optional Equipment General Export crating Finishing as per end user s corporate colors Customizing of logos as per customer s specification Superstructure Mechanical service crane on superstructure High capacity water separator Various cold-weather packages Additional optional equipment available on request Cab Various heating and air-conditioning systems Roller blinds at all windows Additional instrumentation Undercarriage Track pad width 600 or 1,000 Belly plate Attachment Guards for boom cylinders of FS-attachment Xenon lighting on boom Special wear packages

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