PremiumLine. BAUER BG 39 Rotary Drilling Rig Base Carrier BS 95

Transcription

1 PremiumLie BAUER BG 39 Rotary Drillig Rig Base Carrier BS 95

2 The BAUER Group Experiece for you! 1 years of drillig, 4 decades of buildig machies, ad still dow to the earth Prof. Thomas Bauer We could start by tellig you about Sebastia Bauer, who fouded a copper forge i the Germa tow of Schrobehause some 2 years ago. We could the move o to how his workshop prospered ad developed to a leadig costructio compay for specialist foudatio egieerig. The story would cotiue to the mid 2 th cetury, whe iovatio ad the drive for perfectio prompted Bauer to develop ad build their ow high-quality ad high-performace machiery. Ad it still would t ed i the 21 st cetury, Bauer ow family-ru i the seveth geeratio ad meawhile a globally operatig group with more tha 1 braches ad subsidiaries operatig i the fields of special foudatio egieerig (Bauer Spezialtiefbau), i maufacturig of foudatio equipmet (Bauer Maschie) ad focusig o products ad services i the fields of water, eergy, mieral resources ad evirometal techology (Bauer Resources). But we thik what really matters about us ad to our customers is this: We are a strog parter with face ad values, we are dow to earth, ad we are dedicated to perfectio i everythig we touch. 179 Foudatio as a copper forge i Schrobehause, Germay 1928 Well drillig i Bavaria, Germay 1958 Ivetio of the groud achor by Dr.-Ig. K.H. Bauer 1976 First hydraulic rotary drill rig BAUER BG First diaphragm wall trech cutter BC 3 2 BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216

3 BAUER Maschie GmbH More tha machies: Competet cosultig Quality is ot a act, it is a habit. Of the thousads of machies Bauer Maschie has built sice productio started i the 197 s with the first rotary drill rig BG 7, may of them are still i operatio all over the world i Siberia as well as i the desert. State of the art techology developed ed-to-ed by our ihouse egieers ad full machie tests prior to delivery are oe side of the coi. Bauer Maschie ca serve ay customer eed with the most comprehesive product portfolio. The other side is project-specific cosultig by highly traied experts, with a focus o your special requiremets. Quality ad experiece i specialist foudatio egieerig Global operatio local cotacts i over 7 coutries Reliability i techology, service Customized solutios O-site support over etire machie service life 198 s Start of iteratioal equipmet sales 21 Bauer Maschie established as idepedet compay withi the Bauer Group 26 Stock market lauch of BAUER AG, directed by Prof. Thomas Bauer 211 Itroductio of BG PremiumLie Regular showcasig of ew developmets o various exhibitios BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216 3

4 The BAUER BG PremiumLie The BG Premium Lie stads for multifuctio equipmet for a variety of foudatio costructio systems. The selectio betwee two model rages allows a optimum choice for differig project or trasportatio requiremets. Specific highlights of the BG PremiumLie are: High safety stadards Evirometal sustaiability, ecoomic efficiecy ad performace Easy to trasport ad short riggig time High quality stadard Special features of the H-model lie are: Fast loadig oto trasport vehicles Easy riggig o-site due to compact desig Rapid shiftig to ew workig positios at costructio sites with uderpasses or below low bridges Log lifetime ad excellet resale value The H-model lie BG 15 H BT 4 BG 18 H BT 5 BG 2 H BT 6 The V-model lie Special features of the V-model lie are: Big borehole diameters Large drillig depths Exteded service itervals ad power trasmissio with low vibratios due to the robust desig of the kiematic system BG 3 BS 95 BG 39 BS 95 BG 42 BS BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216

5 The Rotary drillig rig BG 39 PremiumLie (BS 95) Max. drillig diameter: 3,7 mm Max. drillig depth: 1. m Torque (omial): 389 knm Egie: CAT C 15 Power: 433 1,85 rpm Max. height: 33.6 m 9 8 BG 24 H BT 75 / BT 85 BG 28 H BT 85 BG 34 H BS Udercarriage 2 Uppercarriage 3 Mai wich 4 Auxiliary wich 5 Crowd wich 6 Kiematic system 7 Mast 8 Masthead 9 Upper Kelly guide 1 Kelly bar 11 KDK Rotary drive 12 Drillig tool BG 46 BS 115 BG 5 BT 18 BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216 5

6 BG 39 PremiumLie Spotlights DA 1,55 DA 1,3 Vario-Masthead Drill axis extesio DA 2, DA 1,7 Flexible mast cocept Vario-masthead Masthead for drill axis distace 1,3 / 1,55 mm, expadable to 1,7 / 2, mm Icreased stroke for Kelly bars whe usig a upper kelly guide Tiltable side jib for optimal positio of auxiliary rope (i both drillig axes, for sigle-pass processes ad for trasport) Vario-crowd wich system Trasport possible with built-i crowd ropes (Kelly operatio) Low Head versio, mi. rig height of 18.6 m (possible with itegrated Vario-mast sectio) Rope tesioig cylider itegrated i lower mast sectio Mast extesio 3 m or 5 m Icreasig of drillig depth Icreased stroke for Sigle-Pass systems Use of loger Kelly bars ad casig tubes Mast erectio without auxiliary crae Mast extesios ca be combied with all drill axes Achievable max. drillig diameter of 3,7 mm Moder, ergoomic operator cab FOPS compliat with additioal protective roof guard Slidig door with slidig widow Premium comfort seat, air-sprug ad heatable High-precisio electroic pre-cotrol system Joystick cotrols with high fuctioality B-TRONIC 4.1 cotrol module with color touch scree ad a multitude of assistat ad automatic systems The machie is liked via the Iteret to site ad service maagemet systems through itegrated DTR module ad tablet Pateted Kelly visualizatio with sprig compressio sesig Display of lock recesses Icrease i drillig performace Reduced wear o Kelly bar ad Kelly drive keys Display ad supervisio of correct lowerig ad retractig of the Kelly bar Reductio of fuel cosumptio by up to 3% Icreased productivity through improved efficiecy Sigificatly reduced oise levels Tried ad prove suitability for practical applicatio Optimized parallel operatio of mai ad auxiliary cosumers 6 BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216

7 Safe ad easy trasport Hydraulic lockig of support trestle Easy demoutig of mast with two short pis Activated by remote cotrol Variably stackable couterweight elemets Costat tail radius Small weight of idividual elemets (4.9 t or 2.5 t) Flexible arragemet, adjustable to applicatio Easy assembly ad disassembly Mai wich (o uppercarriage) Wide wich drum Sigle layer wich for miimized rope wear (optioal) Costat lie pull Service-friedly wich positio Optimal trasfer of hydraulic power Desiged for heavy cotiuous operatio (wich classificatio M6 / L3 / T5) Swig dow mechaism for trasport Safety equipmet Guardrails o upper level (foldable for trasport) Walkig platform with hadrail (foldable for trasport) Upward foldig service doors Closed circuit cameras for rear area ad mai wich surveillace with display o itegrated scree i operator s cab Flashig warig lights ad audible reverse warig system Slewig agle display for upper carriage Powerful egie CAT C 15 For Exhaust Emissio Stadards Tier 3 or Tier 4 fial Diesel particulate filter i Exhaust Emissio Stadard Tier 4 fial Moder egie diagostic system Low oise emissio Low fuel cosumptio due to idividual cosumer cotrol Worldwide CAT-service parters BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216 7

8 BG 39 PremiumLie Dimesios Basic versio BK 42/47/3/ R Operatig weight (as show) 147 t 8 BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216

9 BG 39 PremiumLie Techical specificatios Rotary drive KDK 39 S Torque (omial) at 35 bar 389 knm Speed of rotatio (max.) 46 rpm KDK 39 S 1 st gear Stadard mode 2 d gear Stadard mode M om. [knm] Not to scale 8 19 rpm rpm Crowd wich Crowd force push ad pull, effective / omial 46 / 59 kn Speed (dow / up) 1. / 1. m/mi Fast speed (dow / up) 3. / 3. m/mi Mai wich (selectable) multi-layer sigle layer Wich classificatio M6 / L3 / T5 M6 / L3 / T5 Lie pull (1 st layer) effective / omial 287 / / 48 kn Rope diameter 32 4 mm Lie speed (max.) m/mi Auxiliary wich (selectable) Wich classificatio M6 / L3 / T5 M6 / L3 / T5 Lie pull (1 st layer) effective / omial 1 / / 177 kn Rope diameter 2 22 mm Lie speed (max.) m/mi Base carrier (EEP) BS 95 Egie CAT C 15 Rated output ISO rpm Exhaust Emissio Stadard acc. to EPA Tier 3 Tier 4 fial Diesel tak capacity / AdBlue 1, / 8 / 35 l Soud pressure level i cabi (EN 16228, Aex B) LP A 8 db(a) Soud power level (2/14/EG ad EN 16228, Aex B) LW A 112 db(a) Hydraulic pressure 35 bar Flow rates 2 x x x 215 l/mi Hydraulic oil tak capacity 1, l Udercarriage UW 13 Crawler type B8B Track width (retracted/exteded) 2,7 / 4, mm Overall legth of crawlers 6,46 mm Tractio force effective / omial 84 / 99 kn M om. [knm] 185 BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216 9

10 BG 39 PremiumLie Techical equipmet Base carrier BS 95, Fig. A Stadard Removable couterweight elemets (4 x 4.9 t + 1 x 2.5 t) Basic-remote cotrol Removable crawler side frames Protective roof guard Radio with CD, MP3, USB ad Bluetooth c/w hads-free kit Platforms with hadrail (o both sides ad at the cabi) Guardrails upper level (foldable for trasport) Air coditioig system 3 cameras for rear area ad mai wich surveillace Cetral lubricatio system Premium comfort seat Electric refuelig pump Optioal Couterweight variably adjustable to max t Walkig platform with hadrail (cotiuous o both sides, at cabi level, optioal foldable Compressor 1, l/mi Electric geerator 13 kva Bio-degradable hydraulic oil Arctic kit / Arctic kit plus Hydraulic system with quick-release hydraulic couplers (socket bak; udercarriage) Cab space heater with automatic timer LED spotlights Flat-track shoes Additioal camera (at customer-specific locatio) Frot scree guard Su blid small or big Climatroic Multi-remote cotrol BG attachmet Stadard Sturdy V-type mast kiematic system Mai wich with hydraulically operated freewheelig Swivel for mai rope Pivoted achor poits for mai ad auxiliary rope Boom with hydraulic cyliders for vertical ad horizotal mast aligmet Hydraulic lockig for support trestle Flexible mast cocept (Vario-mast, Vario-masthead Optioal Upper kelly guide Extesio of drill axis to 1,55 / 1,7 / 2, mm Mast support uit Mast extesio 3 m / 5 m Mast access ladder Swivel for auxiliary rope Attachmet of casig oscillator (up to BV 2), Fig. B Powered by o-board hydraulics of base machie Cotrolled from operator s cab Weight of drill rig ca be activated through mechaical fixig Attachmet of automatic casig drive adapter, Fig. C Cocrete lie Possible up to 2,5 mm drillig diameter o request Air lie attachmet A 1 BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216

11 Rotary drive KDK 39 S (multi-gear), Fig. D Stadard 4 selectable modes of operatio Kelly equipmet KA 8/47 Itegrated Kelly dampig system Exchageable Kelly drive adapter Exchageable Kelly drive keys Cardaic joit Quick-release hydraulic couplers Trasport supports Liftig gear Optioal Torque multiplier BTM 72 K Torque 6 knm Icreasig of torque for casig istallatio Easy attachmet Separate sledge Coectio to rotary drive with cardaic joit Kelly equipmet KA 8/559 B C D Measurig ad cotrol system Stadard PLC processor for all electrically actuated fuctios Automatic mast aligmet with memory-recall Depth measurig device o mai wich Distace measurig device o crowd wich Mai wich with electroic load sesig Slack rope prevetio Automatic swivel aligmet fuctio Hoist limit switch o mai ad auxiliary wich Auxiliary wich with hydraulic load sesig Crowd stroke moitorig Crowd speed cotrol Speed measurig cotrol o rotary drive (KDK) Automatic torque settig (KDK) Hold-Back cotrol B-Troic 4.1 Tablet DTR module Assistats: Kelly drillig assistat Automatic crowd cotrol Oe-directioal spoil discharge assistat Bi-directioal spoil discharge assistat Casig extractio assistat Optioal Electroic load-sesig for auxiliary wich Drillig ad pullig assistat for Sigle- Pass processes Recordig of cocrete pressure ad volume for Sigle-Pass processes Software modules for further applicatios B-APS Satellite-based positioig system BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216 11

12 BG 39 PremiumLie Techical equipmet Operatig, Evaluatio ad Trasfer Systems Stadard Bauer B-TRONIC 4.1 Tablet High-resolutio 1.4" touch scree for high operatig comfort, Fig. E High cotrast display easy to read i daylight Variable display of machie ad process-specific productio parameters i lie with selected operatig techiques Mai parameters, such as pump pressures, torque ad drillig depth at a glace Kelly visualizatio for displayig the actual positio of lock recesses ad drive keys Recordig of machie ad processspecifi c productio parameters (Fig. F) for documetatio of the costructio progress ad exteral processig with the evaluatio software B-Report Data trasfer to exteral data storage device (USB memory stick) or olie access via WEB-BGM Display of machie status ad fault messages i plai text Fault diagosis Fully-fledged tablet with umerous apps, (such as camera, processor, otebook etc.), Fig. G Iteret access via DTR module Copy (mirrorig) of operator scree Offlie availability of machiespecific documets, such as mauals ad spare parts lists Mobile tool for service egieers DTR module Olie Iteret coectio for the drillig rig via mobile commuicatios etwork (GSM) GPS receiver for positioig WLAN coectio for the tablet Iteret data trasfer to BAUER webserver (WEB-BGM) for protected customer access to their ow machie ad productio process data. E F G 12 BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216

13 BG 39 PremiumLie Multi-fuctio equipmet Kelly drillig Cased Kelly drillig (istallatio with BTM) Cased Kelly drillig (istallatio with oscillator) CFA FDP Stadard or Lost Bit CCFA Cased CFA system with KDK + BTM BC Trech cutter FOW CSM Cutter Soil Mixig SCM Sigle mixig paddle SMW Triple mixig paddles TR Depth vibrator BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216 13

14 BG 39 PremiumLie Applicatio Kelly drillig BK 42/47/3/ BK 42/47/4/ R R Basic versio Upgraded versio Mai wich 287 kn 38 kn Mast extesio without 5 m Upper Kelly guide without with Drillig axis 1,3 mm 1,7 mm 2, mm Max. drillig diameter ucased cased 2,3 mm 2, mm 3,1 mm 2,8 mm 3,7 mm 3,4 mm Operatig weight with Kelly BK 42/47/ with bucket with couterweight 147 t...3/36 KB t 179 t...4/8 KB t 18 t...4/68 KB t 14 BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216

15 B Hw NL Hw T A Hw A B Legth of Kelly bar (retracted) Legth of Kelly bar (exteded, ulocked) T Drillig depth H W Max. clearace to drillig tool NL Effective tool legth G Weight of Kelly bar Drillig depth ucased Kelly drillig Basic versio (DA 1,3 mm) Upgr. versio (DA 1,55 mm) 3-part Kelly bar A (m) B (m) G (kg) H W (m) T (m) H W (m) T (m) BK42/47/3/ , BK42/47/3/ , BK42/47/3/ , BK42/47/3/ , part Kelly bar BK42/47/4/ , BK42/47/4/ , BK42/47/4/ , BK42/47/4/ , BK42/47/4/ , BK42/47/4/ , BK42/47/4/ , BK42/47/4/ , part Kelly bar* BK21/47/5/ , BK21/47/5/ , BK21/47/5/ , * Reductio of torque to 21 knm for Kelly type BK 21 Drillig data as show are based o tool legth NL = 1.9 m, miimum horizotal mast reach ad usig Bauer attachmet. Drillig depth is icreased by.39 m whe usig maximum horizotal mast reach. Further drillig depth, diameter ad other Kelly types o request. Cased Kelly drillig with Torque multiplier BTM 72 K Cased Kelly drillig with Casig oscillator BV 2 Casig legth with BTM = H W -.5 m H W max. = 7. m Casig legth without BV = H W -.5 m with BV = H W m BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216 15

16 BG 39 PremiumLie Applicatio CFA-drillig R R Basic versio Upgraded versio Kelly extesio without 8. m Max. drillig depth (with auger cleaer) 18. m 31. m Max. drillig diameter 1,2 mm 1,2 mm Max. extractio force with maiad crowd wich (effective) 1,3 kn 1,6 kn Mast extesio without 5, m Couterweight 22.1 t 29.4 t 16 BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216

17 BG 39 PremiumLie Applicatio FDP-drillig R R Basic versio Upgraded versio Kelly extesio 8. m 16.5 m Max. drillig depth 26.7 m 4.2 m Max. drillig diameter 71 mm 71 mm Max. extractio force with maiad crowd wich (effective) 1,3 kn 1,6 kn Mast extesio without 5. m Couterweight 22.1 t 29.4 t BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216 17

18 BG 39 PremiumLie Applicatio CCFA-drillig R R Basic versio with DKS 1 / 2 Upgraded versio with KDK 39 S / BTM 4 Max. drillig depth 23.6 m 22.9 m 22.9 m 2.9 m Max. drillig diameter 75 mm 75 mm 88 mm 1, mm Max. extractio force with maiad crowd wich (effective) 84 kn 1,6 kn 1,6 kn 1,6 kn Mast extesio 5. m 5. m 5. m 3. m Operatig weight approx t 179. t t t Couterweight 29.4 t 29.4 t Spoil discharge system Optioal Stadard 18 BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216

19 BG 39 PremiumLie Further applicatios R CSM Cutter Soil Mixig Cuttig/Mixig head BCM 5 BCM 1 Pael width 1. m 1.2 m Pael legth 2.4 m 2.8 m Max. pael depth 42.8 m Couterweight 29.4 t Operatig weight 175. t BC Trech cutter system Trech cutter BC 35 / BC 4 Max. cuttig width 1.2 m Max. cuttig depth 48 m 1 m Hose drum system HSS 48 HDS 1 Operatig weight 184. t BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216 19

20 BG 39 PremiumLie Trasport Dimesios ad weights Base carrier G = 68.5 (with 287 kn mai wich) 3 G = 65. B = 3, Base carrier with lower mast sectio G = 98. (with walkig platform ad 38 kn mai wich) G = 89. B = 3, G = 35. B = 3,15 G = 2 x * * Trasport width 3, mm o request G = Weight (t) B = Width, overall (mm) Weights show are approximate values; optioal equipmet may chage the overall weight ad dimesios. 2 BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216

21 Upper mast sectio with mast head G = 7.1 B = 2,1 Mai wich 287 kn G = 2.9 (without rope) 3.4 (with 95 m rope) B = 2, G = 2.4 B = 1,7 G = 4.7 B = 1,65 Mai wich 38 kn G = 6.8 (without rope) 7.8 (with 14 m rope) B = 2, Lower mast sectio with Vario-mast system G = 22.6 B = 2,48 Rotary drive G = G = 2.6 B = 1, G = 2. B = 2, Couterweight G = 4 to 6* x x 2.5 B = 3, Mast extesio 5 m G = 2.6 B = 1,15 85 Backstay cyliders G = 2 x 2. B = * depedig o applicatio BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216 21

22 Worldwide Sales Network Global operatio ad local cotact Log-term customer care ad relatioship Flexibility i providig customized solutios Strog customer orietatio Uique combiatio of equipmet kowledge ad applicatio competecy Applicatio ad process cosultig based o kowledge from a variety of projects If you eed more iformatio, please cotact us: BMA@bauer.de 22 BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216

23 Worldwide Service Network Regioal orgaizatios ad cotacts Best educated techicias to esure a maximum availability of equipmet Reliable ad efficiet spare parts supply Log term o-site service & support Certified o-site operator s ad techicia s traiig If you eed assistace, please cotact us: Service Hotlie: (toll-free umber) or: or: BMA-Service@bauer.de BG 39 PremiumLie (BS 95) BAUER Maschie GmbH 3/216 23

24 PremiumLie bma.bauer.de BAUER Maschie GmbH BAUER-Strasse Schrobehause Germay Tel bma@bauer.de Desig developmets ad process improvemets may require the specificatio ad materials to be updated ad chaged without prior otice or liability. Illustratios may iclude optioal equipmet ad ot show all possible cofiguratios. These ad the techical data are provided as idicative iformatio oly, with ay errors ad misprits reserved /216